Elasticizer with yarn cooling function

By designing a refilling machine with cooling yarn function, the cooling box and linkage structure can achieve rapid cooling and hair removal of yarn, which solves the problems of insufficient heat treatment of yarn and difficult to remove hairy feathers in the prior art, and improves the yarn stability and reliability of weaving process.

CN119411271APending Publication Date: 2025-02-11WUJIANG LIANYANG TEXTILE CO LTD
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Patent Information

Application Number
CN202411479241.9
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-10-23
Publication Date
2025-02-11

AI Technical Summary

Technical Problem

Existing ejectors cannot quickly cool down the yarn and remove hairy feathers on the yarn surface, resulting in fiber imbalance stress and static electricity problems, affecting the stability of the weaving process.

Method used

A refilling machine with cooling yarn function is designed, including a cooling box, partition, transition tray, transmission wheel, water injection pipe, drain pipe, mixing and stirring mechanism and hair treatment mechanism. Through the linkage structure, the yarn is water-cooled in the cooling box, and the hairs are removed simultaneously during the mixing and stirring process.

Benefits of technology

The rapid cooling and hair removal of the yarn after the elastic is achieved, which eliminates the unbalanced stress and static electricity of the fibers, stabilizes the twist of the yarn, and prevents small braid knots caused by the retwine during the weaving process.

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Abstract

According to the technical scheme, the elasticizer with the yarn cooling function is characterized in that the elasticizer comprises an elasticizer body and a cooling box fixed to one side of the elasticizer body and used for conducting heat treatment on yarn, a partition plate is fixed in the cooling box, and the cooling box is divided into a first box part and a second box part through the partition plate; a first transition disc is rotationally connected to the partition plate, a second transition disc and a third transition disc are rotationally connected to the interior of the first box part, and a fourth transition disc and a fifth transition disc are rotationally connected to the interior of the second box part; after the elasticizer with the yarn cooling function is used for elasticizing yarns, the yarns can be tensioned and water-cooled, the yarns can be quickly cooled, hairiness can be removed, unbalanced stress and static electricity of fibers can be eliminated, the twist of the yarns can be stabilized, and the phenomenon of small braid twisting caused by untwisting in the weaving process can be prevented.
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Description

Technical Field

[0001] The invention relates to the field of texturing machines, in particular to a texturing machine with a yarn cooling function. Background Art

[0002] The texturing machine is an important equipment used to process elastic fibers (such as cotton, wool, spandex, etc.). Through a specific process, these materials are further stretched and solidified to meet the needs of different industries for high strength, softness and durability. In the textile and garment industry, the texturing machine plays a vital role. In the traditional spinning process, multiple combing is required to achieve the ideal linear density and strength requirements. The use of texturing technology can significantly improve the utilization rate of raw materials, reduce energy consumption, and greatly reduce the phenomenon of broken ends in subsequent processes, thereby ensuring that the quality of the finished garment is more stable and reliable. The yarn processed by the texturing machine is usually heated and needs to be cooled after texturing.

[0003] The existing Chinese patent with publication number CN115354423B discloses a texturizing machine with a yarn cooling function, comprising a frame; a forward twisting component, which is used to forward twist the heated blended yarn to separate the multiple blended yarns, and the forward twisting component is connected to the frame; a smoothing component, which is used to smooth the flying flowers or hairs on the surface of each separated yarn and fit them to the surface of the corresponding single yarn, and is arranged beside the forward twisting component; a reverse twisting component, which is used to reversely twist the multiple separated yarns at the same rotation center to return the multiple yarns to the blended state and realize the false twist of the blended yarn, and is arranged on the other side of the smoothing component; a temperature regulating component, which is arranged at the front end of the forward twisting component and the rear end of the reverse twisting component and is used for heating or cooling the blended yarn.

[0004] The above-mentioned patent still has some disadvantages, such as: it is impossible to quickly cool down the textured yarn to achieve heat treatment; in addition, it is impossible to polish the yarn surface to reduce the hairiness. Summary of the invention

[0005] In view of the problems mentioned in the background technology, the purpose of the present invention is to provide a texturing machine with a yarn cooling function to solve the problems mentioned in the background technology.

[0006] The above technical objectives of the present invention are achieved through the following technical solutions:

[0007] A texturing machine with a yarn cooling function comprises a texturing machine body and a cooling box fixed on one side of the texturing machine body for heat treating the yarn, a partition is fixed in the cooling box, the partition divides the cooling box into a first box part and a second box part, a first transition plate is rotatably connected to the partition, a second transition plate and a third transition plate are rotatably connected inside the first box part, a fourth transition plate and a fifth transition plate are rotatably connected in the second box part, a first transmission wheel and a second transmission wheel are rotatably connected on both sides of the cooling box, a top cover plate is fixed on the top of the cooling box by a plurality of bolts, a water injection pipe is respectively arranged on the top of the first box part and the second box part, a drainage pipe is respectively connected and fixed on one side of the first box part and the second box part of the cooling box, a sealing cover is threadedly connected to the end of the drainage pipe, a mixing mechanism is respectively arranged in the first box part and the second box part, a hairiness processing mechanism for processing yarn hairiness is arranged in the first box part, and the mixing mechanism in the first box part drives the hairiness processing mechanism to move through a linkage structure.

[0008] By adopting the above technical scheme, the texturizing machine with yarn cooling function can tension the yarn and water-cool it after the yarn is texturized, and can also quickly cool the yarn and remove the hairiness, thereby eliminating the unbalanced stress and static electricity of the fiber, stabilizing the twist of the yarn, and preventing the phenomenon of small braid kinks caused by untwisting during the weaving process. When the device is used, the yarn processed at one end of the texturing machine will enter the first box part from the first transmission wheel, then pass through the second transition plate, the third transition plate and the first transition plate in sequence to enter the second box part, and then be transmitted out of the second box part from the fourth transition plate, the fifth transition plate and the second transmission wheel in the second box part. The yarn can be water-cooled in the first box part and the second box part, thereby achieving the purpose of water cooling; the cooling liquid can be injected into the cooling box by using the water injection pipe, the cooling liquid can be discharged by using the drainage pipe, and the cooling water can be mixed by using the mixing mechanism, which is convenient for the use of the device; in addition, during the yarn transmission process, when the mixing mechanism in the first box part is activated, it can synchronously drive the hairiness processing mechanism to remove excess hairiness on the yarn surface through the linkage structure, thereby realizing the de-hairing linkage during mixing.

[0009] Preferably, the mixing mechanism includes a surge device, a servo motor, a first rod shaft, a second rod shaft, a connecting ring and a plurality of stirring blades, the surge device is fixed to the ring wall of the cooling box, the servo motor is fixed to the top cover plate, the first rod shaft is key-connected and fixed to the motor shaft end of the servo motor, the second rod shaft is detachably connected to the end of the first rod shaft, the connecting ring is threadedly connected to the outside of the second rod shaft, and the plurality of stirring blades are respectively fixed to the connecting ring.

[0010] By adopting the above technical solution, the surge device can be used to promote the homogenization of the coolant in the cooling box, and by starting the servo motor, the first rod shaft and the second rod shaft can be driven to rotate, and the connecting ring and the stirring blades can be driven to rotate, thereby promoting the homogenization of the coolant.

[0011] Preferably, the hairiness processing mechanism comprises a cam grinding block, a lower grinding block and a spring, the lower grinding block is connected to the bottom of the first box portion through the spring, and the cam grinding block is driven by the mixing mechanism through a linkage structure.

[0012] By adopting the above technical solution, when the cam grinding block is driven by the mixing mechanism through the linkage structure, the cam grinding block will continuously exert pressure on the yarn due to its irregular and non-circular shape, and the lower grinding block connected with the spring can achieve a good effect of removing hairiness.

[0013] Preferably, the linkage structure includes a worm wheel part, a worm part and a load-bearing shaft, the worm wheel part is fixed to the outside of the second rod shaft, the load-bearing shaft is rotatably connected to the first box part through a bearing, the worm part is fixed to the outside of the load-bearing shaft for mutual engagement with the worm wheel part, and the cam grinding block is fixed to the outside of the load-bearing shaft.

[0014] By adopting the above technical solution, when the servo motor drives the first rod shaft and the second rod shaft to rotate, the second rod shaft can drive the worm gear part to rotate, and the engagement between the worm gear part and the worm part can drive the bearing shaft to rotate. When the bearing shaft rotates, it can drive the cam grinding block to rotate and remove hair.

[0015] Preferably, a first shaft ring is fixed to the end of the first shaft, a second shaft ring is fixed to the end of the second shaft, and the outsides of the first shaft ring and the second shaft ring are commonly threadedly connected with a connecting sleeve.

[0016] By adopting the above technical solution, the connection and fixation of the first shaft and the second shaft can be achieved by tightening the connecting sleeve outside the first shaft ring and the second shaft ring.

[0017] Preferably, a protruding ring is fixed to the outside of the second shaft, a pressing ring is threadedly connected to the outside of the second shaft, and the connecting ring is located between the protruding ring and the pressing ring.

[0018] By adopting the above technical solution, the connecting ring can be fixed between the protruding ring and the pressing ring by tightening the pressing ring.

[0019] Preferably, the ends of the water injection pipe are respectively threadedly connected with bucket covers.

[0020] By adopting the above technical solution, the bucket cover at the end of the water injection pipe can facilitate the filling of coolant.

[0021] Preferably, a filter plate is clamped in the bucket cover.

[0022] By adopting the above technical solution, the filter plate in the hopper can filter the coolant.

[0023] Preferably, a transparent plate is embedded and fixed on the U-shaped baffle.

[0024] By adopting the above technical solution, the transparent plate on the U-shaped baffle can facilitate the operator to observe the conditions inside the cooling box.

[0025] Preferably, retaining rings are respectively arranged on the outer parts of the first transition disk, the second transition disk, the third transition disk, the fourth transition disk and the fifth transition disk.

[0026] By adopting the above technical solution, the retaining rings on the outer parts of the first transition disk, the second transition disk, the third transition disk, the fourth transition disk and the fifth transition disk can prevent the yarn from disengaging.

[0027] In summary, the present invention mainly has the following beneficial effects:

[0028] After the texturing machine with the function of cooling the yarn textures the yarn, it can tension the yarn and cool it with water, can also quickly cool the yarn and remove the hairiness, can eliminate the unbalanced stress and static electricity of the fiber, stabilize the twist of the yarn, and prevent the phenomenon of small braid kinking caused by untwisting during the weaving process. When using this device, the yarn processed at one end of the texturing machine will enter the first box part from the first driving wheel, and then sequentially pass through the second transition disk, the third transition disk and the first transition disk to enter the second box part, and then be transmitted out of the second box part from the fourth transition disk, the fifth transition disk and the second driving wheel in the second box part. The yarn can be cooled with water in the first box part and the second box part, so as to achieve the purpose of water cooling; by using the water injection pipe, coolant can be injected into the cooling box, by using the drain pipe, the coolant can be discharged, and by using the mixing mechanism, the cooling water can be mixed evenly, which is convenient for the use of the device; in addition, during the yarn transmission process, when the mixing mechanism in the first box part operates, it can synchronously drive the hairiness treatment mechanism to remove the excess hairiness on the surface of the yarn through the linkage structure, so as to realize the hairiness removal linkage during mixing. BRIEF DESCRIPTION OF THE DRAWINGS

[0029] Figure 1 is one of the structural schematic diagrams of the present invention;

[0030] Figure 2 is another structural schematic diagram of the present invention;

[0031] Figure 3 is the third structural schematic diagram of the present invention;

[0032] Figure 4 is the structural sectional view of the present invention;

[0033] Figure 5 is Figure 4 A in the enlarged view;

[0034] Figure 6 This is the fourth structural schematic diagram of the present invention;

[0035] Figure 7 yes Figure 6 Enlarged view of point B in .

[0036] Figure numerals: 1, cooling box; 2, partition; 3, first box part; 4, second box part; 5, first transition plate; 6, second transition plate; 7, third transition plate; 8, fourth transition plate; 9, fifth transition plate; 10, first transmission wheel; 11, second transmission wheel; 12, bolt; 13, top cover plate; 14, water injection pipe; 15, drainage pipe; 16, plugging cover; 17, surge device; 18, servo motor; 19, first rod shaft; 20, second rod shaft; 21, connecting ring; 22, stirring blade; 23, first shaft ring; 24, second shaft ring; 25, connecting sleeve; 26, protruding ring; 27, pressing ring; 28, bucket cover; 29, filter plate; 30, transparent plate; 31, retaining ring; 100, texturizing machine body; 101, cam grinding block; 102, lower grinding block; 103, spring; 104, worm wheel part; 105, worm part; 106, load-bearing shaft. DETAILED DESCRIPTION

[0037] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0038] refer to Figure 1 , Figure 2 and Figure 3A texturizing machine with a function of cooling yarn comprises a cooling box 1, wherein a partition 2 is fixed inside the cooling box 1, the partition 2 divides the cooling box 1 into a first box part 3 and a second box part 4, a first transition plate 5 is rotatably connected to the partition 2, a second transition plate 6 and a third transition plate 7 are rotatably connected inside the first box part 3, a fourth transition plate 8 and a fifth transition plate 9 are rotatably connected inside the second box part 4, a first transmission wheel 10 and a second transmission wheel 11 are rotatably connected to both sides of the cooling box 1, a top cover plate 13 is fixed to the top of the cooling box 1 by a plurality of bolts 12, a water injection pipe 14 is respectively arranged on the top of the first box part 3 and the second box part 4, a drainage pipe 15 is respectively connected and fixed to one side of the first box part 3 and the second box part 4 of the cooling box 1, a sealing cover 16 is threadedly connected to the end of the drainage pipe 15, a mixing mechanism is respectively arranged in the first box part 3 and the second box part 4, a hairiness processing mechanism for processing yarn hairiness is arranged in the first box part 3, and the mixing mechanism in the first box part 3 drives the hairiness processing mechanism to move through a linkage structure.

[0039] refer to Figure 1 , Figure 2 and Figure 3 This yarn texturing machine with yarn cooling function can tension the yarn and water-cool it after the yarn texturing process. It can also quickly cool the yarn and remove the hairiness, eliminate the unbalanced stress and static electricity of the fiber, stabilize the twist of the yarn, and prevent the phenomenon of small braids being tangled due to untwisting during the weaving process. When the device is used, the yarn processed at one end of the texturing machine will enter the first box part 3 from the first transmission wheel 10, and then enter the second box part 4 through the second transition plate 6, the third transition plate 7 and the first transition plate 5 in sequence, and then be transmitted out of the second box part 4 from the fourth transition plate 8, the fifth transition plate 9 and the second transmission wheel 11 in the second box part 4. The yarn can be water-cooled in the first box part 3 and the second box part 4, thereby achieving the purpose of water cooling; the cooling liquid can be injected into the cooling box 1 by using the water injection pipe 14, the cooling liquid can be discharged by using the drain pipe 15, and the cooling water can be mixed by using the mixing mechanism, which is convenient for the use of the device; in addition, during the yarn transmission process, when the mixing mechanism in the first box part 3 is activated, it can synchronously drive the hairiness processing mechanism to remove the excess hairiness on the yarn surface through the linkage structure, thereby realizing the de-hairing linkage during mixing.

[0040] refer to Figure 4 and Figure 5, wherein the mixing mechanism includes a surge device 17, a servo motor 18, a first shaft 19, a second shaft 20, a connecting ring 21 and a plurality of stirring blades 22, the surge device 17 is fixed to the ring wall of the cooling box 1, the servo motor 18 is fixed to the top cover plate 13, the first shaft 19 is key-connected and fixed to the motor shaft end of the servo motor 18, the second shaft 20 is detachably connected to the end of the first shaft 19, the connecting ring 21 is threadedly connected to the outside of the second shaft 20, and a plurality of stirring blades 22 are respectively fixed to the connecting ring 21; by utilizing the surge device 17, the coolant in the cooling box 1 can be homogenized, and by starting the servo motor 18, the first shaft 19 and the second shaft 20 can be driven to rotate, and the connecting ring 21 and the stirring blades 22 can be driven to rotate, thereby promoting the homogenization of the coolant.

[0041] refer to Figure 1 , Figure 6 and Figure 7 , wherein the hairiness processing mechanism includes a cam grinding block 101, a lower grinding block 102 and a spring 103, the lower grinding block 102 is connected to the bottom of the first box part 3 through the spring 103, and the cam grinding block 101 is driven by the mixing mechanism through a linkage structure; when the cam grinding block 101 is driven by the mixing mechanism through the linkage structure, the cam grinding block 101 has an irregular shape and is non-circular, so it will continuously apply pressure to the yarn, and the lower grinding block 102 connected with the spring 103 can achieve a good effect of removing hairiness. The linkage structure includes a worm wheel portion 104, a worm portion 105 and a bearing shaft 106, the worm wheel portion 104 is fixed to the outside of the second shaft 20, the bearing shaft 106 is rotatably connected to the first box portion 3 through a bearing, the worm portion 105 is fixed to the outside of the bearing shaft 106 for mutual meshing with the worm wheel portion 104, and the cam grinding block 101 is fixed to the outside of the bearing shaft 106; when the servo motor 18 drives the first shaft 19 and the second shaft 20 to rotate, the second shaft 20 can drive the worm wheel portion 104 to rotate, and the meshing of the worm wheel portion 104 and the worm portion 105 can drive the bearing shaft 106 to rotate, and when the bearing shaft 106 rotates, it can drive the cam grinding block 101 to rotate to remove hairiness.

[0042] refer to Figure 4 and Figure 5 , wherein a first shaft 19 is fixed with a first collar 23 at the end, a second shaft 20 is fixed with a second collar 24 at the end, the first collar 23 and the second collar 24 are threadedly connected with a connecting sleeve 25 on the outside, and the first shaft 19 and the second shaft 20 can be connected and fixed by tightening the connecting sleeve 25 on the outside of the first collar 23 and the second collar 24. wherein a protruding ring 26 is fixed with the outside of the second shaft 20, a pressing ring 27 is threadedly connected with the outside of the second shaft 20, and the connecting ring 21 is located between the protruding ring 26 and the pressing ring 27, and the connecting ring 21 can be fixed between the protruding ring 26 and the pressing ring 27 by tightening the pressing ring 27.

[0043] refer to Figures 1 to 4 , wherein hopper covers 28 are respectively threadedly connected to the end portions of the water injection pipes 14, and the hopper covers 28 at the end portions of the water injection pipes 14 can facilitate the filling of the coolant. A filter plate 29 is snap-fitted in the hopper cover 28, and the filter plate 29 in the hopper cover 28 can filter the coolant. A transparent plate 30 is embedded and fixed on the U-shaped baffle, and the transparent plate 30 on the U-shaped baffle can facilitate the operator to observe the condition inside the cooling tank 1. Retaining rings 31 are respectively arranged outside the first transition disk 5, the second transition disk 6, the third transition disk 7, the fourth transition disk 8 and the fifth transition disk 9, and the retaining rings 31 outside the first transition disk 5, the second transition disk 6, the third transition disk 7, the fourth transition disk 8 and the fifth transition disk 9 can prevent the yarn from disengaging.

[0044] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A texturing machine with a yarn cooling function, comprising a texturing machine body (100) and a cooling box (1) fixed to one side of the texturing machine body (100) for heat treatment of the yarn, characterized in that: A partition (2) is fixed inside the cooling box (1), and the partition (2) divides the cooling box (1) into a first box part (3) and a second box part (4). A first transition plate (5) is rotatably connected to the partition (2), a second transition plate (6) and a third transition plate (7) are rotatably connected inside the first box part (3), and a fourth transition plate (8) and a fifth transition plate (9) are rotatably connected inside the second box part (4). A first transmission wheel (10) and a second transmission wheel (11) are rotatably connected on both sides of the cooling box (1), and a top cover plate (13) is fixed to the top of the cooling box (1) by a plurality of bolts (12). ), the top cover plate (13) is provided with a water injection pipe (14) at the top of the first box part (3) and the second box part (4), respectively; the cooling box (1) is connected and fixed with a drainage pipe (15) at one side of the first box part (3) and the second box part (4), respectively; the end of the drainage pipe (15) is threadedly connected with a sealing cover (16); the first box part (3) and the second box part (4) are respectively provided with a mixing mechanism; the first box part (3) is provided with a hairiness processing mechanism for processing yarn hairiness; the mixing mechanism in the first box part (3) drives the hairiness processing mechanism to operate through a linkage structure.

2. The texturizing machine with yarn cooling function according to claim 1, characterized in that: The mixing mechanism comprises a surge device (17), a servo motor (18), a first rod shaft (19), a second rod shaft (20), a connecting ring (21) and a plurality of stirring blades (22); the surge device (17) is fixed to the ring wall of the cooling box (1); the servo motor (18) is fixed to the top cover plate (13); the first rod shaft (19) is key-connected and fixed to the motor shaft end of the servo motor (18); the second rod shaft (20) is detachably connected to the end of the first rod shaft (19); the connecting ring (21) is threadedly connected to the outside of the second rod shaft (20); and the plurality of stirring blades (22) are respectively fixed to the connecting ring (21).

3. The texturizing machine with yarn cooling function according to claim 2, characterized in that: The hairiness processing mechanism comprises a cam grinding block (101), a lower grinding block (102) and a spring (103); the lower grinding block (102) is connected to the bottom of the first box part (3) via the spring (103); and the cam grinding block (101) is driven to operate by a mixing mechanism via a linkage structure.

4. The texturizing machine with yarn cooling function according to claim 3, characterized in that: The linkage structure comprises a worm wheel portion (104), a worm shaft portion (105) and a bearing shaft (106); the worm wheel portion (104) is fixed to the outside of the second rod shaft (20); the bearing shaft (106) is rotatably connected to the first box portion (3) via a bearing; the worm shaft portion (105) is fixed to the outside of the bearing shaft (106) for mutual engagement with the worm wheel portion (104); and the cam grinding block (101) is fixed to the outside of the bearing shaft (106).

5. The texturizing machine with yarn cooling function according to claim 2, characterized in that: A first shaft ring (23) is fixed at the end of the first shaft (19), a second shaft ring (24) is fixed at the end of the second shaft (20), and a connecting sleeve (25) is threadedly connected to the outside of the first shaft ring (23) and the second shaft ring (24).

6. The texturizing machine with yarn cooling function according to claim 2, characterized in that: A protruding ring (26) is fixed to the outside of the second rod shaft (20), a pressing ring (27) is threadedly connected to the outside of the second rod shaft (20), and the connecting ring (21) is located between the protruding ring (26) and the pressing ring (27).

7. The texturizing machine with yarn cooling function according to claim 1, characterized in that: The ends of the water injection pipe (14) are respectively threadedly connected with bucket covers (28).

8. The texturizing machine with yarn cooling function according to claim 7, characterized in that: A filter plate (29) is clamped inside the bucket cover (28).

9. The texturizing machine with yarn cooling function according to claim 1, characterized in that: A transparent plate (30) is embedded and fixed on the U-shaped baffle.

10. The texturizing machine with yarn cooling function according to claim 1, characterized in that: Securing rings (31) are respectively arranged on the outside of the first transition plate (5), the second transition plate (6), the third transition plate (7), the fourth transition plate (8) and the fifth transition plate (9).

Citation Information

Patent Citations

  • A texturing machine with yarn cooling function

    CN115354423B

  • Silk thread cooling device of elasticizer

    CN212582067U

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  • Less-hairiness polyester processing device

    CN214218974U

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