Periscopic camera structural member and preparation method thereof
By designing the periscope camera structural parts and hiding the camera with the stop mechanism, the problems of easy damage to the lens and excessive length of the button exposure in the prior art are solved, achieving better protection and convenient use.
Patent Information
- Application Number
- CN202411552449.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-01
- Publication Date
- 2025-02-11
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing periscope camera structure is always exposed when not in use, resulting in a long exposure length of the key, affecting placement and use, and the lens is prone to damage.
A periscope camera structural member is designed, including a base plate, a side plate, a pressing member, a camera assembly, a stop mechanism, an elastic mechanism and an adjustment mechanism. With the setting of the stop mechanism, the camera is hidden when it is not necessary to use, and only a sufficient length is exposed for the normal use of the keys.
It realizes hiding the camera when not in use, improves the protection effect, and the exposed length of the press when used as a button is shorter, making it more convenient to use.
Smart Images

Figure CN119421027A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of periscope cameras, and in particular to a periscope camera structural component and a preparation method thereof. Background Art
[0002] A periscope lens is also called an internal zoom lens, which means that the optical zoom is completed inside the body.
[0003] In order to make the structure of current electronic devices more compact, structural improvements will be made to periscope cameras. For example, in the patent with application number 202121947059.3 and titled Periscope Camera and Electronic Device, the function buttons are combined with the camera, which increases the compactness of the structure, reduces the use of space, and eliminates the need to install a separate camera.
[0004] However, in this setting, the lens position for filming is always in an exposed state, and the filming function is not always needed, resulting in a long exposed length of the button, which affects normal placement and use. At the same time, the lens is always exposed and is prone to damage. For this reason, the present application proposes a periscope camera structure and a preparation method thereof. Summary of the invention
[0005] The object of the present invention is to provide a periscope camera structure and a preparation method thereof to solve the problems raised in the above-mentioned background technology.
[0006] In the first aspect, in order to achieve the above-mentioned purpose, the present invention provides the following technical solutions: a periscope camera structure, comprising:
[0007] A bottom plate, the top of which is fixedly connected to a side plate, a pressing groove is provided on the front of the side plate, and a pressing piece is movably inserted and connected to the inner wall of the pressing groove;
[0008] A camera assembly, wherein the camera assembly is arranged inside the pressing member;
[0009] A stop mechanism, the stop mechanism is arranged between the bottom plate and the pressing member, the stop mechanism comprises a fixed block, the fixed block is symmetrically fixedly connected to the top of the bottom plate, a connecting groove is provided on the outer wall of the fixed block, a stop block is slidably connected to the inner wall of the connecting groove, and a first inclined surface is provided on one side of the stop block;
[0010] An elastic mechanism, wherein the elastic mechanism is arranged between the pressing member and the fixing block;
[0011] The adjusting mechanism is arranged between the first fixing plate and the stop block.
[0012] Preferably, the camera assembly includes a periscope camera body, which is installed inside a pressing piece, a prism is installed inside the pressing piece, a protective sheet is provided at the top of the pressing piece and above the prism, and a cover plate is provided at the top of the pressing piece and above the periscope camera body.
[0013] Preferably, the elastic mechanism includes a first spring, the outer wall of the pressing piece is fixedly connected to the first fixing plate, the outer wall of the fixing block is fixedly connected to the second fixing plate, the first spring is arranged between the first fixing plate and the second fixing plate, the front side of the first fixing plate is fixedly connected to a connecting rod, the back side of the second fixing plate is fixedly connected to a connecting sleeve, the outer wall of the connecting rod is movably connected to the inner wall of the connecting sleeve, and the first spring is sleeved on the outer wall of the connecting sleeve.
[0014] Preferably, the adjustment mechanism includes a slide plate, the outer wall of the fixed block is provided with a groove, the outer wall of the slide plate is slidably connected to the inner wall of the groove, the inner wall of the groove is provided with a first movable groove, the back side of the groove is fixedly connected with a first rack, the first rack is inserted and arranged inside the first movable groove, the inner wall of the first movable groove is rotatably connected with a connecting gear, the outer wall of the first rack is meshingly connected with the outer wall of the connecting gear, the first movable groove is inserted and arranged with a second rack, the outer wall of the second rack is meshingly connected with the outer wall of the connecting gear, and an extrusion mechanism is provided between the second rack and the stop block.
[0015] Preferably, the extrusion mechanism includes an extrusion block, a second movable groove is provided on the inner wall of the first movable groove, the interior of the second movable groove is connected to the interior of the connecting groove, the outer wall of the extrusion block is slidably connected to the inner wall of the second movable groove, the front side of the extrusion block is fixedly connected to the back side of the second rack, a second inclined surface is provided on the back side of the extrusion block, a slot is provided on the front side of the stop block, a third inclined surface is provided on the inner wall of the slot, a second spring is fixedly connected between the stop block and the inner wall of the connecting groove, and a friction mechanism is provided on the front side of the stop block.
[0016] Preferably, the friction mechanism includes a rubber sheet, a first connecting groove is formed on the inner wall of the connecting groove, the rubber sheet is fixedly connected to the side of the inner wall of the first connecting groove, a piston block is slidably connected to the inner wall of the first connecting groove, and a connecting mechanism is provided between the piston block and the extrusion block.
[0017] Preferably, the connecting mechanism includes an extrusion plate, a second connecting groove is provided between the first connecting groove and the second movable groove, the outer wall of the extrusion plate is slidably connected to the inner wall of the second connecting groove, one side of the extrusion plate is fixedly connected to one side of the extrusion block, the front side of the piston block is fixedly connected to a fixing rod, the front side of the extrusion plate is provided with a connecting hole, the outer wall of the fixing rod is movably connected to the inner wall of the connecting hole, and the outer wall of the fixing rod is fixedly sleeved with a fixing ring.
[0018] Preferably, the inner wall of the groove is fixedly connected to a limiting rod, a limiting hole is provided on the front side of the slide plate, the outer wall of the limiting rod is movably connected with the inner wall of the limiting hole, a third spring is provided on the front side of the slide plate, and the third spring is sleeved on the outer wall of the limiting rod.
[0019] Preferably, a control board is provided at the top of the bottom plate, a second flexible circuit board is provided between the control board and the periscope camera body, a second button contact is provided on the front of the pressing member, a first button contact is provided on the back of the slide plate, and a first flexible circuit board is provided between the control board and the first button contact.
[0020] In a second aspect, the present invention further provides a method for preparing a periscope camera structure, which comprises the following steps:
[0021] S1. Prepare a bottom plate and fix the side plate on the top thereof, and open a pressing groove on the front of the side plate;
[0022] S2, preparing a pressing piece and movably inserting and connecting it to the inner wall of the pressing groove;
[0023] S3, installing a camera assembly inside the pressing member;
[0024] S4. A stopper mechanism is provided between the bottom plate and the pressing member, which includes:
[0025] A fixing block is symmetrically fixedly connected to the top of the bottom plate;
[0026] A connecting groove is provided on the outer wall of the fixing block;
[0027] Prepare a stop block, open a first inclined surface on one side of the stop block, and slide the stop block to the inner wall of the connecting groove;
[0028] S5. Arrange an elastic mechanism between the pressing member and the fixing block;
[0029] S6. An adjustment mechanism is provided between the first fixing plate and the stop block.
[0030] Technical effects and advantages of the present invention:
[0031] (1) The present invention utilizes the setting of the stopper mechanism. When the periscope camera body is not needed to work, the stopper block will clamp the first fixing plate, so that the pressing member is only slightly exposed on the back of the side plate. At this time, the key function of the pressing member can be normally used by lightly pressing. When the camera assembly is needed to work, the stopper block moves in the connecting groove and is completely retracted into the connecting groove, so that the pressing member can move and expose more length until the prism is completely exposed and can work. This structural setting can hide the camera when it is not in use, thereby improving the protection effect of the camera. It also makes the pressing member exposed shorter when used as a button, which is more convenient to use.
[0032] (2) The present invention utilizes the setting of the friction mechanism. When the extrusion block moves, it drives the extrusion plate to move, until the extrusion plate squeezes the fixed ring and drives the fixed rod to move. The movement of the fixed rod drives the piston block to move. The movement of the piston block compresses the air in the first connecting groove, so that the rubber sheet bulges and presses against the outer wall of the stop block, thereby increasing the friction force on the stop block retracted into the connecting groove, thereby prolonging the time for the stop block to reset, thereby preventing the stop block from extending quickly and affecting the movement of the first fixed plate. BRIEF DESCRIPTION OF THE DRAWINGS
[0033] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention.
[0034] Figure 2 It is a schematic diagram of the top cross-sectional structure of the pressing member of the present invention.
[0035] Figure 3 It is a schematic diagram of the top cross-sectional structure of the fixing block of the present invention.
[0036] Figure 4 For the present invention Figure 3 Schematic diagram of the local enlarged structure at A.
[0037] Figure 5 For the present invention Figure 3 Schematic diagram of the local enlarged structure at point B.
[0038] Figure 6 It is a schematic diagram of the three-dimensional structure of the stop block of the present invention.
[0039] In the figure:
[0040] 101, bottom plate; 102, side plate; 103, pressing groove; 104, pressing member;
[0041] 201, fixing block; 202, connecting groove; 203, stopping block; 204, first inclined surface;
[0042] 301, periscope camera body; 302, prism; 303, protective sheet; 304, cover plate;
[0043] 401, first fixing plate; 402, second fixing plate; 403, first spring; 404, connecting sleeve; 405, connecting rod;
[0044] 501, slot; 502, slide plate; 503, first movable slot; 504, second movable slot; 505, first rack; 506, connecting gear; 507, second rack; 508, extrusion block; 509, second inclined surface; 510, slot; 511, third inclined surface; 512, second spring; 513, third spring; 514, limit rod; 515, limit hole;
[0045] 601, first connecting groove; 602, rubber sheet; 603, piston block; 604, second connecting groove; 605, extrusion plate; 606, fixing rod; 607, fixing ring; 608, connecting hole;
[0046] 701, control board; 702, first flexible circuit board; 703, first key contact; 704, second key contact; 705, second flexible circuit board. DETAILED DESCRIPTION
[0047] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0048] Embodiment 1
[0049] The present invention provides Figures 1 to 6The periscope camera structure shown in the figure includes a bottom plate 101, a camera assembly, a stop mechanism, an elastic mechanism and an adjustment mechanism. The top of the bottom plate 101 is fixedly connected to a side plate 102. The front of the side plate 102 is provided with a pressing groove 103. The inner wall of the pressing groove 103 is movably connected with a pressing piece 104. The camera assembly is arranged inside the pressing piece 104. The camera assembly includes a periscope camera body 301. The periscope camera body 301 is installed inside the pressing piece 104. A prism 302 is installed inside the pressing piece 104. The top of the pressing piece 104 and located above the prism 302 is provided There is a protective sheet 303, and a cover plate 304 is arranged at the top of the pressing piece 104 and above the periscope camera body 301. The prism 302 can be protected by the protective sheet 303. At the same time, the setting of the prism 302 allows the periscope camera body 301 to shoot the picture above the prism 302. At the same time, the cover plate 304 is fixed to the top of the pressing piece 104 in a non-protruding shape by means of bolts on the ear plate, thereby clamping the periscope camera body 301 inside the pressing piece 104, so that the periscope camera body 301 can be used stably without affecting the movement of the pressing piece 104.
[0050] In a preferred embodiment, the stop mechanism is arranged between the bottom plate 101 and the pressing piece 104, and the stop mechanism includes a fixed block 201, which is symmetrically fixedly connected to the top of the bottom plate 101, and the outer wall of the fixed block 201 is provided with a connecting groove 202, and the inner wall of the connecting groove 202 is slidably connected with a stop block 203, and one side of the stop block 203 is provided with a first inclined surface 204, and the elastic mechanism is arranged between the pressing piece 104 and the fixed block 201, and the adjustment mechanism is arranged between the first fixed plate 401 and the stop block 203. When the periscope camera body 301 is not required to work, the stop block 203 will jam the first fixed plate 401. The fixed plate 401 makes the pressing piece 104 only slightly exposed on the back side of the side plate 102. At this time, the button function of the pressing piece 104 can be used normally by lightly pressing. When the camera assembly needs to work, the stop block 203 moves in the connecting groove 202 and is completely retracted into the connecting groove 202, so that the pressing piece 104 can be moved and exposed more length until the prism 302 is completely exposed to work. This structural setting can hide the camera when it is not in use, thereby improving the protection effect of the camera. It also makes the pressing piece 104 have a shorter exposed length when used as a button, which is more convenient to use.
[0051] The elastic mechanism includes a first spring 403, an outer wall of the pressing member 104 is fixedly connected to a first fixing plate 401, an outer wall of the fixing block 201 is fixedly connected to a second fixing plate 402, the first spring 403 is arranged between the first fixing plate 401 and the second fixing plate 402, a connecting rod 405 is fixedly connected to the front of the first fixing plate 401, a connecting sleeve 404 is fixedly connected to the back of the second fixing plate 402, an outer wall of the connecting rod 405 is movably connected to the inner wall of the connecting sleeve 404, and the first spring 403 is arranged between the first fixing plate 401 and the second fixing plate 402. 03 is sleeved on the outer wall of the connecting sleeve 404, through the elastic action of the first spring 403, and the second fixing plate 402 will position the first spring 403, so that the first spring 403 always presses the first fixing plate 401, so that the pressing piece 104 always has a tendency to move toward the side plate 102, and through the setting of the connecting sleeve 404 and the connecting rod 405, the first spring 403 will not be laterally deformed when compressed, thereby improving the stability of the first spring 403 when used.
[0052] Among them, the adjustment mechanism includes a slide plate 502, the outer wall of the fixed block 201 is provided with a groove 501, the outer wall of the slide plate 502 is slidably connected to the inner wall of the groove 501, the inner wall of the groove 501 is provided with a first movable groove 503, the back side of the groove 501 is fixedly connected with a first rack 505, the first rack 505 is inserted into the inside of the first movable groove 503, the inner wall of the first movable groove 503 is rotatably connected with a connecting gear 506, the outer wall of the first rack 505 is meshed with the outer wall of the connecting gear 506, the inside of the first movable groove 503 is inserted with a second rack 507, and the outer wall of the second rack 507 is meshed with the outer wall of the connecting gear 506.
[0053] An extrusion mechanism is arranged between the second rack 507 and the stop block 203, and the extrusion mechanism includes an extrusion block 508. The inner wall of the first movable groove 503 is provided with a second movable groove 504, and the interior of the second movable groove 504 is connected with the interior of the connecting groove 202. The outer wall of the extrusion block 508 is slidably connected with the inner wall of the second movable groove 504, the front side of the extrusion block 508 is fixedly connected with the back side of the second rack 507, and the back side of the extrusion block 508 is provided with a second inclined surface 509. The front side of the stop block 203 is provided with a slot 510, and the inner wall of the slot 510 is provided with a third inclined surface 511. A second spring 512 is fixedly connected between the stop block 203 and the inner wall of the connecting groove 202, and a friction mechanism is arranged on the front side of the stop block 203.
[0054] The pressing member 104 is pressed hard. At this time, the moving distance of the pressing member 104 becomes longer, so that after the second button contact 704 contacts the first button contact 703, the pressing member 104 continues to move and drives the slide plate 502 to move. The movement of the slide plate 502 drives the first rack 505 to move. The movement of the first rack 505 drives the meshing connecting gear 506 to rotate. The rotating connecting gear 506 drives the meshing second rack 507 to move. The movement of the second rack 507 drives the extrusion block 508 to move. The extrusion block 508 moves and is inserted into the slot 510 until the second inclined surface 509 contacts the third inclined surface 511. At this time, the extrusion block 508 continues to move, so that the second inclined surface 509 squeezes the third inclined surface 511. At this time, the stop block 203 can be moved and retracted into the connecting groove 202. At the same time, the second spring 512 is compressed until the stop block 203 is completely retracted into the connecting groove 202.
[0055] Among them, the friction mechanism includes a rubber sheet 602, a first connecting groove 601 is opened on the inner wall of the connecting groove 202, the rubber sheet 602 is fixedly connected to the side of the inner wall of the first connecting groove 601, the inner wall of the first connecting groove 601 is slidably connected with a piston block 603, and a connecting mechanism is arranged between the piston block 603 and the extrusion block 508.
[0056] The connecting mechanism includes an extrusion plate 605, a second connecting groove 604 is opened between the first connecting groove 601 and the second movable groove 504, the outer wall of the extrusion plate 605 is slidably connected to the inner wall of the second connecting groove 604, one side of the extrusion plate 605 is fixedly connected to one side of the extrusion block 508, a fixing rod 606 is fixedly connected to the front of the piston block 603, a connecting hole 608 is opened on the front of the extrusion plate 605, the outer wall of the fixing rod 606 is movably connected to the inner wall of the connecting hole 608, and a fixing ring 607 is fixedly sleeved on the outer wall of the fixing rod 606.
[0057] When the extrusion block 508 moves, it drives the extrusion plate 605 to move until the extrusion plate 605 squeezes the fixing ring 607 and drives the fixing rod 606 to move. The movement of the fixing rod 606 drives the piston block 603 to move. The movement of the piston block 603 compresses the air in the first connecting groove 601, so that the rubber sheet 602 bulges and presses against the outer wall of the stop block 203, thereby increasing the friction force on the stop block 203 retracted into the connecting groove 202, which can prolong the time it takes to reset the stop block 203, thereby preventing the stop block 203 from extending quickly and affecting the movement of the first fixed plate 401.
[0058] Among them, the inner wall of the groove 501 is fixedly connected to the limit rod 514, the front of the slide plate 502 is provided with a limit hole 515, the outer wall of the limit rod 514 and the inner wall of the limit hole 515 are movably connected, and the front of the slide plate 502 is provided with a third spring 513, and the third spring 513 is sleeved on the outer wall of the limit rod 514. Through the elastic action of the third spring 513, the slide plate 502 always has a tendency to move toward the pressing member 104, so that the slide plate 502 can also be automatically reset, but the friction force encountered by the slide plate 502 when moving is relatively large, which makes the reset time of the slide plate 502 longer.
[0059] Among them, a control board 701 is arranged at the top of the bottom plate 101, a second soft circuit board 705 is arranged between the control board 701 and the periscope camera body 301, a second button contact 704 is arranged on the front of the pressing piece 104, a first button contact 703 is arranged on the back of the slide plate 502, and a first soft circuit board 702 is arranged between the control board 701 and the first button contact 703. The working signal of the button of the pressing piece 104 contacts the first button contact 703 through the second button contact 704, and then transmits the signal to the control board 701 through the first soft circuit board 702, and the working signal of the periscope camera body 301 is transmitted to the control board 701 through the second soft circuit board 705.
[0060] Embodiment 2
[0061] The embodiment of the present invention also provides a method for using a periscope camera structure, comprising the following steps:
[0062] Step 1: lightly press the pressing member 104, the pressing member 104 moves in the pressing groove 103, the movement of the pressing member 104 drives the first fixing plate 401 to move, the movement of the first fixing plate 401 compresses the first spring 403, the movement of the pressing member 104 drives the second key contact 704 to move at the same time, until the second key contact 704 contacts the first key contact 703, and then the signal is transmitted to the control board 701 through the first flexible circuit board 702, and the pressing member 104 is released, and the pressing member 104 can be moved in the reverse direction under the elastic action of the first spring 403, until the first fixing plate 401 abuts against the stop block 203 to complete the reset;
[0063] Step 2: Press the pressing member 104 again. At this time, the moving distance of the pressing member 104 becomes longer, so that after the second key contact 704 contacts the first key contact 703, the pressing member 104 continues to move and drives the slide plate 502 to move. The movement of the slide plate 502 drives the first rack 505 to move. The movement of the first rack 505 drives the meshing connecting gear 506 to rotate. The rotating connecting gear 506 drives the meshing second rack 507 to move. The movement of the second rack 507 drives the extrusion block 508 to move. The extrusion block 508 moves and is inserted into the slot 510 until the second inclined surface 509 contacts the third inclined surface 511. At this time, the extrusion block 508 continues to move, so that the second inclined surface 509 squeezes the third inclined surface 511, and the stop block 203 can be moved and retracted into the connecting groove 202, and the second spring 512 is compressed until the stop block 203 is completely retracted into the connecting groove 202. The extrusion block 508 moves and drives the extrusion plate 605 to move, until the extrusion plate 605 squeezes the fixing ring 607 and drives the fixing rod 606 to move, and the movement of the fixing rod 606 drives the piston block 603 to move. The movement of the piston block 603 compresses the air in the first connecting groove 601, so that the rubber sheet 602 bulges and presses against the outer wall of the stop block 203;
[0064] Step three: release the pressing piece 104. At this time, under the elastic action of the first spring 403, the first fixed plate 401 drives the pressing piece 104 to quickly reset. At this time, since the stop block 203 is subjected to a large friction force in the connecting groove 202, the moving first fixed plate 401 can quickly pass over the stop block 203, thereby increasing the extended length of the pressing piece 104 until the prism 302 is completely exposed on the back of the side plate 102, and the periscope camera body 301 can be used. After use, press the pressing piece 104 lightly to move the pressing piece 104 until the first fixed plate 401 squeezes the first inclined surface 204, so that the stop block 203 moves into the connecting groove 202 until the first fixed plate 401 passes over the stop block 203. At this time, under the elastic action of the second spring 512, the stop block 203 pops out of the connecting groove 202 and jams the first fixed plate 401, completing the reset of the pressing piece 104.
[0065] Embodiment 3
[0066] An embodiment of the present invention provides a method for preparing a periscope camera structure, which comprises the following steps:
[0067] S1, prepare the bottom plate 101 and fix the side plate 102 on the top thereof, and open a pressing groove 103 on the front of the side plate 102;
[0068] In one embodiment, the bottom plate 101 can be made of aviation-grade aluminum alloy (7075-T6) material with a thickness of 2 mm, formed by CNC precision machining, and has a size of 100 mm × 60 mm. The side panels are made of the same material, with a thickness of 1.5 mm, a height of 30 mm, and a width of 60 mm. In order to reduce the internal reflectivity, the bottom plate and the side panels are subjected to special surface treatment after the processing is completed. First, the parts are carefully cleaned and dried, and then an automatic high-precision micro-mobile printing device is used to reciprocate printing with ultra-black ink. Immediately after printing, UV light is irradiated at close range for several seconds to harden the ink. This treatment method can reduce the reflectivity of the blackened area to less than 0.3%, which is significantly better than the traditional electrophoresis process and effectively improves the light pollution problem inside the camera. After the treatment is completed, the surfaces of both are anodized again, and the thickness of the oxide layer is 15 μm. Use M2 screws to fix the side panels to the top of the bottom plate, and the tightening torque is 0.4N·m. A pressing groove 103 is precisely opened on the front side of the side plate, with a size of 40mm×20mm and a depth of 10mm.
[0069] S2, preparing the pressing member 104 and movably inserting and connecting it to the inner wall of the pressing groove 103;
[0070] In one embodiment, the pressing piece 104 can be, but is not limited to, made of polycarbonate (PC) material through an injection molding process, with a size of 38mm×18mm×28mm, which is slightly smaller than the pressing groove 103 to ensure free movement. Before injection molding, the mold is specially treated, and the same ultra-black ink printing and UV curing process as the bottom plate and side plate are used to ensure that the inner surface of the pressing piece after injection molding also has extremely low reflectivity. During injection molding, the mold temperature is maintained at 80°C and the injection pressure is 80MPa. A 5μm thick anti-fingerprint coating is sprayed on the surface of the molded pressing piece to improve the user experience.
[0071] S3, installing a camera assembly inside the pressing member 104;
[0072] In one embodiment, a 1 / 2.8-inch CMOS sensor with a periscope camera body of 12 million pixels is selected. The prism is made of K9 optical glass with a side length of 15 mm. In order to further reduce internal reflections, the non-optical functional surface of the prism is also treated with ultra-black. The protective sheet is made of 0.3 mm thick sapphire glass, and the cover plate is made of 0.5 mm thick titanium alloy. All internal components undergo the above-mentioned ultra-black treatment before installation to minimize internal reflections. Install these components in turn into the inside of the pressing piece 104, fix them with UV curing glue, and the curing time is 30 seconds to ensure that the components are stable and do not affect the movement of the pressing piece 104.
[0073] Subsequent steps S4-S9 may all use the same ultra-black processing process when it comes to internal components.
[0074] S4, setting a stop mechanism between the bottom plate 101 and the pressing member 104, specifically comprising: symmetrically fixing a fixing block 201 on the top of the bottom plate 101; opening a connecting groove 202 on the outer wall of the fixing block 201; preparing a stop block 203, opening a first inclined surface 204 on one side thereof, and slidingly connecting the stop block 203 to the inner wall of the connecting groove 202;
[0075] In one embodiment, two fixed blocks 201 made of 304 stainless steel are symmetrically fixed on the top of the bottom plate 101, with dimensions of 20mm×10mm×5mm. A connecting groove 202 with dimensions of 15mm×8mm×4mm is provided on the outer wall of each fixed block 201. The stop block 203 is made of titanium alloy Ti-6Al-4V material, with dimensions of 14mm×7mm×3.5mm, and a first inclined surface 204 with a 45° angle is provided on one side. The stop block 203 is slidably connected to the inner wall of the connecting groove 202 to ensure that it can move smoothly.
[0076] S5. An elastic mechanism is provided between the pressing member 104 and the fixing block 201;
[0077] In one embodiment, SUS304 stainless steel wire is used to make the first spring, with a wire diameter of 0.5 mm, an outer diameter of 5 mm, a free length of 20 mm, and a spring stiffness of 0.5 N / mm. The spring is installed between the pressing member 104 and the fixing block 201 to ensure that the pressing member 104 has an appropriate resilience while not affecting its smooth movement in the pressing groove.
[0078] S6. An adjustment mechanism is provided between the first fixing plate 401 and the stop block 203 .
[0079] In one embodiment, the adjustment mechanism includes a slide plate 502, a first rack 505, a connecting gear 506, a second rack 507 and an extrusion block 508, and these components work together to achieve precise adjustment. The slide plate 502 is made of polytetrafluoroethylene (PTFE) material, has a size of 25mm×15mm×2mm, has good self-lubricating properties, is installed in the slot 501 provided on the outer wall of the fixed block 201, and can slide along the slot 501. The first rack 505 is fixed to the back of the slot 501 and is linked to the movement of the slide plate 502. The connecting gear 506 is installed in the first movable groove 503 and meshes with the first rack 505 and the second rack 507. All racks and gears use a module of 0.5, the connecting gear 506 has a diameter of 10mm and 20 teeth. The second rack 507 is made of POM engineering plastic, installed in the first movable groove 503, and can move under the drive of the gear. The extrusion block 508 is made of polyetheretherketone (PEEK) material and is connected to the second rack 507 for transmitting force and motion. When the pressing piece 104 is pressed, it drives the slide 502 to move, and then drives the extrusion block 508 through the gear transmission system, and finally acts on the stop block 203 to achieve the adjustment function. This design ensures the accuracy and durability of the adjustment mechanism while providing a smooth operating experience. Through the above preparation method and parameter selection, a compact and reliable periscope camera structure can be produced.
[0080] The embodiment of the present invention provides a periscope camera structural component with a reflectivity of less than 0.3% and a preparation method thereof. The method adopts an innovative ultra-black treatment process to significantly reduce the reflectivity inside the structural component. Specifically, when preparing key components such as the bottom plate 101, the side plate 102 and the pressing piece 104, they are first finely cleaned and dried. Subsequently, an automatic high-precision micro-mobile printing device is used to perform reciprocating printing using ultra-black ink. After printing is completed, UV light is immediately irradiated at close range for several seconds to harden the ink. This treatment method is not only applicable to metal parts, but can also be applied to the inside of injection molds to ensure that the inner surface of the injection molded part also has an extremely low reflectivity.
[0081] Through this ultra-black treatment process, the periscope camera structure of the present invention reduces the internal reflectivity to below 0.3% while maintaining the original functions and performance. This improvement greatly reduces internal light pollution and improves imaging quality, especially in low-light environments. Compared with the traditional electrophoresis process, this process not only achieves a lower reflectivity, but also has higher durability and stability. In practical applications, this ultra-black treatment is applied to all surfaces that may produce reflections, such as the bottom plate, side plates, inside of the pressing piece, and the non-optical functional surfaces of the prism, thereby minimizing internal reflections.
[0082] In order to verify the effect and durability of the ultra-black treatment, the present invention also adds a series of special tests. This includes using an integrating sphere and a spectrophotometer to test the reflectivity of each internal surface after treatment to ensure that the reflectivity is below 0.3%; a standard wear test on the surface after ultra-black treatment to ensure that there will be no significant increase in reflectivity during long-term use; a thermal cycle test to place the entire assembly in a temperature cycle from -40°C to 85°C to test the adhesion and stability of the ultra-black coating; finally, an imaging quality comparison test was also conducted to compare the treated periscope camera with the untreated control group, especially in low-light environments, to evaluate the effect of ultra-black treatment on image quality.
[0083] Through these optimizations and additional testing, the periscope camera structure of the present invention not only maintains the original function and reliability, but also achieves significant improvements in optical performance. The realization of ultra-low reflectivity effectively solves the problem of internal light pollution and greatly improves the image quality, especially in complex light environments.
[0084] In some embodiments, the installation of the camera assembly in step S3 includes: installing the periscope camera body 301 inside the pressing piece 104; installing the prism 302 inside the pressing piece 104; setting a protective sheet 303 at the top of the pressing piece 104 and above the prism 302; and setting a cover plate 304 at the top of the pressing piece 104 and above the periscope camera body 301.
[0085] Specifically, the installation of the camera assembly in step S3 includes the following detailed steps:
[0086] S31: Install the periscope camera body 301 inside the pressing member 104.
[0087] This step uses a 1 / 2.8-inch CMOS sensor with a periscope camera body 301 of 12 million pixels. First, reserve a mounting groove of 12mm×12mm×6mm inside the pressing piece 104. Use a precision positioning tool to place the periscope camera body 301 in the mounting groove, ensuring that its optical axis is aligned with the center line of the pressing piece 104. Use epoxy resin glue (such as 3M DP460) to fix the periscope camera body 301. The curing time is 24 hours, and the curing temperature is maintained at 25°C.
[0088] S32 : installing the prism 302 inside the pressing member 104 .
[0089] In this step, the prism 302 is made of K9 optical glass with a side length of 15mm and a surface coated with an anti-reflection film, and the transmittance reaches 99.5%. Inside the pressing piece 104, 10mm in front of the periscope camera body 301, a 15.5mm×15.5mm×15.5mm installation position is reserved. Use a vacuum suction pen to accurately place the prism 302 at this position to ensure that its 45° reflective surface is at a 45° angle to the optical axis of the camera. Use UV curing glue (such as DYMAX 9-20557) to fix the prism 302. The curing time is 30 seconds. Use a UV light source with a wavelength of 365nm and a light intensity of 100mW / cm 2 .
[0090] S33 : a protection sheet 303 is disposed at the top of the pressing member 104 and above the prism 302 .
[0091] The protective sheet 303 is made of 0.3mm thick sapphire glass with a size of 16mm×16mm. First, a 16.2mm×16.2mm and 0.4mm deep groove is opened on the top of the pressing piece 104. Using clean gloves, place the protective sheet 303 into the groove. Use optical grade transparent glue (such as LOCTITE AA 3491) to apply a circle of 0.5mm wide glue line around the edge of the protective sheet 303 to ensure that it does not block the effective light path. Use a UV light source with a wavelength of 365nm to cure for 60 seconds, with a light intensity of 50mW / cm 2 .
[0092] S34: A cover plate 304 is arranged at the top of the pressing member 104 and above the periscope camera body 301 .
[0093] The cover plate 304 is made of 0.5mm thick titanium alloy (Ti-6Al-4V) material and has a size of 20mm×15mm. At the top of the pressing piece 104, just above the periscope camera body 301, a 20.2mm×15.2mm, 0.6mm deep mounting groove is milled out. Place the cover plate 304 into the mounting groove and fix it at the four corners with M1.2 self-tapping screws with a tightening torque of 0.15N·m. At the edge where the cover plate 304 contacts the pressing piece 104, a silicone rubber sealant is used for sealing to prevent dust and moisture from entering.
[0094] Through the above detailed installation steps and process parameters, it can be ensured that the camera assembly is accurately and firmly installed inside the pressing member 104, while ensuring the optical performance and overall sealing.
[0095] In some embodiments, step S5 includes: fixing the first fixing plate 401 to the outer wall of the pressing member 104; fixing the second fixing plate 402 to the outer wall of the fixing block 201; setting a first spring 403 between the first fixing plate 401 and the second fixing plate 402; fixing the connecting rod 405 to the front side of the first fixing plate 401; fixing the connecting sleeve 404 to the back side of the second fixing plate 402; making the outer wall of the connecting rod 405 movably interlaced with the inner wall of the connecting sleeve 404; and sleeve the first spring 403 on the outer wall of the connecting sleeve 404.
[0096] Specifically, the detailed implementation process of step S5 is as follows:
[0097] S51 : The first fixing plate 401 is fixedly connected to the outer wall of the pressing member 104 .
[0098] The first fixing plate 401 is made of 7075-T6 aluminum alloy material with a size of 30mm×20mm×2mm. Two M3 threaded holes are pre-processed on the outer wall of the pressing piece 104 with a spacing of 20mm. Use two M3×8mm hexagon socket screws to fix the first fixing plate 401 on the pressing piece 104 with a tightening torque of 1.2N·m. To enhance the connection strength, apply medium-strength thread locking agent on the contact surface between the screw and the first fixing plate 401, and the curing time is 24 hours.
[0099] S52 : The second fixing plate 402 is fixedly connected to the outer wall of the fixing block 201 .
[0100] The second fixing plate 402 is also made of 7075-T6 aluminum alloy, with a size of 35mm×25mm×2mm. A groove of 35.2mm×25.2mm×0.5mm is pre-milled on the outer wall of the fixing block 201. The second fixing plate 402 is bonded in the groove using epoxy resin structural adhesive (e.g. 3M DP460), with a curing temperature of 60°C and a curing time of 4 hours. To further enhance the connection strength, spot weld 4 points around the edges of the second fixing plate 402, with a welding current of 80A and a time of 0.2 seconds.
[0101] S53 : a first spring 403 is arranged between the first fixing plate 401 and the second fixing plate 402 .
[0102] This step uses a compression spring made of SUS304 stainless steel, with a wire diameter of 1mm, an outer diameter of 12mm, a free length of 40mm, and a spring stiffness of about 0.8N / mm. A positioning groove with a diameter of 12.2mm and a depth of 1mm is processed on each of the first fixing plate 401 and the second fixing plate 402 to place the spring end.
[0103] S54 : Fixing the connecting rod 405 on the front side of the first fixing plate 401 .
[0104] The connecting rod 405 is made of 304 stainless steel, with a diameter of 6mm and a length of 50mm. An M6 internal thread with a depth of 8mm is turned at the center of the front of the first fixed plate 401. One end of the connecting rod 405 is processed into an M6 external thread with a length of 10mm. Use a torque wrench to screw the connecting rod 405 into the first fixed plate 401, with a tightening torque of 4N·m. Apply medium-strength anaerobic glue to the threaded connection, and the curing time is 24 hours.
[0105] S55 : Fixing the connecting sleeve 404 on the back side of the second fixing plate 402 .
[0106] The connecting sleeve 404 is made of brass with an outer diameter of 10 mm, an inner diameter of 6.2 mm and a length of 40 mm. A through hole with a diameter of 10.2 mm is drilled at the center of the back of the second fixing plate 402. The connecting sleeve 404 is inserted into the through hole, ensuring that it protrudes 2 mm from the back of the second fixing plate 402. The silver-based solder (BAg-5) is used for brazing at 350°C, and the welding time is about 30 seconds.
[0107] S56: The outer wall of the connecting rod 405 and the inner wall of the connecting sleeve 404 are movably connected and inserted.
[0108] This step ensures that the roughness Ra of the outer surface of the connecting rod 405 and the inner surface of the connecting sleeve 404 does not exceed 0.4μm. Apply a layer of molybdenum disulfide grease on the surface of the connecting rod 405 with a thickness of about 0.05mm. Carefully insert the connecting rod 405 into the connecting sleeve 404 and check whether it slides smoothly. The sliding resistance should not exceed 0.5N.
[0109] S57: Sleeve the first spring 403 onto the outer wall of the connecting sleeve 404 .
[0110] First check whether the inner diameter of the first spring 403 is slightly larger than the outer diameter of the connecting sleeve 404 (there should be a gap of 0.2-0.5mm). Place one end of the first spring 403 in the positioning groove on the second fixing plate 402, and then carefully put the spring on the outside of the connecting sleeve 404 until the other end enters the positioning groove of the first fixing plate 401. Make sure that the spring is not twisted or deformed.
[0111] Through the above detailed installation steps and process parameters, it can be ensured that the elastic connection mechanism between the pressing member 104 and the fixing block 201 is accurately and reliably installed. This design not only provides good elastic rebound performance, but also ensures the smooth movement of the pressing member 104.
[0112] In some embodiments, step S6 includes: opening a groove 501 on the outer wall of the fixed block 201; preparing a slide plate 502 and making it slidingly connected to the inner wall of the groove 501; opening a first movable groove 503 on the inner wall of the groove 501; fixing and connecting a first rack 505 on the back side of the groove 501; rotatably connecting a connecting gear 506 on the inner wall of the first movable groove 503 so that the first rack 505 engages with the connecting gear 506; inserting a second rack 507 in the first movable groove 503 so that it engages with the connecting gear 506; and setting an extrusion mechanism between the second rack 507 and the stop block 203.
[0113] Specifically, in some embodiments, the detailed implementation process of step S6 is as follows:
[0114] S61: A groove 501 is formed on the outer wall of the fixing block 201 .
[0115] A slot 501 is machined on the outer wall of the fixed block 201 using a CNC milling machine. The slot size is 80 mm long, 30 mm wide, and 15 mm deep. The machining accuracy is controlled within ±0.05 mm, and the surface roughness Ra does not exceed 1.6 μm. The parallelism of the two side walls of the slot 501 is controlled within 0.02 mm to ensure the smooth movement of the slide plate 502.
[0116] S62: Prepare the slide plate 502 and make it slidably connected with the inner wall of the groove 501.
[0117] The slide plate 502 is made of polytetrafluoroethylene (PTFE) material and has a size of 75 mm × 29.8 mm × 14.8 mm. The slide plate 502 is processed by a precision wire cutting machine to ensure that the gap between it and the slot 501 is 0.1 mm-0.2 mm. A layer of molybdenum disulfide dry film lubricant with a thickness of 0.05 mm is coated on the surface of the slide plate 502 to reduce friction. The slide plate 502 is installed in the slot 501 to ensure that it can slide smoothly and the sliding force does not exceed 2N.
[0118] S63: Opening a first movable groove 503 on the inner wall of the groove 501 .
[0119] A precision milling machine is used to process the first movable groove 503 on the bottom inner wall of the slot 501. The size of the groove is 60 mm long, 20 mm wide, and 10 mm deep. The machining accuracy is controlled within ±0.03 mm, and the surface roughness Ra does not exceed 0.8 μm. Ensure that the center line of the first movable groove 503 coincides with the center line of the slot 501.
[0120] S64: The first rack 505 is fixedly connected to the back side of the slot 501 .
[0121] The first rack 505 is made of 45# steel, with a length of 70mm, a modulus of 1.5mm, and 46 teeth. It is carburized and quenched, and the surface hardness reaches HRC58-62. Four M3 threaded holes are pre-processed on the back of the slot 501, with a spacing of 20mm. Use four M3×8mm hexagon socket screws to fix the first rack 505 on the back of the slot 501, and the tightening torque is 1.5N·m. Apply medium-strength thread locking agent (such as Loctite 243) on the contact surface between the screw and the first rack 505, and the curing time is 24 hours.
[0122] S65: Rotate the connecting gear 506 on the inner wall of the first movable groove 503 to make the first rack 505 mesh with the connecting gear 506 .
[0123] The connecting gear 506 is made of 20CrMnTi material, with a diameter of 24mm, a module of 1.5mm, and 16 teeth. After carburizing and quenching treatment, the surface hardness reaches HRC56-60. A bearing hole with a diameter of 6mm is processed on each side wall of the first movable groove 503. A miniature deep groove ball bearing with an inner diameter of 6mm (such as SKF 626-2Z) is selected and the connecting gear 506 is installed in the bearing. The position of the connecting gear 506 is adjusted so that it meshes correctly with the first rack 505, and the gear clearance is controlled between 0.1mm-0.15mm.
[0124] S66: inserting the second rack 507 into the first movable groove 503 to mesh with the connecting gear 506 .
[0125] The second rack 507 is also made of 45# steel, with a length of 65mm, a module of 1.5mm, and 43 teeth. After the same heat treatment process, it is ensured to match the connecting gear 506. The second rack 507 is placed in the first movable groove 503, and its position is adjusted so that it is properly meshed with the connecting gear 506. The gear clearance is also controlled between 0.1mm and 0.15mm. A layer of MoS2 dry film lubricant with a thickness of 0.03mm is coated on the back of the second rack 507 to reduce friction with the bottom of the first movable groove 503.
[0126] S67: A pressing mechanism is provided between the second rack 507 and the stop block 203 .
[0127] The extrusion mechanism consists of a compression spring and an adjusting bolt. A compression spring made of SUS304 stainless steel is selected, with a wire diameter of 1.2mm, an outer diameter of 10mm, a free length of 30mm, and a spring stiffness of about 1.5N / mm. An M8 threaded hole with a depth of 15mm is machined on the stop block 203. An M8×30mm adjusting bolt is used, which is passed through the compression spring and screwed into the threaded hole of the stop block 203. The position of the adjusting bolt is adjusted so that the compression spring applies a preload of about 10N to the second rack 507.
[0128] Through the above detailed processing and assembly steps, the fixed block 201, the slide plate 502, the gear rack mechanism and the extrusion mechanism can be accurately assembled. This design not only ensures the smooth movement of the slide plate 502, but also provides accurate position control through the gear rack mechanism. The setting of the extrusion mechanism effectively eliminates the gap between the gear rack and improves the accuracy and stability of the entire mechanism.
[0129] In some embodiments, the setting of the extrusion mechanism includes: opening a second movable groove 504 on the inner wall of the first movable groove 503; preparing an extrusion block 508 so that its outer wall is slidably connected to the inner wall of the second movable groove 504; opening a second inclined surface 509 on the back of the extrusion block 508; opening a slot 510 on the front of the stop block 203, and opening a third inclined surface 511 on the inner wall of the slot 510; and fixing a second spring 512 between the stop block 203 and the inner wall of the connecting groove 202.
[0130] In some embodiments, the method for preparing the periscope camera structure also includes the step of setting a friction mechanism: opening a first connecting groove 601 on the inner wall of the connecting groove 202; fixing the rubber sheet 602 to the side of the inner wall of the first connecting groove 601; preparing a piston block 603 so that it is slidably connected to the inner wall of the first connecting groove 601; and setting a connecting mechanism between the piston block 603 and the extrusion block 508.
[0131] In some embodiments, the connection mechanism is configured as follows: a second connecting groove 604 is opened between the first connecting groove 601 and the second movable groove 504; an extrusion plate 605 is prepared so that its outer wall is slidably connected to the inner wall of the second connecting groove 604; one side of the extrusion plate 605 is fixedly connected to one side of the extrusion block 508; a fixing rod 606 is fixedly connected to the front side of the piston block 603; a connecting hole 608 is opened on the front side of the extrusion plate 605 so that the outer wall of the fixing rod 606 is movably connected to the inner wall of the connecting hole 608; and a fixing ring 607 is fixedly sleeved on the outer wall of the fixing rod 606.
[0132] In some embodiments, the method for preparing the periscope camera structure further includes a step S7 of setting a friction mechanism, which is specifically as follows:
[0133] S71: A first connecting groove 601 is opened on the inner wall of the connecting groove 202 .
[0134] A precision CNC milling machine is used to machine the first connecting groove 601 on the inner wall of the connecting groove 202. The size of the groove is 40 mm long, 15 mm wide, and 12 mm deep. The machining accuracy is controlled within ±0.02 mm, and the surface roughness Ra does not exceed 0.8 μm. Ensure that the center line of the first connecting groove 601 is parallel to the center line of the connecting groove 202, and the deviation does not exceed 0.05 mm.
[0135] S72 : Fixing the rubber sheet 602 to the side of the inner wall of the first connecting groove 601 .
[0136] Wear-resistant nitrile rubber (NBR) is selected, with a hardness of 70±5 Shore A. The size of the rubber sheet 602 is 38mm×14mm×2mm. A layer of epoxy resin glue (such as 3M DP460) with a thickness of about 0.1mm is pre-applied to the inner wall of one side of the first connecting groove 601. The rubber sheet 602 is accurately placed and pressed, and cured at 60°C for 4 hours. After curing, the edge of the rubber sheet 602 is trimmed with a sharp tool to ensure that it does not interfere with the movement of the piston block 603.
[0137] S73: Prepare the piston block 603 so that it is slidably connected to the inner wall of the first connecting groove 601 .
[0138] The piston block 603 is made of polytetrafluoroethylene (PTFE) material and has a size of 39.8 mm × 14.8 mm × 11.8 mm. The piston block 603 is processed by a precision wire cutting machine to ensure that the gap between it and the first connecting groove 601 is 0.1 mm-0.2 mm. A layer of molybdenum disulfide dry film lubricant with a thickness of 0.03 mm is applied to the surface of the piston block 603 to reduce friction. The piston block 603 is installed in the first connecting groove 601 to ensure that it can slide smoothly and the sliding force does not exceed 1.5N.
[0139] S74: A connection mechanism is provided between the piston block 603 and the extrusion block 508. The provision of the connection mechanism includes the following steps:
[0140] S741 . Open a second connecting groove 604 between the first connecting groove 601 and the second movable groove 504 .
[0141] The second connecting groove 604 is processed by a precision CNC milling machine, and the dimensions are 25 mm long, 10 mm wide, and 8 mm deep. The processing accuracy is controlled within ±0.02 mm, and the surface roughness Ra does not exceed 0.8 μm. Ensure that the second connecting groove 604 is correctly aligned with the first connecting groove 601 and the second movable groove 504.
[0142] S742. Prepare the extrusion plate 605 so that its outer wall is slidably connected to the inner wall of the second connecting groove 604.
[0143] The extruded plate 605 is made of 7075-T6 aluminum alloy and has a size of 24.8 mm × 9.8 mm × 7.8 mm. The extruded plate 605 is processed by a precision wire cutting machine to ensure that the gap between it and the second connecting groove 604 is 0.1 mm-0.15 mm. The surface of the extruded plate 605 is hard anodized with an oxide layer thickness of 15 μm-20 μm to improve wear resistance.
[0144] S743. Fix one side of the extrusion plate 605 to one side of the extrusion block 508.
[0145] Two through holes with a diameter of 2.5 mm and a spacing of 15 mm are processed on the connection surface of the extrusion plate 605 and the extrusion block 508. Two M2.5×8mm hexagon socket screws are used to fix the two together, and the tightening torque is 0.4N·m. Medium-strength thread locking agent is applied between the screws and the connection surface, and the curing time is 24 hours.
[0146] S744. Fix the fixing rod 606 to the front side of the piston block 603.
[0147] The fixing rod 606 is made of 304 stainless steel, with a diameter of 4mm and a length of 20mm. An M4 internal thread with a depth of 6mm is processed at the center of the front of the piston block 603. One end of the fixing rod 606 is processed into an M4 external thread with a length of 8mm. Use a torque wrench to screw the fixing rod 606 into the piston block 603, with a tightening torque of 1.2N·m. Apply medium-strength anaerobic glue to the threaded connection, and the curing time is 24 hours.
[0148] S745. Open a connection hole 608 on the front side of the extrusion plate 605.
[0149] A through hole with a diameter of 4.2 mm is processed at the center of the front of the extrusion plate 605 using a precision drilling machine as the connecting hole 608. The surface roughness Ra of the hole does not exceed 0.4 μm to ensure smooth sliding with the fixing rod 606.
[0150] S746. Make the outer wall of the fixing rod 606 and the inner wall of the connecting hole 608 movably interpenetrate and connect.
[0151] Carefully insert the fixing rod 606 into the connecting hole 608, ensuring that the gap between the two is 0.1mm-0.2mm. Apply a layer of molybdenum disulfide grease with a thickness of about 0.02mm on the surface of the fixing rod 606 to reduce friction.
[0152] S747. Fix the fixing ring 607 on the outer wall of the fixing rod 606.
[0153] The fixing ring 607 is made of elastic phosphor bronze material, with an inner diameter of 3.9 mm, an outer diameter of 7 mm, and a thickness of 1.5 mm. The fixing ring 607 is heated to 100°C, and after thermal expansion, it is quickly inserted into the 1 mm deep annular groove pre-processed on the fixing rod 606. After cooling, the fixing ring 607 will be firmly fixed on the fixing rod 606, while allowing it to slide freely in the connecting hole 608.
[0154] Through the above detailed processing and assembly steps, the friction mechanism and the connection mechanism can be accurately assembled. This design not only provides adjustable friction, but also ensures a reliable connection between the piston block 603 and the extrusion block 508. The use of the rubber sheet 602 increases the damping of the system, which helps to reduce vibration and improve stability.
[0155] In some embodiments, the method for preparing the periscope camera structure further includes the following step S8:
[0156] A limiting rod 514 is fixedly connected to the inner wall of the slot 501 ; a limiting hole 515 is opened on the front of the slide plate 502 so that the outer wall of the limiting rod 514 and the inner wall of the limiting hole 515 can be movably connected and interlaced; a third spring 513 is arranged on the front of the slide plate 502 and is sleeved on the outer wall of the limiting rod 514 .
[0157] Specifically, step S8 may include the following steps:
[0158] S81: The limiting rod 514 is fixedly connected to the inner wall of the slot 501 .
[0159] The limit rod 514 is made of 304 stainless steel, with a diameter of 3mm and a length of 15mm. An M3 threaded hole with a depth of 5mm is pre-processed at the bottom of the inner wall of the slot 501. One end of the limit rod 514 is processed into an M3 external thread with a length of 6mm. Use a torque wrench to screw the limit rod 514 into the threaded hole of the slot 501, and the tightening torque is 0.8N·m. Apply medium-strength anaerobic glue to the threaded connection, and the curing time is 24 hours.
[0160] S82: A limiting hole 515 is opened on the front side of the slide plate 502 .
[0161] A through hole with a diameter of 3.2 mm is processed on the front of the slide plate 502 using a precision drilling machine as a limit hole 515. The position of the hole corresponds to the position of the limit rod 514 on the inner wall of the slot 501. The surface roughness Ra of the hole does not exceed 0.4 μm to ensure smooth sliding with the limit rod 514.
[0162] S83: Make the outer wall of the limiting rod 514 and the inner wall of the limiting hole 515 movably interpenetrate and connect.
[0163] Carefully place the slide plate 502 into the slot 501, and allow the limit rod 514 to pass through the limit hole 515. Ensure that the gap between the two is 0.1mm-0.2mm. Apply a layer of molybdenum disulfide grease with a thickness of about 0.02mm on the surface of the limit rod 514 to reduce friction.
[0164] S84: A third spring 513 is arranged on the front side of the slide plate 502 , and is sleeved on the outer wall of the limiting rod 514 .
[0165] A compression spring made of SUS304 stainless steel is selected, with a wire diameter of 0.5 mm, an outer diameter of 5 mm, a free length of 12 mm, and a spring stiffness of about 0.8 N / mm. The third spring 513 is sleeved on the limit rod 514, with one end against the front of the slide plate 502 and the other end against the bottom of the inner wall of the slot 501.
[0166] In some embodiments, the method for preparing the periscope camera structure further includes the following step S9:
[0167] A control board 701 is installed on the top of the base plate 101; a second button contact 704 is set on the front of the pressing member 104; a first button contact 703 is set on the back of the slide plate 502; a first flexible circuit board 702 is set between the control board 701 and the first button contact 703; and a second flexible circuit board 705 is set between the control board 701 and the periscope camera body 301.
[0168] Step S9 may specifically include the following steps:
[0169] S91: Install the control board 701 on the top of the base plate 101.
[0170] The control board 701 is made of FR-4 material (FR-4 is a substrate material used to manufacture printed circuit boards PCB), with a thickness of 1.6mm, and the size is customized according to actual needs. Four M2 threaded holes with a depth of 4mm are pre-processed on the top of the bottom plate 101. Use four M2×5mm cross-slot pan head screws to fix the control board 701 on the bottom plate 101, and the tightening torque is 0.3N·m.
[0171] S92 : Setting a second key contact 704 on the front side of the pressing member 104 .
[0172] The second key contact 704 is made of gold-plated copper alloy material, with a contact diameter of 3 mm and a thickness of 0.3 mm. The second key contact 704 is bonded to the center of the front of the pressing member 104 using conductive epoxy resin glue (such as MG Chemicals 8331). The curing condition is 60° C. for 2 hours.
[0173] S93: Setting a first key contact 703 on the back side of the slide plate 502 .
[0174] The first key contact 703 is made of the same material and size as the second key contact 704. It is also bonded to the back of the slide plate 502 using conductive epoxy resin glue, at a position corresponding to the second key contact 704. The curing conditions are the same.
[0175] S94: Dispose a first flexible circuit board 702 between the control board 701 and the first key contact 703 .
[0176] The first flexible circuit board 702 is made of polyimide (PI) material with a thickness of 0.1 mm, a width of 5 mm, and a length determined according to the actual installation position. It is made using a flexible printed circuit (FPC) process, and the copper foil thickness is 1 oz (about 35 μm). One end of the first flexible circuit board 702 is connected to the first key contact 703 by hot pressing, and the other end is connected to the control board 701 by a zero insertion force (Zero Insertion Force, ZIF) connector.
[0177] S95: Set a second flexible circuit board 705 between the control board 701 and the periscope camera body 301.
[0178] The second flexible circuit board 705 is made of the same material as the first flexible circuit board 702, but the width is increased to 8mm to accommodate more signal lines. It is also made using the FPC process, and the copper foil thickness is 1oz. One end of the second flexible circuit board 705 is connected to the periscope camera body 301 through a board-to-board connector, and the other end is connected to the control board 701 through a ZIF connector.
[0179] Through the above detailed processing and assembly steps, the precise assembly of the limit mechanism, key contacts and control system can be achieved. This design not only provides the limit and buffer functions of the movement of the slide plate 502, but also realizes the reliable transmission of key signals and the control of the camera.
[0180] In actual production, the following tests are performed after assembly:
[0181] The slide is tested for at least 1,000 reciprocating motions to ensure that the limit rod and the third spring can work properly and that the sliding process is smooth and without sticking. This test is designed to verify the durability of the sliding assembly and the smoothness of its movement.
[0182] Use a multimeter to measure the conduction between the first key contact and the second key contact when pressed to ensure good contact. Test at least 10,000 times of pressing to verify the durability of the contacts and ensure the reliability and sensitivity of the keys in long-term use.
[0183] The first and second flexible circuit boards are subjected to at least 5,000 bending tests to ensure that signal transmission remains stable and reliable after repeated bending. This test is used to evaluate the durability and fatigue resistance of the flexible circuit board to ensure that it maintains good performance after multiple bending.
[0184] After the periscope camera is fully assembled, a comprehensive functional test is carried out, including key functions such as camera lifting, focusing, and image transmission, to ensure that all functions can work properly. This test is mainly used to verify the comprehensive performance of the whole machine and ensure its reliability in actual use.
[0185] In addition, in actual applications, the stiffness of the third spring should be fine-tuned to obtain the best operating feel and buffering effect. The entire assembly should be dustproof and waterproof, especially the flexible circuit board and connector parts, to ensure stable operation under various environmental conditions.
[0186] In actual production, the following additional tests can also be performed:
[0187] Reflectivity test, which uses an integrating sphere and a spectrophotometer to test the reflectivity of each internal surface after treatment to ensure that the reflectivity is below 0.3%. Wear resistance test, which conducts a standard wear resistance test on the surface after ultra-black treatment to ensure that there is no significant increase in reflectivity during long-term use. Thermal cycle test, which subjects the entire assembly to a temperature cycle of -40°C to 85°C to test the adhesion and stability of the ultra-black coating. Image quality comparison test, which compares the image quality of the treated periscope camera with that of the untreated control group, especially in low-light environments, to evaluate the improvement effect of ultra-black treatment on image quality.
[0188] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A periscope camera structure, characterized in that: include: A bottom plate (101), the top of the bottom plate (101) being fixedly connected to a side plate (102), a front surface of the side plate (102) being provided with a pressing groove (103), and an inner wall of the pressing groove (103) being movably interlaced with a pressing piece (104); A camera assembly, wherein the camera assembly is arranged inside the pressing member (104); A stop mechanism, the stop mechanism being arranged between the bottom plate (101) and the pressing member (104), the stop mechanism comprising a fixing block (201), the fixing block (201) being symmetrically fixedly connected to the top of the bottom plate (101), the outer wall of the fixing block (201) being provided with a connecting groove (202), the inner wall of the connecting groove (202) being slidably connected with a stop block (203), and one side of the stop block (203) being provided with a first inclined surface (204); An elastic mechanism, wherein the elastic mechanism is arranged between the pressing member (104) and the fixing block (201); An adjustment mechanism is arranged between the first fixing plate (401) and the stop block (203).
2. A periscope camera structure according to claim 1, characterized in that: The camera assembly comprises a periscope camera body (301), the periscope camera body (301) is installed inside the pressing member (104), a prism (302) is installed inside the pressing member (104), a protective sheet (303) is arranged at the top end of the pressing member (104) and above the prism (302), and a cover plate (304) is arranged at the top end of the pressing member (104) and above the periscope camera body (301).
3. A periscope camera structure according to claim 1, characterized in that: The elastic mechanism comprises: A first spring (403); The outer wall of the pressing member (104) is fixedly connected to a first fixing plate (401); A second fixing plate (402) is fixedly connected to the outer wall of the fixing block (201); The first spring (403) is arranged between the first fixing plate (401) and the second fixing plate (402); A connecting rod (405) is fixedly connected to the front side of the first fixing plate (401); A connecting sleeve (404) is fixedly connected to the back side of the second fixing plate (402); The outer wall of the connecting rod (405) is movably connected to the inner wall of the connecting sleeve (404); The first spring (403) is sleeved on the outer wall of the connecting sleeve (404).
4. A periscope camera structure according to claim 2, characterized in that: The regulating mechanism comprises: A slide plate (502), wherein the outer wall of the fixed block (201) is provided with a slot (501), and the outer wall of the slide plate (502) is slidably connected to the inner wall of the slot (501); The inner wall of the slot (501) is provided with a first movable slot (503); A first rack (505) is fixedly connected to the back of the slot (501), and the first rack (505) is inserted into the interior of the first movable slot (503); The inner wall of the first movable groove (503) is rotatably connected to a connecting gear (506), and the outer wall of the first rack (505) is meshingly connected to the outer wall of the connecting gear (506); A second rack (507) is inserted into the interior of the first movable groove (503), and the outer wall of the second rack (507) is meshed and connected with the outer wall of the connecting gear (506); A pressing mechanism is provided between the second rack (507) and the stop block (203).
5. A periscope camera structure according to claim 4, characterized in that: The extrusion mechanism comprises: Extrusion block (508); A second movable groove (504) is formed on the inner wall of the first movable groove (503), and the interior of the second movable groove (504) is connected to the interior of the connecting groove (202); The outer wall of the extrusion block (508) is slidably connected to the inner wall of the second movable groove (504), and the front surface of the extrusion block (508) is fixedly connected to the back surface of the second rack (507); The back side of the extrusion block (508) is provided with a second inclined surface (509); The front surface of the stop block (203) is provided with a slot (510), and the inner wall of the slot (510) is provided with a third inclined surface (511); A second spring (512) is fixedly connected between the stop block (203) and the inner wall of the connecting groove (202); The front side of the stop block (203) is provided with a friction mechanism.
6. A periscope camera structure according to claim 5, characterized in that: The friction mechanism comprises a rubber sheet (602), the inner wall of the connecting groove (202) is provided with a first connecting groove (601), the rubber sheet (602) is fixedly connected to the side of the inner wall of the first connecting groove (601), the inner wall of the first connecting groove (601) is slidably connected with a piston block (603), and a connecting mechanism is provided between the piston block (603) and the extrusion block (508).
7. A periscope camera structure according to claim 6, characterized in that: The connecting mechanism comprises: Extrusion plate (605); A second communicating groove (604) is provided between the first communicating groove (601) and the second movable groove (504); The outer wall of the extrusion plate (605) is slidably connected to the inner wall of the second connecting groove (604); One side of the extrusion plate (605) is fixedly connected to one side of the extrusion block (508); The front side of the piston block (603) is fixedly connected with a fixing rod (606); The front side of the extrusion plate (605) is provided with a connection hole (608); The outer wall of the fixing rod (606) is movably connected to the inner wall of the connecting hole (608); A fixing ring (607) is fixedly sleeved on the outer wall of the fixing rod (606).
8. A periscope camera structure according to claim 4, characterized in that: The inner wall of the slot (501) is fixedly connected to a limiting rod (514); a limiting hole (515) is provided on the front of the slide plate (502); the outer wall of the limiting rod (514) is movably connected to the inner wall of the limiting hole (515); a third spring (513) is provided on the front of the slide plate (502); and the third spring (513) is sleeved on the outer wall of the limiting rod (514).
9. A periscope camera structure according to claim 4, characterized in that: A control board (701) is arranged at the top of the bottom plate (101), a second flexible circuit board (705) is arranged between the control board (701) and the periscope camera body (301), a second key contact (704) is arranged on the front of the pressing member (104), a first key contact (703) is arranged on the back of the slide plate (502), and a first flexible circuit board (702) is arranged between the control board (701) and the first key contact (703).
10. A method for preparing a periscope camera structure, characterized in that: The following steps are involved: S1, preparing a bottom plate (101) and fixing a side plate (102) on the top thereof, and opening a pressing groove (103) on the front side of the side plate (102); S2, preparing a pressing piece (104) and movably inserting and connecting it to the inner wall of the pressing groove (103); S3, installing a camera assembly inside the pressing member (104); S4. A stopper mechanism is provided between the bottom plate (101) and the pressing member (104), comprising: A fixing block (201) is symmetrically fixedly connected to the top of the bottom plate (101); A connecting groove (202) is provided on the outer wall of the fixing block (201); A stop block (203) is prepared, a first inclined surface (204) is provided on one side of the stop block (203), and the stop block (203) is slidably connected to the inner wall of the connection groove (202); S5, providing an elastic mechanism between the pressing member (104) and the fixing block (201); S6. An adjustment mechanism is provided between the first fixing plate (401) and the stop block (203).
Citation Information
Patent Citations
Periscopic camera and electronic equipment
CN216146359U