Multi-series rapid mud supplementing method
By connecting the remaining sludge pipelines and bypass pipelines and adjusting the valve opening according to the needs of the target biological pool, rapid sludge replenishment for a specific series of biological pools is achieved, solving the problem of low efficiency of existing sludge replenishment and improving the Treatment effect and efficiency of sewage treatment system.
Patent Information
- Application Number
- CN202411243017.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-05
- Publication Date
- 2025-02-11
AI Technical Summary
The existing sludge replenishment methods are inefficient, and traditional reflux sludge cannot be supplemented for specific series of biological pools. External sludge pulling takes a long time and high freight costs, resulting in low sludge replenishment efficiency.
By connecting the remaining sludge pipeline with the preset bypass pipeline, and adjusting the valve opening on the bypass pipeline according to the sludge replenishment amount of the target biological pool, starting the remaining sludge pump, and replenishing the remaining sludge through the bypass pipeline to the target biopool.
It has achieved rapid replenishment of sludge for specific series of biological pools, improved sludge replenishment efficiency, reduced sludge replenishment time, and ensured the stability and treatment effect of the sewage treatment system.
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Figure CN119409319A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of sewage treatment, and in particular to a multi-series rapid mud filling method. Background Art
[0002] Multi-series rapid sludge replenishment refers to the rapid replenishment of sludge through multiple series of biological pools in the sewage treatment system. The sludge in the biological pool is mainly responsible for the degradation of organic matter in the sewage. The appropriate sludge concentration can ensure the activity and treatment capacity of microorganisms. Through rapid sludge replenishment, the sludge concentration can be adjusted in time to ensure that the sludge in each biological pool is in the best state, thereby improving the overall sewage treatment efficiency; the multi-series biological pool may have insufficient sludge concentration or fluctuations in treatment effect during the treatment process. Rapid sludge replenishment technology can quickly respond to these changes and stabilize the treatment effect by adjusting the amount of sludge replenishment to prevent the decline in treatment capacity; traditional sludge replenishment methods require a long time to complete the addition and uniform distribution of sludge, and multi-series rapid sludge replenishment technology reduces the time of sludge replenishment through efficient sludge replenishment system and pipeline design, and improves the overall treatment cycle of sewage treatment. Therefore, multi-series rapid sludge replenishment is of great significance.
[0003] At present, sludge replenishment is mostly carried out through reflux or external sludge pulling. Reflux sludge replenishment cannot replenish a specific series, external sludge pulling is time-consuming and has high transportation costs, and the sludge needs to be acclimated to adapt to the factory, etc., resulting in low sludge replenishment efficiency. Summary of the invention
[0004] The invention provides a multi-series rapid mud filling method.
[0005] According to a first aspect of the present invention, a multi-series rapid mud filling method is provided. The method comprises:
[0006] Connecting the residual sludge pipeline to one end of a preset bypass pipeline; connecting the other end of the preset bypass pipeline to a target biological pool;
[0007] According to the obtained sludge replenishment amount of the target biological pool, adjusting the opening of the valve provided on the preset bypass pipeline;
[0008] Start the residual sludge pump to add the residual sludge in the residual sludge pipeline to the target biological pool through the bypass pipeline.
[0009] Furthermore, the method of connecting the excess sludge pipeline to one end of a preset bypass pipeline and connecting the other end of the preset bypass pipeline to a target biological pool includes:
[0010] Determine the diameter, material and pressure rating of the residual sludge pipeline and bypass pipeline;
[0011] Select appropriate pipe specifications and materials according to the water inlet requirements of the target biological pool;
[0012] Prepare a pipeline layout diagram; mark the connection points, valves, pump stations and support structure locations of each pipeline section; determine the specific location where the bypass pipeline connects to the residual sludge pipeline; determine the specific location where the bypass pipeline connects to the target biological pool;
[0013] Cut or drill holes on the residual sludge pipe, install flanges or other connecting devices, connect one end of the bypass pipe to the flange, fix it with bolts, and seal it with sealant; install the bypass pipe along the planned path; at the entrance of the target biological pool, install an interface that matches the bypass pipe, and connect the other end of the bypass pipe to the entrance of the biological pool through a flange or quick connector; install valves at key positions of the bypass pipe.
[0014] Furthermore, adjusting the opening of the valve provided on the preset bypass pipeline according to the acquired sludge replenishment amount of the target biological pool includes:
[0015] A flow meter is installed before the water inlet of the target biological pool to monitor the flow of sludge in real time;
[0016] Transmit the data of the flow meter to the control center; determine the amount of sludge replenishment in each time period according to the treatment requirements and design standards of the target biological pool; prepare a replenishment plan based on real-time data and treatment requirements to determine the amount of sludge replenishment in different time periods;
[0017] Select the appropriate valve type according to pipeline flow and sludge characteristics; install the valve on the bypass pipeline; adjust the valve opening according to the feedback data of the flow sensor, set PID parameters, regularly calibrate the control algorithm, and adjust the PID parameters according to the actual operation conditions;
[0018] When the flow rate exceeds the set range or the valve fails, an alarm will be issued to remind the operator to handle it.
[0019] Furthermore, the starting of the excess sludge pump to replenish the excess sludge in the excess sludge pipeline to the target biological pool through the bypass pipeline includes:
[0020] Check the power supply, pipe connection and pump status of the residual sludge pump; set the pump operating parameters as needed; start the residual sludge pump and observe the pump startup process to ensure that the pump operates normally without abnormal sound or vibration.
[0021] Compared with the prior art, the present invention has the following beneficial effects: by connecting the excess sludge pipeline to one end of a preset bypass pipeline; connecting the other end of the preset bypass pipeline to a target biological pool; adjusting the opening of the valve provided on the preset bypass pipeline according to the acquired sludge replenishment amount of the target biological pool; starting the excess sludge pump to replenish the excess sludge in the excess sludge pipeline to the target biological pool through the bypass pipeline, a specific series of sludge can be quickly replenished, thereby improving the sludge replenishment efficiency.
[0022] It should be understood that the contents described in the summary of the invention are not intended to limit the key or important features of the embodiments of the present invention, nor are they intended to limit the scope of the present invention. Other features of the present invention will become easily understood through the following description. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] The above and other features, advantages and aspects of the embodiments of the present invention will become more apparent with reference to the following detailed description in conjunction with the accompanying drawings. The accompanying drawings are used to better understand the present invention and do not constitute a limitation of the present invention. In the accompanying drawings, the same or similar reference numerals represent the same or similar elements, wherein:
[0024] Figure 1 A flow chart of a multi-series rapid mud filling method according to an embodiment of the present invention is shown. DETAILED DESCRIPTION
[0025] In order to make the purpose, technical solution and advantages of the embodiments of the present invention clearer, the technical solution in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0026] In addition, the term "and / or" in this article is only a description of the association relationship between the associated objects, indicating that there can be three relationships. For example, A and / or B can represent: A exists alone, A and B exist at the same time, and B exists alone. In addition, the character " / " in this article generally indicates that the associated objects before and after are in an "or" relationship.
[0027] Figure 1 A flow chart of a multi-series rapid mud filling method according to an embodiment of the present invention is shown, and the method comprises:
[0028] S101, connecting the residual sludge pipeline to one end of a preset bypass pipeline; connecting the other end of the preset bypass pipeline to a target biological pool.
[0029] In some embodiments, the residual sludge pipeline is connected to one end of a preset bypass pipeline; the other end of the preset bypass pipeline is connected to the target biological pool by the following steps: determining the diameter, material and pressure level of the residual sludge pipeline and the bypass pipeline to adapt to the flow rate and characteristics of the sludge; selecting appropriate pipeline specifications and materials according to the water inlet requirements of the target biological pool; making a pipeline layout diagram, including the location of the residual sludge pipeline, the bypass pipeline and the target biological pool; marking the connection points, valves, pump stations and support structures of each section of the pipeline; determining the specific location of the bypass pipeline connected to the residual sludge pipeline The bypass pipe is usually located in the middle of the sludge pipe or at a location with a large sludge flow rate; determine the specific location where the bypass pipe is connected to the target biological pool to ensure that the sludge can be efficiently transported to the biological pool; purchase pipes, flanges, valves, sealing materials, etc. that meet the design requirements; ensure that the material of the pipe (such as PVC, steel or other corrosion-resistant materials) is adapted to the nature of the sludge and the treatment environment; cut or drill holes in the residual sludge pipe, install flanges or other connecting devices, and ensure good sealing, connect one end of the bypass pipe to the flange, fix it with bolts, and seal it with sealant; install along the planned path Bypass pipeline, ensure that the horizontal or inclined angle of the pipeline meets the design requirements to ensure the smooth flow of sludge. Use brackets and hangers to fix the pipeline during the installation process; install an interface matching the bypass pipeline at the entrance of the target biological pool, and connect the other end of the bypass pipeline to the entrance of the biological pool through a flange or quick connector; install valves at key positions of the bypass pipeline (such as connection points and branch points) so that the flow can be controlled or cut off when necessary; install flow meters, pressure sensors and other monitoring devices as needed to track the flow of sludge in real time; check the installation of all pipeline connection points, valves and control devices Check the installation to ensure there is no looseness or leakage; check the support and fixation of the bypass pipeline to ensure there is no displacement caused by vibration or gravity; open the valve of the bypass pipeline, gradually start the system, observe whether the sludge flows smoothly into the target biological pool, and check whether there is leakage at the pipeline connection; perform pressure test to ensure that there is no leakage or other problems in the pipeline under normal working pressure; adjust the valve setting according to actual needs to ensure that the sludge flow rate meets the treatment capacity of the target biological pool; monitor the flow of sludge in the bypass pipeline to ensure stable flow and no blockage; verify whether the treatment effect of the target biological pool meets the design requirements. It ensures that the implementation process of multiple series of rapid sludge replenishment is more clear and standardized, which helps to improve the efficiency of sludge replenishment.
[0030] S102, adjusting the opening of the valve provided on the preset bypass pipe according to the acquired sludge replenishment amount of the target biological pond.
[0031] In some embodiments, according to the obtained sludge replenishment amount of the target biological pond, adjusting the opening of the valve set on the preset bypass pipe can be achieved by the following steps: installing a high-precision flow meter in front of the water inlet of the target biological pond to monitor the sludge flow in real time; setting up a data acquisition system to transmit the data of the flow meter to the control center, and the data can be transmitted by wireless transmission, data acquisition card or other means; determining the sludge replenishment amount in each time period according to the treatment requirements and design standards of the target biological pond, for example, according to the treatment capacity, sludge load and water quality changes of the biological pond; preparing a replenishment plan based on real-time data and treatment requirements to determine the sludge replenishment amount in different time periods; selecting a suitable valve type (such as a ball valve, butterfly valve or regulating valve) according to the pipeline flow and sludge characteristics, and ensuring that the valve has sufficient adjustment accuracy; installing a valve on the bypass pipe and ensuring that it can be easily adjusted and maintained; if the system is manually controlled, the operator The operator manually adjusts the valve opening according to the replenishment plan, and gradually opens or closes the valve using the valve handwheel or operating lever until the required opening is reached; if the system is automatically controlled, configure an automatic control system; use the PID (proportional-integral-differential) control algorithm to adjust the valve opening according to the feedback data of the flow sensor, and set the PID parameters (proportional, integral and differential coefficients) to achieve precise control; regularly calibrate the control algorithm to ensure the accuracy match between the valve opening and the target replenishment amount, and adjust the PID parameters according to the actual operation to optimize the control effect; set up a monitoring interface in the control room to display the sludge flow, valve opening and the status of the target biological pool in real time; configure an alarm system to issue an alarm when the flow exceeds the set range or the valve fails, reminding the operator to handle it; record the valve opening and flow data, and regularly analyze the data to evaluate the system's operating effect and the accuracy of the replenishment amount; generate regular reports, analyze the changing trend of the replenishment amount, and put forward improvement suggestions. Ensure that the valve opening on the bypass pipeline is effectively adjusted according to the sludge replenishment amount of the target biological pool, ensure the stability and efficiency of the sludge treatment system, and thus improve the sludge replenishment efficiency.
[0032] S103, starting the residual sludge pump to replenish the residual sludge in the residual sludge pipeline to the target biological pool through the bypass pipeline.
[0033] In some embodiments, starting the residual sludge pump and replenishing the residual sludge in the residual sludge pipeline to the target biological pool through the bypass pipeline can be achieved by the following steps: checking the power supply, pipeline connection and pump body status of the residual sludge pump to ensure that all equipment is normal; setting the operating parameters of the pump, such as flow rate, pressure, etc. as needed; starting the residual sludge pump, observing the startup process of the pump, and ensuring that the pump operates normally without abnormal sound or vibration; adjusting the valve opening on the bypass pipeline according to the treatment requirements of the target biological pool and the flow rate of the pump, and gradually opening the valve to ensure the stability of the sludge flowing into the biological pool; using a flow meter to monitor the sludge flow through the bypass pipeline to ensure that it is within the design range; setting up a monitoring system to track the operating status of the pump, the flow rate of the bypass pipeline, the sludge level and treatment effect of the target biological pool in real time; adjusting the operating status of the pump and the valve opening according to real-time data to ensure that the amount of sludge replenishment meets the demand. Ensure that the startup of the residual sludge pump, the sludge replenishment of the bypass pipeline, and the treatment process of the target biological pool can all proceed smoothly, thereby improving the sludge replenishment efficiency.
[0034] It should be understood that the above-mentioned various forms of processes can be used to reorder, add or delete steps. For example, the steps described in the present invention can be executed in parallel, sequentially, or in different orders, as long as the desired results of the technical solution of the present invention can be achieved, and this document does not limit this.
[0035] The above specific implementations do not constitute a limitation on the protection scope of the present invention. It should be understood by those skilled in the art that various modifications, combinations, sub-combinations and substitutions can be made according to design requirements and other factors. Any modification, equivalent substitution and improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims
1. A multi-series rapid mud filling method, characterized in that: include: Connecting the residual sludge pipeline to one end of a preset bypass pipeline; connecting the other end of the preset bypass pipeline to a target biological pool; According to the obtained sludge replenishment amount of the target biological pool, adjusting the opening of the valve provided on the preset bypass pipeline; Start the residual sludge pump to add the residual sludge in the residual sludge pipeline to the target biological pool through the bypass pipeline.
2. The multi-series rapid mud filling method according to claim 1, characterized in that: The method of connecting the residual sludge pipeline to one end of a preset bypass pipeline and connecting the other end of the preset bypass pipeline to a target biological pool comprises: Determine the diameter, material and pressure rating of the residual sludge pipeline and bypass pipeline; Select appropriate pipe specifications and materials according to the water inlet requirements of the target biological pool; Prepare a pipeline layout diagram; mark the connection points, valves, pump stations and support structure locations of each pipeline section; determine the specific location where the bypass pipeline connects to the residual sludge pipeline; determine the specific location where the bypass pipeline connects to the target biological pool; Cut or drill holes on the residual sludge pipe, install flanges or other connecting devices, connect one end of the bypass pipe to the flange, fix it with bolts, and seal it with sealant; install the bypass pipe along the planned path; at the entrance of the target biological pool, install an interface that matches the bypass pipe, and connect the other end of the bypass pipe to the entrance of the biological pool through a flange or quick connector; install valves at key positions of the bypass pipe.
3. The multi-series rapid mud filling method according to claim 2, characterized in that: The step of adjusting the opening of the valve provided on the preset bypass pipeline according to the obtained sludge supplement amount of the target biological pool comprises: A flow meter is installed before the water inlet of the target biological pool to monitor the flow of sludge in real time; Transmit the data of the flow meter to the control center; determine the amount of sludge replenishment in each time period according to the treatment requirements and design standards of the target biological pool; prepare a replenishment plan based on real-time data and treatment requirements to determine the amount of sludge replenishment in different time periods; Select the appropriate valve type according to pipeline flow and sludge characteristics; install the valve on the bypass pipeline; adjust the valve opening according to the feedback data of the flow sensor, set PID parameters, regularly calibrate the control algorithm, and adjust the PID parameters according to the actual operation conditions; When the flow rate exceeds the set range or the valve fails, an alarm will be issued to remind the operator to handle it.
4. The multi-series rapid mud filling method according to claim 3 is characterized in that: The method of starting the excess sludge pump to replenish the excess sludge in the excess sludge pipeline to the target biological pool through the bypass pipeline includes: Check the power supply, pipe connection and pump status of the residual sludge pump; set the pump operating parameters as needed; start the residual sludge pump and observe the pump startup process to ensure that the pump operates normally without abnormal sound or vibration.
Citation Information
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