NMP (N-Methyl Pyrrolidone) cleaning machine commonly used for line size resin plates of various generations and use method thereof

By designing an NMP cleaning machine suitable for different generations of line size resin plates, using automated transport and spray flushing technology, the problem that existing cleaning machines cannot use different size plates is solved, achieving efficient, safe and economical Cleaning effect.

CN119408307AActive Publication Date: 2025-02-11WUHAN RIPPLE TECH CO LTD
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Patent Information

Application Number
CN202411330768.5
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-09-24
Publication Date
2025-02-11
Estimated Expiration
2044-09-24

AI Technical Summary

Technical Problem

Existing NMP cleaning machines cannot be used for rapid online cleaning of resin plates of different generations of line sizes, resulting in the impact of cleanliness and aging effects. At the same time, NMP is a safety hazard and has high procurement costs when dealing with dangerous chemicals.

Method used

An NMP cleaning machine is designed for various generations of line size resin versions, including a loading truck, an NMP cleaning room, a DIW cleaning room and a loading truck. The automatic transportation and fixing of the transport clamp is achieved through transmission mechanism and lifting device. Combined with NMP and DIW spray rinsing and air-cut drying, ensure cleaning results and safety.

Benefits of technology

It realizes efficient cleaning of resin plates of various generations of line sizes, ensuring the high cleanliness and water-free water stains on the plate surface, reducing the cost and safety risks of NMP, and improving the cleaning efficiency and versatility of the equipment.

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Abstract

The invention discloses an NMP cleaning machine commonly used for resin plates of all generation lines and a using method thereof.The cleaning machine comprises an NMP cleaning chamber, a DIW cleaning chamber, a feeding trolley and a discharging trolley, and when the resin plates are cleaned, bearing and fixing are carried out by arranging a plate conveying clamp capable of containing the generation lines of all the sizes; the cleaning machine can be universally used for cleaning resin plates of all generation line sizes, the cleaning effect is guaranteed in the cleaning process, position deviation is avoided, and the transmission mechanism, the first transmission device and the second transmission device serve as power mechanisms for conveying the plate conveying clamp into the NMP cleaning chamber and the DIW cleaning chamber. Resin plates are subjected to sinking soaking, upward moving spraying washing and wind shear drying in the NMP cleaning chamber and the DIW cleaning chamber in sequence, the surface cleaning effect is enhanced, it can be guaranteed that the plate surfaces of the cleaned generation line plates of all sizes are kept in the high-cleanliness and water-drop-free state, the whole cleaning process equipment is compact in structure, high in cleaning efficiency, good in cleaning effect and multipurpose, and the production cost is reduced. And the cleaning cost of the resin plate is greatly saved.
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Description

Technical Field

[0001] The present invention relates to the technical field of resin plate cleaning, and more specifically, to an NMP cleaning machine commonly used for resin plates of various generations and line sizes and a method for using the same. Background Art

[0002] With the improvement of people's scientific and technological level, the LCD panel industry is developing faster and faster, and flexible printing technology is widely used. In this printing technology, flexible resin plates are used for printing and plate making. When the flexible resin printing plate is used on the printing machine, on the one hand, the cleanliness of the printing plate must be ensured, and on the other hand, the adhesion between the printing plate film surface and the alignment liquid must be ensured. Usually, the main component of the alignment liquid, NMP (N-methylpyrrolidone), is used to aging and soak the printing plate, that is, a large amount of NMP solvent is poured into a square tank until the printing plate is completely covered. A large amount of foreign matter floating in the NMP solvent after multiple aging and soaking cannot be filtered and removed. If it continues to be used in the aging and soaking of the next plate on the production line, it will affect the cleanliness and aging effect of the next plate. In general, it is directly discharged and disposed of after aging and soaking. However, NMP is the main component of the alignment liquid, and the procurement cost is high. If it is directly discharged, it will cause low material utilization and property loss. In addition, NMP is a hazardous chemical, and manual operation has major safety hazards when exposed to chemicals. At the same time, conventional NMP cleaning machines are mostly designed for the size of a single-generation line of the client. The two ends of the resin plate are designed with fixtures to fix the plate on the equipment. The high-frequency ultrasonic vibration cleaning process ensures the cleaning effect of the plate and the position of the plate does not shift. However, as a resin plate manufacturer, our company supplies to multi-generation customer groups around the world. It is impossible to equip each generation line with a cleaning machine, so we need to design a universal NMP cleaning machine that can meet the cleaning of various sizes of generation lines before shipment, and apply it to the cleaning steps on the production line. Summary of the invention

[0003] An object of the present invention is to solve at least the above problems and to provide at least the advantages which will be described hereinafter.

[0004] Another object of the present invention is to provide an NMP cleaning machine and a method of using the same that are universally applicable to resin plates of all generations of line sizes, so as to solve the technical problem that the NMP cleaning machine in the prior art cannot be universally applicable to resin plates of different generations of line sizes for rapid online cleaning.

[0005] In order to achieve these purposes and other advantages according to the present invention, on the one hand, the present invention provides an NMP cleaning machine that is universally applicable to resin plates of various generations of line sizes, including a loading car, an NMP cleaning chamber, a DIW cleaning chamber, and a unloading car that are sequentially connected along the direction of the production line, the NMP cleaning chamber is connected to the DIW cleaning chamber and a loading port is provided on the side of the NMP cleaning chamber facing the loading car, and a unloading port is provided on the side of the DIW cleaning chamber facing the unloading car, the tops of the loading car and the unloading car are at the same height and transmission mechanisms are respectively provided along the direction of the production line, the vertical position of the transmission mechanism corresponds to the loading port and the unloading port, a plate transport clamp is provided on the transmission mechanism, the plate transport clamp has a groove for accommodating resin plates of various generations of line sizes, a row of pressure rods are provided on the top of the groove, the pressure rods are used to press and fix the resin plates in the groove downward, and an NMP immersion A first transmission device is arranged in the soaking tank body and the middle part along the direction of the production line. An NMP spray device is arranged in the NMP cleaning chamber for spray-rinsing the resin plate. A first lifting device is also arranged in the NMP cleaning chamber for operating the first transmission device to move up and down so as to sink the plate transport clamp on the first transmission device into the NMP soaking tank body or take it out. A DIW soaking tank body is arranged at the bottom of the DIW cleaning chamber and a second transmission device is arranged in the middle part along the direction of the production line. A DIW spray device is arranged in the DIW cleaning chamber for spray-rinsing the resin plate. A second lifting device is also arranged in the DIW cleaning chamber for operating the second transmission device to move up and down so as to sink the plate transport clamp on the second transmission device into the DIW soaking tank body or take it out. Wind cutting devices are respectively arranged in the NMP cleaning chamber and the DIW cleaning chamber for drying the rinsed resin plate.

[0006] Preferably, lifting doors are respectively provided at the loading port, the unloading port and the connection between the NMP cleaning chamber and the DIW cleaning chamber, and a waste gas discharge port is opened at the top of the DIW cleaning chamber.

[0007] Preferably, the exhaust gas discharge port is opened at a middle position of one side of the top of the DIW cleaning chamber, and the front and rear sides of the top of the DIW cleaning chamber are inclined upward toward the exhaust gas discharge port.

[0008] Preferably, the plate transport clamp is symmetrically provided with slot parts on both sides of the groove perpendicular to the transmission direction, the slot parts include a pair of inner vertical plates and outer vertical plates parallel to the transmission direction and arranged in sequence away from the center of the resin plate, the tops of the inner vertical plates and the outer vertical plates are commonly connected to a top plate, and the bottoms are respectively fixedly connected to the plate transport clamp, one side of the inner vertical plate is inclined downward toward the center to extend through and form a mounting channel, the bottom of the mounting channel extends upward to form a mounting hole, the width of the mounting channel is larger than the outer diameter of the pressure rod, and the height of the mounting hole is larger than the sum of the height of the largest resin plate and the outer diameter of the pressure rod.

[0009] Preferably, an annular ring is sleeved and connected at intervals along the axial direction on the outer circumference of the pressure rod so as to abut against the top surface of the resin plate downward.

[0010] Preferably, transparent windows are respectively provided on the left and right sides of the NMP cleaning chamber and the DIW cleaning chamber in the transmission direction.

[0011] Preferably, the loading trolley is detachably connected to a side of the NMP cleaning chamber away from the DIW cleaning chamber, and the unloading trolley is detachably connected to a side of the DIW cleaning chamber away from the NMP cleaning chamber.

[0012] Preferably, the first lifting device and the second lifting device respectively include a group of driving motors and multiple transmission wheels, the driving motor is fixed on the inner wall of the corresponding NMP cleaning chamber or the DIW cleaning chamber, the multiple transmission wheels are connected to the inner wall of the corresponding NMP cleaning chamber or the DIW cleaning chamber through bearings and are located above the driving motor, the output end of the driving motor is coaxially connected with a driving gear, the driving gear, the multiple transmission wheels and the end of the first transmission device or the second transmission device in the same group are jointly wound with a meshing chain, the driving gear is driven to rotate by the driving motor, and the vertical movement of the first transmission device or the second transmission device is achieved under the action of the transmission wheel.

[0013] Preferably, an ultrasonic device and a driving device are respectively provided in the NMP cleaning chamber and the DIW cleaning chamber, and the driving device drives the ultrasonic device to rise or fall so that the ultrasonic device enters or moves out of the corresponding NMP immersion tank body or the DIW immersion tank body.

[0014] On the other hand, the present invention also provides a method for using an NMP cleaning machine applicable to resin plates of various generations of line sizes, comprising the following steps: S1. When the generation line plates of various sizes need to be cleaned with NMP, the resin plate is first placed flat in the groove, and the resin plate surface is fixed by the pressing rod; S2, opening the lifting door of the loading port, placing the plate transporting clamp on the transmission mechanism of the loading vehicle, carrying and transporting the plate transporting clamp into the NMP cleaning chamber by the transmission mechanism, transferring the plate transporting clamp to the first transmission device, closing the lifting doors on both sides of the NMP cleaning chamber, moving the first transmission device downward by the first lifting device, sinking the plate transporting clamp into the NMP soaking tank, and fully covering the resin plate for soaking; S3, moving the first transmission device upward to the height before the downward movement through the first lifting device, spraying the resin plate through the NMP spraying device, and then using the air knife device in the room to blow and dry the surface of the resin plate; S4, opening the lifting door between the NMP cleaning chamber and the DIW cleaning chamber, starting the first transmission device to transfer the plate transport clamp to the second transmission device in the DIW cleaning chamber, and closing the lifting doors on both sides of the DIW cleaning chamber; S5, the second transmission device is moved downward by the second lifting device, so that the plate transporting clamp is sunk into the DIW soaking tank, and the resin plate is fully soaked, the second transmission device is moved upward by the second lifting device to the height before the downward movement, the resin plate is sprayed by the DIW spraying device, and then the surface of the resin plate is blown and dried by the wind knife device in the room; S6, opening the lifting door of the discharge port, and transmitting the plate transport clamp to the transmission mechanism of the unloading vehicle through the second transmission device, thereby completing the entire cleaning process.

[0015] The present invention includes at least the following beneficial effects: the NMP cleaning machine and the use method thereof which are applicable to resin plates of all generations of lines and sizes of the present invention, the cleaning machine body includes an NMP cleaning chamber, a DIW cleaning chamber, a loading trolley and an unloading trolley, and when cleaning the resin plate, a plate transporting clamp capable of accommodating all generations of lines of sizes is provided for carrying and fixing, so that the cleaning machine can be generally used for cleaning resin plates of all generations of lines and sizes, and the cleaning effect is guaranteed during the cleaning process without positional displacement, the plate transporting clamp is transported to the NMP cleaning chamber and the DIW cleaning chamber in turn by the transmission mechanism and the first transmission device and the second transmission device, and the plate transporting clamp is transported to the NMP cleaning chamber and the DIW cleaning chamber in the NMP cleaning chamber by the first lifting device The device is sunk into the NMP soaking tank for aging soaking treatment, and is spray-rinsed by the NMP spray device, and then dried by the wind cutting device. In the DIW cleaning room, it is sunk into the DIW soaking tank through the first lifting device for aging soaking treatment, and is spray-rinsed by the DIW spray device to enhance the surface cleaning effect, and then dried by the wind cutting device. It can ensure that the surface of the plates of all sizes of generation lines after cleaning is maintained in a high cleanliness state without water drops and stains. The entire cleaning process equipment has a compact structure, high cleaning efficiency, good cleaning effect, and multiple uses, which greatly saves the cost of resin plate cleaning.

[0016] Other advantages, objectives and features of the present invention will be embodied in part through the following description, and in part will be understood by those skilled in the art through study and practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1It is a three-dimensional structural diagram of the NMP cleaning machine of the present invention which is applicable to resin plates of various generations of line sizes; Figure 2 This is a front view of the internal structure of the NMP cleaning machine of the present invention, which is applicable to resin plates of all generations of line sizes; Figure 3 A schematic diagram of the structure of a card slot member according to an embodiment of the present invention; Figure numerals in the specification: 1. loading car, 2. NMP cleaning chamber, 3. DIW cleaning chamber, 4. unloading car, 5. transmission mechanism, 6. loading port, 7. plate transport clamp, 8. groove, 9. pressure rod, 10. resin plate, 11. NMP soaking tank, 12. first transmission device, 13. NMP spray device, 14. first lifting device, 15. DIW soaking tank, 16. second transmission device, 17. DIW spray device, 18. second lifting device, 19. wind cutting device, 20. exhaust gas discharge port, 21. slot part, 22. inner vertical plate, 23. outer vertical plate, 24. top plate, 25. mounting channel, 26. clamping hole, 27. annular ring, 28. transparent window, 29. ultrasonic device. DETAILED DESCRIPTION

[0018] The present invention is further described in detail below in conjunction with the accompanying drawings so that those skilled in the art can implement the invention with reference to the description.

[0019] It should be noted that the experimental methods described in the following embodiments are conventional methods unless otherwise specified, and the reagents and materials are commercially available unless otherwise specified; in the description of the present invention, the terms "lateral", "longitudinal", "upper", "lower", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0020] like Figure 1-3As shown, the present invention provides an NMP cleaning machine commonly used for resin plates of various generations of line sizes, comprising a loading car 1, an NMP cleaning chamber 2, a DIW cleaning chamber 3, and a unloading car 4 which are sequentially connected and arranged along the direction of the production line, the NMP cleaning chamber 2 is connected to the DIW cleaning chamber 3 and a loading port 6 is arranged on the side of the NMP cleaning chamber 2 facing the loading car 1, and a unloading port is arranged on the side of the DIW cleaning chamber 3 facing the unloading car 4, the tops of the loading car 1 and the unloading car 4 are at the same height and are respectively provided with transmission mechanisms 5 along the direction of the production line, the vertical position of the transmission mechanism 5 corresponds to the loading port 6 and the unloading port, a plate transport clamp 7 is arranged on the transmission mechanism 5, the plate transport clamp 7 has a groove 8 for accommodating resin plates 10 of various generations of line sizes, a row of pressure rods 9 are arranged on the top of the groove 8, and the pressure rods 9 are used to press and fix the resin plates 10 in the groove 8 downward, an NMP soaking tank 11 is arranged at the bottom of the NMP cleaning chamber 2, and a first A transmission device 12 is provided in the NMP cleaning chamber 2, and an NMP spray device 13 is provided in the NMP cleaning chamber 2 for spray-rinsing the resin plate 10. A first lifting device 14 is also provided in the NMP cleaning chamber 2 for operating the first transmission device 12 to move up and down, so as to sink the plate transport clamp 7 on the first transmission device 12 into the NMP soaking tank 11 or take it out. A DIW soaking tank 15 is provided at the bottom of the DIW cleaning chamber 3, and a second transmission device 16 is provided in the middle along the production line direction. A DIW spray device 17 is provided in the DIW cleaning chamber 3 for spray-rinsing the resin plate 10. A second lifting device 18 is also provided in the DIW cleaning chamber 3 for operating the second transmission device 16 to move up and down, so as to sink the plate transport clamp 7 on the second transmission device 16 into the DIW soaking tank 15 or take it out. Wind cutting devices 19 are respectively provided in the NMP cleaning chamber 2 and the DIW cleaning chamber 3 for drying the rinsed resin plate 10.

[0021] The plate transport clamp 7 can carry and fix various sizes of generation line plates. When various sizes of generation line plates need to be NMP cleaned, the plates are first placed flat in the groove 8. The volume of the groove 8 is designed according to the maximum size of the cleaned plate. The resin plate 10 is fixed by the design of the built-in pressure rod 9 to prevent floating and displacement. The transmission system of the entire NMP cleaning machine includes a transmission mechanism 5 on the loading car 1, a first transmission device 12 in the NMP cleaning chamber 2, a second transmission device 16 in the DIW cleaning chamber 3, and a transmission mechanism 5 on the unloading car 4. The plate transport clamp 7 carrying the resin plate 10 is transported in sequence. After the resin plate 10 enters the NMP cleaning chamber 2, the resin plate 10 is transported by the transmission mechanism 5 to the first transmission device 12, a space for closing the loading port 6 is left between the first transmission device 12 and the transmission mechanism 5 of the loading vehicle 1. After the resin plate 10 completely enters the NMP cleaning chamber 2, the transmission movement is stopped, and the switch doors (including the loading port 6) of the NMP cleaning chamber 2 on both sides of the transportation path are closed. The first lifting device 14 directly drives the first transmission device 12 to move up and down. When the first transmission device 12 moves, it drives the plate transport clamp 7 carried by it to move synchronously. First, the first lifting device 14 moves the first transmission device 12 downward, so that the plate transport clamp 7 sinks together and is immersed below the liquid surface of the NMP immersion tank 11 to achieve full coverage immersion. After the immersion is completed, the first transmission device 12 and the plate transport clamp 7 are lifted to the bottom by the first lifting device 14. The position before sinking is equivalent to returning to the initial height position of entering the NMP cleaning chamber 2, and the NMP spray device 13 is started to spray the resin plate 10. After cleaning, the wind knife is used to blow and dry the plate 10 through the wind cutting device 19 to ensure that the surface of the plate of each size generation line after cleaning is maintained at a high cleanliness and no water droplets. After the NMP cleaning is completed, the NMP cleaning chamber 2 is opened, and the first transmission device 12 is started to convey the plate transport clamp 7 to the second transmission device 16. Similarly, the switch doors (including the unloading port) on both sides of the transportation path of the DIW cleaning chamber 3 are closed, and the second lifting device 18 is started to drive the first transmission device 12 and the plate transport clamp 7 carried by it to move downward, and sink it into the DIW soaking tank. The resin plate 10 is immersed in DIW pure water below the liquid level of the body 15, and then the second transmission device 16 and the plate transport clamp 7 are lifted to the position before sinking by the second lifting device 18, and returned to the initial height position, and the DIW spraying device 17 is started to spray the surface of the resin plate 10 with pure water. The liquid after spraying on the surface of the resin plate 10 will also be blown and dried by the wind cutting device 19, and finally transmitted from the discharge port to complete the cleaning of the resin plate 10. It not only solves the problem of low solvent utilization rate of the existing NMP immersion device, but also solves the problem that one cleaning equipment cannot be used for cleaning resin plates 10 of various generations and line sizes, and also improves the cleaning efficiency and cleaning effect of the resin plate 10 compared with conventional immersion and cleaning equipment processes.

[0022] In another technical solution, Figure 1-2As shown, lifting doors are respectively provided at the loading port 6, the unloading port and the connection between the NMP cleaning chamber 2 and the DIW cleaning chamber 3, and an exhaust gas discharge port 20 is provided at the top of the DIW cleaning chamber 3. The electrically controlled lifting door is provided to facilitate the control and closure of the corresponding NMP cleaning chamber 2 or DIW cleaning chamber 3. After the NMP cleaning is completed, the lifting door on the front side of the transportation direction will be opened to bring the plate transport clamp 7 and the exhaust gas into the DIW cleaning chamber 3, partially dissolved in pure water, and the final chemical solvent exhaust gas is discharged centrally through the exhaust gas discharge port 20 of the DIW cleaning chamber 3 to ensure environmental safety in the area.

[0023] In another technical solution, Figure 1-2 As shown, the exhaust gas outlet 20 is opened at the top of the DIW cleaning chamber 3 near the middle of one side, and the front and rear sides of the top of the DIW cleaning chamber 3 are inclined upward toward the exhaust gas outlet 20 to guide the internal airflow and discharge it in a centralized manner.

[0024] In another technical solution, Figure 1-3 As shown, the plate transport clamp 7 is symmetrically provided with a slot member 21 on both sides of the groove 8 perpendicular to the transmission direction. The slot member 21 includes a pair of inner vertical plates 22 and outer vertical plates 23 which are parallel to the transmission direction and arranged in sequence away from the center of the resin plate 10. The tops of the inner vertical plates 22 and the outer vertical plates 23 are commonly connected to a top plate 24, and the bottoms are respectively fixedly connected to the plate transport clamp 7. One side of the inner vertical plate 22 is inclined downward toward the center to extend through and form a mounting hole 25. The bottom of the mounting hole 25 extends upward to form a clamping hole 26. The width of the mounting hole 25 is greater than the outer diameter of the pressure rod 9. The height of the clamping hole 26 is greater than the sum of the height of the largest size of the resin plate 10 and the outer diameter of the pressure rod 9.

[0025] The outer vertical plate 23 and the top plate 24 serve as a fixed connection structure with the inner vertical plate 22. On a pair of opposite inner vertical plates 22, mounting holes 25 and clamping holes 26 are symmetrically opened. The pressure rod 9 slides downward from the entrance of the mounting hole 25 into the clamping hole 26. The vertical position of the pressure rod 9 in the clamping hole 26 is adjusted according to the size and thickness of the resin plate 10, and the pressure rod 9 is limited by the top of the clamping hole 26. If needed, a downward limiting structure for the pressure rod 9, such as a clamping block, can be set in the clamping hole 26. In another technical solution, Figure 3 As shown, an annular ring 27 is sleeved and connected to the outer periphery of the pressure rod 9 at intervals along the axial direction to abut against the top surface of the resin plate 10 downward to avoid scratching the surface of the resin plate 10. In another technical solution, Figure 1 As shown, transparent windows 28 are respectively provided on the left and right sides of the NMP cleaning chamber 2 and the DIW cleaning chamber 3 in the transmission direction, so that technicians can observe the interior of the cleaning chambers.

[0026] In another technical solution, Figure 1-2 As shown, the loading trolley 1 is detachably connected to the side of the NMP cleaning chamber 2 away from the DIW cleaning chamber 3, and the unloading trolley 4 is detachably connected to the side of the DIW cleaning chamber 3 away from the NMP cleaning chamber 2. The loading port 6 and the unloading port are universal in front and back, and the detachable connection form can be freely combined to freely combine the loading trolley 1 and the unloading trolley 4. The loading trolley 1 and the unloading trolley 4 can be set to the same structure to reduce the occupied space of the overall cleaning machine.

[0027] In another technical solution, Figure 2 As shown, the first lifting device 14 and the second lifting device 18 respectively include a group of driving motors and multiple transmission wheels. The driving motors are fixed on the inner wall of the corresponding NMP cleaning chamber 2 or the DIW cleaning chamber 3. The multiple transmission wheels are connected to the inner wall of the corresponding NMP cleaning chamber 2 or the DIW cleaning chamber 3 through bearings and are located above the driving motors. The output end of the driving motor is coaxially connected with a driving gear. The driving gear, multiple transmission wheels and the end of the first transmission device 12 or the second transmission device 16 of the same group are jointly wound with a meshing chain. The driving gear is driven to rotate by the driving motor, and the vertical movement of the first transmission device 12 or the second transmission device 16 is achieved under the action of the transmission wheels.

[0028] In the NMP cleaning chamber 2 and the DIW cleaning chamber 3, in addition to the driving motor, a commutator, a coupling, a lifting shaft, etc. are also provided, which are used for power steering and power balancing of the plate transport clamp 7 in the corresponding NMP or DIW cleaning chamber 3. The driving motor starts the lifting effect of the plate transport clamp 7 when it rotates forward, and moves the plate transport clamp 7 downward when it rotates reversely. Under the control of the meshing chain and the driving motor, the moving position of the plate transport clamp 7 can be kept equal by rotating the same number of circles. The entire driving system to which the first transmission device 12, the second transmission device 16, the first lifting device 14, and the second lifting device 18 belong mainly plays a transmission role. The existing technologies of various related structural products are very mature and will not be repeated here. In another technical solution, Figure 2 As shown, an ultrasonic device 29 and a driving device are respectively provided in the NMP cleaning chamber 2 and the DIW cleaning chamber 3. The driving device drives the ultrasonic device 29 to rise or fall, so that the ultrasonic device 29 enters or moves out of the corresponding NMP soaking tank 11 or the DIW soaking tank 15.

[0029] The NMP soaking tank 11 and the DIW soaking tank 15 are both equipped with an ultrasonic vibration plate device, and the ultrasonic device 29 can be selectively moved by a driving device to turn on the ultrasonic function or adjust the ultrasonic power to improve the cleaning effect.

[0030] The present invention also provides a method for using an NMP cleaning machine that is universally applicable to resin plates 10 of all generations of line sizes, Figure 1-3 , including the following steps: S1. When the generation line plates of various sizes need to be cleaned with NMP, the resin plate 10 is first placed flat in the groove 8, and the surface of the resin plate 10 is fixed by the pressing rod 9 to press and fix the resin plate 10 to be cleaned.

[0031] S2, open the lifting door of the loading port 6, place the plate transporting clamp 7 on the transmission mechanism 5 of the loading vehicle 1, carry and transport the plate transporting clamp 7 to the NMP cleaning chamber 2 through the transmission mechanism 5, transfer the plate transporting clamp 7 to the first transmission device 12, close the lifting doors on both sides of the NMP cleaning chamber 2, move the first transmission device 12 downward through the first lifting device 14, sink the plate transporting clamp 7 into the NMP soaking tank 11, and soak the resin plate 10 in full coverage. The transmission mechanism 5 can generally choose a roller transmission mode. If an ultrasonic device 29 is provided, it will sink until the NMP solvent liquid level submerges the ultrasonic vibration plate, and the corresponding ultrasonic soaking cleaning time is set according to the size of the plate.

[0032] S3, the first transmission device 12 is moved up to the height before the downward movement through the first lifting device 14, generally to the middle position of the chamber, and the resin plate 10 is sprayed and rinsed by the NMP spray device 13, and the NMP rinse is performed to enhance the surface cleaning effect, and then the surface of the resin plate 10 is blown and dried by the wind knife device 19 in the room.

[0033] S4, opening the lifting door between the NMP cleaning chamber 2 and the DIW cleaning chamber 3, starting the first transmission device 12 to transfer the plate transport clamp 7 to the second transmission device 16 in the DIW cleaning chamber 3, and closing the lifting doors on both sides of the DIW cleaning chamber 3.

[0034] S5. In a manner similar to steps S2-S3, the second transmission device 16 is moved down by the second lifting device 18, so that the plate transporting clamp 7 sinks into the DIW soaking tank 15, and the resin plate 10 is fully soaked. The second transmission device 16 is moved up by the second lifting device 18 to the height before the downward movement, and the resin plate 10 is sprayed by the DIW spray device 17, and then the surface of the resin plate 10 is air-knife-blown and dried by the indoor wind-cut device 19. A large amount of solvent droplets will remain on the surface of the resin plate 10 washed with NMP and DIW liquids, and the residual liquid on the surface and back of the plate needs to be blown away by the wind-cut device 19. The wind-cut device 19 is equipped with a heating pump with an air outlet temperature of about 50°C and a blowing time of 30 minutes to ensure that the surface of the cleaned resin plate 10 is clean and dry.

[0035] S6, opening the lifting door of the discharge port, and transmitting the plate transporting clamp 7 to the transmission mechanism 5 of the unloading vehicle 4 through the second transmission device 16, thereby completing the entire cleaning process.

[0036] The present invention is a NMP cleaning machine and a method for using the same, which is generally applicable to resin plates 10 of all generations of lines. The cleaning machine body includes an NMP cleaning chamber 2, a DIW cleaning chamber 3, a loading car 1, and an unloading car 4. When cleaning the resin plate 10, a plate transport clamp 7 that can accommodate all generations of lines of various sizes is provided for carrying and fixing. This allows the cleaning machine to be generally applicable to cleaning resin plates 10 of all generations of lines and ensures the cleaning effect without positional displacement during the cleaning process. The plate transport clamp 7 is sequentially transported by the transmission mechanism 5 and the first transmission device 12 and the second transmission device 16 into the NMP cleaning chamber 2 and the DIW cleaning chamber 3, and is lowered to the NMP cleaning chamber 2 by the first lifting device 14. An aging immersion treatment is carried out in the NMP immersion tank 11, spray-type flushing is carried out through the NMP spray device 13, and then it is dried through the wind cutting device 19. In the DIW cleaning chamber 3, it is sunk to the DIW immersion tank 15 through the first lifting device 14 for aging immersion treatment, and spray-type flushing is carried out through the DIW spray device 17 to enhance the surface cleaning effect, and then it is dried through the wind cutting device 19. It can ensure that the surface of the cleaning plates of various sizes of the generation line materials is maintained in a high cleanliness state without water droplets and stains after cleaning. The entire cleaning process equipment has a compact structure, high cleaning efficiency, good cleaning effect, and multiple uses, which greatly saves the cleaning cost of the resin plate 10.

[0037] Although the embodiments of the present invention have been disclosed as above, they are not limited to the applications listed in the specification and the implementation modes, and they can be fully applied to various fields suitable for the present invention. For those familiar with the art, additional modifications can be easily implemented. Therefore, without departing from the general concept defined by the claims and the scope of equivalents, the present invention is not limited to the specific details and the illustrations shown and described herein.

Claims

1. NMP cleaning machine for resin plates of all generations, characterized by: The invention comprises a loading car, an NMP cleaning chamber, a DIW cleaning chamber and an unloading car which are sequentially connected along the direction of the production line. The NMP cleaning chamber is connected to the DIW cleaning chamber and a loading port is arranged on the side of the NMP cleaning chamber facing the loading car, and an unloading port is arranged on the side of the DIW cleaning chamber facing the unloading car. The tops of the loading car and the unloading car are at the same height and transmission mechanisms are arranged along the direction of the production line respectively. The vertical positions of the transmission mechanisms correspond to the loading port and the unloading port. A plate transport clamp is arranged on the transmission mechanism. The plate transport clamp has a groove for accommodating resin plates of various generations of line sizes. A row of pressure rods is arranged on the top of the groove. The pressure rods are used to press and fix the resin plates in the groove downward. An NMP soaking tank is arranged at the bottom of the NMP cleaning chamber, and a first transmission device is arranged in the middle along the direction of the production line. An NMP spray device is provided in the washing chamber for spray-rinsing the resin plate. A first lifting device is also provided in the NMP washing chamber for operating the first transmission device to move up and down so as to sink the plate transport clamp on the first transmission device into the NMP soaking tank or take it out. A DIW soaking tank is provided at the bottom of the DIW washing chamber, and a second transmission device is provided in the middle along the production line direction. A DIW spray device is provided in the DIW washing chamber for spray-rinsing the resin plate. A second lifting device is also provided in the DIW washing chamber for operating the second transmission device to move up and down so as to sink the plate transport clamp on the second transmission device into the DIW soaking tank or take it out. Wind cutting devices are respectively provided in the NMP washing chamber and the DIW washing chamber for drying the rinsed resin plate.

2. The NMP cleaning machine for resin plates of all generations as claimed in claim 1, characterized in that: Lifting doors are respectively provided at the loading port, the unloading port and the connection between the NMP cleaning chamber and the DIW cleaning chamber, and a waste gas discharge port is opened at the top of the DIW cleaning chamber.

3. The NMP cleaning machine for resin plates of all generations as claimed in claim 2, characterized in that: The exhaust gas discharge port is opened at the top of the DIW cleaning chamber near the middle of one side, and the front and rear sides of the top of the DIW cleaning chamber are inclined upward toward the exhaust gas discharge port.

4. The NMP cleaning machine for resin plates of all generations as claimed in claim 1, characterized in that: The plate transport clamp is symmetrically provided with slot parts on both sides of the groove perpendicular to the transmission direction, and the slot parts include a pair of inner vertical plates and outer vertical plates parallel to the transmission direction and arranged in sequence away from the center of the resin plate, the tops of the inner vertical plates and the outer vertical plates are commonly connected to a top plate, and the bottoms are respectively fixedly connected to the plate transport clamp, one side of the inner vertical plate is inclined downward toward the center to extend through and form a mounting channel, the bottom of the mounting channel extends upward to form a clamping hole, the width of the mounting channel is greater than the outer diameter of the pressure rod, and the height of the clamping hole is greater than the sum of the height of the largest resin plate and the outer diameter of the pressure rod.

5. The NMP cleaning machine for resin plates of all generations as claimed in claim 4, characterized in that: An annular ring is sleeved and connected on the outer periphery of the pressure rod at intervals along the axial direction so as to abut against the top surface of the resin plate downwards.

6. The NMP cleaning machine for resin plates of all generations as claimed in claim 1, characterized in that: Transparent windows are respectively arranged on the left and right sides of the NMP cleaning chamber and the DIW cleaning chamber in the transmission direction.

7. The NMP cleaning machine for resin plates of all generations of line sizes as claimed in claim 1, characterized in that: The loading trolley is detachably connected to a side of the NMP cleaning chamber away from the DIW cleaning chamber, and the unloading trolley is detachably connected to a side of the DIW cleaning chamber away from the NMP cleaning chamber.

8. The NMP cleaning machine for resin plates of all generations of line sizes as claimed in claim 1, characterized in that: The first lifting device and the second lifting device respectively include a group of driving motors and a plurality of transmission wheels. The driving motor is fixed on the inner side wall of the corresponding NMP cleaning chamber or the DIW cleaning chamber. The plurality of transmission wheels are connected to the inner side wall of the corresponding NMP cleaning chamber or the DIW cleaning chamber through bearings and are located above the driving motor. The output end of the driving motor is coaxially connected with a driving gear. The driving gear, the plurality of transmission wheels and the end of the first transmission device or the second transmission device in the same group are jointly wound with a meshing chain. The driving gear is driven to rotate by the driving motor, and the vertical movement of the first transmission device or the second transmission device is achieved under the action of the transmission wheel.

9. The NMP cleaning machine for resin plates of all generations of line sizes as claimed in claim 1, characterized in that: An ultrasonic device and a driving device are respectively arranged in the NMP cleaning chamber and the DIW cleaning chamber, and the driving device drives the ultrasonic device to rise or fall, so that the ultrasonic device enters or moves out of the corresponding NMP soaking tank body or the DIW soaking tank body.

10. The method for using the NMP cleaning machine for resin plates of all generations of line sizes as claimed in claim 2, characterized in that: The steps include: S1. When the generation line plates of various sizes need to be cleaned with NMP, the resin plate is first placed flat in the groove, and the resin plate surface is fixed by the pressing rod; S2, opening the lifting door of the loading port, placing the plate transporting clamp on the transmission mechanism of the loading vehicle, carrying and transporting the plate transporting clamp into the NMP cleaning chamber by the transmission mechanism, transferring the plate transporting clamp to the first transmission device, closing the lifting doors on both sides of the NMP cleaning chamber, moving the first transmission device downward by the first lifting device, sinking the plate transporting clamp into the NMP soaking tank, and fully covering the resin plate for soaking; S3, moving the first transmission device upward to the height before the downward movement through the first lifting device, spraying the resin plate through the NMP spraying device, and then using the air knife device in the room to blow and dry the surface of the resin plate; S4, opening the lifting door between the NMP cleaning chamber and the DIW cleaning chamber, starting the first transmission device to transfer the plate transport clamp to the second transmission device in the DIW cleaning chamber, and closing the lifting doors on both sides of the DIW cleaning chamber; S5, the second transmission device is moved downward by the second lifting device, so that the plate transporting clamp is sunk into the DIW soaking tank, and the resin plate is fully soaked, the second transmission device is moved upward by the second lifting device to the height before the downward movement, the resin plate is sprayed by the DIW spraying device, and then the surface of the resin plate is blown and dried by the wind knife device in the room; S6, opening the lifting door of the discharge port, and transmitting the plate transport clamp to the transmission mechanism of the unloading vehicle through the second transmission device, thereby completing the entire cleaning process.

Citation Information

Patent Citations

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