Design simulation method and system for arc-shaped metal gate with double support arms and main cross beam
By constructing multiple design models, the component size and position parameters of the arc-shaped metal gate of the double-arm main beam are directly generated based on the scene parameters, which solves the problems of manual calculation and repeated verification in the traditional design process, and achieves efficient and accurate design simulation.
Patent Information
- Application Number
- CN202510020014.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-07
- Publication Date
- 2025-02-11
- Estimated Expiration
- 2045-01-07
AI Technical Summary
During the design process of the arc-shaped metal gate of the traditional double-arm main beam, the dimensions of each component need to be manually calculated, resulting in a long design time and repeated verification, and the existing simulation platform cannot be suitable for arc-shaped gates.
By constructing a scene parameter acquisition model, gate component design model, gate component size generation model, and simulated gate generation model, the structural dimensions and position parameters of gate components are directly generated based on the scene parameter information, and the design of arc-shaped metal gate of the double-arm main beam is realized. simulation.
There is no need to manually calculate the size of the gate part, and the dimension information is automatically generated through the simulation model, which significantly shortens the design time, improves the efficiency and accuracy of modeling and simulation, and simplifies the design process.
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Figure CN119416332A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to a design simulation method and system for a double-arm main beam arc-shaped metal gate, belonging to the technical field of hydraulic metal gates. Background Art
[0002] Hydraulic metal gates are key equipment used in water conservancy projects to control water flow, adjust water levels, discharge flood water or divert water. They can block or release water flow to ensure the safe operation of hydraulic structures such as reservoirs and rivers. They provide reliable water flow management and regulation functions in flood control, water supply, power generation, shipping and other fields, ensuring the safety of people’s lives and property and the efficient use of resources.
[0003] Double-arm main beam arc metal gate is one of the commonly used gate forms in hydraulic metal gates and is widely used in dams, ship locks, water diversion and flood discharge projects. Double-arm main beam arc gate has a complex structure. In traditional design, the dimensions of all components are preset by experience or standards. Designers need to check and verify after the overall design is completed. If a component does not meet the requirements, it is often necessary to redesign the entire gate structure, recalculate and check, which makes the gate design process time-consuming and repetitive.
[0004] Furthermore, the Chinese patent (CN103400002B) discloses a planar gate design simulation platform, which includes modules such as overall gate parameters, beam grid arrangement, panel design, beam grid design, main beam design, diaphragm design, transverse connection system, side beam design interface, roller and slider design, and calculation of gate opening force and lifting lug.
[0005] Although the above scheme can realize the design simulation of planar gates, it is necessary to know the size information of each component before simulation in order to perform verification and adjustment. However, the size calculation of each gate component is cumbersome and error-prone, which still causes the gate design process to take too long. Therefore, the component size information cannot be automatically generated, which will affect the efficiency and accuracy of gate modeling and simulation.
[0006] At the same time, the above scheme is only applicable to plane gates. There are differences in the structural composition of plane gates and double-arm main beam arc gates. Therefore, the above scheme cannot be applied to the design simulation of double-arm main beam arc metal gates.
[0007] The information disclosed in this Background Art is only for understanding the background of the inventive concept and therefore it may include information that does not constitute the prior art. Summary of the invention
[0008] In response to the above problem or one of the above problems, an object of the present invention is to provide a design simulation method and system for a double-arm main beam arc-shaped metal gate. By constructing a scene parameter acquisition model, a gate component design model, a gate component size generation model, and a simulated gate generation model, the structural dimensions and position parameters of the gate components can be obtained directly according to the scene parameter information, and the design simulation of the double-arm main beam arc-shaped metal gate can be completed. Therefore, there is no need to manually calculate the dimensions of the various components of the gate. The component dimension information can be automatically generated directly through the simulation model, thereby effectively shortening the time required for gate design and improving the efficiency and accuracy of gate modeling and simulation.
[0009] In response to the above problem or one of the above problems, the second object of the present invention is to provide a design simulation method and system for a double-arm main beam curved metal gate. There is no need to input any gate component information, only the scene parameter information needs to be input to complete the design and modeling of the double-arm main beam curved metal gate, which greatly simplifies the gate design process, effectively avoids tedious calculations and repetitive work, reduces the workload of gate designers, and facilitates the promotion and use of metal gate design simulation solutions.
[0010] To achieve one of the above purposes, the first technical solution of the present invention is: A design simulation method for a double-arm main beam arc metal gate includes the following contents: Through the scene parameter acquisition model created in advance, based on the usage scenario of the double-arm main beam arc metal gate, the scene parameter information is obtained; The gate component design model created in advance is used to process the scene parameter information to obtain the gate component information to be designed; Using the gate component size generation model created in advance, based on the gate component information to be designed and the optimization target, one or more gate components are simulated and designed to obtain the structural size and position parameters of the gate components; Using the simulated gate generation model created in advance, the structural dimensions and position parameters of the gate components are coupled to establish a three-dimensional simulation object of the double-arm main beam curved gate, completing the design simulation of the double-arm main beam curved metal gate.
[0011] The present invention constructs a scene parameter acquisition model, a gate component design model, a gate component size generation model, and a simulated gate generation model. It can directly obtain the structural dimensions and position parameters of the gate components according to the scene parameter information, and complete the design simulation of the double-arm main beam arc metal gate. Therefore, there is no need to manually calculate the dimensions of the various components of the gate. The component dimension information can be automatically generated directly through the simulation model, thereby effectively shortening the time required for gate design and improving the efficiency and accuracy of gate modeling and simulation.
[0012] Furthermore, the present invention does not need to input any gate component information, but only needs to input scene parameter information to complete the design and modeling of the double-arm main beam arc metal gate, which greatly simplifies the gate design process, effectively avoids tedious calculations and repetitive work, reduces the workload of gate designers, and saves designers' time, thereby providing a good user experience and facilitating the promotion and use of metal gate design simulation solutions. It has certain social and economic benefits and is particularly suitable for the design simulation of double-arm main beam arc metal gates.
[0013] As the preferred technical measures: Through the scene parameter acquisition model created in advance, based on the use scenario of the double-arm main beam arc metal gate, the method of obtaining scene parameter information is as follows: Obtain a usage scenario of a double-arm main beam arc metal gate, where the usage scenario is a certain leak hole; According to the design information of a certain spillway, determine the sill elevation, hinge elevation, design water head, orifice width, orifice height and panel curvature radius; The sill elevation, hinge elevation, design water head, orifice width, orifice height and panel curvature radius are summarized to obtain the scenario parameter information.
[0014] As the preferred technical measures: The method of using the gate component design model created in advance to process the scene parameter information and obtain the gate component information to be designed is as follows: Calculate the water pressure and the water pressure centerline based on the scene parameter information; Based on the water pressure and the water pressure centerline, determine the distribution data and arc length information of the top main beam and the bottom main beam; Calculate the bearing capacity of the support hinge using water pressure; Calculate the opening and closing force based on the orifice width and orifice height; Based on the distribution data of the top main beam and the bottom main beam, as well as the arc length information, the bearing capacity of the support hinge and the opening and closing force, the information of the gate components to be designed is obtained, which at least includes the longitudinal beam, secondary beam, main beam, gate panel, main support arm, chord, web, lifting lug, support hinge and opening and closing machine.
[0015] As the preferred technical measures: Using the gate component size generation model created in advance, based on the gate component information to be designed and the optimization target, one or more gate components are simulated and designed to obtain the structural size and position parameters of the gate components as follows: The optimization target is a simulation design requirement to be met, which includes a scenario requirement to be met or / and a cost control requirement or / and a stability verification formula or / and a geometric position relationship or / and a lifting lug verification formula or / and a support hinge performance requirement or / and a gate opening and closing force requirement; According to the information of the gate components to be designed and the simulation design requirements, the size data and / or position relationship of multiple gate components are simulated and calculated to obtain the structural size and position parameters; The structural dimensions at least include the width and / or thickness of the component; the position parameters include the number of components and / or the coordinate position.
[0016] As the preferred technical measures: According to the information of the gate components to be designed and the simulation design requirements, the size data and / or position relationship of multiple gate components are simulated and calculated to obtain the structural size and position parameters as follows: Obtain the information of the gate components to be designed, including longitudinal beams, secondary beams, main beams, main arms, gate panels, chords, webs, lifting lugs, support hinges and hoists; Determine the longitudinal beam position distribution and longitudinal beam cross-sectional dimensions according to the hole width; Based on the arithmetic progression distribution mechanism, the location distribution and cross-sectional information of the secondary beam are determined; Based on the internal force calculation results of the main frame and the size of the opening, determine the size data of the main beam and main support arm; The dimensional data of the main beam include the front flange width of the main beam, the front flange thickness of the main beam, the web thickness of the main beam, the rear flange width of the main beam, and the rear flange thickness of the main beam; The size data of the main arm include the flange width of the main arm, the flange thickness of the main arm and the web thickness of the main arm; Calculate the thickness of the gate panel according to cost control requirements; Based on the stability calculation formula outside the support arm action plane, determine the number and position of the chord; Determine the position of the web according to the geometric position relationship between the main arm and the chord; Design the lifting lugs according to the lifting lug verification formula and obtain the lifting lug size data; Based on the support and hinge performance requirements, the support and hinge model is initially determined and verified to obtain the final support and hinge structure model; Based on the gate opening and closing force requirements, the hoist model is selected.
[0017] As the preferred technical measures: According to the width of the hole, the method for determining the longitudinal beam position distribution and the longitudinal beam cross-sectional size is as follows: Based on the opening width, the number of longitudinal beams, the flange width and the flange thickness of the longitudinal beams are selected; According to the arrangement quantity of longitudinal beams, the flange width and flange thickness of longitudinal beams, the longitudinal beam position distribution and the longitudinal beam cross-sectional dimensions are obtained; Or / and, based on the arithmetic progression distribution mechanism, the method for determining the position distribution and cross-sectional information of the secondary beam is as follows: S11, construct the secondary beam verification calculation formula based on water pressure load, calculated span, elastic modulus, section inertia moment, maximum bending moment of the secondary beam support section, section modulus, maximum shear force of the support section, section static moment, I-beam thickness and secondary beam I-beam height; S12, obtaining the initial position distribution and initial cross-section information of the secondary beam and the allowable force value of the secondary beam, wherein the allowable force value of the secondary beam includes the allowable deflection value, the allowable bending stress and the allowable shear stress value; S13, based on the secondary beam verification calculation formula, obtaining the secondary beam force calculation value, which includes the deflection calculation value, the bending stress calculation value and the shear stress calculation value; S14, comparing the calculated value of deflection, the calculated value of bending stress and the calculated value of shear stress with the allowable value of deflection, the allowable bending stress and the allowable value of shear stress respectively; When any one of the calculated values of deflection, bending stress and shear stress is greater than the corresponding allowable value, it indicates that the secondary beam check has failed, and S15 is executed; When the calculated values of deflection, bending stress and shear stress are all less than or equal to the corresponding allowable values, it indicates that the secondary beam check has passed, and S16 is executed; S15, re-determining the position distribution and cross-sectional information of the secondary beam according to the arithmetic progression distribution mechanism, obtaining new initial position distribution and initial cross-sectional information of the secondary beam, and executing S12; S16, using the initial position distribution and initial cross-sectional information of the secondary beam at this time as the final position distribution and cross-sectional information of the secondary beam; Or / and, based on the internal force calculation results of the main frame and according to the size of the opening, the method for determining the size data of the main beam and the main support arm is as follows: S21, based on the structural mechanical characteristics information, calculate the internal force calculation results of the main frame; The structural mechanical characteristics of the frame components include the reaction force at the support hinge, uniformly distributed load, load width, horizontal thrust of the support hinge, the ratio of the unit stiffness of the frame main beam to the unit stiffness of the support arm, the axial pressure of the inclined support arm, the negative bending moment at the cantilever end of the frame main beam, the bending moment on the support arm, the negative bending moment at the rigid connection point between the main beam and the support arm, and the mid-span bending moment of the frame main beam; S22, according to the internal force calculation results of the main frame and the size of the opening, determine the initial size data of the main beam and the main support arm; The initial dimension data include the main beam front flange width, the main beam front flange thickness, the main beam web thickness, the main beam rear flange width, the main beam rear flange thickness, the arm flange width, the arm flange thickness and the arm web thickness; S23, based on the shear stress at the main beam support, the area moment of the cross section at the main beam support to the neutral axis, the main beam web thickness, the reduced stress of the panel, the local bending stress at the midpoint of the long side of the panel support perpendicular to the main beam axis, the local bending stress of the panel along the main beam axis, the overall bending stress of the main beam upper flange corresponding to the panel verification point, the elastic adjustment coefficient, the stability coefficient in the plane of the bending moment, the axial pressure of the arm and the gross cross-sectional area of the component, the verification calculation formula of the main beam and the main arm is constructed; S24, substituting the initial dimension data of the main beam and the main support arm into the verification calculation formula of the main beam and the main support arm, and calculating the calculated bending stress of the mid-span section of the main beam, the calculated bending stress of the support section, the calculated shear stress of the support section, the reduced stress of the local bending of the panel and the overall bending of the main beam, and the calculated stability stress in the plane of the bending moment; S25, compare the calculated bending stress of the main beam mid-span section, the calculated bending stress of the support section, the calculated shear stress of the support section, the converted stress of the local bending of the panel and the overall bending of the main beam, and the calculated stress of stability in the plane of bending moment with the corresponding allowable stress values; When the calculated bending stress of the main beam mid-span section, the calculated bending stress of the support section, the calculated shear stress of the support section, the reduced stress of the local bending of the panel and the overall bending of the main beam, and the calculated stability stress in the plane of the bending moment are all greater than the corresponding allowable values, execute S26; When the calculated bending stress of the mid-span section of the main beam, the calculated bending stress of the support section, the calculated shear stress of the support section, the reduced stress of the local bending of the panel and the overall bending of the main beam, and the calculated stability stress in the plane of the bending moment are all less than or equal to the corresponding allowable values, execute S27; S26, increasing the web width of the main beam and updating the web width of the main arm as the initial size data of the new main beam and main arm, and executing S24; S27, taking the initial dimension data of the main beam and the main arm at this time as the final dimension data of the main beam and the main arm.
[0018] As the preferred technical measures: The method for calculating the gate panel thickness is as follows: According to the cost control requirements, set the panel thickness threshold and divide the gate panel into several calculation grids; According to the bending stress coefficient of the midpoint of the long side of the elastic-plastic thin plate support, the water pressure strength at the center of the calculation area, the elastic adjustment coefficient, the length of the short side and long side of the calculation area and the allowable bending stress of the steel, the calculation formula of the panel thickness is constructed; Use the panel thickness calculation formula to calculate the panel thickness in each grid; When the panel thickness in a certain calculation area is greater than the panel thickness threshold, the number of secondary beams in the corresponding area is increased by 1, and the secondary beam spacing is determined again according to the arithmetic progression distribution mechanism; then the panel thickness is recalculated; Or / and, based on the stability calculation formula outside the support arm action plane, the method for determining the number and position of the chord is as follows: Step 11, obtaining the allowable stress value for evaluating the stability out of the plane of the arm bending moment; Step 12, constructing a stability calculation formula for the bending moment of the support arm based on the out-of-plane stability coefficient of the bending moment, the axial pressure of the support arm and the cross-sectional area of the component; Step 13, setting the initial number of chords, and determining the initial positions of the chords according to the chord position distribution rule; Step 14, according to the initial position of the chord and the geometric position relationship of the arm chord, the web is arranged to obtain the initial axial pressure of the arm and the initial cross-sectional area of the component; Step 15, input the initial axial pressure of the support arm and the initial cross-sectional area of the component into the stability verification formula to obtain the allowable calculated value of stress; Step 16, comparing the calculated stress allowable value with the stress allowable value, when the calculated stress allowable value is less than the stress allowable value, taking the initial number and initial position of the chord at this time as the final number and position of the chord; When the calculated allowable stress value is greater than the allowable stress value, the initial number of chords increases by 1, and steps 13 to 16 are executed repeatedly until the calculated allowable stress value is less than the allowable stress value; Or / and, design the lifting lug according to the lifting lug verification formula, and the method to obtain the lifting lug size data is as follows: Step 21, obtaining the allowable shear stress of the suspension shaft, the allowable value of the bending stress of the suspension shaft, the allowable value of the local adjacent bearing stress, and the allowable value of the compressive stress of the lug hole wall; Step 22, according to the lifting lug verification formula, set the initial parameters of the lifting lug, the initial parameters of the lifting lug include the initial diameter of the lifting lug hole, the initial thickness of the lifting lug plate and the initial radius of the lifting shaft; Step 23, according to the initial diameter of the lifting ear hole, calculate the initial spacing of the lifting ear plates and the initial radius of the outer circle of the lifting ear hole; Step 24, obtaining the mechanical property data of the lifting lug according to the initial parameters of the lifting lug, the initial spacing of the lifting lug plates, and the initial radius of the outer circle of the lifting lug hole; the mechanical property data of the lifting lug includes the tension on each lifting lug plate, the maximum bending moment of the lifting shaft, and the section modulus; Step 25, calculating the shear stress of the suspension shaft based on the tension on each suspension lug plate and the initial radius of the suspension shaft; Calculate the bending stress of the suspension shaft based on the maximum bending moment and section modulus of the suspension shaft; Based on the initial diameter of the lug hole and the initial thickness of the lug plate, calculate the local immediate compressive stress; Calculate the calculated value of the compressive stress on the wall of the lifting ear hole based on the initial radius of the lifting shaft and the calculated value of the local immediate compressive stress; Step 26, based on the allowable shear stress of the suspension shaft, the allowable value of the bending stress of the suspension shaft, the allowable value of the local immediate bearing stress and the allowable value of the compressive stress of the suspension lug hole wall, the lifting lug component is checked, which includes the shear stress check of the suspension shaft, the bending stress check of the suspension shaft, the local immediate bearing stress check of the suspension lug hole and the compressive stress check of the suspension lug hole wall; When the calculated shear stress of the suspension shaft is greater than the allowable shear stress of the suspension shaft, or the calculated bending stress of the suspension shaft is greater than the allowable value of the bending stress of the suspension shaft, it indicates that the shear stress check or bending stress check of the suspension shaft does not meet the requirements, and the initial diameter of the lifting ear hole is increased and the initial spacing of the lifting ear plate is updated to form a new initial parameter of the lifting ear, and steps 24 to 26 are executed to re-check; When the calculated shear stress of the suspension shaft is less than or equal to the allowable shear stress of the suspension shaft, and the calculated bending stress of the suspension shaft is less than or equal to the allowable bending stress value of the suspension shaft, the initial diameter of the lifting lug hole and the initial spacing of the lifting lug plates at this time shall be used as the final diameter of the lifting lug hole and the spacing of the lifting lug plates; When the calculated value of the local immediate bearing stress is greater than the allowable value of the local immediate bearing stress, it indicates that the local immediate bearing stress verification of the lifting lug hole does not meet the requirements, and the initial thickness of the lifting lug plate is increased to form a new initial parameter of the lifting lug, and steps 24 to 26 are executed to recheck; When the calculated value of the local immediate bearing stress is less than or equal to the allowable value of the local immediate bearing stress, the initial thickness of the lug plate at this time is taken as the final thickness of the lug plate; When the calculated value of the lug hole wall compressive stress is greater than the allowable value of the lug hole wall compressive stress, it indicates that the lug hole wall compressive stress verification fails, and the initial radius of the lug hole outer circle is increased to form a new lug initial parameter, and steps 24 to 26 are executed to re-verify; When the calculated value of the compressive stress on the wall of the lifting ear hole is less than or equal to the allowable value of the compressive stress on the wall of the lifting ear hole, the initial radius of the outer circle of the lifting ear hole at this time is used as the final radius of the outer circle of the lifting ear hole; After the four checks are completed, the final lifting lug hole diameter, lifting lug plate spacing, lifting lug plate thickness and lifting lug hole outer radius are summarized to obtain the basic design parameters of the lifting lug, and step 27 is executed; Step 27, after determining the basic design parameters of the lifting ear, based on the geometric relationship of the lifting ear components, update the parameters of the remaining components of the lifting ear, including the length of the lifting ear pad, the width of the lifting ear pad, the thickness of the pad, the center height of the lifting ear hole, the height of the lifting ear stiffener, the thickness of the lifting ear stiffener, and the spacing between the lifting ear stiffeners; Step 28, summarizing the remaining component parameters of the lifting lug and the basic design parameters of the lifting lug to obtain the lifting lug size data.
[0019] As the preferred technical measures: Based on the support and hinge performance requirements, the support and hinge model is initially determined and verified to obtain the final support and hinge structure model as follows: Step 31, based on the hinge performance requirements, obtain the hinge stress allowable value, which includes the hinge shaft bending stress allowable value, the hinge shaft shear stress allowable value, the sleeve bearing stress allowable value and the support plate local immediate bearing stress allowable value; Step 32, constructing a support and hinge verification equation group based on the pressure borne by the hinge shaft, the distance from the support plate to the end of the sleeve, the length of the sleeve and the diameter of the hinge shaft; Step 33, according to the water pressure, set the initial model of the support hinge, and substitute it into the support hinge verification equation group to calculate the support hinge stress calculation value, which includes the hinge shaft bending stress calculation value, hinge shaft shear stress calculation value, shaft sleeve bearing stress calculation value and support plate local bearing stress calculation value; Step 34, comparing the calculated value of the support hinge stress with the allowable value of the support hinge stress. When one of the calculated values of the support hinge stress is greater than the corresponding allowable value of the support hinge stress, the verification fails, the initial model of the support hinge is adjusted, and the verification is performed again. When all the calculated values of support hinge stress are less than or equal to the corresponding support hinge stress allowable value, the verification is passed, and the initial support hinge model at this time is used as the final support hinge structure model; Or / and, based on the gate opening and closing force requirements, the method for selecting the hoist model is as follows: Step 41, constructing a calculation formula for the opening and closing force based on the gate opening and closing force requirements and the opening and closing structure mechanics information; The mechanical information of the opening and closing structure includes the arm of the closing force to the rotation center of the radial gate, the friction resistance safety factor, the bearing friction resistance, the arm of the rotating hinge friction resistance to the rotation center of the radial gate, the water stop friction resistance, the arm of the water stop friction resistance to the rotation center of the radial gate, the gate correction coefficient, the gate deadweight and the arm of the gate deadweight to the rotation center of the radial gate; Step 42, based on the opening and closing force calculation formula, calculate the required opening and closing force; Step 43, selecting the initial model of the gate hoist and obtaining the corresponding gate hoist opening and closing force; Step 44, compare the required opening and closing force with the opening and closing force of the gate hoist. When the required opening and closing force is greater than the opening and closing force of the gate hoist, reselect a new gate hoist model, and execute steps 43 to 44 in a loop until the gate hoist model meets the requirements; When the required opening and closing force is less than or equal to the opening and closing force of the gate hoist, the gate hoist model at this time is used as the final gate hoist model to complete the selection of the gate hoist.
[0020] As the preferred technical measures: Using the previously created simulation gate generation model, the structural dimensions and position parameters of the gate components are coupled to establish a three-dimensional simulation object of a double-arm main beam radial gate as follows: Based on the structural size and position parameters of the gate components, the gate panel mesh object, the gate main beam mesh object, the gate longitudinal beam mesh object and the gate support arm mesh object are established in sequence; Generate corresponding gate panel 3D simulation objects, gate main beam 3D simulation objects, gate longitudinal beam 3D simulation objects and gate support arm 3D simulation objects according to the gate panel mesh objects, gate main beam mesh objects, gate longitudinal beam mesh objects and gate support arm mesh objects; The three-dimensional simulation object of the gate panel, the three-dimensional simulation object of the gate main beam, the three-dimensional simulation object of the gate longitudinal beam and the three-dimensional simulation object of the gate support arm are coupled to generate a three-dimensional simulation object of a double-arm main beam radial gate.
[0021] To achieve one of the above purposes, the second technical solution of the present invention is: A design simulation system for a double-arm main beam arc-shaped metal gate, comprising: one or more processors; A storage device for storing one or more programs; When the one or more programs are executed by the one or more processors, the one or more processors implement the above-mentioned design simulation method of a double-arm main beam arc-shaped metal gate.
[0022] Compared with the prior art solutions, the present invention has the following beneficial effects: The present invention constructs a scene parameter acquisition model, a gate component design model, a gate component size generation model, and a simulated gate generation model. It can directly obtain the structural dimensions and position parameters of the gate components according to the scene parameter information, and complete the design simulation of the double-arm main beam arc metal gate. Therefore, there is no need to manually calculate the dimensions of the various components of the gate. The component dimension information can be automatically generated directly through the simulation model, thereby effectively shortening the time required for gate design and improving the efficiency and accuracy of gate modeling and simulation.
[0023] Furthermore, the present invention does not need to input any gate component information, but only needs to input scene parameter information to complete the design and modeling of the double-arm main beam arc metal gate, which effectively avoids tedious calculations and repetitive work, saves designers' time, saves time and effort, and provides a good user experience. It is convenient for the promotion and use of metal gate design simulation solutions, and is particularly suitable for the design and simulation of double-arm main beam arc metal gates. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 A schematic diagram of a flow chart of a simulation method designed for the present invention; Figure 2 The present invention is a schematic diagram of a three-dimensional simulation object of a double-arm main beam radial gate generated by the present invention. DETAILED DESCRIPTION
[0025] In order to make the purpose, technical solution and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention.
[0026] On the contrary, the present invention covers any substitution, modification, equivalent method and scheme made on the essence and scope of the present invention as defined by the claims. Further, in order to make the public have a better understanding of the present invention, some specific details are described in detail in the following detailed description of the present invention. Those skilled in the art can fully understand the present invention without the description of these details.
[0027] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by those skilled in the art to which the present invention pertains. The terms used herein are only for the purpose of describing specific embodiments and are not intended to limit the present invention. The term "or / and" as used herein includes any and all combinations of one or more of the associated listed items.
[0028] like Figure 1 As shown, the first specific embodiment of the design simulation method of the double-arm main beam arc metal gate of the present invention is: A design simulation method for a double-arm main beam arc metal gate includes the following contents: Through the scene parameter acquisition model created in advance, based on the usage scenario of the double-arm main beam arc metal gate, the scene parameter information is obtained; The gate component design model created in advance is used to process the scene parameter information to obtain the gate component information to be designed; Using the gate component size generation model created in advance, based on the gate component information to be designed and the optimization target, one or more gate components are simulated and designed to obtain the structural size and position parameters of the gate components; Using the simulated gate generation model created in advance, the structural dimensions and position parameters of the gate components are coupled to establish a three-dimensional simulation object of the double-arm main beam curved gate, completing the design simulation of the double-arm main beam curved metal gate.
[0029] A second specific embodiment of the design simulation method of the double-arm main beam arc metal gate of the present invention: A design simulation method for a double-arm main beam arc metal gate comprises the following steps: Step 1: Using the scene parameter acquisition model created in advance, based on the usage scenario of the double-arm main beam arc metal gate, the scene parameter information is obtained, and the scene parameter information is processed to obtain the gate input parameters; Step 2: Using the gate component size generation model created in advance, based on the gate input parameters, simulate and design multiple gate components to obtain the structural dimensions and position parameters of multiple gate components; Step 3: Using the gate design optimization model created in advance, based on the optimization objectives and optimization conditions, optimize the structural dimensions and position parameters to obtain the gate structure optimization parameters; Step 4: Use the previously created simulation gate generation model, establish the gate mesh object according to the gate structure optimization parameters, and complete the design simulation of the double-arm main beam arc metal gate.
[0030] The third specific embodiment of the design simulation method of the double-arm main beam arc metal gate of the present invention: A design simulation method for a double-arm main beam arc metal gate comprises the following steps: S1: Use the scene parameter collection model to obtain the basic parameter information of the gate, and then use the gate component size generation model to calculate and determine the top and bottom main beam positions of the gate, and preliminarily determine the hinge model and gate opening machine model.
[0031] S2: Generate a model using gate component dimensions to determine longitudinal beam distribution and longitudinal beam cross-sectional dimensions.
[0032] S3: Generate a model using the gate component dimensions and determine the secondary beam position and cross-sectional dimensions based on the panel thickness and secondary beam verification results.
[0033] S4: Generate a model using gate component dimensions and determine the cross-sectional dimensions of the main beam and main arm based on the main frame verification results.
[0034] S5: Generate a model based on the gate component dimensions and design components such as lifting lugs, support hinges, and gate hoists.
[0035] S6: Use the simulated gate generation model to process the spatial position and geometric size information of the gate components to establish a three-dimensional simulation object of the gate.
[0036] In this embodiment S1, the water pressure is first calculated based on the input basic parameters. The input basic parameters include: bottom sill elevation , support elevation , Design head , Orifice width , Orifice height , Panel Width , Panel height , Panel curvature radius The water pressure is calculated as follows:
[0037]
[0038]
[0039]
[0040]
[0041]
[0042]
[0043] in: It is the angle between the top of the gate and the horizontal plane; It is the angle between the bottom of the gate and the horizontal plane; for and of and; is the arc length of the gate panel; is the bulk density of water; is the horizontal water pressure; is the vertical water pressure; is the total water pressure; It is the angle between the line of action of water pressure and the horizontal plane.
[0044] After determining the water pressure center line, the top and bottom main beams are symmetrically distributed about the water pressure center line, and the arc length between the main beam and the center water pressure line is At the same time, the hinge model and the gate hoist model are preliminarily determined. The hinge model is selected based on the hinge bearing capacity greater than 1.5 times the water pressure. The gate hoist model is determined based on the size of the opening and closing force. The calculation formula is as follows:
[0045] In the present embodiment S2, the longitudinal beam position distribution is related to the hole width, and the distribution rule is as follows: When the opening width is less than or equal to 10m, 4 longitudinal beams are arranged; when the opening width is greater than 10m and less than or equal to 18m, 5 longitudinal beams are arranged; when the opening width is greater than 18m and less than or equal to 24m, 6 longitudinal beams are arranged. The thickness of the longitudinal beam web is 10mm.
[0046] The flange width and thickness of the longitudinal beam are determined as follows: When the hole depth is less than or equal to 6m, the longitudinal beam flange width is 200mm and the flange thickness is 10mm; when the hole depth is greater than 6m and less than 10m, the longitudinal beam flange width is 250mm and the flange thickness is 12mm; when the hole depth is greater than 10m and less than 14m, the longitudinal beam flange width is 300mm and the flange thickness is 14mm; when the hole depth is greater than 14m and less than 18m, the longitudinal beam flange width is 350mm and the flange thickness is 16mm; when the hole depth is greater than 18m and less than 22m, the longitudinal beam flange width is 400mm and the flange thickness is 20mm.
[0047] In this embodiment S3, the position distribution and cross-sectional information of the secondary beam need to be initially determined, which includes the following contents: The distance between the top secondary beam and the gate top, and between the top secondary beam and the gate bottom is 100mm, and the cross section of the secondary beam is initially determined to be No. 14 I-beam. The initial principle for the position distribution of the middle secondary beam is: The average spacing between the bottom secondary beam and the bottom main beam is about 500mm, and the spacing from the bottom secondary beam to the top secondary beam is approximately distributed in an arithmetic progression, with a tolerance of 50mm; the average spacing between the bottom main beam and the top main beam is about 800mm, and the spacing from the bottom main beam to the top secondary beam is approximately distributed in an arithmetic progression, with a tolerance of 100mm; the average spacing between the top main beam and the top secondary beam is about 1200mm, and the spacing from the top main beam to the top secondary beam is approximately distributed in an arithmetic progression, with a tolerance of 200mm.
[0048] Considering the principle of economy, the gate panel thickness is controlled to be below 16mm, that is, the panel thickness threshold is 16mm. Calculate the panel thickness in each grid. When the calculated panel thickness in a certain grid is greater than 16mm, add 1 to the number of secondary beams in the corresponding area and recalculate the panel thickness. For example: when the calculated panel thickness of a certain grid between the top main beam and the bottom main beam is greater than 16mm, increase the number of secondary beams between the top main beam and the bottom main beam by 1, and re-determine the secondary beam spacing according to the arithmetic progression distribution form. The panel thickness calculation formula is as follows:
[0049] in: Calculate thickness for panels; is the bending stress coefficient at the midpoint of the long side of the elastic-plastic thin plate support, which is taken according to the code; Calculate the water pressure intensity at the center of the grid for the panel; is the elasticity adjustment coefficient; Calculate the short and long side lengths of the grid for the panel; It is the allowable bending stress of steel and is taken according to the specifications.
[0050] After the secondary beam position is determined, the secondary beam verification calculation is performed. If the secondary beam verification calculation fails, the secondary beam cross-section model is increased and re-verified. For example: if the primary secondary beam model is No. 14 I-beam and the secondary beam verification fails, the secondary beam model is increased to No. 16 and re-verified. The calculation formula for the secondary beam verification is as follows:
[0051]
[0052]
[0053]
[0054] in: is the calculation coefficient; is the magnitude of the water pressure load on the secondary beam; Calculate spans for secondary beams; is the elastic modulus; is the section moment of inertia; is the allowable value of deflection; is the calculated value of deflection; is the calculated value of bending stress; is the maximum bending moment of the secondary beam support section; is the section modulus; is the allowable bending stress; is the calculated value of shear stress; is the maximum shear force in the secondary beam support section; is the static moment of section; I-beam thickness; is the height of the secondary beam I-beam; is the allowable bending stress value of the secondary beam material.
[0055] In this embodiment S4, the internal force calculation of the main frame is required, and the calculation formula is as follows:
[0056]
[0057]
[0058]
[0059]
[0060]
[0061]
[0062]
[0063] in: The horizontal distance between the center line of the main beam side of the arm and the center line of the support strand side; Calculate span for main beam; is the cantilever length of the frame main beam; is the frame arm length; Length of the inclined arm; is the moment of inertia of the frame main beam section; is the moment of inertia of the frame arm section; Calculate spans for frame beams; is the reaction force at the hinge; is a uniformly distributed load; is the load width; It is the horizontal thrust of the support hinge under the action of water pressure; It is the ratio of the unit stiffness of the frame main beam to the unit stiffness of the support arm; is the axial pressure of the oblique support arm; is the negative bending moment at the cantilever end of the frame main beam; Bending moment on the arm; Negative bending moment at the rigid connection point between the main beam and the support arm; is the mid-span bending moment of the frame main beam.
[0064] After the calculation of the internal forces of the main frame is completed, the parameters such as the width of the front flange of the main beam, the thickness of the front flange of the main beam, the thickness of the web of the main beam, the width of the rear flange of the main beam, the thickness of the rear flange of the main beam, the width of the arm flange, the thickness of the arm flange, and the thickness of the web of the arm are determined according to the size of the hole. The detailed value selection method is as follows: When the hole depth is less than or equal to 6m, the width of the front flange of the main beam is 100m, the width of the rear flange of the main beam is 260mm, the thickness of the flange of the support arm is 10mm, and the thickness of the web of the support arm is 10mm; when the hole depth is greater than 6m and less than or equal to 10m, the width of the front flange of the main beam is 150mm, the width of the rear flange of the main beam is 300mm, the thickness of the flange of the support arm is 15mm, and the thickness of the web of the support arm is 12mm; when the hole depth is greater than 10m and less than or equal to 14m, the width of the front flange of the main beam is 200mm, and the quality is The width of the rear flange is 340mm, the thickness of the arm flange is 20mm, and the thickness of the arm web is 14mm; when the hole depth is greater than 14m and less than or equal to 18m, the width of the front flange of the main beam is 250mm, the width of the rear flange of the main beam is 380mm, the width of the arm flange is 25mm, and the thickness of the arm web is 16mm; when the hole depth is greater than 18m and less than 22m, the width of the front flange of the main beam is 300mm, the width of the rear flange of the main beam is 420mm, the thickness of the arm flange is 30mm, and the thickness of the arm web is 20mm. The thickness of the front flange of the main beam is fixed at 30mm, the thickness of the web of the main beam is fixed at 10mm, and the width of the arm flange is consistent with the width of the rear flange of the main beam. The initial width of the web of the main beam is (hole depth / 10), and the width of the web of the arm is (0.7*the width of the web of the main beam).
[0065] After the cross-sectional dimensions of the main beam and the support arm are initially determined, the cross-sectional dimensions are adjusted by checking the main frame structure. The specific process is as follows: Based on the initially determined cross-sectional dimension parameters, the bending stress of the mid-span section of the main beam, the bending stress of the support section, the shear stress of the support section, the converted stress of the local bending of the panel and the overall bending of the main beam, and the calculated stress of stability in the plane of the bending moment are calculated. When any calculated stress value is greater than the allowable value, the width of the web of the main beam is increased, and the width of the web of the support arm is updated and recalculated. The calculation formula is as follows:
[0066]
[0067]
[0068]
[0069]
[0070] in: Calculate the tensile and compressive stress values for the mid-span section; is the total horizontal thrust at the support arm hinge; is the cross-sectional area of the main beam; is the bending moment value of the mid-span section of the main beam; is the moment of inertia of the frame main beam section; is the allowable value of stress; is the calculated value of the compressive stress in the support section; To calculate shear stress; is the allowable shear stress; is the shear stress at the main beam support; is the area moment of the cross section at the main beam support about the neutral axis; is the thickness of the main beam web; is the reduced stress of the panel; is the local bending stress at the midpoint of the long side of the panel support perpendicular to the axis of the main (secondary) beam; is the local bending stress of the panel along the axis of the primary (secondary) beam; is the overall bending stress of the upper flange of the primary (secondary) beam corresponding to the panel verification point; is the elasticity adjustment coefficient; is the stability coefficient in the plane of bending moment action; is the axial pressure of the support arm; is the gross cross-sectional area of the component.
[0071] After the cross-section design of the main beam and main arm is completed, the arm chord and web are designed based on the stability calculation formula outside the arm action plane. The specific process is as follows: Calculate the allowable stress value of the stability outside the plane of the arm bending moment. If it does not meet the requirements, increase the number of chords by 1 and recalculate. The chord position distribution rules are as follows: When the number of chords is 1, the chord is located at the 2 / 5 position of the arm; when the number of chords is 2, the chord is located at the 2 / 7 and 4 / 7 positions of the arm; when the number of chords is 3, the chord is located at the 2 / 9, 4 / 9 and 6 / 9 positions of the arm. After determining the position of the chord, the web is arranged according to the geometric position relationship between the arm and the chord. The formula for calculating the stability outside the plane of the arm is as follows:
[0072] in: is the stability coefficient out of the plane of bending moment action; is the axial pressure of the support arm; is the gross cross-sectional area of the component; is the allowable stress value used to evaluate the stability out of the plane of the arm bending moment.
[0073] In this embodiment S5, the lifting lug design is performed according to the lifting lug verification formula, and the specific process is as follows: The initial diameter of the lifting ear hole is 80mm, the spacing between the lifting ear plates is 1.2 times the diameter of the lifting ear hole, the thickness of the lifting ear plate is 20mm, and the outer radius of the lifting ear hole is 2.5 times the radius of the lifting ear hole. Based on the initial parameters, the shear stress of the lifting shaft, the bending stress of the lifting shaft, the local pressure stress of the lifting ear hole and the pressure stress of the lifting ear hole wall are checked. If the pressure stress check or bending stress check of the lifting shaft does not meet the requirements, increase the diameter of the lifting ear hole and update the spacing between the lifting ear plates before rechecking. If the local pressure stress check of the lifting ear hole does not meet the requirements, increase the thickness of the lifting ear plate and recheck. If the pressure stress check of the lifting ear hole wall fails, increase the outer radius of the lifting ear hole and recheck. The calculation formula for the check is as follows:
[0074]
[0075]
[0076]
[0077] in: To calculate the shear stress of the suspension shaft; is the tension on each lug plate; is the radius of the suspension shaft; is the outer radius of the lifting lug; is the allowable shear stress of the suspension shaft; Calculate bending stresses for suspension shafts; is the maximum bending moment of the suspension shaft; is the section modulus; is the allowable value of the bending stress of the suspension shaft; is the calculated value of the local adjacent compressive stress; is the diameter of the lifting lug hole; is the thickness of the lug plate; is the allowable value of local immediate bearing stress; is the calculated value of the compressive stress on the wall of the lifting lug hole; It is the allowable value of compressive stress on the wall of the lifting lug hole.
[0078] After determining the basic design parameters of the lifting lug, update other parameters of the lifting lug. The update method is as follows: The length of the lifting ear pad is 5 times the diameter of the lifting ear hole; the width of the lifting ear pad is 0.75 times the pad length; the pad thickness is equal to the thickness of the lifting ear plate; the center height of the lifting ear hole is 0.5 times the pad length; the height of the lifting ear stiffening plate is 0.5 times the center height of the lifting ear hole; the thickness of the lifting ear stiffening plate is 10mm; the spacing between the lifting ear stiffening plates is 0.5 times the length of the lifting ear pad.
[0079] In this embodiment, the design process of the support hinge is: based on the support hinge model initially determined in S1, the calculation is performed, and if the calculation fails, the support hinge model is increased and the calculation is performed again. The support hinge calculation formula is as follows:
[0080]
[0081]
[0082]
[0083] in: is the calculated value of the hinge axis bending stress; The pressure on the hinge shaft; is the distance from the support plate to the end of the sleeve; is the sleeve length; is the hinge shaft diameter; is the allowable value of hinge axis bending stress; is the calculated value of hinge axis shear stress; is the allowable value of hinge shaft shear stress; is the calculated value of the bearing stress of the sleeve; is the allowable value of the bearing stress of the sleeve; is the thickness of the support plate; is the calculated value of the local compressive stress of the supporting plate; It is the allowable value of the local compressive stress in the supporting plate.
[0084] The design process of the gate hoist in this embodiment is as follows: calculate the gate opening and closing force and determine whether the initially selected gate hoist model meets the requirements. If it does not meet the requirements, use a gate hoist model with a larger opening and closing force, recalculate the load, design the main beam section and the main support arm section, and perform support hinge design. Finally, recalculate the opening and closing force again and determine whether the gate hoist model meets the requirements. The calculation formula for the opening and closing force is as follows:
[0085]
[0086] in: For the closed-door force; It is the force arm of the downward pressure on the rotation center of the radial gate; is the friction resistance safety factor; To support the friction resistance; The moment arm of the hinge friction resistance to the arc door's rotation center; To stop water friction; To stop the force arm of water friction on the rotation center of the arc door; Gate correction factor for calculating closing force; For the gate's own weight; It is the lever arm of the gate's deadweight to the arc gate's rotation center; For the power to open the door; Gate correction factor for calculating the gate opening force; It is the force arm of the door opening force on the rotation center of the radial gate.
[0087] In this embodiment S6, the design parameters obtained in S1-S5 are simultaneously input into the automatic modeling script for the double-arm main beam gate. The script will sequentially establish a three-dimensional simulation object of the gate panel, a three-dimensional simulation object of the gate main beam, a three-dimensional simulation object of the gate longitudinal beam, and a three-dimensional simulation object of the gate arm, and then merge the simulation objects of each component into a three-dimensional simulation object of the double-arm main beam arc gate.
[0088] In this embodiment, the process of component design, verification and adjustment is adopted to independently design and verify each component, avoiding large-scale adjustments after the overall design is completed, greatly improving the design efficiency. At the same time, the method can be automated through programming. The designer only needs to input a small number of basic parameters such as the bottom sill elevation, support hinge elevation, design water head, orifice width, orifice height, etc. to complete the design of the entire double-arm main beam radial gate, and automatically generate a three-dimensional simulation object of the gate.
[0089] A specific embodiment of the present invention for designing and simulating a double-arm main beam arc gate of a certain leakage hole: A certain spillway adopts a double-arm main beam radial gate, and the basic design parameters are as follows: The sill elevation is 83.955m, the support elevation is 87.455m, the design water head is 4.7m, the orifice width is 6.0m, the orifice height is 4.7m, and the panel curvature radius is 6.0m.
[0090] The method for designing and simulating the double-arm main beam arc gate of the spill hole by using the present invention is as follows: First, based on the input basic parameters, calculate the water pressure. The calculation process is as follows:
[0091]
[0092]
[0093]
[0094]
[0095]
[0096]
[0097] The top and bottom main beams are symmetrically distributed about the water pressure center line. The arc length between the main beam and the center water pressure line is The principle for selecting the hinge model is that the hinge bearing capacity is greater than 1.5 times the water pressure, so the initial hinge model is "60t", and the expression of its opening and closing force is as follows:
[0098] Therefore, the initial selection of the hoist model Type winch type hoist.
[0099] Determine the number of longitudinal beams and the cross-sectional dimensions of the longitudinal beams based on the gate size. The specific method is as follows: The width of the orifice is less than 10m, and this gate is arranged with 4 longitudinal beams. The thickness of the longitudinal beam web is 10mm. The depth of the orifice is less than 6m, the width of the longitudinal beam flange is 200mm, and the thickness of the flange is 10mm.
[0100] Initially determine the location distribution and cross-sectional information of the secondary beam. The specific method is as follows: The distance between the top secondary beam and the top of the gate, and between the top secondary beam and the bottom of the gate is 100mm, and the cross section of the secondary beam is initially determined to be No. 14 I-beam. The distance between the bottom secondary beam and the bottom main beam is 320mm, so no additional longitudinal beam is arranged between the bottom secondary beam and the bottom main beam. The distance between the bottom main beam and the top main beam is 2470mm, and 3 secondary beams are arranged in the middle, with the distance between the secondary beams being 450mm, 550mm and 650mm. The distance between the top main beam and the top secondary beam is 1950mm, and 1 secondary beam is arranged in the middle, and the distance between the secondary beam and the top main beam is 850mm.
[0101] Based on the determined positions of the primary and secondary beams, the minimum panel thickness is calculated as follows:
[0102] The calculated minimum panel thickness is much smaller than the specified maximum value (16 mm), so there is no need to adjust the number and spacing of secondary beams.
[0103] The secondary beam is checked based on the design parameters, and the calculation results are as follows:
[0104]
[0105]
[0106]
[0107] It can be seen from the calculation results that all the secondary beam checks have passed. Therefore, the use of No. 14 I-beam as the secondary beam for this gate can meet the engineering design requirements.
[0108] After the secondary beam check is completed, the internal force calculation of the main frame is carried out, and the calculation results are as follows:
[0109]
[0110]
[0111]
[0112]
[0113]
[0114]
[0115]
[0116] After the calculation of the internal force of the main frame is completed, the parameters such as the front flange width of the main beam, the front flange thickness of the main beam, the web thickness of the main beam, the rear flange width of the main beam, the rear flange thickness of the main beam, the flange width of the arm, the flange thickness of the arm, and the web thickness of the arm are determined according to the size of the opening, as follows: the front flange width of the main beam is 100mm, the rear flange width of the main beam is 260mm, the flange thickness of the arm is 10mm, the web thickness of the arm is 10mm, the front flange thickness of the main beam is 30mm, the web thickness of the main beam is 10mm, and the flange width of the arm is 260mm. The web width of the main beam is initially determined to be 400mm, and the web width of the arm is 280mm.
[0117] After the cross-sectional dimensions of the main beam and the support arm are initially determined, the main frame is checked. The checking process is as follows:
[0118]
[0119]
[0120]
[0121]
[0122]
[0123] It can be seen from the calculation results that the main frame has passed the verification, so the cross-sectional dimensions of the main beam and main support arm are no longer adjusted.
[0124] After the cross-section design of the main beam and main arm is completed, the arm chord and web members are designed based on the stability calculation formula outside the arm action plane. The stability calculation process outside the arm action plane is as follows:
[0125] It can be seen from the calculation results that the out-of-plane stability verification has passed and this gate does not require additional arm chords.
[0126] After the arm design is completed, the lifting lug design is carried out. The specific method is as follows: The initial diameter of the lifting lug hole is 80mm, the spacing between the lifting lug plates is 96mm (1.2 times the diameter of the lifting lug hole), the thickness of the lifting lug plate is 20mm, and the outer radius of the lifting lug hole is 100mm (2.5 times the radius of the lifting lug hole). Based on the initial parameters, the lifting lug is checked, and the calculation process is as follows:
[0127]
[0128]
[0129]
[0130] The lifting lug verification is passed, and there is no need to increase the initial parameters. After determining the basic design parameters of the lifting lug, update other parameters of the lifting lug: the length of the lifting lug pad is 400mm; the width of the lifting lug pad is 300mm; the pad thickness is equal to 20mm; the center height of the lifting lug hole is 200mm; the height of the lifting lug stiffener is 100mm; the thickness of the lifting lug stiffener is 10mm; the spacing between the lifting lug stiffeners is 200mm.
[0131] After the lifting lug design is completed, verify whether the initially selected support hinge model meets the requirements. The support hinge verification process is as follows:
[0132]
[0133]
[0134]
[0135] From the verification results, it can be seen that the initially selected support hinge model meets the use requirements and no adjustment is required.
[0136] After the hinge check is completed, check whether the hoist model meets the requirements. The calculation formula for the hoist force is as follows:
[0137]
[0138] It can be seen from the calculation results that the initially selected gate hoist model meets the use requirements and no adjustment is required.
[0139] Input the calculated design parameters into the automatic modeling script of the double-arm main beam gate at the same time, and sequentially establish the gate panel 3D simulation object, gate main beam 3D simulation object, gate longitudinal beam 3D simulation object, gate arm 3D simulation object, and merge the simulation objects of each component into the double-arm main beam arc gate 3D simulation object, which can be seen in Figure 2 .
[0140] Therefore, the present invention takes a double-arm main beam arc-shaped metal gate as the object and proposes a design simulation method for a double-arm main beam arc-shaped metal gate. Only a small amount of basic design parameters need to be input to automatically complete the gate design through the program and output the three-dimensional simulation object of the gate, which greatly simplifies the gate design process, reduces the workload of gate designers, and has certain social and economic benefits.
[0141] An embodiment of a device applying the method of the present invention: An electronic device comprising: one or more processors; A storage device for storing one or more programs; When the one or more programs are executed by the one or more processors, the one or more processors implement the above-mentioned design simulation method of a double-arm main beam arc-shaped metal gate.
[0142] A computer medium embodiment using the method of the present invention: A computer-readable storage medium stores a computer program, which, when executed by a processor, implements the above-mentioned design simulation method for a double-arm main beam arc-shaped metal gate.
[0143] The model in this application is an object that objectively describes the morphological structure with the help of physical or virtual representation. The object is not equal to the object and is not limited to physical and virtual. It can be a data processing function, software program, processing mode, usage method, operation method, workflow, application process, electronic hardware, circuit module, processing system, system imitation or simulation object.
[0144] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention rather than to limit it. Although the present invention has been described in detail with reference to the above embodiments, ordinary technicians in the relevant field can still modify or replace the specific implementation methods of the present invention with equivalents. Any modification or equivalent replacement that does not depart from the spirit and scope of the present invention should be included in the scope of protection of the claims of the present invention.
Claims
1. A design simulation method for a double-arm main beam arc metal gate, characterized in that: Includes the following: Through the scene parameter acquisition model created in advance, based on the usage scenario of the double-arm main beam arc metal gate, the scene parameter information is obtained; The gate component design model created in advance is used to process the scene parameter information to obtain the gate component information to be designed; Using the gate component size generation model created in advance, based on the gate component information to be designed and the optimization target, one or more gate components are simulated and designed to obtain the structural size and position parameters of the gate components; Using the simulated gate generation model created in advance, the structural dimensions and position parameters of the gate components are coupled to establish a three-dimensional simulation object of the double-arm main beam curved gate, completing the design simulation of the double-arm main beam curved metal gate.
2. The design simulation method of a double-arm main beam arc-shaped metal gate according to claim 1, characterized in that: Through the scene parameter acquisition model created in advance, based on the use scenario of the double-arm main beam arc metal gate, the method of obtaining scene parameter information is as follows: Obtain a usage scenario of a double-arm main beam arc metal gate, where the usage scenario is a certain leak hole; According to the design information of a certain spillway, determine the sill elevation, hinge elevation, design water head, orifice width, orifice height and panel curvature radius; The sill elevation, hinge elevation, design water head, orifice width, orifice height and panel curvature radius are summarized to obtain the scenario parameter information.
3. The design simulation method of a double-arm main beam arc-shaped metal gate according to claim 1, characterized in that: The method of using the gate component design model created in advance to process the scene parameter information and obtain the gate component information to be designed is as follows: Calculate the water pressure and the water pressure centerline based on the scene parameter information; Based on the water pressure and the water pressure centerline, determine the distribution data and arc length information of the top main beam and the bottom main beam; Use water pressure to calculate the bearing capacity of the support hinge; Calculate the opening and closing force based on the orifice width and orifice height; Based on the distribution data of the top main beam and the bottom main beam, as well as the arc length information, the bearing capacity of the support hinge and the opening and closing force, the information of the gate components to be designed is obtained, which at least includes the longitudinal beam, secondary beam, main beam, gate panel, main support arm, chord, web, lifting lug, support hinge and opening and closing machine.
4. The design simulation method of a double-arm main beam arc-shaped metal gate according to claim 1, characterized in that: Using the gate component size generation model created in advance, based on the gate component information to be designed and the optimization target, one or more gate components are simulated and designed to obtain the structural size and position parameters of the gate components as follows: The optimization target is a simulation design requirement to be met, which includes a scenario requirement to be met or / and a cost control requirement or / and a stability verification formula or / and a geometric position relationship or / and a lifting lug verification formula or / and a support hinge performance requirement or / and a gate opening and closing force requirement; According to the information of the gate components to be designed and the simulation design requirements, the size data and / or position relationship of multiple gate components are simulated and calculated to obtain the structural size and position parameters; The structural dimensions at least include the width and / or thickness of the component; the position parameters include the number of components and / or the coordinate position.
5. The design simulation method of a double-arm main beam arc-shaped metal gate according to claim 4, characterized in that: According to the information of the gate components to be designed and the simulation design requirements, the size data and / or position relationship of multiple gate components are simulated and calculated to obtain the structural size and position parameters as follows: Obtain the information of the gate components to be designed, including longitudinal beams, secondary beams, main beams, main arms, gate panels, chords, webs, lifting lugs, support hinges and hoists; Determine the longitudinal beam position distribution and longitudinal beam cross-sectional dimensions according to the hole width; Based on the arithmetic progression distribution mechanism, the location distribution and cross-sectional information of the secondary beam are determined; Based on the internal force calculation results of the main frame and the size of the opening, determine the size data of the main beam and main support arm; The dimensional data of the main beam include the front flange width of the main beam, the front flange thickness of the main beam, the web thickness of the main beam, the rear flange width of the main beam, and the rear flange thickness of the main beam; The size data of the main arm include the flange width of the main arm, the flange thickness of the main arm and the web thickness of the main arm; Calculate the thickness of the gate panel according to cost control requirements; Based on the stability calculation formula outside the support arm action plane, determine the number and position of the chord; Determine the position of the web according to the geometric position relationship between the main arm and the chord; Design the lifting lugs according to the lifting lug verification formula and obtain the lifting lug size data; Based on the support and hinge performance requirements, the support and hinge model is initially determined and verified to obtain the final support and hinge structure model; Based on the gate opening and closing force requirements, the hoist model is selected.
6. The design simulation method of a double-arm main beam arc-shaped metal gate according to claim 5, characterized in that: According to the width of the hole, the method for determining the longitudinal beam position distribution and the longitudinal beam cross-sectional size is as follows: Based on the opening width, the number of longitudinal beams, the flange width and the flange thickness of the longitudinal beams are selected; According to the arrangement quantity of longitudinal beams, the flange width and flange thickness of longitudinal beams, the longitudinal beam position distribution and the longitudinal beam cross-sectional dimensions are obtained; Or / and, based on the arithmetic progression distribution mechanism, the method for determining the position distribution and cross-sectional information of the secondary beam is as follows: S11, construct the secondary beam verification calculation formula based on water pressure load, calculated span, elastic modulus, section inertia moment, maximum bending moment of the secondary beam support section, section modulus, maximum shear force of the support section, section static moment, I-beam thickness and secondary beam I-beam height; S12, obtaining the initial position distribution and initial cross-section information of the secondary beam and the allowable force value of the secondary beam, wherein the allowable force value of the secondary beam includes the allowable deflection value, the allowable bending stress and the allowable shear stress value; S13, based on the secondary beam verification calculation formula, obtaining the secondary beam force calculation value, which includes the deflection calculation value, the bending stress calculation value and the shear stress calculation value; S14, comparing the calculated value of deflection, the calculated value of bending stress and the calculated value of shear stress with the allowable value of deflection, the allowable bending stress and the allowable value of shear stress respectively; When any one of the calculated values of deflection, bending stress and shear stress is greater than the corresponding allowable value, it indicates that the secondary beam check has failed, and S15 is executed; When the calculated values of deflection, bending stress and shear stress are all less than or equal to the corresponding allowable values, it indicates that the secondary beam check has passed, and S16 is executed; S15, re-determining the position distribution and cross-sectional information of the secondary beam according to the arithmetic progression distribution mechanism, obtaining new initial position distribution and initial cross-sectional information of the secondary beam, and executing S12; S16, using the initial position distribution and initial cross-sectional information of the secondary beam at this time as the final position distribution and cross-sectional information of the secondary beam; Or / and, based on the internal force calculation results of the main frame and according to the size of the opening, the method for determining the size data of the main beam and the main support arm is as follows: S21, based on the structural mechanical characteristics information, calculate the internal force calculation results of the main frame; The structural mechanical characteristics of the frame components include the reaction force at the support hinge, uniformly distributed load, load width, horizontal thrust of the support hinge, the ratio of the unit stiffness of the frame main beam to the unit stiffness of the support arm, the axial pressure of the inclined support arm, the negative bending moment at the cantilever end of the frame main beam, the bending moment on the support arm, the negative bending moment at the rigid connection point between the main beam and the support arm, and the mid-span bending moment of the frame main beam; S22, according to the internal force calculation results of the main frame and the size of the opening, determine the initial size data of the main beam and the main support arm; The initial dimension data include the main beam front flange width, the main beam front flange thickness, the main beam web thickness, the main beam rear flange width, the main beam rear flange thickness, the arm flange width, the arm flange thickness and the arm web thickness; S23, based on the shear stress at the main beam support, the area moment of the cross section at the main beam support to the neutral axis, the main beam web thickness, the reduced stress of the panel, the local bending stress at the midpoint of the long side of the panel support perpendicular to the main beam axis, the local bending stress of the panel along the main beam axis, the overall bending stress of the main beam upper flange corresponding to the panel verification point, the elastic adjustment coefficient, the stability coefficient in the plane of the bending moment, the axial pressure of the arm and the gross cross-sectional area of the component, the verification calculation formula of the main beam and the main arm is constructed; S24, substituting the initial dimension data of the main beam and the main support arm into the verification calculation formula of the main beam and the main support arm, and calculating the calculated bending stress of the mid-span section of the main beam, the calculated bending stress of the support section, the calculated shear stress of the support section, the reduced stress of the local bending of the panel and the overall bending of the main beam, and the calculated stability stress in the plane of the bending moment; S25, compare the calculated bending stress of the main beam mid-span section, the calculated bending stress of the support section, the calculated shear stress of the support section, the converted stress of the local bending of the panel and the overall bending of the main beam, and the calculated stress of stability in the plane of bending moment with the corresponding allowable stress values; When the calculated bending stress of the main beam mid-span section, the calculated bending stress of the support section, the calculated shear stress of the support section, the reduced stress of the local bending of the panel and the overall bending of the main beam, and the calculated stability stress in the plane of the bending moment are all greater than the corresponding allowable values, execute S26; When the calculated bending stress of the mid-span section of the main beam, the calculated bending stress of the support section, the calculated shear stress of the support section, the reduced stress of the local bending of the panel and the overall bending of the main beam, and the calculated stability stress in the plane of the bending moment are all less than or equal to the corresponding allowable values, execute S27; S26, increasing the web width of the main beam and updating the web width of the main arm as the initial size data of the new main beam and main arm, and executing S24; S27, taking the initial dimension data of the main beam and the main arm at this time as the final dimension data of the main beam and the main arm.
7. The design simulation method of a double-arm main beam arc-shaped metal gate according to claim 5, characterized in that: The method for calculating the gate panel thickness is as follows: According to the cost control requirements, set the panel thickness threshold and divide the gate panel into several calculation grids; According to the bending stress coefficient of the midpoint of the long side of the elastic-plastic thin plate support, the water pressure strength at the center of the calculation area, the elastic adjustment coefficient, the length of the short side and long side of the calculation area and the allowable bending stress of the steel, the calculation formula of the panel thickness is constructed; Use the panel thickness calculation formula to calculate the panel thickness in each grid; When the panel thickness in a certain calculation area is greater than the panel thickness threshold, the number of secondary beams in the corresponding area is increased by 1, and the secondary beam spacing is determined again according to the arithmetic progression distribution mechanism; then the panel thickness is recalculated; Or / and, based on the stability calculation formula outside the support arm action plane, the method for determining the number and position of the chord is as follows: Step 11, obtaining the allowable stress value for evaluating the stability out of the plane of the arm bending moment; Step 12, constructing a stability calculation formula for the bending moment of the support arm based on the out-of-plane stability coefficient of the bending moment, the axial pressure of the support arm and the cross-sectional area of the component; Step 13, setting the initial number of chords, and determining the initial positions of the chords according to the chord position distribution rule; Step 14, according to the initial position of the chord and the geometric position relationship of the arm chord, the web is arranged to obtain the initial axial pressure of the arm and the initial cross-sectional area of the component; Step 15, input the initial axial pressure of the support arm and the initial cross-sectional area of the component into the stability verification formula to obtain the allowable calculated value of stress; Step 16, comparing the calculated stress allowable value with the stress allowable value, when the calculated stress allowable value is less than the stress allowable value, taking the initial number and initial position of the chord at this time as the final number and position of the chord; When the calculated allowable stress value is greater than the allowable stress value, the initial number of chords increases by 1, and steps 13 to 16 are executed repeatedly until the calculated allowable stress value is less than the allowable stress value; Or / and, design the lifting lug according to the lifting lug verification formula, and the method to obtain the lifting lug size data is as follows: Step 21, obtaining the allowable shear stress of the suspension shaft, the allowable value of the bending stress of the suspension shaft, the allowable value of the local adjacent bearing stress, and the allowable value of the compressive stress of the lug hole wall; Step 22, according to the lifting lug verification formula, set the initial parameters of the lifting lug, the initial parameters of the lifting lug include the initial diameter of the lifting lug hole, the initial thickness of the lifting lug plate and the initial radius of the lifting shaft; Step 23, according to the initial diameter of the lifting ear hole, calculate the initial spacing of the lifting ear plates and the initial radius of the outer circle of the lifting ear hole; Step 24, obtaining the mechanical property data of the lifting lug according to the initial parameters of the lifting lug, the initial spacing of the lifting lug plates, and the initial radius of the outer circle of the lifting lug hole; the mechanical property data of the lifting lug includes the tension on each lifting lug plate, the maximum bending moment of the lifting shaft, and the section modulus; Step 25, calculating the shear stress of the suspension shaft based on the tension on each suspension lug plate and the initial radius of the suspension shaft; Calculate the bending stress of the suspension shaft based on the maximum bending moment and section modulus of the suspension shaft; Based on the initial diameter of the lug hole and the initial thickness of the lug plate, calculate the local immediate compressive stress; Calculate the calculated value of the compressive stress on the wall of the lifting ear hole based on the initial radius of the lifting shaft and the calculated value of the local immediate compressive stress; Step 26, based on the allowable shear stress of the suspension shaft, the allowable value of the bending stress of the suspension shaft, the allowable value of the local immediate bearing stress and the allowable value of the compressive stress of the suspension lug hole wall, the lifting lug component is checked, which includes the shear stress check of the suspension shaft, the bending stress check of the suspension shaft, the local immediate bearing stress check of the suspension lug hole and the compressive stress check of the suspension lug hole wall; When the calculated shear stress of the suspension shaft is greater than the allowable shear stress of the suspension shaft, or the calculated bending stress of the suspension shaft is greater than the allowable value of the bending stress of the suspension shaft, it indicates that the shear stress check or bending stress check of the suspension shaft does not meet the requirements, and the initial diameter of the lifting ear hole is increased and the initial spacing of the lifting ear plate is updated to form a new initial parameter of the lifting ear, and steps 24 to 26 are executed to re-check; When the calculated shear stress of the suspension shaft is less than or equal to the allowable shear stress of the suspension shaft, and the calculated bending stress of the suspension shaft is less than or equal to the allowable bending stress value of the suspension shaft, the initial diameter of the lifting lug hole and the initial spacing of the lifting lug plates at this time shall be used as the final diameter of the lifting lug hole and the spacing of the lifting lug plates; When the calculated value of the local immediate bearing stress is greater than the allowable value of the local immediate bearing stress, it indicates that the local immediate bearing stress verification of the lifting lug hole does not meet the requirements, and the initial thickness of the lifting lug plate is increased to form a new initial parameter of the lifting lug, and steps 24 to 26 are executed to recheck; When the calculated value of the local immediate bearing stress is less than or equal to the allowable value of the local immediate bearing stress, the initial thickness of the lug plate at this time is taken as the final thickness of the lug plate; When the calculated value of the lug hole wall compressive stress is greater than the allowable value of the lug hole wall compressive stress, it indicates that the lug hole wall compressive stress verification fails, and the initial radius of the lug hole outer circle is increased to form a new lug initial parameter, and steps 24 to 26 are executed to re-verify; When the calculated value of the compressive stress on the wall of the lifting ear hole is less than or equal to the allowable value of the compressive stress on the wall of the lifting ear hole, the initial radius of the outer circle of the lifting ear hole at this time is used as the final radius of the outer circle of the lifting ear hole; After the four checks are completed, the final lifting lug hole diameter, lifting lug plate spacing, lifting lug plate thickness and lifting lug hole outer radius are summarized to obtain the basic design parameters of the lifting lug, and step 27 is executed; Step 27, after determining the basic design parameters of the lifting ear, based on the geometric relationship of the lifting ear components, update the parameters of the remaining components of the lifting ear, including the length of the lifting ear pad, the width of the lifting ear pad, the thickness of the pad, the center height of the lifting ear hole, the height of the lifting ear stiffener, the thickness of the lifting ear stiffener, and the spacing between the lifting ear stiffeners; Step 28, summarizing the remaining component parameters of the lifting lug and the basic design parameters of the lifting lug to obtain the lifting lug size data.
8. The design simulation method of a double-arm main beam arc-shaped metal gate according to claim 5, characterized in that: Based on the support and hinge performance requirements, the support and hinge model is initially determined and verified to obtain the final support and hinge structure model as follows: Step 31, based on the hinge performance requirements, obtain the hinge stress allowable value, which includes the hinge shaft bending stress allowable value, the hinge shaft shear stress allowable value, the sleeve bearing stress allowable value and the support plate local immediate bearing stress allowable value; Step 32, constructing a support and hinge verification equation group based on the pressure borne by the hinge shaft, the distance from the support plate to the end of the sleeve, the length of the sleeve and the diameter of the hinge shaft; Step 33, according to the water pressure, set the initial model of the support hinge, and substitute it into the support hinge verification equation group to calculate the support hinge stress calculation value, which includes the hinge shaft bending stress calculation value, hinge shaft shear stress calculation value, shaft sleeve bearing stress calculation value and support plate local bearing stress calculation value; Step 34, comparing the calculated value of the support hinge stress with the allowable value of the support hinge stress. When one of the calculated values of the support hinge stress is greater than the corresponding allowable value of the support hinge stress, the verification fails, the initial model of the support hinge is adjusted, and the verification is performed again. When all the calculated values of support hinge stress are less than or equal to the corresponding support hinge stress allowable value, the verification is passed, and the initial support hinge model at this time is used as the final support hinge structure model; Or / and, based on the gate opening and closing force requirements, the method for selecting the hoist model is as follows: Step 41, constructing a calculation formula for the opening and closing force based on the gate opening and closing force requirements and the opening and closing structure mechanics information; The mechanical information of the opening and closing structure includes the arm of the closing force to the rotation center of the radial gate, the friction resistance safety factor, the bearing friction resistance, the arm of the rotating hinge friction resistance to the rotation center of the radial gate, the water stop friction resistance, the arm of the water stop friction resistance to the rotation center of the radial gate, the gate correction coefficient, the gate deadweight and the arm of the gate deadweight to the rotation center of the radial gate; Step 42, based on the opening and closing force calculation formula, calculate the required opening and closing force; Step 43, selecting the initial model of the gate hoist and obtaining the corresponding gate hoist opening and closing force; Step 44, compare the required opening and closing force with the opening and closing force of the gate hoist. When the required opening and closing force is greater than the opening and closing force of the gate hoist, reselect a new gate hoist model, and execute steps 43 to 44 in a loop until the gate hoist model meets the requirements; When the required opening and closing force is less than or equal to the opening and closing force of the gate hoist, the gate hoist model at this time is used as the final gate hoist model to complete the selection of the gate hoist.
9. The design simulation method of a double-arm main beam arc-shaped metal gate according to claim 1, characterized in that: Using the previously created simulation gate generation model, the structural dimensions and position parameters of the gate components are coupled to establish a three-dimensional simulation object of a double-arm main beam radial gate as follows: Based on the structural size and position parameters of the gate components, the gate panel mesh object, the gate main beam mesh object, the gate longitudinal beam mesh object and the gate support arm mesh object are established in sequence; Generate corresponding gate panel 3D simulation objects, gate main beam 3D simulation objects, gate longitudinal beam 3D simulation objects and gate support arm 3D simulation objects according to the gate panel mesh objects, gate main beam mesh objects, gate longitudinal beam mesh objects and gate support arm mesh objects; The three-dimensional simulation object of the gate panel, the three-dimensional simulation object of the gate main beam, the three-dimensional simulation object of the gate longitudinal beam and the three-dimensional simulation object of the gate support arm are coupled to generate a three-dimensional simulation object of a double-arm main beam radial gate.
10. A design simulation system for a double-arm main beam arc metal gate, characterized in that: It includes: one or more processors; A storage device for storing one or more programs; When the one or more programs are executed by the one or more processors, the one or more processors implement a design simulation method for a double-arm main beam arc metal gate as described in any one of claims 1-9.
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