Automatic machining equipment for cylinder barrel of hydraulic oil cylinder

By designing the cylinder cylinder automatic processing equipment of hydraulic cylinders, using multiple cutting heads and automation equipment, the problems of low automation and low processing efficiency of existing equipment are solved, and efficient and safe cylinder chamfering cutting are achieved.

CN119407611AInactive Publication Date: 2025-02-11江苏海迪威液压有限公司
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Patent Information

Application Number
CN202411370634.6
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-09-29
Publication Date
2025-02-11
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The existing hydraulic cylinder cylinder chamfer cutting equipment has low degree of automation, and can only handle one cylinder at a time, resulting in low processing efficiency and safety risks.

Method used

An automatic cylinder processing equipment for hydraulic cylinders is designed, using multiple cutting heads and synchronously driven by a driving motor, combining the lifting material plate, the outlet box and the push cylinder plate to realize the automatic removal, placement and cutting of the cylinders.

Benefits of technology

The chamfering cutting of multiple hydraulic cylinder cylinders is achieved simultaneously, which improves processing efficiency, reduces manual operation and ensures work safety.

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Abstract

The automatic cylinder barrel machining equipment comprises two device plates which are arranged in a front-back spaced mode, the front end of the device plate located on the rear side is rotationally connected with a plurality of cutting heads which are transversely arranged at equal intervals, and a driving mechanism is arranged on the back faces of the device plates; round machining openings are formed in the positions, corresponding to the cutting heads, of the front end of the device plate located in the front, a top plate is fixedly connected to the upper portion of the front end of the device plate located in the front, a bottom plate is fixedly connected to the lower portion of the front end of the device plate located in the front, and a lifting material plate is arranged at the front end of the device plate located in the front in an attached mode. Arc-shaped containing grooves are formed in the positions, at the machining openings, of the upper end of the lifting material plate, and lifting sleeve blocks are fixedly connected to the left end and the right end of the lifting material plate. The chamfering device has the advantages that the automation degree is high, chamfering cutting work can be conducted on the multiple cylinder barrels at the same time without manual intervention, and the machining efficiency of the cylinder barrels is greatly improved.
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Description

Technical Field

[0001] The invention relates to the technical field of metal processing, and in particular to automatic processing equipment for a cylinder barrel of a hydraulic oil cylinder. Background Art

[0002] A hydraulic cylinder is a hydraulic actuator that converts hydraulic energy into mechanical energy and performs linear reciprocating or swinging motion. In the production and processing of hydraulic cylinders, it is necessary to chamfer the end of the cylinder barrel of the hydraulic cylinder to facilitate subsequent installation.

[0003] Existing cutting equipment has the following disadvantages when cutting cylinder chamfers:

[0004] 1. Only one cylinder chamfer can be cut at a time, resulting in low processing efficiency;

[0005] 2. The automation level is low, and manual loading and unloading is required. The work is time-consuming and labor-intensive, and it is very easy for employees to get injured. The safety is low. The production efficiency of the hydraulic cylinder cannot be guaranteed.

[0006] In order to solve the above problems, we proposed an automatic processing equipment for the cylinder barrel of a hydraulic cylinder. Summary of the invention

[0007] The purpose of the present invention is to solve the problems in the background technology and to propose an automatic processing device for the cylinder barrel of a hydraulic cylinder.

[0008] In order to achieve the above-mentioned purpose, the present invention adopts the following technical scheme: an automatic processing equipment for the cylinder barrel of a hydraulic cylinder, comprising two device plates arranged at intervals in front and behind, the front end of the device plate located on the rear side is rotatably connected with a plurality of cutting heads arranged at equal intervals in the horizontal direction, a driving mechanism is provided on the back side of the device plate, the front end of the device plate located in the front and the corresponding positions of each cutting head are provided with circular processing openings, the upper position of the front end of the device plate located in the front is fixedly connected with a top plate, the lower position of the front end is fixedly connected with a bottom plate, the front end of the device plate located in the front is fitted with a lifting plate, the upper end of the lifting plate and the position of each processing opening are provided with an arc-shaped placement groove, the left and right ends of the lifting plate are fixedly connected with lifting sleeve blocks, the two lifting sleeve blocks are vertically penetrated and threadedly connected with threaded rods, and the upper and lower ends of the two threaded rods are rotatably connected with the top plate and the bottom plate respectively;

[0009] The cam is an angular channel that is fixedly connected to the top of the top plate, and a tube outlet box that is connected to the bottom of the top plate and is communicated with the lower end of the material box is fixedly connected at the corresponding position of the placement slot. An electric gate is provided at the opening of the lower end of each tube outlet box. Two cylinders are provided in each tube outlet box. The left and right sides of each tube outlet box and the two common positions are horizontally penetrated and slidably connected with two movable rods arranged at a front and rear interval. The two movable rods corresponding to the front and rear are located in the tube outlet box. One end is fixedly connected to a limited block and the other end is fixedly connected to a fixing plate away from the tube outlet box. Two springs are fixedly connected between the fixing plate and the outer wall of the tube outlet box. The two springs are respectively sleeved on the corresponding movable rods, and one end of each fixing plate away from the tube outlet box is fixedly connected to a cylindrical block. The upper end of the lifting material plate and the two side positions of each tube outlet box are fixedly connected with a vertical push plate, and the upper end of each vertical push plate is inclined toward the side away from the corresponding tube outlet box.

[0010] In the above-mentioned automatic cylinder processing equipment of a hydraulic cylinder, the driving mechanism includes a driving shaft coaxially fixedly connected to the rear end of each cutting head, the end of the driving shaft away from the cutting head passes through the device plate located on the rear side, and a driving motor is fixedly installed at the rear end of the device plate located on the rear side, and the output end of the driving motor is coaxially fixedly connected to a driving rod, and the end of the driving rod away from the driving motor is rotatably connected to an end block, the end block is fixedly connected to the device plate, and the driving rod and each driving shaft are connected through a first bevel gear pair.

[0011] In the above-mentioned automatic cylinder processing equipment for a hydraulic cylinder, a double-headed motor is fixedly installed on the upper end of the base plate, and the two output ends of the double-headed motor are coaxially fixedly connected with transmission rods, and the two transmission rods extend to the positions of two threaded rods at one end away from the double-headed motor respectively, and the two transmission rods are connected to the corresponding threaded rods through a second bevel gear pair.

[0012] In the above-mentioned automatic cylinder processing equipment for hydraulic cylinders, the lateral length of the cylinder outlet box is equal to the diameter of a cylinder, the vertical length of the cylinder outlet box is equal to the diameters of two cylinders, and the longitudinal length of the cylinder outlet box is equal to the longitudinal length of a cylinder.

[0013] In the above-mentioned automatic cylinder barrel processing equipment of a hydraulic cylinder, the front end of the base plate is fixedly connected to a front baffle, and a telescopic cylinder is fixedly installed on the front end of the front baffle. The telescopic end of the telescopic cylinder passes through the front baffle and is fixedly connected to a push cylinder plate, and the end of the push cylinder plate away from the front baffle is fixedly connected to an arc plate corresponding to each processing port one by one.

[0014] In the above-mentioned automatic cylinder barrel processing equipment for a hydraulic oil cylinder, rubber pads are fixedly embedded at the rear end of the push cylinder plate and the inner wall of the arc-shaped plate.

[0015] In the above-mentioned automatic cylinder barrel processing equipment of a hydraulic oil cylinder, a waste plate is fixedly connected to the lower position of one side opposite to the front end of the two device plates.

[0016] Compared with the existing technology, the advantages of this hydraulic cylinder automatic processing equipment are:

[0017] 1. This equipment is equipped with multiple cutting heads and driven synchronously by a drive motor. It can chamfer multiple hydraulic cylinder barrels at the same time, which effectively improves the processing efficiency compared with the previous one cylinder barrel processing.

[0018] 2. This equipment is equipped with a lifting plate, a cylinder box and a cylinder push plate. The cylinder to be processed in the cylinder box can be automatically taken out and placed in the placement slot by lifting the lifting plate. After moving to the processing port position, the telescopic cylinder drives the cylinder push plate to push each cylinder to the processing port for chamfering. The process is fully automatic and does not require manual intervention. It not only saves time and effort, but also ensures work safety and greatly improves processing efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 A three-dimensional diagram of an automatic processing device for a cylinder barrel of a hydraulic oil cylinder proposed by the present invention;

[0020] Figure 2 for Figure 1 The enlarged structural diagram at A in the middle;

[0021] Figure 3 It is a partial structural schematic diagram of the side surface of a hydraulic cylinder barrel automatic processing equipment proposed by the present invention;

[0022] Figure 4 A three-dimensional diagram of a cylinder box in an automatic cylinder barrel processing device for a hydraulic oil cylinder proposed by the present invention;

[0023] Figure 5 This is a structural perspective view of the front side of a cylinder box in an automatic cylinder barrel processing device for a hydraulic oil cylinder proposed by the present invention;

[0024] Figure 6 The present invention provides a structural perspective view of the side surface of a cylinder push plate in an automatic cylinder barrel processing device for a hydraulic oil cylinder.

[0025] In the figure: 1 device plate, 2 cutting head, 3 driving motor, 4 first bevel gear pair, 5 processing port, 6 top plate, 7 bottom plate, 8 lifting plate, 9 placement slot, 10 lifting sleeve block, 11 threaded rod, 12 double-headed motor, 13 transmission rod, 14 second bevel gear pair, 15 material box, 16 cylinder box, 17 electric gate, 18 movable rod, 19 limit block, 20 fixed plate, 21 spring, 22 cylindrical block, 23 vertical push plate, 24 front baffle, 25 telescopic cylinder, 26 push cylinder plate, 27 arc plate, 28 rubber pad. DETAILED DESCRIPTION

[0026] The following examples are for illustrative purposes only and are not intended to limit the scope of the present invention.

[0027] Example

[0028] Reference Figure 1-6 , an automatic processing device for the cylinder barrel of a hydraulic oil cylinder, comprising two device plates 1 arranged at intervals in front and back, the front end of the device plate 1 located at the rear side is rotatably connected to a plurality of cutting heads 2 arranged at equal intervals in the horizontal direction, the cutting heads 2 are of the prior art, and can perform chamfering on the end of the cylinder barrel when rotating. A driving mechanism is arranged on the back of the device plate 1, the driving mechanism comprises a driving shaft coaxially fixedly connected to the rear end of each cutting head 2, the end of the driving shaft away from the cutting head 2 passes through the device plate 1 located at the rear side, a driving motor 3 is fixedly installed at the rear end of the device plate 1 located at the rear side, the output end of the driving motor 3 is coaxially fixedly connected to a driving rod, the end of the driving rod away from the driving motor 3 is rotatably connected to an end block, the end block is fixedly connected to the device plate 1, the driving rod and each driving shaft are connected through a first bevel gear pair 4, and one driving motor 3 can simultaneously drive multiple cutting heads 2 to rotate through the driving rod, each driving shaft and each first bevel gear pair 4.

[0029] A circular processing opening 5 is provided at the front end of the device plate 1 located in the front and at the corresponding position of each cutting head 2. The diameter of the processing opening 5 is the same as that of the cylinder to be processed. The cylinder is passed through the processing opening 5 so that its end is against the corresponding cutting head 2 to perform the chamfering cutting work. A waste plate is fixedly connected to the lower position of the opposite side of the front end of the two device plates 1. The setting of the waste plate is convenient for collecting waste chips generated during processing, and the setting of the two device plates 1 can effectively prevent waste chips from flying around.

[0030] A top plate 6 is fixedly connected to the upper front end of the device plate 1 located in the front, and a bottom plate 7 is fixedly connected to the lower front end. A lifting plate 8 is fitted on the front end of the device plate 1 located in the front. An arc-shaped placement groove 9 is provided on the upper end of the lifting plate 8 and at the position of each processing port 5. The arc of the placement groove 9 is the same as that of the processing port 5, which facilitates the stable placement of the cylinder. The left and right ends of the lifting plate 8 are fixedly connected to the lifting sleeve blocks 10, and the two lifting sleeve blocks 10 are vertically penetrated and threadedly connected with threaded rods 11. The upper and lower ends of the two threaded rods 11 are rotatably connected to the top plate 6 and the bottom plate 7 respectively. A double-headed motor 12 is fixedly installed on the upper end of the bottom plate 7. The two output ends of the double-headed motor 12 are coaxially fixedly connected with transmission rods 13. The two transmission rods 13 extend to the positions of the two threaded rods 11 at one end away from the double-headed motor 12 respectively. The two transmission rods 13 are connected to the corresponding threaded rods 11 through a second bevel gear pair 14. The double-headed motor 12 can drive the two transmission rods 13 to rotate synchronously at the same time. Then, under the transmission action of the second bevel gear pair 14, the two threaded rods 11 can rotate at the same speed, thereby simultaneously driving the vertical movement of the two lifting sleeve blocks 10 to achieve the lifting and lowering of the lifting plate 8.

[0031] A material box 15 is fixedly connected to the upper end of the top plate 6, and the material box 15 is used to load the cylinder barrels of the hydraulic cylinder to be processed. The cylinder barrels in the material box 15 are all placed longitudinally, and the longitudinal length of the front and rear inner walls of the material box 15 is equal to the longitudinal length of a cylinder barrel. A cylinder outlet box 16 connected to the lower end of the material box 15 is fixedly connected to the lower end of the top plate 6 and at the corresponding position of the placement groove 9. An electric gate 17 is provided at the lower opening of each cylinder outlet box 16. Two cylinder barrels are provided in each cylinder outlet box 16. The horizontal length of the cylinder outlet box 16 is equal to the diameter of a cylinder barrel, the vertical length of the cylinder outlet box 16 is equal to the diameter of two cylinder barrels, and the longitudinal length of the cylinder outlet box 16 is equal to the longitudinal length of a cylinder barrel. Each cylinder outlet box 16 can only keep the state of storing two cylinder barrels.

[0032] Two movable rods 18 arranged at intervals in front and back are horizontally penetrated and slidably connected on the left and right sides of each tube box 16 and at the two common positions. The two movable rods 18 corresponding to the front and rear are fixedly connected to a limit block 19 at one end located in the tube box 16, and fixedly connected to a fixed plate 20 at one end away from the tube box 16. Two springs 21 are fixedly connected between the fixed plate 20 and the outer wall of the tube box 16. The two springs 21 are respectively sleeved on the corresponding movable rods 18. The end of each fixed plate 20 away from the tube box 16 is fixedly connected to a cylindrical block 22. In the absence of external force, each limit block 19 is embedded in the inner wall of the tube box 16. Vertical push plates 23 are fixedly connected to the upper end of the lifting plate 8 and at both sides of each tube box 16. The upper ends of each vertical push plates 23 are inclined toward the side away from the corresponding tube box 16.

[0033] Specifically, the double-headed motor 12 drives the lifting plate 8 to move upward so that it moves close to the discharge box 16. When the lifting plate 8 moves to a certain distance from the lower end of the discharge box 16, each electric gate 17 opens, and the lowest cylinder in the discharge box 16 falls onto the lifting plate 8 and is stably placed in the corresponding placement groove 9. The position of another cylinder in the discharge box 16 remains unchanged. When the lifting plate 8 moves upward, the upper end of each vertical push plate 23 first contacts the corresponding cylindrical block 22, and pushes the movable rod 18 into the corresponding discharge box 16, so that the two limit blocks 19 in the discharge box 16 are stuck between the two cylinders, which play a limiting role. Then, when the cylinder located at the bottom falls, the position of the cylinder located at the top remains unchanged. After the lifting plate 8 completes the material receiving, the double-headed motor 12 drives it to move downward, and the electric gate 17 is closed accordingly. After the vertical push plate 23 moves out of the position of the cylindrical block 22, each limit block 19 is also reset under the action of the spring 21, and the cylinders in the cylinder box 16 can be automatically replenished to two, waiting for the next material discharge. There is no need to manually place the cylinders, saving time and effort.

[0034] The front end of the bottom plate 7 is fixedly connected to the front baffle 24, and the front end of the front baffle 24 is fixedly installed with a telescopic cylinder 25. The telescopic end of the telescopic cylinder 25 passes through the front baffle 24 and is fixedly connected to a push cylinder plate 26. The end of the push cylinder plate 26 away from the front baffle 24 is fixedly connected to an arc plate 27 corresponding to each processing port 5. The rear end of the push cylinder plate 26 and the inner wall of the arc plate 27 are fixedly embedded with rubber pads 28. When the lifting plate 8 with the cylinder barrel is placed is moved to the position of the processing port 5, the telescopic cylinder 25 can drive the cylinder box 26 to push each cylinder barrel to move backward, so that the rear end thereof passes through the processing port 5 and abuts against the corresponding cutting head 2. Under the action of the rubber pad 6 of the push cylinder plate 26, each cylinder barrel cannot rotate, so that stable rounded corner cutting can be performed. After the cutting is completed, the telescopic cylinder 25 contracts, and the arc plate 27 and the rubber pad 28 attached to the upper end of each cylinder barrel are used to pull the processed cylinder barrel out of the placement groove 9 for collection, and then the placement of the cylinder barrel to be processed can continue. The working mode is automatic and continuous, which greatly improves the processing efficiency.

[0035] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims

1. An automatic processing device for the cylinder barrel of a hydraulic cylinder, comprising two device plates (1) arranged at a distance from each other, characterized in that: The front end of the device plate (1) located at the rear side is rotatably connected to a plurality of cutting heads (2) arranged at equal intervals in the horizontal direction. A driving mechanism is provided on the back side of the device plate (1). The front end of the device plate (1) located at the front and at the corresponding positions of each cutting head (2) are provided with circular processing openings (5). The upper position of the front end of the device plate (1) located at the front is fixedly connected to a top plate (6), and the lower position of the front end is fixedly connected to a bottom plate (7). The front end of the device plate (1) located at the front is fitted with a lifting plate (8). The upper end of the lifting plate (8) and at the position of each processing opening (5) are provided with arc-shaped placement grooves (9). The left and right ends of the lifting plate (8) are fixedly connected to lifting sleeves (10). The two lifting sleeves (10) are vertically penetrated and threadedly connected with threaded rods (11). The upper and lower ends of the two threaded rods (11) are rotatably connected to the top plate (6) and the bottom plate (7) respectively. The upper end of the top plate (6) is fixedly connected to a material box (15); the lower end of the top plate (6) and the corresponding position of the placement groove (9) are fixedly connected to a tube outlet box (16) which is in communication with the lower end of the material box (15); an electric gate (17) is provided at the lower opening of each tube outlet box (16); two cylinder barrels are provided in each tube outlet box (16); two movable rods (18) arranged at intervals in front and behind are transversely penetrated and slidably connected at the left and right sides and at two common positions of each tube outlet box (16); one end of the two corresponding movable rods (18) located in the tube outlet box (16) is fixedly connected to a limit block (19), a fixed plate (20) is fixedly connected to one end away from the tube outlet box (16), and two springs (21) are fixedly connected between the fixed plate (20) and the outer wall of the tube outlet box (16), and the two springs (21) are respectively mounted on the corresponding movable rods (18), and one end of each fixed plate (20) away from the tube outlet box (16) is fixedly connected to a cylindrical block (22), and a vertical push plate (23) is fixedly connected to the upper end of the lifting plate (8) and on both sides of each tube outlet box (16), and the upper end of each vertical push plate (23) is inclined toward the side away from the corresponding tube outlet box (16).

2. The automatic processing equipment for the cylinder barrel of a hydraulic cylinder according to claim 1 is characterized in that: The driving mechanism comprises a driving shaft coaxially fixedly connected to the rear end of each cutting head (2); the end of the driving shaft away from the cutting head (2) passes through the device plate (1) located at the rear side; a driving motor (3) is fixedly installed at the rear end of the device plate (1) located at the rear side; the output end of the driving motor (3) is coaxially fixedly connected to a driving rod; the end of the driving rod away from the driving motor (3) is rotatably connected to an end block; the end block is fixedly connected to the device plate (1); and the driving rod is connected to each driving shaft via a first bevel gear pair (4).

3. The automatic processing equipment for the cylinder barrel of a hydraulic cylinder according to claim 1, characterized in that: A double-headed motor (12) is fixedly mounted on the upper end of the base plate (7); two output ends of the double-headed motor (12) are coaxially fixedly connected to a transmission rod (13); one end of the two transmission rods (13) away from the double-headed motor (12) respectively extends to the positions of two threaded rods (11); and the two transmission rods (13) are connected to the corresponding threaded rods (11) via a second bevel gear pair (14).

4. The automatic processing equipment for the cylinder barrel of a hydraulic cylinder according to claim 1, characterized in that: The transverse length of the tube outlet box (16) is equal to the diameter of a cylinder, the vertical length of the tube outlet box (16) is equal to the diameters of two cylinders, and the longitudinal length of the tube outlet box (16) is equal to the longitudinal length of one cylinder.

5. The automatic processing equipment for the cylinder barrel of a hydraulic cylinder according to claim 1 is characterized in that: The front end of the bottom plate (7) is fixedly connected to a front baffle (24), the front end of the front baffle (24) is fixedly mounted with a telescopic cylinder (25), the telescopic end of the telescopic cylinder (25) passes through the front baffle (24) and is fixedly connected to a push cylinder plate (26), and one end of the push cylinder plate (26) away from the front baffle (24) is fixedly connected to an arc plate (27) corresponding to each processing opening (5).

6. The automatic processing equipment for the cylinder barrel of a hydraulic cylinder according to claim 5, characterized in that: The rear end of the push cylinder plate (26) and the inner wall of the arc-shaped plate (27) are both fixedly embedded with rubber pads (28).

7. The automatic processing equipment for the cylinder barrel of a hydraulic cylinder according to claim 1, characterized in that: A waste plate is fixedly connected to the two device plates (1) at the lower positions of the opposite sides of the front ends.

Citation Information

Cited By

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