Oil level indicating mechanism of external oil horizontal metal corrugated oil conservator

By designing an oil level indicator mechanism using connecting rods, over-belts, rollers, support plates and slide rails, the problems of decreasing torsion spring stiffness, short service life of magnetic flip plates, and difficult to observe the scale of metal pulling belts in the prior art are solved. , achieves high accuracy and reliability of oil level indication, extending the service life of the equipment.

CN222483088UActive Publication Date: 2025-02-14SHENYANG HAIWEI ELECTRIC POWER EQUIP CO LTD
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Patent Information

Application Number
CN202420453337.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-08
Publication Date
2025-02-14
Estimated Expiration
2034-03-08

AI Technical Summary

Technical Problem

The oil level indicator mechanism of the existing external oil horizontal metal corrugated oil storage cabinet has problems such as decreasing torsion spring stiffness, short service life of magnetic flip plates, and difficult to observe the scale of metal pull belts, which affects the accurate daily maintenance of the substation.

Method used

An oil level indicator mechanism is designed, using a connecting rod, excessive belt, roller, support plate and slide rail structure, and slide rail is used to slide on the inclined slide rail by using the gravity of the roller itself. Combined with the traditional pointer oil level gauge, it provides oil level limit Alarm function of position.

Benefits of technology

It realizes displacement conversion without external force control, improves the accuracy and reliability of oil level indication, extends the service life of the equipment, and simplifies the design process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the field of oil level indication of oil conservators, and particularly relates to an oil level indication mechanism of an external oil horizontal type metal corrugated oil conservator, which is mounted inside a corrugated core body of the external oil horizontal type metal corrugated oil conservator and comprises a connecting rod, a transition belt, a roller, a support plate and a slide rail, the transition belt is fixed on the corrugated core body, the support plate is arranged on the transition belt, and the slide rail is fixed on the support plate. The sliding rail is installed on the supporting plate and is inclined to the telescopic direction of the corrugated core body, one end of the connecting rod is connected with a rolling wheel, the rolling wheel rolls in the sliding rail in a reciprocating mode in the telescopic process of the corrugated core body, the other end of the connecting rod is connected with the pointer type oil level gauge, and the pointer type oil level gauge is installed on a core body end plate of the corrugated core body. The device is simple in structure, and the displacement conversion structure slides on the inclined slide rail along with the expansion and contraction of the corrugated core body by utilizing the gravity of the roller, and does not need to be controlled by external force.
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Description

Technical Field

[0001] The utility model belongs to the field of oil level indication of oil storage cabinets, in particular to an oil level indication mechanism of an external oil horizontal metal corrugated oil storage cabinet, which is applied to oil-immersed power equipment in a power transmission and transformation system. Background Art

[0002] The oil level indicator mechanism of the external oil horizontal metal corrugated oil storage tank consists of two parts: displacement conversion and oil level display. At present, the displacement conversion of most oil storage tank manufacturers adopts a torsion spring with a metal wire or metal pull belt structure, and the oil level display mechanism adopts a magnetic flap, metal pull belt, pointer oil level gauge or mechanical pointer.

[0003] The existing oil level indicator mechanism has the following shortcomings during use: In the displacement conversion part, the stiffness of the torsion spring will decrease with the increase of use time, and it is easy for the metal wire or metal pull belt to not rebound with the compression of the corrugated core, resulting in a false oil level, which affects the accurate daily maintenance of the substation. In the oil level display structure, the magnetic flap adopts magnetic coupling, and its service life is about ten years, which is difficult to meet the thirty-year service life of the transformer; and the metal pull belt needs to be selected according to the stiffness of the torsion spring, and it should not be too wide, resulting in the scale on it being difficult to observe at a slightly long distance. The mechanical pointer-type scale mark is placed on the maintenance flange of the cylinder end plate, which also has the problem of being difficult to observe. Utility Model Content

[0004] In view of the above-mentioned problems existing in the oil level indication of the existing external oil horizontal metal corrugated oil conservator, the purpose of the utility model is to provide an oil level indication mechanism of the external oil horizontal metal corrugated oil conservator.

[0005] The purpose of this utility model is achieved through the following technical solutions:

[0006] The oil level indicating mechanism of the utility model is installed inside the corrugated core of the external oil horizontal metal corrugated oil storage cabinet, and the oil level indicating mechanism includes a connecting rod, a transition belt, a roller, a support plate and a slide rail, wherein the transition belt is fixed on the corrugated core, the transition belt is provided with a support plate, the slide rail is installed on the support plate and is inclined to the telescopic direction of the corrugated core, one end of the connecting rod is connected to the roller, and the roller rolls back and forth in the slide rail during the telescopic process of the corrugated core, and the other end of the connecting rod is connected to a pointer-type oil level gauge, and the pointer-type oil level gauge is installed on the core end plate of the corrugated core.

[0007] Wherein: the connecting rod includes an oil level stud, an adjusting section and a roller stud, the two ends of the adjusting section are respectively connected to one end of the oil level stud and the roller stud, the other end of the oil level stud is connected to a pointer oil level gauge, and the other end of the roller stud is connected to the roller.

[0008] The adjusting section is a double-ended internally threaded cylinder, and the total length of the connecting rod is adjusted by adjusting the depths of the oil level stud and the roller stud respectively screwed into the double-ended internally threaded cylinder.

[0009] The transition band is in the shape of a flat plate, and two transition bands are symmetrically arranged on the left and right sides of the connecting rod. A support plate is installed on each of the transition bands, and the two support plates installed on the two transition bands are symmetrically arranged.

[0010] The slideways are symmetrically arranged on the left and right sides of the slide rail, the roller comprises an axle and roller bodies arranged at both ends of the axle, one end of the connecting rod is connected to the axle, and the roller bodies at both ends are respectively connected to the slideways on both sides in a rolling manner.

[0011] An angle steel is fixedly connected to the support plate, and a connecting stud for threaded connection with the angle steel is provided on the back of the slide rail.

[0012] A buffer sheet is provided at the upper end of each slideway, a horizontal support plate is provided at the lower end of each slideway, and the roller body in each slideway rolls between the buffer sheet and the horizontal support plate.

[0013] The connecting rod is in a horizontal state after the corrugated core is expanded, and the connecting rod is in a state of being inclined at 45 degrees to the horizontal plane after the corrugated core is contracted.

[0014] The advantages and positive effects of the utility model are:

[0015] 1. The utility model has a simple structure, and the displacement conversion structure uses the roller's own gravity to slide on the inclined slide rail as the corrugated core expands and contracts, without the need for external force control.

[0016] 2. The utility model adopts the traditional pointer type oil level gauge, provides the alarm function of the oil level limit position, saves the design time and improves the reliability of the indicating mechanism. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a schematic diagram of the internal structure of the utility model installed in an external oil horizontal metal corrugated oil storage cabinet (the corrugated core is in an expanded state);

[0018] Figure 2 This is a schematic diagram of the internal structure of the utility model installed in an external oil horizontal metal corrugated oil storage cabinet (the corrugated core is in a contracted state);

[0019] Figure 3 It is a structural side view of the utility model;

[0020] Figure 4 It is a three-dimensional structural schematic diagram of the connecting rod of the utility model;

[0021] Figure 5It is a structural schematic diagram of the roller of the utility model;

[0022] Figure 6 It is a structural schematic diagram of the slide rail of the utility model;

[0023] Among them: 1 is a pointer oil level gauge, 2 is a core end plate, 3 is a corrugated core, 4 is a connecting rod, 401 is an oil level stud, 402 is an adjustment section, 403 is a roller stud, 5 is a transition belt, 6 is a roller, 601 is a roller body, 602 is a wheel axle, 7 is a support plate, 8 is a slide rail, 801 is a slideway, 802 is a connecting stud, 803 is a buffer plate, 804 is a horizontal support plate, and 9 is an angle steel. DETAILED DESCRIPTION

[0024] The utility model is further described in detail below in conjunction with the accompanying drawings.

[0025] like Figures 1 to 3 As shown, the oil level indicating mechanism of the utility model is installed inside the corrugated core 3 of the external oil horizontal metal corrugated oil storage cabinet, and the oil level indicating mechanism includes a connecting rod 4, a transition belt 5, a roller 6, a support plate 7 and a slide rail 8, wherein the transition belt 5 is fixed on the corrugated core 3, and a support plate 7 is provided on the transition belt 5. The slide rail 8 is installed on the support plate 7 and is inclined to the extension and contraction direction of the corrugated core 3. One end of the connecting rod 4 is connected to the roller 6, and the roller 6 rolls back and forth in the slide rail 8 during the extension and contraction process of the corrugated core 3. The other end of the connecting rod 4 is connected to the pointer oil level gauge 1, and the pointer oil level gauge 1 is installed on the core end plate 2 of the corrugated core 3.

[0026] The transition band 5 of this embodiment is a flat steel plate. Two transition bands 5 are symmetrically arranged on the left and right sides of the connecting rod 4. Each transition band 5 is fixed to the middle part of the corrugated core 3. A support plate 7 is installed on each transition band 5. The two support plates 7 installed on the two transition bands 5 are symmetrically arranged.

[0027] like Figures 1 to 3 and Figure 6 As shown, in this embodiment, an angle steel 9 is fixed between two support plates 7, a connecting stud 802 is provided in the middle of the back of the slide rail 8, and the slide rail 8 is threadedly connected to the angle steel 9 through the connecting stud 802. The slide rail 8 of this embodiment is installed on the angle steel 9 at an inclination of 45° to the horizontal plane. In this embodiment, slideways 801 are symmetrically provided on the left and right sides of the front of the slide rail 8, and a buffer sheet 803 is provided at the upper end of each slideway 801. The setting of the buffer sheet 803 reduces the distance between the upper and lower surfaces of the upper end of the slideway 801, and a horizontal support plate 804 is provided at the lower end of each slideway 801, and the horizontal support plate 804 is parallel to the horizontal plane.

[0028] like Figures 1 to 4As shown, the connecting rod 4 of this embodiment includes an oil level stud 401, an adjustment section 402 and a roller stud 403, the two ends of the adjustment section 402 are respectively connected to one end of the oil level stud 401 and the roller stud 403, the other end of the oil level stud 401 is connected to the pointer oil level gauge 1, and the other end of the roller stud 403 is connected to the roller 6. The adjustment section 402 of this embodiment is a double-headed internal threaded cylinder, and the total length of the connecting rod 4 is adjusted by adjusting the depth of the oil level stud 401 and the roller stud 403 being screwed into the double-headed internal threaded cylinder.

[0029] like Figures 1 to 6 As shown, the roller 6 of this embodiment includes an axle 602 and a roller body 601 arranged at both ends of the axle 602, a threaded hole is opened in the middle of the axle 602, the other end of the roller stud 403 is threadedly connected to the threaded hole on the axle 602, and the roller bodies 601 at both ends are respectively rollingly connected to the slideways 801 on the left and right sides of the slide rail 8, and the roller body 601 in each slideway 801 rolls between the buffer plate 803 and the horizontal support plate 804.

[0030] The connecting rod 4 of this embodiment is in a horizontal state after the corrugated core 3 is unfolded, and the connecting rod 4 is in a state of being inclined at 45° to the horizontal plane after the corrugated core 3 is contracted.

[0031] The pointer type oil level gauge 1 of the present embodiment is a commercially available product purchased from Shenyang Yinhai Electric Appliance Co., Ltd., model number is YZF2-200TH.

[0032] The working principle of the utility model is:

[0033] The other end of the oil level bolt 401 of the connecting rod 4 is connected to the gauge head of the pointer oil level 1, and the slide rail 8 is installed at 45° on the angle steel 9 between the two support plates 7. During the unfolding process of the corrugated core 3, the transition belt 5 is driven to unfold, and the support plate 7 installed on the transition belt 5 moves with the transition belt 5, and the distance between the transition belt 5 and the core end plate 2 increases. The roller 6 connected to the other end of the roller stud 403 of the connecting rod 4 uses its own gravity to roll from the upper end to the lower end of the slideway 801, and the angle of the connecting rod 4 gradually decreases from 45° until it is in a position parallel to the horizontal plane. At this time, the roller body 601 of the roller 6 is located at the horizontal support plate 804, and the oil level of the pointer oil level gauge 1 indicates the 0 (Min) scale. During the contraction process, the corrugated core 3 drives the transition belt 5 to contract. The support plate 7 installed on the transition belt 5 moves with the transition belt 5. The distance between the transition belt 5 and the core end plate 2 is reduced. The roller 6 connected to the other end of the roller stud 403 of the connecting rod 4 rolls from the lower end to the upper end of the slideway 801. The angle of the connecting rod 4 gradually increases from the horizontal position to the 45° position. At this time, the roller body 601 of the roller 6 abuts against the buffer plate 803, and the oil level of the pointer oil level gauge 1 indicates the 10 (Max) scale.

Claims

1. An oil level indicator mechanism for an external oil horizontal metal corrugated oil storage tank, characterized in that: The oil level indicating mechanism is installed inside the corrugated core (3) of the external oil horizontal metal corrugated oil storage cabinet, and comprises a connecting rod (4), a transition belt (5), a roller (6), a support plate (7) and a slide rail (8), wherein the transition belt (5) is fixed on the corrugated core (3), the transition belt (5) is provided with a support plate (7), the slide rail (8) is installed on the support plate (7) and is arranged obliquely with respect to the expansion and contraction direction of the corrugated core (3), one end of the connecting rod (4) is connected to the roller (6), and the roller (6) rolls back and forth in the slide rail (8) during the expansion and contraction process of the corrugated core (3), and the other end of the connecting rod (4) is connected to a pointer-type oil level gauge (1), and the pointer-type oil level gauge (1) is installed on the core end plate (2) of the corrugated core (3).

2. The oil level indicator mechanism of the external oil horizontal metal corrugated oil storage cabinet according to claim 1 is characterized in that: The connecting rod (4) comprises an oil level stud (401), an adjustment section (402) and a roller stud (403); two ends of the adjustment section (402) are respectively connected to one end of the oil level stud (401) and the roller stud (403); the other end of the oil level stud (401) is connected to a pointer-type oil level gauge (1); and the other end of the roller stud (403) is connected to a roller (6).

3. The oil level indicator mechanism of the external oil horizontal metal corrugated oil storage cabinet according to claim 2 is characterized by: The adjustment section (402) is a double-ended internally threaded cylinder, and the total length of the connecting rod (4) is adjusted by adjusting the depth to which the oil level stud (401) and the roller stud (403) are screwed into the double-ended internally threaded cylinder.

4. The oil level indicator mechanism of the external oil horizontal metal corrugated oil storage cabinet according to claim 1 is characterized by: The transition band (5) is in the shape of a flat plate. Two transition bands (5) are symmetrically arranged on the left and right sides of the connecting rod (4). A support plate (7) is installed on each of the transition bands (5). The two support plates (7) installed on the two transition bands (5) are symmetrically arranged.

5. The oil level indicator mechanism of the external oil horizontal metal corrugated oil storage cabinet according to claim 1 is characterized by: Slideways (801) are symmetrically arranged on the left and right sides of the slide rail (8); the roller (6) comprises a wheel axle (602) and roller bodies (601) arranged at both ends of the wheel axle (602); one end of the connecting rod (4) is connected to the wheel axle (602); and the roller bodies (601) at both ends are respectively connected to the slideways (801) on both sides in a rolling manner.

6. The oil level indicator mechanism of the external oil horizontal metal corrugated oil storage cabinet according to claim 5 is characterized by: An angle steel (9) is fixedly connected to the support plate (7), and a connecting stud (802) for threaded connection with the angle steel (9) is provided on the back of the slide rail (8).

7. The oil level indicator mechanism of the external oil horizontal metal corrugated oil storage cabinet according to claim 5 is characterized by: A buffer sheet (803) is provided at the upper end of each slideway (801), a horizontal support plate (804) is provided at the lower end of each slideway (801), and a roller body (601) in each slideway (801) rolls between the buffer sheet (803) and the horizontal support plate (804).

8. The oil level indicator mechanism of the external oil horizontal metal corrugated oil storage cabinet according to claim 1 is characterized by: The connecting rod (4) is in a horizontal state after the corrugated core (3) is unfolded, and the connecting rod (4) is in a state of being inclined at 45 degrees to the horizontal plane after the corrugated core (3) is contracted.