Light-weight ceiling plate assembly type mounting structure and ceiling plate manufacturing method

Abstract

The invention relates to the technical field of ceiling plate installation, and discloses a lightweight ceiling plate assembly type installation structure and a ceiling plate manufacturing method. Comprising a suspended ceiling keel frame, an embedded block is fixedly connected to the inner wall of the suspended ceiling keel frame, a magnetic block is arranged on the lower surface of the embedded block, a suspended ceiling plate is connected to the interior of the suspended ceiling keel frame in an embedded mode, and a connecting plate is fixedly connected to the upper surface of the suspended ceiling plate; a magnetic block can be attracted to the inner bottom wall of the embedding base to magnetically attract and fix the embedding base, a first sliding block is used for being extruded and influenced by the magnetic block, a limiting block can drive a metal ball to move to extrude a first spring, the metal ball can be attracted to the magnetic block to fix the embedding base again, the ceiling plate is convenient and fast to install and not prone to falling off, and the ceiling plate is convenient to mount and high in practicability. The honeycomb core structure is clamped by the double-layer suspended ceiling plates, the weight of the suspended ceiling plates can be reduced, the purpose of light weight can be achieved, the weight of the suspended ceiling is greatly reduced through the honeycomb structure, the load on a building structure is reduced, and the safety of a building is improved.

Description

Technical Field

[0001] The invention relates to the technical field of ceiling panel installation, and in particular to a lightweight ceiling panel assembly installation structure and a ceiling panel manufacturing method. Background Art

[0002] Suspended ceiling refers to a kind of decoration on the top of the house living environment. Simply put, it refers to the decoration of the ceiling, which is one of the important parts of interior decoration. Suspended ceiling has the functions of heat preservation, heat insulation, sound insulation and sound absorption. It is also a hidden layer for electrical, ventilation and air conditioning, communication and fire protection, alarm pipeline equipment and other projects. Suspended ceiling for home decoration is a common part of home decoration. The classification of suspended ceilings varies according to the materials of the decorative panels. The main basis for distinguishing the names of suspended ceilings is the materials used for the decoration of suspended ceilings. They mainly include: light steel keel gypsum board ceilings, gypsum board ceilings, mineral wool board ceilings, plywood ceilings, special-shaped long aluminum gusset ceilings, square painted aluminum gusset ceilings, stained glass ceilings, full-room duplex ceilings, etc. They occupy a very important position in the entire room decoration. Proper decoration of the room ceiling can not only beautify the indoor environment, but also create a colorful indoor space art image. Aluminum gusset is a special material with a light and durable texture. It is widely used in home decoration ceilings and has many excellent properties. It is suitable for kitchens and bathrooms. It can achieve a good decorative effect and has a variety of functions. Therefore, it is very popular among consumers. This is the origin of aluminum gusset ceilings. The enterprising spirit of the integrated ceiling industry has enabled us to step out of the narrow kitchen and bathroom space and develop diversified products with multiple functions and uses suitable for different areas such as living rooms, bedrooms, entrances, and balconies.

[0003] When installing the ceiling panels, the installation steps are complicated and tedious. Secondly, the installation stability is poor, which makes the ceiling panels time-consuming to install. The installation location of the ceiling panels cannot be fixed multiple times, which makes the ceiling panels easy to fall off. Usually, the materials used in the preparation of ceiling panels are often heavy and inconvenient to maintain, which increases the preparation cost of the ceiling panels and has poor safety performance. Summary of the invention

[0004] 1. Technical issues to be resolved

[0005] In view of the deficiencies in the prior art, the present invention provides a lightweight ceiling panel assembly installation structure and a ceiling panel manufacturing method, wherein the ceiling panel is embedded into the interior of the ceiling keel so that the embedding block can extend into the interior of the embedding seat, and when the embedding block is embedded into the interior of the embedding seat, the movable bead can fit with the surface of the embedding block, so that the movable bead can roll due to the embedding friction of the embedding block, and the rubber pad can fit with the surface of the embedding block so that it can increase the friction when the embedding block and the embedding seat are embedded, and when the embedding block is fully extended into the interior of the embedding seat, the magnetic block can be adsorbed with the inner bottom wall of the embedding seat to magnetically fix the embedding seat, and when the magnetic block is magnetically fixed to the embedding seat, the first sliding block is used to make it affected by the extrusion of the magnetic block, and the limit block can drive the metal ball to move The first spring is squeezed, and when the magnetic block stops squeezing the metal ball, the first spring can push the limit block in the opposite direction to reset it, so that the metal ball can be attracted by the magnetic block to fix the fitting seat again, so that the ceiling board is more convenient to install and not easy to fall off. The double-layer ceiling board is used to clamp the honeycomb core structure in the middle, so that the weight of the ceiling board can be reduced, so that it can achieve the purpose of lightweight. The honeycomb core is made of high-strength aluminum alloy with uniform thickness and regular shape. The honeycomb structure greatly reduces the weight of the ceiling, reduces the load on the building structure, and improves the safety of the building. The honeycomb core structure makes the entire ceiling have high compressive strength and bending strength, improves the performance, safety, construction efficiency and cost reduction of the ceiling material, etc.

[0006] (II) Technical solution

[0007] In order to solve the above technical problems, the present invention provides the following technical solutions: comprising a ceiling keel, the inner wall of which is fixedly connected with an interlocking block, the lower surface of which is provided with a magnetic block, the interior of which is interlockingly connected with a ceiling board, the upper surface of which is fixedly connected with a connecting plate, the upper surface of which is fixedly connected with an interlocking seat, and the interlocking seat is interlockingly connected with the interlocking block;

[0008] A rubber pad is provided on the inner wall of the engaging seat, a positioning plate is fixedly connected to the inner wall of the engaging seat, a movable bead is movably connected inside the positioning plate, a first sliding block is slidably connected to the inner bottom wall of the engaging seat, a limiting block is fixedly connected to the upper surface of the first sliding block, a metal ball is provided on the side surface of the limiting block, and a first spring is fixedly connected to the front surface of the limiting block.

[0009] Preferably, a connecting column is fixedly connected to the upper surface of the ceiling skeleton, an end of the connecting column away from the ceiling skeleton is movably connected to a joint ball, and a mounting rod is fixedly connected to the upper surface of the joint ball.

[0010] Preferably, a ceiling rod is fixedly connected to the upper surface of the mounting rod, an end of the ceiling rod away from the mounting rod is fixedly connected to a mounting plate, and the internal thread of the mounting plate is connected to a first fastening threaded rod.

[0011] Preferably, the front surface and the rear surface of the mounting plate are both slidably connected with a slide plate, and the front surface of the slide plate is fixedly connected with a storage box.

[0012] Preferably, the storage box is slidably connected to a second sliding block inside, a side surface of the second sliding block is slidably connected to a moving plate, and a gripping barb is fixedly connected to an upper surface of the moving plate.

[0013] Preferably, the internal thread of the storage box is connected with a second fastening threaded rod, and the second fastening threaded rod is movably connected to the movable plate through a bearing.

[0014] Preferably, a nut is fixedly connected to the lower surface of the storage box, and the nut is threadedly connected to the second fastening threaded rod.

[0015] Preferably, an elastic plate is slidably connected to the lower surface of the storage box, a second spring is fixedly connected to the side surface of the elastic plate, and the second spring is fixedly connected to a nut.

[0016] Preferably, an inner thread limit clamp is fixedly connected to the side surface of the elastic plate, and the inner thread limit clamp is fitted with the second fastening threaded rod.

[0017] A method for manufacturing a lightweight ceiling panel comprises the following steps:

[0018] S1. Double-layer ceiling panels are used to sandwich the honeycomb core structure in the middle, so that the weight of the ceiling panels can be reduced, so that it can achieve the purpose of lightweight. The honeycomb core is made of high-strength aluminum alloy with uniform thickness and regular shape. Natural stone slices are pasted on the lower surface of the ceiling panels to retain the natural texture and color of the stone. The surface of the ceiling panels has been specially treated to improve corrosion resistance and aesthetics.

[0019] Compared with the prior art, the present invention provides a lightweight ceiling panel assembly installation structure and a ceiling panel manufacturing method, which have the following beneficial effects:

[0020] 1. The present invention embeds the ceiling board into the interior of the ceiling keel, so that the embedding block can extend into the interior of the embedding seat. When the embedding block is embedded into the interior of the embedding seat, the movable bead can fit with the surface of the embedding block, so that the movable bead can roll due to the embedding friction of the embedding block, and the rubber pad can fit with the surface of the embedding block, so that it can increase the friction when the embedding block and the embedding seat are embedded. When the embedding block is fully extended into the interior of the embedding seat, the magnetic block can be adsorbed with the inner bottom wall of the embedding seat to magnetically fix the embedding seat. After the magnetic block magnetically fixes the embedding seat, the first sliding block is used to be affected by the extrusion of the magnetic block, and the limit block can drive the metal ball to move to squeeze the first spring. When the magnetic block stops squeezing the metal ball, the first spring can push the limit block in the opposite direction to reset it, so that the metal ball can be attracted by the magnetic block to fix the embedding seat again, so that the ceiling board is more convenient to install and is not easy to fall off.

[0021] 2. The present invention adopts a double-layer ceiling panel to clamp the honeycomb core structure in the middle, so that it can reduce the weight of the ceiling panel, so that it can achieve the purpose of lightweight. The honeycomb core is made of high-strength aluminum alloy, with uniform thickness and regular shape. The honeycomb structure greatly reduces the weight of the ceiling, reduces the load on the building structure, and improves the safety of the building. The honeycomb core structure makes the entire ceiling have high compressive strength and bending strength, improves the performance, safety, construction efficiency and cost reduction of the ceiling material.

[0022] 3. The present invention utilizes the sliding of the slide plate to adjust the distance between the storage box and the mounting plate, pushes the elastic plate to one side, so that the inner screw limit clamp can be separated from the surface of the second fastening threaded rod, twists the second fastening threaded rod to allow it to rotate inside the nut, pushes the movable plate out from the interior of the storage box, and continuously moves the movable plate upward to drive the gripping bar to fit and squeeze the surface of the wall top. Since the gripping bar is conically arranged, it can increase the gripping area between the mounting plate and the wall top. When the second fastening threaded rod stops rotating, the elastic plate can be loosened, so that the elastic plate can utilize the sliding of the second sliding block and the storage box to allow the inner screw limit clamp to clamp and limit the surface of the second fastening threaded rod again, thereby improving the stability of the ceiling keel during installation. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0024] Figure 2 It is a schematic diagram of the structure of the ceiling board of the present invention;

[0025] Figure 3 This is a schematic diagram of the structure of the suspended ceiling keel frame of the present invention when viewed from above;

[0026] Figure 4 for Figure 3 Schematic diagram of the structure at A in the middle;

[0027] Figure 5 This is a schematic diagram of the structure of the mounting plate of the present invention;

[0028] Figure 6 This is a schematic diagram of the internal structure of the storage box of the present invention;

[0029] Figure 7 It is a schematic diagram of the internal structure of the interlocking seat of the present invention from a side view.

[0030] Wherein: 1. ceiling keel; 2. mounting rod; 3. fitting seat; 4. connecting plate; 5. ceiling plate; 6. fitting block; 7. magnetic block; 8. connecting column; 9. joint ball; 10. storage box; 11. first fastening threaded rod; 12. mounting plate; 13. gripping barb; 14. slide plate; 15. ceiling rod; 16. second sliding block; 17. nut; 18. second fastening threaded rod; 19. elastic plate; 20. second spring; 21. moving plate; 22. movable bead; 23. positioning plate; 24. metal ball; 25. limit block; 26. first sliding block; 27. first spring; 28. rubber pad; 29. ​​inner screw limit clamp. DETAILED DESCRIPTION

[0031] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0032] Embodiment 1:

[0033] See also Figure 1-7A lightweight ceiling panel assembly installation structure and a ceiling panel manufacturing method, comprising a ceiling keel 1, an inner wall of the ceiling keel 1 is fixedly connected with a fitting block 6, a lower surface of the fitting block 6 is provided with a magnetic block 7, a ceiling panel 5 is fitted and connected inside the ceiling keel 1, a connecting plate 4 is fixedly connected to the upper surface of the ceiling panel 5, a fitting seat 3 is fixedly connected to the upper surface of the connecting plate 4, and the fitting seat 3 is fitted and connected with the fitting block 6, and a rubber pad 28 is provided on the inner wall of the fitting seat 3 The inner wall of the fitting seat 3 is fixedly connected with a positioning plate 23, and the interior of the positioning plate 23 is movably connected with a movable bead 22. The inner bottom wall of the fitting seat 3 is slidably connected with a first sliding block 26. The upper surface of the first sliding block 26 is fixedly connected with a limiting block 25. The side surface of the limiting block 25 is provided with a metal ball 24. The front surface of the limiting block 25 is fixedly connected with a first spring 27. When the ceiling plate 5 is installed with the ceiling keel 1, the ceiling plate 5 can be fitted into the inner wall of the ceiling keel 1. The engaging block 6 can be extended into the interior of the engaging seat 3. When the engaging block 6 is engaged into the interior of the engaging seat 3, the movable bead 22 can be fitted with the surface of the engaging block 6, so that the movable bead 22 can roll under the influence of the engaging friction of the engaging block 6, and the rubber pad 28 can be fitted with the surface of the engaging block 6, so that it can increase the friction force when the engaging block 6 and the engaging seat 3 are engaged. When the engaging block 6 is fully extended into the interior of the engaging seat 3, the magnetic block 7 can be adsorbed with the inner bottom wall of the engaging seat 3 to engage with the engaging block 6. The seat 3 is fixed by magnetic attraction. After the magnetic block 7 fixes the embedded seat 3 by magnetic attraction, the first sliding block 26 is used to make it affected by the squeezing of the magnetic block 7. The limit block 25 can drive the metal ball 24 to move and squeeze the first spring 27. When the magnetic block 7 stops squeezing the metal ball 24, the first spring 27 can push the limit block 25 in the opposite direction to reset it, so that the metal ball 24 can be attracted by the magnetic block 7 to fix the embedded seat 3 again, making the ceiling panel 5 more convenient to install and not easy to fall off.

[0034] The upper surface of the ceiling keel 1 is fixedly connected with a connecting column 8, and the end of the connecting column 8 away from the ceiling keel 1 is movably connected with a joint ball 9, the upper surface of the joint ball 9 is fixedly connected with a mounting rod 2, the upper surface of the mounting rod 2 is fixedly connected with a ceiling rod 15, and the end of the ceiling rod 15 away from the mounting rod 2 is fixedly connected with a mounting plate 12, and the internal thread of the mounting plate 12 is connected with a first fastening threaded rod 11, and the front surface and rear surface of the mounting plate 12 are both slidably connected with a slide plate 14, and the front surface of the slide plate 14 is fixedly connected with a storage box 10, and the storage box 10 is slidably connected with a second sliding block 16. The side surface of the block 16 is slidably connected with a moving plate 21, and the upper surface of the moving plate 21 is fixedly connected with a gripping thorn rod 13, the internal thread of the storage box 10 is connected with a second fastening threaded rod 18, and the second fastening threaded rod 18 is movably connected to the moving plate 21 through a bearing, the lower surface of the storage box 10 is fixedly connected with a nut 17, and the nut 17 is threadedly connected to the second fastening threaded rod 18, the lower surface of the storage box 10 is slidably connected with an elastic plate 19, the side surface of the elastic plate 19 is fixedly connected with a second spring 20, and the second spring 20 is fixedly connected to the nut 17, and the side surface of the elastic plate 19 is fixedly connected with an inner The screw limit clamp 29 is provided, and the inner screw limit clamp 29 is fitted with the second fastening threaded rod 18. When the ceiling keel 1 is installed on the wall top, the position of the mounting plate 12 can be adjusted by using the joint ball 9, and the first fastening threaded rod 11 is screwed so that it can extend into the interior of the wall top to fix the ceiling keel 1. When the ceiling keel 1 is installed, the distance between the storage box 10 and the mounting plate 12 can be adjusted by sliding the slide plate 14, and the elastic plate 19 is pushed to one side so that the inner screw limit clamp 29 can be separated from the surface of the second fastening threaded rod 18, and the second fastening threaded rod 18 is screwed so that it can be fixed on the screw The internal rotation of the nut 17 pushes the movable plate 21 out from the interior of the storage box 10, and the continuous upward movement of the movable plate 21 can drive the gripping bar 13 to fit and squeeze the surface of the wall top. Since the gripping bar 13 is conically set, it can increase the gripping area between the mounting plate 12 and the wall top. When the second fastening threaded rod 18 stops rotating, the elastic plate 19 can be loosened, so that the elastic plate 19 can utilize the sliding of the second sliding block 16 and the storage box 10 to enable the inner screw limit clamp 29 to clamp and limit the surface of the second fastening threaded rod 18 again, thereby improving the stability of the ceiling keel 1 during installation.

[0035] Embodiment 2:

[0036] A method for manufacturing a lightweight ceiling panel comprises the following steps:

[0037] S1. A double-layer ceiling panel 5 is used to sandwich the honeycomb core structure in the middle, so that the weight of the ceiling panel 5 can be reduced, so that it can achieve the purpose of lightweight. The honeycomb core is made of high-strength aluminum alloy with uniform thickness and regular shape. Natural stone slices are pasted on the lower surface of the ceiling panel 5 to retain the natural texture and color of the stone. The surface of the ceiling panel 5 is specially treated to improve corrosion resistance and aesthetics. The honeycomb structure greatly reduces the weight of the ceiling, reduces the load on the building structure, and improves the safety of the building. The honeycomb core structure makes the entire ceiling have high compressive strength and bending strength. The surface treatment technology of the ceiling panel 5 makes the ceiling have a good appearance and a long use. Natural stone slices are used to retain the natural beauty and texture of the stone.

[0038] When in use, the position of the mounting plate 12 can be adjusted using the joint ball 9, and the first fastening threaded rod 11 can be twisted to extend into the interior of the wall top to fix the ceiling keel 1. After the ceiling keel 1 is installed, the distance between the storage box 10 and the mounting plate 12 can be adjusted by sliding the slide plate 14, and the elastic plate 19 is pushed to one side so that the inner screw limit clamp 29 can be separated from the surface of the second fastening threaded rod 18, and the second fastening threaded rod 18 can be twisted to allow it to be fixed on the screw The inner rotation of the nut 17 pushes the movable plate 21 out from the inside of the storage box 10, and the movable plate 21 continuously moves upward to drive the gripping bar 13 to fit and squeeze the surface of the wall top. Since the gripping bar 13 is conical, it can increase the gripping area between the mounting plate 12 and the wall top. When the second fastening threaded rod 18 stops rotating, the elastic plate 19 can be loosened, so that the elastic plate 19 can use the sliding of the second sliding block 16 and the storage box 10 to make the inner screw limit clamp 29 can be again The surface of the second fastening threaded rod 18 is clamped and limited, and the ceiling plate 5 is embedded into the interior of the ceiling keel 1, so that the embedding block 6 can extend into the interior of the embedding seat 3. When the embedding block 6 is embedded into the interior of the embedding seat 3, the movable bead 22 can fit with the surface of the embedding block 6, so that the movable bead 22 can roll due to the embedding friction of the embedding block 6, and the rubber pad 28 can fit with the surface of the embedding block 6, so that it can increase the friction when the embedding block 6 and the embedding seat 3 are embedded. After extending into the interior of the mating seat 3, the magnetic block 7 can be adsorbed with the inner bottom wall of the mating seat 3 to magnetically fix the mating seat 3. After the magnetic block 7 magnetically fixes the mating seat 3, the first sliding block 26 is used to make it affected by the squeezing of the magnetic block 7. The limit block 25 can drive the metal ball 24 to move to squeeze the first spring 27. When the magnetic block 7 stops squeezing the metal ball 24, the first spring 27 can push the limit block 25 in the opposite direction to reset it, so that the metal ball 24 can be attracted to the magnetic block 7 to fix the mating seat 3 again.

[0039] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A lightweight ceiling panel assembly installation structure and a ceiling panel manufacturing method, comprising a ceiling keel (1), characterized in that: The inner wall of the ceiling keel (1) is fixedly connected with a fitting block (6), the lower surface of the fitting block (6) is provided with a magnetic block (7), the interior of the ceiling keel (1) is fitted with a ceiling board (5), the upper surface of the ceiling board (5) is fixedly connected with a connecting plate (4), the upper surface of the connecting plate (4) is fixedly connected with a fitting seat (3), and the fitting seat (3) is fitted with the fitting block (6); The inner wall of the engaging seat (3) is provided with a rubber pad (28), the inner wall of the engaging seat (3) is fixedly connected with a positioning plate (23), the interior of the positioning plate (23) is movably connected with a movable bead (22), the inner bottom wall of the engaging seat (3) is slidably connected with a first sliding block (26), the upper surface of the first sliding block (26) is fixedly connected with a limiting block (25), the side surface of the limiting block (25) is provided with a metal ball (24), and the front surface of the limiting block (25) is fixedly connected with a first spring (27).

2. The lightweight ceiling panel assembly installation structure and ceiling panel manufacturing method according to claim 1, characterized in that: The upper surface of the ceiling keel (1) is fixedly connected to a connecting column (8), one end of the connecting column (8) away from the ceiling keel (1) is movably connected to a joint ball (9), and the upper surface of the joint ball (9) is fixedly connected to a mounting rod (2).

3. The lightweight ceiling panel assembly installation structure and ceiling panel manufacturing method according to claim 2, characterized in that: The upper surface of the mounting rod (2) is fixedly connected to a ceiling rod (15), one end of the ceiling rod (15) away from the mounting rod (2) is fixedly connected to a mounting plate (12), and the internal thread of the mounting plate (12) is connected to a first fastening threaded rod (11).

4. The lightweight ceiling panel assembly installation structure and ceiling panel manufacturing method according to claim 3, characterized in that: The front surface and the rear surface of the mounting plate (12) are both slidably connected to a slide plate (14), and the front surface of the slide plate (14) is fixedly connected to a storage box (10).

5. The lightweight ceiling panel assembly installation structure and ceiling panel manufacturing method according to claim 4, characterized in that: The storage box (10) is slidably connected to a second sliding block (16) inside, the side surface of the second sliding block (16) is slidably connected to a moving plate (21), and the upper surface of the moving plate (21) is fixedly connected to a gripping thorn rod (13).

6. The lightweight ceiling panel assembly installation structure and ceiling panel manufacturing method according to claim 4, characterized in that: The storage box (10) is internally threadedly connected to a second fastening threaded rod (18), and the second fastening threaded rod (18) is movably connected to the movable plate (21) via a bearing.

7. The lightweight ceiling panel assembly installation structure and ceiling panel manufacturing method according to claim 4, characterized in that: A nut (17) is fixedly connected to the lower surface of the storage box (10), and the nut (17) is threadedly connected to the second fastening threaded rod (18).

8. The lightweight ceiling panel assembly installation structure and ceiling panel manufacturing method according to claim 4, characterized in that: The lower surface of the storage box (10) is slidably connected to an elastic plate (19), the side surface of the elastic plate (19) is fixedly connected to a second spring (20), and the second spring (20) is fixedly connected to a nut (17).

9. A lightweight ceiling panel assembly installation structure and ceiling panel manufacturing method according to claim 8, characterized in that: An inner thread limit clamp (29) is fixedly connected to the side surface of the elastic plate (19), and the inner thread limit clamp (29) is in close contact with the second fastening threaded rod (18).

10. A method for manufacturing a lightweight ceiling panel according to any one of claims 1 to 9, characterized in that: The following steps are involved: S1. A double-layer ceiling panel (5) is used to sandwich the honeycomb core structure in the middle, so that the weight of the ceiling panel (5) can be reduced, so that it can achieve the purpose of lightweighting. The honeycomb core is made of high-strength aluminum alloy, with uniform thickness and regular shape. Natural stone slices are pasted on the lower surface of the ceiling panel (5) to retain the natural texture and color of the stone. The surface of the ceiling panel (5) is specially treated to improve corrosion resistance and aesthetics.

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