Enshi Yuwu intelligent shaping machine and digital shaping method

Abstract

The invention discloses an Enshi Yuwu intelligent shaping machine and a digital shaping method. The Enshi Yuwu intelligent shaping machine comprises an automatic feeding system, a shaping device, a polishing device located below the shaping device, a movable discharging system located below the polishing device and a control system. Through effective matching of the conveying device, the shaping device, the polishing device, the discharging device and the control system, digital operation of the Enshi Yuwu shaping procedure can be achieved, redundant tea which does not enter the shaping machine can be recycled in the operation process, compared with a traditional method, a user does not need to frequently and manually carry the redundant tea, and the production efficiency is improved. Workload is reduced and working efficiency is improved. Through cooperative use of all the mechanisms, the problems that in the tea leaf shaping process, excess material recycling is difficult, and the shaping and polishing process standard is low are solved, the quality of Enshi jade dews is improved, processing of the Enshi jade dews has the advantages of being high in efficiency, high in standard, high in intelligence and the like, and great significance is achieved for development of the Enshi jade dews.

Description

Technical Field

[0001] The invention belongs to the technical field of agricultural machinery, and more specifically relates to an Enshi Yu Lu intelligent shaping machine and a digital shaping method. Background Art

[0002] As a traditional steamed green tea in my country, the processing technology of Enshi Yulu is divided into steaming, fanning, frying with first-grade fire, rolling, frying with second-grade fire, shaping and polishing, baking, and picking. Among them, shaping and polishing is one of the processing procedures of Enshi Yulu tea. It is an important process for Enshi Yulu tea to be shaped like a needle. The tea leaves are kept soft by rolling them to prevent them from breaking until the moisture content is about 25%. Then, the tea leaves are tightened and polished. The tea leaves lose water continuously during the forming process until the tea leaves are broken by hand and taken off the machine.

[0003] At present, the traditional shaping and polishing methods of Enshi Yu Lu tea are divided into two stages: rubbing and tightening. When rubbing, tea farmers hold an appropriate amount of tea leaves in both hands, with palms facing each other, four fingers bent, and rubbing in the same direction; when tightening, four techniques of arranging, rubbing, holding and tying can be used. On the roasting plate, hands do not leave the tea, and the tea does not leave the roasting oven until the tea is formed. The traditional shaping method requires a lot of manpower and material resources and is not suitable for mass production.

[0004] At present, most of the shaping machines on the market use fine kneading machines. Tea leaves are kneaded and refluxed back and forth on the fine kneading machines, and the tea leaves are heated and shaped at the same time. Tightening and polishing are generally processed by strip sorting machines, and the strips are polished by reciprocating motion of the trough pot. However, single-machine operation has problems such as low automation and high labor costs. Although the current shaping and polishing production line can improve production efficiency during processing, they are assembled by fine kneading machines and strip sorting machines, and a conveying device is connected in the middle. However, the tea conveying device cannot be insulated and cannot meet the requirements of continuous heating during shaping and polishing operations. In addition, the current fine kneading machine uses a heavy block lever for pressurization. The force on the tea leaves cannot be accurately controlled during the pressurization process. It is difficult to recover the heavy excess materials during the fine kneading loading and unloading process, and the tea leaves are prone to accumulation during the feeding and discharging process, which still requires manual control.

[0005] In addition, the judgment of the degree of shaping and polishing in production mainly relies on manual experience, which is subjective to a certain extent. The moisture content is an important indicator for evaluating the completion of the shaping and polishing operation. Studies have shown that the moisture content needs to be around 15% at the end of the shaping process, and the moisture content needs to be around 8-9% at the end of the polishing process. At this time, the quality of processed tea is relatively high. With the aggravation of population aging and the continuous reduction of rural labor force, the problem of population resources has become prominent. In view of the problems of high labor intensity and low strip formation rate of traditional shaping and polishing processes in the current market, it is urgent to develop an intelligent shaping machine and digital shaping method for Enshi Yulu to solve the problem of Enshi Yulu processing in my country and improve the economic benefits of my country's tea. Summary of the invention

[0006] In view of the deficiencies in the above-mentioned prior art, the technical problem to be solved by the present invention is to provide an intelligent shaping machine and a digital shaping method for Enshi Yu Lu. Through the coordinated use of various mechanisms, the problems of difficulty in recycling residual materials in the tea shaping process and low standards in the shaping process are solved, the quality of Enshi Yu Lu is improved, and the processed Enshi Yu Lu has the characteristics of high efficiency, high standards, high intelligence, etc., which is of great significance to the development of Enshi Yu Lu.

[0007] In order to achieve the above-mentioned purpose, the present invention adopts the following technical measures:

[0008] The intelligent Enshi jade dew shaping machine of the present invention comprises an automatic feeding system, a shaping device, a polishing device located below the shaping device, a mobile discharging system located below the polishing device, and a control system;

[0009] The automatic feeding system includes a conveying device, a feeding device and a residual material recovery device, which are used to convey tea leaves to the shaping device for shaping. After the shaping, the tea leaves enter the polishing device for polishing, and after the polishing, the tea leaves enter the mobile discharging system for discharging. The shaping device includes eight shaping machines that work independently of each other and are arranged in two rows and four columns. The shaping machine includes a first frame, a rubbing plate installed on the first frame, a swing shaft located above the middle of the rubbing plate, a rotating shaft I and a rotating shaft II located above both sides of the rubbing plate and arranged parallel to the swing shaft, and a driving mechanism for driving the swing shaft. A first transmission mechanism rotating with the rotating shaft I and the rotating shaft II, and a pressurizing mechanism located above the scratching disc; the swinging shaft is equipped with swinging plates located on both sides of the scratching disc, the swinging plates are located above the swinging grooves, heating tubes are respectively installed below the swinging grooves on both sides, and first temperature sensors are installed directly below the swinging grooves on both sides; two rotating plates are respectively installed on the rotating shaft I and the rotating shaft II, a linear slide is provided above the rotating shaft I, a three-phase brushless DC motor I is installed at one end of the linear slide, the sliding groove is slidably installed on the linear slide, and the three-phase brushless DC motor I drives the linear The slider on the linear slide rail moves left and right, thereby driving the sliding slot installed on the slider to move left and right; a linear slide rail and a sliding slot are also installed below the rotating shaft II, and a three-phase brushless DC motor II is installed at one end of the linear slide rail; the pressurizing mechanism includes a pressurizing cover and a rubbing hand located above the rubbing plate for applying pressure to the tea leaves, and the two rubbing hands are installed on the swing shaft in an inverted U shape, and the rubbing hands swing back and forth under the action of the swing shaft to shape and roll the tea leaves on the rubbing plate in the same direction; the polishing device includes eight polishing machines that work independently of each other, arranged in two rows and four columns, corresponding to the installation Below the discharge port of the shaping machine; the polishing machine includes a second frame, a cylinder installed on the second frame, and a second transmission mechanism that drives the cylinder to rotate, so as to allow the shaped tea leaves to enter the cylinder for polishing; the rubbing plate is located in the middle of the first frame, and some tea leaves will fall into the swinging grooves on both sides of the rubbing plate during the shaping process, and then the tea leaves in the swinging grooves are sent to the sliding grooves through the swinging plate. The sliding grooves can move left and right to alternate the tea leaves in the left and right sliding grooves, and then the tea leaves on the sliding grooves enter the rubbing plate again under the action of the rotating plate, and the cycle continues until the tea leaves are shaped.

[0010] Preferably, a guide rail is provided above the pressure cover, one end of the guide rail is connected to a three-phase brushless DC motor III, the weight block continuously moves on the guide rail driven by the three-phase brushless DC motor III, the guide rail and the pressure cover are connected by a connecting piece, the position of the weight block is moved by controlling the rotation of the three-phase brushless DC motor III to change the downward pressure of the pressure cover, the position sensor is located on the guide rail, a pressure sensor is installed below the pressure cover, the tea outlet door is located below the rubbing plate, when the tea meets the shaping requirements, the tea outlet door is opened to discharge the tea, and miniature cameras are installed above the linear slide rails on both sides for obtaining images of tea leaves in the shaping machine.

[0011] Furthermore, the shaping device is equipped with four suction fans and fan ducts, and small holes are evenly arranged on the fan ducts; two suction fans are installed on the four shaping machines in the front row, and two suction fans are installed on the four shaping machines in the back row, and the two suction fans are symmetrically arranged on the table of the shaping machine. By turning on the suction fans, wind is absorbed from the table of the shaping machine through the fan ducts, so that the tea leaves on the table of the shaping machine are blown into the rubbing plate, thereby realizing automatic cleaning after shaping; a dehumidification duct is installed above the shaping device, and a dehumidification hood is installed directly above the rubbing plate of each shaping machine. The dehumidifier is located on the right side of the rightmost shaping machine, and a humidity sensor is installed above the pressure cover. When the humidity sensor detects that the humidity of the shaping machine exceeds the preset humidity, the dehumidifier is turned on to dehumidify the shaping machine.

[0012] Preferably, the insulation mechanism of the polishing machine includes an insulation shell, an insulation sponge, a second temperature sensor, and an annular crawler type ceramic heating plate, the second temperature sensor is located at the front end feed port of the cylinder, a feed slide is installed at the lower end of the feed port, and the other end of the feed slide is located at the upper end of the front end center of the cylinder; the cylinder is shaped like a regular hexagonal cylinder with small diameters at the front and rear ends and a large diameter in the middle, four spiral guide vanes are installed near the feed port end, the annular crawler type ceramic heating plate is coaxially arranged with the cylinder and fitted on the cylinder (8-20), and the helix angle of the spiral guide vane is 36°.

[0013] Furthermore, the shaped tea leaves enter the feed port of the polishing machine from the discharge port of the shaping machine, and then enter the drum through the feed port. At this moment, the drum rotates forward, and the shaped tea leaves enter the drum through the feed port for polishing. The tea leaves come into contact with the drum wall as the drum rotates, and then rub under the action of the drum wall until the moisture content meets the requirements. The drum reverses, and the tea leaves fall from the discharge port of the drum, completing the polishing operation. The four weight sensors installed under the drum receive the quality signal of the tea leaves in the drum, thereby controlling the forward and reverse rotation of the motor to ensure that the tea leaves in the drum are discharged at a reasonable moisture content.

[0014] Preferably, the mobile discharging system includes a motor III, a motor IV, a driving sprocket I, a driven sprocket I, a driving sprocket II, a driven sprocket II, a driven sprocket III, a fan II, a uniform impeller, a chain I, a chain II, and a stainless steel mesh belt; the driving sprocket I is installed on the motor III, the driven sprocket I is connected to the driving sprocket I by a chain I, the driven sprocket I is located to the left of the driving sprocket I, the uniform impeller is coaxial with the driven sprocket I, and the power is transmitted from the driving sprocket I to the driven sprocket I to drive the uniform impeller to rotate; the driving sprocket II is installed on the motor IV, the driven sprocket II is connected to the driving sprocket II by a chain II, the driven sprocket II is located at the lower right of the driving sprocket II, the driven sprocket III is located to the left of the driven sprocket II, the power is transmitted to the driven sprocket II through the driving sprocket II, a stainless steel mesh belt is provided between the driven sprocket III and the driven sprocket III, and four fans II are evenly installed below the stainless steel mesh belt.

[0015] Preferably, the first transmission mechanism includes a motor V, a small pulley, a large pulley, a first belt, a transmission shaft, a crank, a connecting rod, and a rocker, the small pulley is mounted on the motor V, the large pulley is mounted on the transmission shaft, the small pulley and the large pulley are connected by a first belt, the large pulley is mounted directly above the small pulley, and the transmission shaft is mounted on the first frame through a bearing; the reduction small pulley is located on the right side of the large pulley, the large pulley is coaxial with the reduction small pulley, the reduction large pulley is located directly above the reduction small pulley, the reduction small pulley and the reduction large pulley are connected by a second belt, the reduction large pulley is mounted on the rotating shaft I, a sprocket I is mounted on the other end of the rotating shaft I, the rotating shaft I is mounted on the first frame through a first bearing, and the second bearing, the sprocket I on the rotating shaft I and the sprocket on the rotating shaft II Ⅱ are connected by a chain, the rotating shaft Ⅱ is installed on the first frame through a bearing, and the sprocket Ⅱ is located directly below the sprocket Ⅰ; the other end of the transmission shaft is connected to the crank, one end of the crank is connected to the transmission shaft, the other end of the crank is connected to the connecting rod, the other end of the connecting rod is connected to the swing rod, and the other end of the swing rod is installed on the swing shaft, and the swing shaft is installed on the first frame through the third bearing and the fourth bearing; the power drives the transmission shaft to rotate through the first belt, thereby driving the crank to make a circular motion, and the power of the crank is transmitted to the swing rod through the rocker, thereby driving the swing shaft to swing back and forth, that is, the swing shaft rotates 30-40 degrees around its own axis; the power of the transmission shaft is transmitted to the large deceleration pulley through the reduction small pulley, thereby driving the rotating shaft Ⅰ to rotate, and the power of the rotating shaft Ⅰ drives the rotating shaft Ⅱ to rotate through the sprocket Ⅰ, the chain and the sprocket Ⅱ.

[0016] Further, the second transmission mechanism includes a motor I, a primary small pulley, a belt I, a primary large pulley, a secondary small pulley, a tertiary large pulley, a belt III, a secondary large pulley, a tertiary small pulley, a belt II, a driving shaft, a bearing I, a transmission shaft I, a bearing II, a bearing III, a transmission shaft II, and a bearing IV. The primary small pulley is installed on the motor I, and the primary small pulley is connected to the primary large pulley through the belt I. The primary large pulley is located at the upper left of the motor I. The primary large pulley is coaxial with the secondary small pulley and is connected through the transmission shaft I. The transmission shaft I is installed on the motor I through the bearing I and the bearing II. On the second frame, the secondary small pulley is connected to the secondary large pulley by belt II, the secondary small pulley is located directly behind the primary large pulley, the secondary large pulley is located to the upper right of the secondary small pulley, the secondary large pulley is coaxial with the tertiary small pulley and connected by transmission shaft II; the transmission shaft II is installed on the second frame through bearings III and bearings IV, the tertiary small pulley is located directly in front of the secondary large pulley, the tertiary small pulley is connected to the tertiary large pulley by belt III, the tertiary large pulley is installed on the driving shaft, and the driving shaft is connected to the cylinder, thereby driving the cylinder to rotate.

[0017] Preferably, the automatic feeding system includes a conveying device, a feeding device and a residual material recovery device, the conveying device includes a chain plate elevator, a tea belt conveyor, a tea spreading machine, and two tea weighing machines that can be moved left and right; the tea belt conveyor, the tea spreading machine, and the tea weighing machines that can be moved left and right are arranged in three layers from top to bottom, the chain plate elevator is located on the left side of the entire machine body, the outlet of the chain plate elevator is located above the tea belt conveyor, the chain plate elevator is installed in parallel with the tea belt conveyor, and the outlet of the tea belt conveyor is located above the middle position of the tea spreading machine, the tea belt conveyor drives the belt to reciprocate in the left and right directions through a power device, thereby driving the fresh tea leaves to be fed at a certain rate along the feeding direction, and discharging the materials from the rear end to complete the continuous feeding of the fresh tea leaves; the tea belt conveyor is installed vertically to the tea spreading machine, and each of the two ends of the tea spreading machine has a discharging port, and the discharging port Located above the tea leaves moving left and right weighing machine; the chain plate elevator is used to transport the tea leaves to the tea leaves belt conveyor, the tea leaves belt conveyor is used to transport the tea leaves to the tea leaves spreading machine, the tea leaves spreading machine is used to transport the tea leaves to the tea leaves moving left and right weighing machine, the tea leaves moving left and right weighing machine is used to transport the tea leaves to the conical feeding mechanism of the feeding device, and the excess tea leaves on the tea leaves moving left and right weighing machine enter the residual material recovery device for recovery; the residual material recovery device includes a belt elevator and a residual material recovery conveyor; the inlet of the belt elevator is located below the front row of tea leaves moving left and right weighing machines, and the belt elevator and the front row of tea leaves moving left and right weighing machines are arranged in parallel; the outlet of the belt elevator is located above the residual material recovery conveyor, the belt elevator and the residual material recovery conveyor are installed vertically, and the outlet of the residual material recovery conveyor is located above the chain plate elevator, so as to realize dynamic circulation transportation of residual materials.

[0018] Correspondingly, the present invention also provides a method for digitally shaping Enshi Jade Dew, the steps of which are:

[0019] Step A, the shaping machine and the polishing machine are started to work through the control system, and the temperatures of the shaping machine and the polishing machine are set to 100-120°C and 40-50°C respectively. The real-time temperature is collected by the temperature sensor and compared with the set temperature. When the real-time temperature reaches the set temperature, the automatic feeding system starts feeding;

[0020] Step B, steam-killing, cooling and rehydrating, rolling and deblocking, stripping or drying the Longjing 43 one-bud two-leaf tea leaves selected as raw materials until the tea moisture content is 20-25%, and then cooling and rehydrating the tea leaves and putting them on the chain plate elevator to start feeding, the control system controls the chain plate elevator to feed, when the infrared light-emitting tube of the photoelectric switch arranged at the feeding end of the tea belt conveyor is blocked by the tea leaves, the control system receives a signal that there are tea leaves on the tea belt conveyor, and at this time the control system controls the tea belt conveyor and the tea spreading machine to start working, and the tea leaves move left and right, and the outlet of the weighing machine moves to the top of the first conical feeding mechanism in the first row;

[0021] Step C, when the tea leaves in the tea belt conveyor fall into the tea spreading machine, the control system controls the tea spreading machine to rotate forward first, and the tea leaves fall into the tea moving left and right weighing machine. When the tea moving left and right weighing machine senses the weight of the tea leaves, the control system receives a signal that there are tea leaves on the tea moving left and right weighing machine. At this time, the control system controls the front row tea moving left and right weighing machine to start working, and the tea leaves enter the conical feeding mechanism, the cylinder is turned on, and the tea leaves fall into the weighing platform. When the control system receives that the tea leaves on the weighing platform reach the set weight, the cylinder is closed, and the tea leaves enter the shaping machine to start shaping; at the same time, the control system controls the tea spreading machine to reverse, and the rear row tea moving left and right weighing machine moves to The tea leaves are unloaded from the top of the first conical feeding mechanism in the second row, and the unloading action is repeated; when the unloading of the last shaping machine is finished and the work of the first shaping machine has not been finished, the control system controls the tea leaves to move the weighing machine left and right to convey the tea leaves to the belt elevator, and then the tea leaves fall into the chain plate elevator after passing through the residual material recovery conveyor, so as to realize residual material recovery, until the tea leaves in the first shaping machine in the first row meet the requirements of the control system, and the shaping is completed, and the tea leaves enter the feeding port of the polishing machine from the tea outlet door of the shaping machine. When the tea outlet door of the shaping machine is closed, the control system receives the closing signal, and the weighing machine of the front row of tea leaves moves left and right and starts to move to the top of the conical feeding mechanism again, and the above operation is repeated;

[0022] Step D, the tea leaves start to be shaped, and the control system automatically calculates the optimal working parameters based on the standardized data in the database and starts to record the shaping data; when working, the control system receives the data information obtained by the pressure, position sensor, pressure sensor, first temperature sensor, and humidity sensor in real time for analysis, controls the working parameters of the shaping device in the current production and processing process, and uploads them to the control system at the same time; the control system collects the current pressure, position, temperature, and humidity in real time, and will continue to run if the exit condition is not triggered; when the temperature exceeds the specified temperature, the heating tube is turned off; when the humidity exceeds the set humidity requirement, the dehumidifier is turned on; when the tea leaves in the shaping machine reach the specified weight, it starts to shape according to the optimal working parameters, and when the shaping time is reached, the shaping degree is judged by the method of multi-morphological feature machine vision to judge whether the tea leaves meet the unloading requirements, and unloading starts if they meet the requirements; If the tea leaves do not meet the requirements for unloading, the processing will continue until the method of multi-morphological feature machine vision determines that the shaping degree meets the requirements, and then the tea leaves will start to be unloaded; when the tea leaves start to be unloaded, the corresponding shaping machine starts to work, the motor drives the swing shaft to start swinging, and the rubbing hand installed on the swing shaft swings back and forth on the rubbing plate. The tea leaves continue to move in the same direction under the action of the rubbing hand, and the pressure cover applies pressure to the tea leaves as the connecting piece swings. The excess tea leaves are scattered to both sides of the rubbing plate. Under the action of the swing plate and the rotating plate, the tea leaves move to the rubbing plate again. After repeated rubbing, the tea leaves are gradually formed into strips; after the loading is completed, the shaping starts, and the original images of the shaped tea leaves on both sides of the rubbing plate are collected; the original images are read, and a ResNet-20 convolutional neural network model is constructed. The original images are used as input to determine whether the strip forming rate requirements are met. If the conditions are met, unloading starts;

[0023] Step E, after the shaping is completed, the tea leaves enter the feed port of the polishing machine from the tea outlet door of the shaping machine. The control system receives that the tea outlet door of the shaping machine is opened, and at this time the control system starts the cylinder of the polishing machine to start forward rotation; at this time, the shaped tea leaves fall into the cylinder from the feed port of the polishing machine for polishing operation. The polishing temperature is 40-50 degrees, the speed is 20-25r / min, and the time is 20-30min. The weight sensor installed under the cylinder by the roller bracket determines the degree of water loss of the tea leaves in the cylinder. When the control system receives that the weight of the tea leaves in the cylinder reaches the set weight, the cylinder is controlled to reverse, and the tea leaves are polished. The leaves enter the mobile discharging system through the discharging port on the cylinder; during the shaping process, the second temperature sensor monitors the temperature of the cylinder in real time. When the temperature exceeds the set temperature of the control system, the heating is stopped; the temperature collected by the second temperature sensor is compared with the set temperature, and the moisture content data calculated by the weight data collected by the weight sensor installed on the cylinder is compared with the moisture content set by the control system; when the control system receives the signal of cylinder reversal, the motor III, motor IV and fan II on the mobile discharging system are controlled to start running, and the tea leaves fall onto the stainless steel mesh belt for cooling and are transported to the next process.

[0024] Compared with the prior art, the intelligent shaping machine and digital shaping method of Enshi Yulu of the present invention have the following beneficial effects:

[0025] 1. Through the effective combination of the conveying device, shaping device, polishing device, unloading device and control system, not only can the digital operation of the Enshi Yu Lu shaping process be realized, but also the excess tea leaves that have not entered the shaping machine can be recycled during the operation. Compared with the traditional method, users do not need to frequently carry excess tea leaves manually, which reduces workload and improves work efficiency.

[0026] 2. The weight block of the shaping machine in the present invention is moved by a slide rail, which can effectively control the pressurization pressure, realize the digitization of the pressure in the shaping process, and effectively improve the efficiency and standard of shaping.

[0027] 3. The present invention uses a suction fan to absorb the table material through the fan duct, so as to realize automatic cleaning of the table of the shaping machine after the shaping is completed.

[0028] 4. In the present invention, the tea leaves after shaping directly enter the polishing machine. The tea leaves are heated all the time during the shaping and polishing process, realizing the process of keeping hands on the tea leaves and tea leaves in the roasting furnace in the traditional shaping process, effectively improving production efficiency and reducing labor intensity.

[0029] 5. The particle swarm algorithm optimized long short-term memory neural network model of the present invention takes tea variety, tea grade, leaf weight, and moisture content of tea before shaping as inputs, and takes shaping temperature, polishing temperature, shaping time, polishing time, pressurizing time, applied pressure, polishing speed, strip forming rate, and tea breaking rate as outputs, constructs a particle swarm algorithm optimized long short-term memory neural network model with 4 inputs and 9 outputs, and timely feedbacks and adjusts parameters, which is simple to operate and takes less time, and can more accurately predict the shaping process.

[0030] 6. The control system of the present invention is used to judge the degree of shaping and polishing of tea leaves, as well as the moisture content of the tea leaves shaping process. It can not only realize the digital operation of the shaping and polishing process of Enshi Yulu, but also the automatic feeding system can recycle the excess tea leaves that have not entered the shaping machine. Compared with the traditional method, the present invention does not require users to frequently carry excess tea leaves manually, which reduces the workload and improves work efficiency. The present invention solves the problems of difficulty in recycling the residual materials in the tea leaves shaping process and low standards in the shaping and polishing process through the coordinated use of various mechanisms, improves the quality of Enshi Yulu, and makes the processing of Enshi Yulu have the characteristics of high efficiency, high standards, and high intelligence, which is of great significance to the development of Enshi Yulu. BRIEF DESCRIPTION OF THE DRAWINGS

[0031] In order to more clearly illustrate the technical solution of the present invention, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0032] Figure 1 It is a front view of the Enshi Yulu intelligent shaping machine of the present invention;

[0033] Figure 2 It is a top view of the Enshi Yulu intelligent shaping machine of the present invention;

[0034] Figure 3 A top view of a shaping machine of the present invention;

[0035] Figure 4 A front view of a shaping machine of the present invention;

[0036] Figure 5 is a side view of the polishing machine of the present invention;

[0037] Figure 6 It is a front view of the polishing machine of the present invention;

[0038] Figure 7 It is a front view of the mobile discharging system of the present invention;

[0039] Figure 8 It is a top view of the mobile discharging system of the present invention.

[0040] In the figure: 1. Chain plate elevator; 2-1. Tea belt conveyor; 2-2. Residual material recovery conveyor; 3. Tea spreading machine; 4-1. Front row tea leaves moving left and right weighing machine; 4-2. Back row tea leaves moving left and right weighing machine; 5. Belt elevator;

[0041] 6. Shaping machine; 6-1. First frame; 6-2. Motor V; 6-3. Small pulley; 6-4. First belt; 6-5. Large pulley; 6-6. Transmission shaft; 6-7. Crank; 6-8. Connecting rod; 6-9. Rocker; 6-10. Third bearing; 6-11. Bearing; 6-12. Small reduction pulley; 6-13. Second belt; 6-14. Large reduction pulley; 6-15. Rotating shaft I; 6-16. First bearing; 6-17. Rotating plate; 6-18. Sliding groove; 6-19. Linear guide; 6-20. Three-phase brushless DC motor I; 6-21. Second bearing; 6-22. Sprocket I; 6-23. Chain; 6-24. Swinging plate; 6-25. Fourth Bearing; 6-26, rubbing plate rib; 6-27, sprocket II; 6-28, three-phase brushless DC motor II; 6-29, conical feeding mechanism; 6-30, cylinder; 6-31, weighing platform; 6-32, rubbing plate; 6-33, tea outlet door; 6-34, pressure cover; 6-35, weight block; 6-36, guide rail; 6-37, swing shaft; 6-38, rotary shaft II; 6-39, rubbing hands; 6-40, three-phase brushless DC motor III; 6-41, position sensor; 6-42, connector; 6-43, micro camera; 6-44, pressure sensor; 6-45, heating tube; 6-46, first temperature sensor; 6-47, swing slot; 6-48, humidity sensor;

[0042] 7-1, front row mobile discharging system; 7-2, rear row mobile discharging system; 7-3, stainless steel mesh belt; 7-4, uniform impeller; 7-5, driven sprocket Ⅰ; 7-6, chain Ⅰ; 7-7, driving sprocket Ⅰ; 7-8, motor Ⅲ; 7-9, motor Ⅳ; 7-10, fan Ⅱ; 7-11, driving sprocket Ⅱ; 7-12, chain Ⅱ; 7-13, driven sprocket Ⅲ; 7-14, driven sprocket Ⅱ;

[0043] 8. Polishing machine; 8-1. Second frame; 8-2. Motor I; 8-3. First-stage small pulley; 8-4. Belt I; 8-5. First-stage large pulley; 8-6. Second-stage small pulley; 8-7. Weight sensor; 8-8. Annular crawler ceramic heating plate; 8-9. Second temperature sensor; 8-10. Insulation shell; 8-11. Third-stage large pulley; 8-12. Belt III; 8-13. Second-stage large pulley; 8-14. Three-stage small pulley; 8-15, belt II; 8-16, discharge port; 8-17, tug; 8-18, feed port; 8-19, spiral guide vane; 8-20, cylinder; 8-21, feed slide; 8-22, insulation sponge; 8-23, driving shaft; 8-24, bearing I; 8-25, transmission shaft I; 8-26, bearing II; 8-27, bearing III; 8-28, transmission shaft II; 8-29, bearing IV;

[0044] 9. Suction fan; 9-1. Fan duct; 10. Dehumidifier; 11. Dehumidification hood; 12. Dehumidification duct. DETAILED DESCRIPTION

[0045] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0046] Embodiment 1:

[0047] like Figures 1 to 8 As shown, the intelligent Enshi Yu Lu shaping machine of the present invention includes an automatic feeding system, a shaping device, a polishing device, a mobile discharging system and a control system.

[0048] Among them, the automatic feeding system includes a conveying device, a feeding device and a residual material recovery device. The conveying device includes a chain plate elevator 1, a tea belt conveyor 2-1, a tea spreading machine 3, and two tea left and right moving weighing machines; the tea belt conveyor 2-1, the tea spreading machine 3, and the tea left and right moving weighing machines are arranged in three layers from top to bottom. The chain plate elevator 1 is located on the left side of the entire machine body, and the outlet of the chain plate elevator 1 is located above the tea belt conveyor 2-1. The chain plate elevator 1 and the tea belt conveyor 2-1 are installed in parallel, and the outlet of the tea belt conveyor 2-1 is located above the middle position of the tea spreading machine 3. The tea belt conveyor 2-1 drives the belt to reciprocate in the left and right directions through a power device, thereby driving the fresh tea leaves to be fed at a certain rate along the feeding direction, and discharging from the rear end to complete the fresh tea leaves. Continuous feeding; the tea belt conveyor 2-1 is installed vertically with the tea spreading machine 3, and the two ends of the tea spreading machine 3 are respectively provided with a discharge port, and the discharge port is located above the tea left and right moving weighing machine; the chain plate elevator 1 is used to convey the tea to the tea belt conveyor 2-1, the tea belt conveyor 2-1 is used to convey the tea to the tea spreading machine 3, the tea spreading machine 3 is used to convey the tea to the tea left and right moving weighing machine, the tea left and right moving weighing machine is used to convey the tea to the conical feeding mechanism 6-29, and the excess tea on the tea left and right moving weighing machine enters the residual material recovery device for recovery, the conical feeding mechanism 6-29 is used to convey the tea to the shaping device for shaping, and the tea after shaping is entered into the polishing device for polishing by the shaping device, and the tea after polishing enters the mobile discharging system for discharge.

[0049] The feeding device includes a conical feeding mechanism 6-29 and a weighing platform 6-31. The weighing platform 6-31 is installed on the conical feeding mechanism 6-29. The weighing platform 6-31 is inverted triangular shape and is fixed to the first frame by bolts. A discharge door is installed on one side of the weighing platform 6-30. The opening and closing of the discharge door is controlled by the cylinder 6-30. The tea leaves are moved left and right by the weighing machine and enter the conical feeding mechanism 6-29. The cylinder 6-30 is opened and the tea leaves enter the weighing platform 6-31. When the weighing platform 6-31 reaches the specified weight, the cylinder 6-30 is closed and the tea leaves enter the shaping machine to start shaping.

[0050] The residual material recovery device includes a belt elevator 5 and a residual material recovery conveyor 2-2. The inlet of the belt elevator 5 is located below the left-right moving weighing machine 4-1 for the front row of tea leaves, and the belt elevator 5 and the left-right moving weighing machine 4-1 for the front row of tea leaves are arranged in parallel; the outlet of the belt elevator 5 is located above the residual material recovery conveyor 2-2, and the belt elevator 5 and the residual material recovery conveyor 2-2 are vertically installed. The outlet of the residual material recovery conveyor 2-2 is located above the chain elevator 1, so as to realize the dynamic circulation transportation of the residual material.

[0051] The shaping device comprises eight shaping machines 6 arranged in two rows and four columns. The shaping machines 6 work independently of each other and are respectively installed on the right side of the discharge port of the conical feeding mechanism 6-29.

[0052] like Figure 3 and Figure 4 As shown, the shaping machine 6 includes a first frame 6-1, a rubbing disc 6-32 installed on the first frame 6-1, a swing shaft 6-37 located above the middle of the rubbing disc 6-32, a rotating shaft I 6-15 and a rotating shaft II 6-38 located above both sides of the rubbing disc 6-32 and arranged parallel to the swing shaft 6-37, a first transmission mechanism for driving the swing shaft 6-37 and the rotating shaft I 6-15 and the rotating shaft II 6-38 to rotate, and a pressurizing mechanism located above the rubbing disc 6-32.

[0053] Specifically, the first transmission mechanism includes an electric motor V6-2, a small pulley 6-3, a large pulley 6-5, a first belt 6-4, a transmission shaft 6-6, a crank 6-7, a connecting rod 6-8, and a rocker 6-9. The small pulley 6-3 is installed on the electric motor V6-2, and the large pulley 6-5 is installed on the transmission shaft 6-6. The small pulley 6-3 and the large pulley 6-5 are connected through the first belt 6-4. The large pulley 6-5 is installed directly above the small pulley 6-3. The transmission shaft 6-6 is installed on the first frame 6-1 through a bearing 6-11; the reduction small pulley 6-12 is located on the right side of the large pulley 6-5, and the large pulley 6-5 is coaxial with the reduction small pulley 6-12. The reduction large pulley 6-14 is located Directly above the small reduction pulley 6-12, the small reduction pulley 6-12 is connected to the large reduction pulley 6-14 through the second belt 6-13, the large reduction pulley 6-14 is installed on the rotating shaft I 6-15, and the other end of the rotating shaft I 6-15 is installed with a sprocket I 6-22. The rotating shaft I 6-15 is installed on the first frame 6-1 through the first bearing 6-16 and the second bearing 6-21. The sprocket I 6-22 on the rotating shaft I 6-15 is connected to the sprocket II 6-27 on the rotating shaft II 6-38 through a chain 6-23. The rotating shaft II 6-38 is installed on the first frame 6-1 through a bearing, and the sprocket II 6-27 is located directly below the sprocket I 6-22. The other end of the transmission shaft 6-6 is connected to the crank 6-7, one end of the crank 6-7 is connected to the transmission shaft 6-6, the other end of the crank 6-7 is connected to the connecting rod 6-8, the other end of the connecting rod 6-8 is connected to the rocker 6-9, and the other end of the rocker 6-9 is installed on the swing shaft 6-37, and the swing shaft 6-37 is installed on the first frame 6-1 through the third bearing 6-10 and the fourth bearing 6-25; the power drives the transmission shaft 6-6 to rotate through the first belt 6-4, thereby driving the crank 6-7 to make a circular motion, and the power of the crank 6-7 is transmitted to the rocker 6-9 through the rocker 6-8, thereby driving the swing shaft 6-37 to swing back and forth, that is, the swing shaft 6-37 rotates 30-40 degrees around its own axis. The power of the transmission shaft 6-6 is transmitted to the large deceleration pulley 6-14 through the small deceleration pulley 6-12, thereby driving the rotating shaft I6-15 to rotate. The power of the rotating shaft I6-15 is transmitted through the sprocket I6-22, chain 6-23 and sprocket II6-27, thereby driving the rotating shaft II6-38 to rotate.

[0054] The swing plate 6-24 is mounted on the swing shaft 6-37. The rubbing plate 6-32 has a sawtooth-shaped rubbing plate rib 6-26, which will tilt in one direction, which is conducive to the shaping of the rubbing strip. A swing plate 6-24 is installed on each side of the rubbing plate 6-32. The swing plate 6-24 is located above the swing groove 6-47. A heating tube 6-45 is installed below the swing grooves 6-47 on both sides. A first temperature sensor 6-46 is installed just below the swing grooves 6-47 on both sides. Two rotating plates 6-17 are installed on the rotating shaft I 6-15 and the rotating shaft II 6-38. A linear slide 6-19 is provided above the rotating shaft I 6-15, and a three-phase brushless DC motor I 6-20 is installed at one end of the linear slide 6-19. The sliding groove 6-18 is slidably installed on the linear slide 6-19. The three-phase brushless DC motor I 6-20 drives the slider on the linear slide 6-19 to move left and right, thereby driving the sliding groove 6-18 installed on the slider to move left and right. A linear slide 6-19 is also installed below the rotating shaft II 6-38, and a three-phase brushless DC motor II 6-28 is installed at one end of the linear slide 6-19.

[0055] The rubbing plate 6-32 is located in the middle of the first frame 6-1. During the shaping process, some tea leaves will fall into the swinging grooves 6-47 on both sides of the rubbing plate 6-32, and then the tea leaves in the swinging grooves 6-47 are sent to the sliding grooves 6-18 through the swinging plate 6-24. The sliding grooves 6-18 move left and right to alternate the tea leaves in the sliding grooves 6-18 on the left and right sides. Then, the tea leaves on the sliding grooves 6-18 enter the rubbing plate 6-32 again under the action of the rotating plate 6-17, and the cycle continues until the tea leaves are shaped.

[0056] The pressure mechanism includes a pressure cover 6-34 for applying pressure to the tea leaves and located above the rubbing plate 6-32, a weight block 6-35, a guide rail 6-36 located above the pressure cover 6-34, and rubbing hands 6-39. Two rubbing hands 6-39 are installed on the swing shaft 6-37 in an inverted U shape. The rubbing hands 6-39 swing back and forth under the action of the swing shaft 6-37 to shape and roll the tea leaves on the rubbing plate 6-32 in the same direction. One end of the guide rail 6-36 is connected to the three-phase brushless DC motor III 6-40. The weight block 6-35 is continuously moved on the guide rail 6-36 driven by the three-phase brushless DC motor III 6-40. The guide rail 6-36 and the pressure cover 6-34 are connected by a connector 6-42. The position of the weight block 6-35 is moved by controlling the rotation of the three-phase brushless DC motor III 6-40 to change the downward pressure of the pressure cover 6-34. The position sensor 6-41 is located on the guide rail 6-36. A pressure sensor 6-44 is installed below the pressure cover 6-34. The tea outlet door 6-33 is located below the rubbing plate 6-32. When the tea leaves meet the shaping requirements, the tea outlet door 6-33 opens to discharge the tea leaves. Micro cameras 6-43 are installed above the linear slide rails 6-19 on both sides to obtain images of tea leaves in the shaping machine.

[0057] The shaping device is equipped with four suction fans 9 and fan ducts 9-1, and small holes are evenly arranged on the fan ducts 9-1. Two suction fans 9 are installed on the front four shaping machines, and two suction fans 9 are installed on the rear four shaping machines. The two suction fans 9 are symmetrically arranged on the table of the shaping machine. By turning on the suction fans 9, the wind is absorbed from the table of the shaping machine through the fan ducts 9-1, which is convenient for blowing the tea leaves on the table of the shaping machine into the rubbing plate 6-32, so as to realize automatic cleaning after shaping. A dehumidification duct 12 is installed above the shaping device, and a dehumidification cover 11 is installed just above the rubbing plate 6-32 of each shaping machine 6, and the dehumidifier 10 is located on the right side of the rightmost shaping machine 6. A humidity sensor 6-48 is installed above the pressure cover 6-34. When the humidity sensor 6-48 detects that the humidity of the shaping machine exceeds the preset humidity, the dehumidifier 10 is turned on to dehumidify the shaping machine, thereby reducing the humidity requirement of the Enshi Jade Dew shaping process and making the Enshi Jade Dew greener.

[0058] The polishing device of the present invention is located below the shaping device, and includes eight polishing machines 8 arranged in two rows and four columns. The polishing machines 8 work independently of each other and are respectively installed below the discharge ports of the shaping machines 6. The discharge ports of the shaping machines 6 are located above the feed ports 8-18 of the polishing machines 8.

[0059] like Figure 5 and Figure 6 As shown, the polishing machine 8 includes a second frame 8-1, a cylinder 8-20 installed on the second frame 8-1, a second transmission mechanism for driving the cylinder 8-20 to rotate, a heat preservation mechanism, a discharge port 8-16, a tugboat 8-17, and a feed port 8-18.

[0060] The second transmission mechanism of the polishing machine 8 includes a motor Ⅰ8-2, a first-level small pulley 8-3, a belt Ⅰ8-4, a first-level large pulley 8-5, a second-level small pulley 8-6, a third-level large pulley 8-11, a belt III8-12, a second-level large pulley 8-13, a third-level small pulley 8-14, a belt II8-15, an active shaft 8-23, a bearing Ⅰ8-24, a transmission shaft Ⅰ8-25, a bearing II8-26, a bearing III8-27, a transmission shaft II8-28, and a bearing IV8-29. The first-level small pulley 8-3 is installed on the motor Ⅰ8-2, and the first-level small pulley 8-3 is connected to the first-level large pulley 8-5 through the belt Ⅰ8-4. The first-level large pulley 8-5 is located at the upper left of the motor Ⅰ8-2. The first-level large pulley 8-5 is coaxial with the second-level small pulley 8-6 and is connected through the transmission shaft Ⅰ8-25. The transmission shaft Ⅰ8-25 is connected through the bearing Ⅰ8-24 It is installed on the second frame 8-1 with bearing II 8-26, the secondary small pulley 8-6 is connected to the secondary large pulley 8-13 through belt II 8-15, the secondary small pulley 8-6 is located directly behind the primary large pulley 8-5, the secondary large pulley 8-13 is located at the upper right of the secondary small pulley 8-6, the secondary large pulley 8-13 is coaxial with the tertiary small pulley 8-14, and is connected through transmission shaft II 8-26; transmission shaft II 8-26 is installed on the second frame 8-1 through bearing III 8-27 and bearing IV 8-29, the tertiary small pulley 8-14 is located directly in front of the secondary large pulley 8-13, the tertiary small pulley 8-14 is connected to the tertiary large pulley 8-11 through belt III 8-12, the tertiary large pulley 8-11 is installed on the driving shaft 8-23, and the driving shaft 8-23 is connected to the cylinder 8-20, thereby driving the cylinder 8-20 to rotate.

[0061] The insulation mechanism includes an insulation shell 8-10, an insulation sponge 8-22, a second temperature sensor 8-9, and an annular crawler ceramic heating plate 8-8. The second temperature sensor 8-9 is located at the front end feed port of the cylinder. A feed chute 8-21 is installed at the lower end of the feed port, and the other end of the feed chute 8-21 is located at the upper end of the front end center of the cylinder.

[0062] The cylinder 8-20 is a regular hexagonal cylinder with small diameters at the front and rear ends and a large diameter in the middle. Four spiral guide vanes 8-19 are installed near the feed inlet. The annular crawler ceramic heating plate 8-8 is coaxially arranged with the cylinder 8-20 and attached to the cylinder 8-20. The spiral angle of the spiral guide vane 8-19 is 36°. The motor I 8-2 is a variable frequency motor.

[0063] The shaped tea leaves enter the feed port 8-18 of the polishing machine 8 from the discharge port of the shaping machine 6, and enter the drum through the feed port 8-18. At this moment, the drum rotates forward, and the shaped tea leaves enter the cylinder 8-20 through the feed port 8-18 for polishing. The tea leaves contact the cylinder wall as the drum rotates, and then rub under the action of the cylinder wall until the moisture content meets the requirements. The cylinder 8-20 is reversed, and the tea leaves fall from the discharge port 8-16 of the cylinder to complete the polishing operation. Through the four weight sensors 8-7 installed below the cylinder 8-20, the quality signal of the tea leaves in the cylinder is received to control the forward and reverse rotation of the motor, so as to ensure that the tea leaves inside the cylinder 8-20 are discharged at a reasonable moisture content, thereby improving the polishing effect of the Enshi Yu Lu tea leaves. The Enshi Yu Lu made after the friction and polishing of the cylinder has a high striping rate, which can make the color of the Enshi Yu Lu greener and improve the forming effect.

[0064] like Figure 7 and Figure 8 As shown, the mobile discharging system is located below the polishing device, and includes motor III 7-8, motor IV 7-9, driving sprocket I 7-7, driven sprocket I 7-5, driving sprocket II 7-11, driven sprocket II 7-14, driven sprocket III 7-13, fan II 7-10, impeller 7-4, chain I 7-6, chain II 7-12, and stainless steel mesh belt 7-3.

[0065] The driving sprocket Ⅰ7-7 is installed on the motor Ⅲ7-8, and the driven sprocket Ⅰ7-5 is connected to the driving sprocket Ⅰ7-7 through the chain Ⅰ7-6. The driven sprocket Ⅰ7-5 is located on the left side of the driving sprocket Ⅰ7-7. The impeller 7-4 is coaxial with the driven sprocket Ⅰ7-5. The power is transmitted from the driving sprocket Ⅰ7-7 to the driven sprocket Ⅰ7-5, thereby driving the impeller 7-4 to rotate. The driving sprocket II 7-11 is installed on the motor IV 7-9, and the driven sprocket II 7-14 is connected to the driving sprocket II 7-11 through the chain II 7-12. The driven sprocket II 7-14 is located at the lower right of the driving sprocket II 7-11, and the driven sprocket III 7-13 is located at the left of the driven sprocket II 7-14. The power is transmitted to the driven sprocket II 7-14 through the driving sprocket II 7-11. A stainless steel mesh belt 7-3 is sleeved between the driven sprocket III 7-13 and the driven sprocket III 7-14. Four fans II 7-10 are evenly installed below the stainless steel mesh belt 7-3. The stainless steel mesh belt 7-3 is a stainless steel perforated mesh belt, and the hole diameter of the stainless steel mesh belt 7-3 is 1.5 mm. When in use, by adopting the stainless steel perforated mesh belt, the holes on its surface can make the air cooling of the tea leaves more uniform, and the integrated stainless steel perforated mesh belt can prevent the tea leaves from hanging and breaking.

[0066] Embodiment 2:

[0067] The digital shaping method of the Enshi Yulu intelligent shaping machine based on Example 1 includes the steps of continuous dynamic cycle feeding, shaping, polishing, moving discharging and the like, and specifically includes the following steps:

[0068] Step A, the shaping machine 6 and the polishing machine 8 start working through the control system, and the temperatures of the shaping machine 6 and the polishing machine 8 are set to 100-120°C and 40-50°C respectively. The real-time temperature is collected by the temperature sensor and compared with the set temperature. When the real-time temperature reaches the set temperature, the automatic feeding system starts feeding;

[0069] Step B, steam-killing, cooling and rehydrating, rolling and deblocking, stripping or drying the Longjing 43 one-bud two-leaf tea leaves selected as raw materials until the tea moisture content is 20-25%, and then cooling and rehydrating, putting the tea leaves on the chain plate elevator 1 to start feeding, and the control system controls the chain plate elevator 1 to feed, when the infrared light-emitting tube of the photoelectric switch set at the feeding end of the tea belt conveyor 2-1 is blocked by the tea leaves, the control system receives a signal that there are tea leaves on the tea belt conveyor 2-1, and at this time the control system controls the tea belt conveyor 2-1 and the tea distributor 3 to start working, and the tea leaves move left and right, and the outlet of the weighing machine moves to the top of the first (from left to right) conical feeding mechanism 6-29 in the first row;

[0070] Step C, when the tea leaves in the tea belt conveyor 2-1 fall into the tea spreading machine 3, the control system controls the tea spreading machine 3 to rotate forward first, and the tea leaves fall into the tea moving left and right weighing machine. When the tea moving left and right weighing machine senses the weight of the tea leaves, the control system receives a signal that there are tea leaves on the tea moving left and right weighing machine. At this time, the control system controls the front row tea moving left and right weighing machine 4-1 to start working, and the tea leaves enter the conical feeding mechanism 6-29, the cylinder 6-30 is turned on, and the tea leaves fall into the weighing platform 6-31. When the control system receives that the tea leaves on the weighing platform 6-31 reach the set weight, the cylinder 6-30 is closed, and the tea leaves enter the shaping machine to start shaping; at the same time, the control system controls the tea spreading machine 3 to reverse, and the rear row tea moving left and right weighing machine 4-2 moves to the first The tea leaves are unloaded from the top of the first (from left to right) conical feeding mechanism 6-29 in the second row, and the unloading action is repeated; when the unloading of the last shaping machine is completed and the work of the first shaping machine has not yet been completed, the control system controls the weighing machine to move the tea leaves left and right to transport the tea leaves to the belt elevator 5, and the tea leaves fall into the chain plate elevator 1 after passing through the residual material recovery conveyor 2-2, so as to realize residual material recovery, until the tea leaves in the first shaping machine in the first row meet the requirements of the control system, and the shaping is completed, and the tea leaves enter the feeding port 8-18 of the polishing machine 8 through the tea outlet door 6-33 of the shaping machine. When the tea outlet door 6-33 of the shaping machine is closed, the control system receives the closing signal, and the weighing machine 4-1 in the front row of tea leaves moves left and right and starts to move to the top of the conical feeding mechanism 6-29 again, and the above operation is repeated;

[0071] Step D, the tea leaves start to be shaped, and the control system automatically calculates the optimal working parameters based on the standardized data in the database and starts to record the shaping data. During operation, the control system receives the data information obtained by the pressure, position sensor 6-41, pressure sensor 6-44, first temperature sensor 6-46, and humidity sensor 6-48 in real time for analysis, controls the working parameters of the shaping device in the current production and processing process, and uploads them to the control system at the same time; the control system collects the current pressure, position, temperature, and humidity in real time, and will continue to run if the exit condition is not triggered; when the temperature exceeds the specified temperature, the heating tube 6-45 is turned off; when the humidity exceeds the set humidity requirement, the dehumidifier 10 is turned on. When the tea leaves in the shaping machine reach the specified weight, they start to be shaped according to the optimal working parameters. When the shaping time is reached, the shaping degree is judged by the method of multi-morphological feature machine vision to judge whether the tea leaves meet the requirements for unloading. If the tea leaves meet the requirements, unloading begins; if the tea leaves do not meet the unloading requirements, processing continues until the method of multi-morphological feature machine vision determines that the shaping degree meets the requirements, then unloading begins. When the tea leaves start to be unloaded, the corresponding shaping machine starts to work, the motor drives the swing shaft 6-37 to start swinging, and the rubbing hand 6-39 installed on the swing shaft 6-37 swings back and forth on the rubbing plate 6-32. The tea leaves continue to move in the same direction under the action of the rubbing hand 6-39. The pressure cover 6-34 exerts pressure on the tea leaves as the connecting piece 6-42 swings. The excess tea leaves are scattered on both sides of the rubbing plate 6-32. Under the action of the swing plate 6-24 and the rotating plate 6-17, the tea leaves move back to the rubbing plate 6-32. After rubbing and kneading for many times, the tea leaves gradually form into strips. After the loading is completed, the shaping begins, and the original images of the tea leaves formed on both sides of the rubbing plate 6-32 are collected; the original images are read, and the ResNet-20 convolutional neural network model is constructed. The original images are used as input to determine whether the strip forming rate requirements are met. If the conditions are met, the unloading begins.

[0072] In the present invention, the swing shaft 6-37 moves, driving the swing plate 6-24 to move, and the swing plate 6-24 delivers the tea leaves that fall into the swing grooves 6-47 on both sides during the shaping process on the rubbing plate 6-32 into the sliding groove 6-18. The sliding groove 6-18 moves left and right, and the sliding groove 6-18 will move to the corresponding position of the rubbing plate 6-32, and enter the rubbing plate 6-32 under the action of the rotating plate 6-17. Because the sliding grooves 6-18 on both sides move left and right, the tea leaves in the swing grooves 6-18 on both sides can be alternately moved left and right. The rotation directions of the rotating shaft I 6-15 and the rotating shaft II 6-38 are opposite, so that the tea leaves that fall into the front and rear sliding grooves 6-18 can be delivered to the rubbing plate 6-32. In this process, the rubbing hands 6-39 rub forward, and the tea leaves in the rear sliding groove 6-18 are sent to the rubbing plate 6-32. When the rubbing hands 6-39 return to rub backward, the tea leaves in the front sliding groove 6-18 are sent to the rubbing plate 6-32 again, and this is repeated.

[0073] The steps for automatically calculating the optimal working parameters are as follows:

[0074] Step S1, data preprocessing, preprocessing the experience data of tea makers, eliminating the data of tea stripping rate and tea breakage rate that do not meet the standards of tea shaping machine, shuffling and normalizing the remaining data, and dividing the data set and the test set into 4:1 after normalization;

[0075] Step S2, model construction, taking tea variety, tea grade, leaf weight, and moisture content of tea before shaping as input, and taking shaping temperature, polishing temperature, shaping time, polishing time, pressurizing time, applied pressure, polishing speed, strip forming rate, and broken tea rate as output, to construct a 4-input 9-output particle swarm algorithm optimized long short-term memory neural network model; using the initial weights and thresholds of the long short-term memory neural network model optimized by the particle swarm algorithm, the evaluation functions selected in the cross-validation process of the model include determination coefficient, mean square error, mean absolute error, and mean absolute percentage error.

[0076] Step S3, parameter setting and model training, set the memory unit to 5, the number of hidden layers to 100, the activation function to sigmoid, the gradient descent optimization algorithm to Adam algorithm, the learning rate to 0.001, and the batch size to 32.

[0077] Step S4, model prediction.

[0078] In the digital shaping method of Enshi Yulu of the present invention, a shaping degree judgment method of multi-morphological feature machine vision is proposed: the morphological feature parameters include the major axis, the minor axis, the minimum rectangular area of ​​the tea outline, the rectangularity, the circularity, the diameter of the circle with the same area as the tea outline, the compactness, the diagonal length, the equivalent diameter, the ratio of the convex hull to the perimeter, the linearity, and the slenderness; the color feature parameters include the first-order moment of red, green, blue, hue, saturation, and brightness; the color feature parameters include the second-order moment of red, green, blue, hue, saturation, and brightness; the color feature parameters include the third-order moment of red, green, blue, hue, saturation, and brightness;

[0079] The method of 10 morphological characteristics of tea leaf contour, including minimum rectangular area, rectangularity, circularity, diameter of the circle with equal area of ​​tea leaf contour, compactness, diagonal length, equivalent diameter, ratio of convex hull to perimeter, linearity and slenderness, is as follows:

[0080] A 1 =L×S

[0081]

[0082] J=D / L

[0083]

[0084]

[0085] Among them: R is rectangularity, E is circularity, J is compactness, Len is linearity, T is slenderness, A is the outline area of ​​the tea leaf, A 1 is the minimum rectangular area surrounding the outline of the tea leaves, C is the perimeter of the outline of the tea leaves, D is the diameter of the circle with the same area as the outline of the tea leaves, and D 1 is the equivalent diameter, L 1 is the length of the diagonal line, L is the length of the circumscribed rectangle of the tea leaf outline, S 1 The ratio of the convex hull to the perimeter, S is the width of the circumscribed rectangle of the tea leaf outline.

[0086] The calculation method of the first-order moment of color characteristic parameters including red, green, blue, hue, saturation, and brightness is:

[0087]

[0088] Where: N represents the total number of pixels in the image, P ij represents the pixel value of the i-th color channel in the j-th image, E i Represents the first-order moment of color feature parameters.

[0089] The calculation method of the second-order moment of color characteristic parameters including red, green, blue, hue, saturation, and brightness is:

[0090]

[0091] Where: N represents the total number of pixels in the image, P ij represents the pixel value of the i-th color channel in the j-th image, F i Represents the second-order moment of color feature parameters.

[0092] The calculation method of the third-order moment of color characteristic parameters including red, green, blue, hue, saturation, and brightness is:

[0093]

[0094] Where: N represents the total number of pixels in the image, P ij represents the pixel value of the i-th color channel in the j-th image, G i Represents the third-order moment of color feature parameters.

[0095] Step E, after the shaping is completed, the tea leaves enter the feed port 8-18 of the polishing machine 8 through the tea outlet door 6-33 of the shaping machine, and the control system receives that the tea outlet door 6-33 of the shaping machine is opened, and the control system starts the cylinder 8-20 of the polishing machine 8 to start forward rotation; at this time, the tea leaves that have been shaped fall into the cylinder 8-20 from the feed port 8-18 of the polishing machine 8, and the polishing operation is performed, the polishing temperature is 40-50 degrees, the speed is 20-25r / min, and the time is 20-30min. The weight sensor 8-7 installed under the cylinder 8-20 by the roller bracket determines the degree of water loss of the tea leaves in the cylinder 8-20. When the control system receives that the weight of the tea leaves in the cylinder 8-20 reaches the set weight, the cylinder 8-20 is controlled to reverse, and the tea leaves enter the mobile discharging system through the discharge port 8-16 on the cylinder. During the shaping process, the second temperature sensor 8-9 monitors the temperature of the cylinder 8-20 in real time, and when the temperature exceeds the set temperature of the control system, the heating is stopped. The temperature collected by the second temperature sensor 8-9 is compared with the set temperature, the moisture content data calculated by the weight data collected by the weight sensor 8-7 installed on the cylinder 8-20 is compared with the moisture content set by the control system, and the four factors of temperature change error and error change rate, moisture content change error and moisture content error change rate during polishing are input into the controller, and the Fuzzy-PID control algorithm is used to realize adaptive adjustment of process parameters such as polishing process temperature and moisture content.

[0096] When the control system receives the signal of the reversal of the cylinder 8-20, it controls the motor III 7-8, the motor IV 7-9 and the fan II 7-10 on the mobile discharging system to start running, and the tea leaves fall onto the stainless steel mesh belt 7-3 to be cooled and transported to the next process.

[0097] Comparative Example 1: The one-bud-two-leaf tea leaves of Echa No. 10 selected as raw material were steam-fixed, cooled and rehydrated, and rolled to deblock the tea leaves. The tea leaves were then rolled using a fine rolling machine which is currently widely used in production in Hubei Province. The temperature was 100°C to 110°C, the leaf amount was 4Kg to 5Kg, the time was 35min, and the moisture content of the tea leaves was controlled at 10% to 15% to obtain finely rolled leaves.

[0098] In Comparative Example 1, the subsequent process of finely kneading the leaves is secondary drying.

[0099] Table 1 Sensory evaluation results of tea samples with different shaping methods

[0100]

[0101] The results show that the Enshi Yu Lu processed by the present invention has a low breakage rate, a higher refining rate, and the appearance quality of the tea leaves is significantly improved.

[0102] The present invention can improve production efficiency through the coordinated use of various mechanisms, solves the problems of difficult control of shaping process parameters in the process of tea leaves shaping, difficulty in recovering surplus materials in the shaping loading and unloading process, easy accumulation of tea leaves in the feeding and discharging process, inaccurate pressure control, etc., and significantly improves the quality of Enshi Yu Lu, so that the processed Enshi Yu Lu has the characteristics of high efficiency, high standards, high intelligence, etc., which is of great significance to the development of Enshi Yu Lu.

[0103] The above description is only a specific implementation of the present invention, but the protection scope of the present invention is not limited thereto. Any changes or substitutions that can be understood by anyone familiar with the technology within the technical scope disclosed by the present invention should be included in the scope of the present invention.

Claims

1. An intelligent shaping machine for Enshi Yulu, characterized in that: It includes an automatic feeding system, a shaping device, a polishing device located below the shaping device, a mobile discharging system located below the polishing device, and a control system; The automatic feeding system includes a conveying device, a feeding device and a residual material recovery device, which are used to convey the tea leaves to the shaping device for shaping. After the shaping is completed, the tea leaves enter the polishing device for polishing, and after the polishing is completed, the tea leaves enter the mobile discharging system for discharging; The shaping device comprises eight shaping machines (6) which work independently of each other and are arranged in two rows and four columns. The shaping machine (6) comprises a first frame (6-1), a rubbing plate (6-32) mounted on the first frame (6-1), a swing shaft (6-37) located above the middle of the rubbing plate (6-32), a rotating shaft I (6-15) and a rotating shaft II (6-38) located above both sides of the rubbing plate (6-32) and arranged parallel to the swing shaft (6-37), a first transmission mechanism for driving the swing shaft (6-37) and the rotating shaft I (6-15) and the rotating shaft II (6-38) to rotate, and a pressure mechanism located above the rubbing plate (6-32); The swing shaft (6-37) is provided with swing plates (6-24) located on both sides of the scratching plate (6-32), the swing plates (6-24) are located above the swing grooves (6-47), heating tubes (6-45) are respectively installed below the swing grooves (6-47) on both sides, and first temperature sensors (6-46) are installed directly below the swing grooves (6-47) on both sides; Two rotating plates (6-17) are respectively installed on the rotating shaft I (6-15) and the rotating shaft II (6-38); a linear slide rail (6-19) is provided above the rotating shaft I (6-15); a three-phase brushless DC motor I (6-20) is installed at one end of the linear slide rail (6-19); a sliding groove (6-18) is slidably installed on the linear slide rail (6-19); the three-phase brushless DC motor I (6-20) drives the slider on the linear slide rail (6-19) to move left and right, thereby driving the sliding groove (6-18) installed on the slider to move left and right; a linear slide rail (6-19) and a sliding groove (6-18) are also installed below the rotating shaft II (6-38); a three-phase brushless DC motor II (6-28) is installed at one end of the linear slide rail (6-19); The pressurizing mechanism comprises a pressurizing cover (6-34) for applying pressure to the tea leaves and located above the rubbing plate (6-32), and a rubbing handle (6-39), wherein the two rubbing handles (6-39) are mounted on the swing shaft (6-37) in an inverted U shape, and the rubbing handles (6-39) swing back and forth under the action of the swing shaft (6-37) to shape and roll the tea leaves on the rubbing plate (6-32) in the same direction; The polishing device comprises eight polishing machines (8) which work independently of each other and are arranged in two rows and four columns, and are respectively installed below the discharge port of the shaping machine (6); the polishing machine (8) comprises a second frame (8-1), a cylinder (8-20) installed on the second frame (8-1), and a second transmission mechanism for driving the cylinder (8-20) to rotate, so that the shaped tea leaves enter the cylinder (8-20) for polishing; The rubbing plate (6-32) is located in the middle of the first frame (6-1). During the shaping process, part of the tea leaves fall into the swing grooves (6-47) on both sides of the rubbing plate (6-32). Then, the tea leaves in the swing grooves (6-47) are sent to the sliding grooves (6-18) through the swing plate (6-24). The sliding grooves (6-18) move left and right to alternate the tea leaves in the sliding grooves (6-18) on the left and right sides. Then, the tea leaves on the sliding grooves (6-18) enter the rubbing plate (6-32) again under the action of the rotating plate (6-17). This cycle is repeated until the tea leaves are shaped.

2. The intelligent shaping machine for Enshi Yulu according to claim 1 is characterized in that: A guide rail (6-36) is provided above the pressure cover (6-34), one end of the guide rail (6-36) is connected to a three-phase brushless DC motor III (6-40), the weight block (6-35) is continuously moved on the guide rail (6-36) driven by the three-phase brushless DC motor III (6-40), the guide rail (6-36) and the pressure cover (6-34) are connected via a connecting piece (6-42), and the weight block (6-35) is moved by controlling the rotation of the three-phase brushless DC motor III (6-40). 5) is positioned to change the downward pressure of the pressure cover (6-34), the position sensor (6-41) is located on the guide rail (6-36), a pressure sensor (6-44) is installed below the pressure cover (6-34), the tea outlet door (6-33) is located below the rubbing plate (6-32), when the tea leaves meet the shaping requirements, the tea outlet door (6-33) opens to discharge the tea leaves, and micro cameras (6-43) are installed above the linear slide rails (6-19) on both sides for obtaining images of tea leaves in the shaping machine.

3. The intelligent shaping machine for Enshi Yulu according to claim 1 is characterized in that: The shaping device is equipped with four suction fans (9) and fan ducts (9-1), and small holes are evenly arranged on the fan duct (9-1); two suction fans (9) are installed on the front four shaping machines, and two suction fans (9) are installed on the rear four shaping machines. The two suction fans (9) are symmetrically arranged on the table of the shaping machine. By turning on the suction fans (9), wind is absorbed from the table of the shaping machine through the fan duct (9-1), so that the tea leaves on the table of the shaping machine are blown into the rubbing plate (6-32), thereby realizing automatic cleaning after shaping. A dehumidification pipe (12) is installed above the shaping device, a dehumidification cover (11) is installed directly above the rubbing plate (6-32) of each shaping machine (6), the dehumidifier (10) is located on the right side of the rightmost shaping machine (6), and a humidity sensor (6-48) is installed above the pressure cover (6-34). When the humidity sensor (6-48) detects that the humidity of the shaping machine exceeds a preset humidity, the dehumidifier (10) is turned on to dehumidify the shaping machine.

4. The intelligent shaping machine for Enshi Yulu according to claim 1 is characterized in that: The heat preservation mechanism of the polishing machine (8) comprises a heat preservation shell (8-10), a heat preservation sponge (8-22), a second temperature sensor (8-9), and an annular crawler-type ceramic heating plate (8-8), wherein the second temperature sensor (8-9) is located at the front end feed port of the cylinder, a feed slideway (8-21) is installed at the lower end of the feed port, and the other end of the feed slideway (8-21) is located at the upper end of the center of the front end of the cylinder; The cylinder (8-20) is in the shape of a regular hexagonal cylinder with small diameters at the front and rear ends and a large diameter in the middle. Four spiral guide vanes (8-19) are installed near the feed inlet end. The annular crawler-type ceramic heating plate (8-8) is coaxially arranged with the cylinder (8-20) and attached to the cylinder (8-20). The spiral angle of the spiral guide vane (8-19) is 36°.

5. The intelligent shaping machine for Enshi Yulu according to claim 4 is characterized in that: The shaped tea leaves enter the feed port (8-18) of the polishing machine (8) from the discharge port of the shaping machine (6), and enter the drum through the feed port (8-18). At this moment, the drum rotates forward, and the shaped tea leaves enter the cylinder (8-20) through the feed port (8-18) for polishing. As the drum rotates, the tea leaves contact the cylinder wall, and then rub against the cylinder wall until the moisture content meets the requirement. The cylinder (8-20) rotates reversely, and the tea leaves fall from the discharge port (8-16) of the drum, completing the polishing operation. The four weight sensors (8-7) installed below the cylinder (8-20) receive the tea quality signal in the cylinder, thereby controlling the forward and reverse rotation of the motor, and ensuring that the tea leaves in the cylinder (8-20) are discharged at a reasonable moisture content.

6. The intelligent shaping machine for Enshi Yulu according to claim 1 is characterized in that: The mobile discharging system comprises a motor III (7-8), a motor IV (7-9), a driving sprocket I (7-7), a driven sprocket I (7-5), a driving sprocket II (7-11), a driven sprocket II (7-14), a driven sprocket III (7-13), a fan II (7-10), an impeller (7-4), a chain I (7-6), a chain II (7-12), and a stainless steel mesh belt (7-3); The driving sprocket I (7-7) is mounted on the motor III (7-8); the driven sprocket I (7-5) is connected to the driving sprocket I (7-7) via a chain I (7-6); the driven sprocket I (7-5) is located on the left side of the driving sprocket I (7-7); the impeller (7-4) is coaxial with the driven sprocket I (7-5); the power is transmitted from the driving sprocket I (7-7) to the driven sprocket I (7-5), thereby driving the impeller (7-4) to rotate; the driving sprocket II (7-11) is mounted on the motor IV (7-9); the driven sprocket II (7-12) is connected to the driven sprocket I (7-13); the impeller (7-4) is coaxial with the driven sprocket I (7-5); the power is transmitted from the driving sprocket I (7-7) to the driven sprocket I (7-5), thereby driving the impeller (7-4) to rotate; -14) is connected to the driving sprocket II (7-11) through a chain II (7-12), the driven sprocket II (7-14) is located at the lower right of the driving sprocket II (7-11), the driven sprocket III (7-13) is located at the left of the driven sprocket II (7-14), the power is transmitted to the driven sprocket II (7-14) through the driving sprocket II (7-11), a stainless steel mesh belt (7-3) is sleeved between the driven sprocket III (7-13) and the driven sprocket III (7-14), and four fans II (7-10) are evenly installed below the stainless steel mesh belt (7-3).

7. The intelligent shaping machine for Enshi Yulu according to claim 1 is characterized in that: The first transmission mechanism comprises an electric motor V (6-2), a small pulley (6-3), a large pulley (6-5), a first belt (6-4), a transmission shaft (6-6), a crank (6-7), a connecting rod (6-8), and a rocker (6-9); the small pulley (6-3) is mounted on the electric motor V (6-2); the large pulley (6-5) is mounted on the transmission shaft (6-6); the small pulley (6-3) and the large pulley (6-5) are connected via a first belt (6-4); the large pulley (6-5) is mounted directly above the small pulley (6-3); the transmission shaft (6-6) is mounted on the first frame (6-1) via a bearing (6-11); the small deceleration pulley (6-12) is located on the right side of the large pulley (6-5); the large pulley (6-5) is coaxial with the small deceleration pulley (6-12); the large deceleration pulley (6-14) is located on the right side of the large pulley (6-5); Directly above the small deceleration pulley (6-12), the small deceleration pulley (6-12) is connected to the large deceleration pulley (6-14) through a second belt (6-13), the large deceleration pulley (6-14) is mounted on the rotating shaft I (6-15), a sprocket I (6-22) is mounted on the other end of the rotating shaft I (6-15), the rotating shaft I (6-15) is mounted on the first frame (6-1) through a first bearing (6-16) and a second bearing (6-21), the sprocket I (6-22) on the rotating shaft I (6-15) is connected to the sprocket II (6-27) on the rotating shaft II (6-38) through a chain (6-23), the rotating shaft II (6-38) is mounted on the first frame (6-1) through a bearing, and the sprocket II (6-27) is located directly below the sprocket I (6-22); The other end of the transmission shaft (6-6) is connected to the crank (6-7), one end of the crank (6-7) is connected to the transmission shaft (6-6), the other end of the crank (6-7) is connected to the connecting rod (6-8), the other end of the connecting rod (6-8) is connected to the swing rod (6-9), the other end of the swing rod (6-9) is mounted on the swing shaft (6-37), and the swing shaft (6-37) is mounted on the first frame (6-1) through the third bearing (6-10) and the fourth bearing (6-25); the power drives the transmission shaft (6-6) to rotate through the first belt (6-4), thereby driving The crank (6-7) performs circular motion, and the power of the crank (6-7) is transmitted to the swing rod (6-9) through the rocker (6-8), thereby driving the swing shaft (6-37) to swing back and forth, that is, the swing shaft (6-37) rotates 30-40 degrees around its own axis; the power of the transmission shaft (6-6) is transmitted to the large speed reduction pulley (6-14) through the small speed reduction pulley (6-12), thereby driving the rotating shaft I (6-15) to rotate, and the power of the rotating shaft I (6-15) is transmitted through the sprocket I (6-22), the chain (6-23) and the sprocket II (6-27), thereby driving the rotating shaft II (6-38) to rotate.

8. The intelligent Enshi Yulu shaping machine according to claim 1 is characterized in that: The second transmission mechanism comprises an electric motor I (8-2), a first-stage small pulley (8-3), a belt I (8-4), a first-stage large pulley (8-5), a second-stage small pulley (8-6), a third-stage large pulley (8-11), a belt III (8-12), a second-stage large pulley (8-13), a third-stage small pulley (8-14), a belt II (8-15), a driving shaft (8-23), a bearing I (8-24), a transmission shaft I (8-25), a bearing II (8-26), a bearing III (8-27), a transmission shaft II (8-28), and a bearing IV (8-29). The first-stage small pulley (8-3) is mounted on the electric motor I (8-2), and the first-stage small pulley (8-3) is connected to the first-stage large pulley (8-5) via a belt I (8-4). The first-stage large pulley (8-5) is located at the upper left of the motor I (8-2), the first-stage large pulley (8-5) is coaxial with the second-stage small pulley (8-6), and is connected through a transmission shaft I (8-25), the transmission shaft I (8-25) is installed on the second frame (8-1) through a bearing I (8-24) and a bearing II (8-26), the second-stage small pulley (8-6) is connected with the second-stage large pulley (8-13) through a belt II (8-15), the second-stage small pulley (8-6) is located directly behind the first-stage large pulley (8-5), the second-stage large pulley (8-13) is located at the upper right of the second-stage small pulley (8-6), the second-stage large pulley (8-13) is coaxial with the third-stage small pulley (8-14), and is connected through a transmission shaft II (8-26); The transmission shaft II (8-26) is installed on the second frame (8-1) through a bearing III (8-27) and a bearing IV (8-29); the third-level small pulley (8-14) is located directly in front of the second-level large pulley (8-13); the third-level small pulley (8-14) is connected to the third-level large pulley (8-11) through a belt III (8-12); the third-level large pulley (8-11) is installed on a driving shaft (8-23); the driving shaft (8-23) is connected to the cylinder (8-20), thereby driving the cylinder (8-20) to rotate.

9. The intelligent shaping machine for Enshi Yulu according to claim 1 is characterized in that: The automatic feeding system comprises a conveying device, a feeding device and a residual material recovery device. The conveying device comprises a chain plate elevator (1), a tea belt conveyor (2-1), a tea distributing machine (3) and two tea weighing machines for moving left and right. The tea belt conveyor (2-1), the tea distributing machine (3) and the tea weighing machine for moving left and right are arranged in three layers from top to bottom. The chain plate elevator (1) is located on the left side of the entire machine body. The outlet of the chain plate elevator (1) is located above the tea belt conveyor (2-1). The chain plate elevator (1) and the tea belt conveyor (2-1) are installed in parallel. The outlet of the tea belt conveyor (2-1) is located above the middle position of the tea distributing machine (3). The tea belt conveyor (2-1) drives the belt to reciprocate in the left and right directions through a power device. The tea belt conveyor (2-1) is vertically mounted to the tea distributing machine (3), and each of the two ends of the tea distributing machine (3) is provided with a discharging port, and the discharging port is located above the tea moving left and right weighing machine; the chain plate elevator (1) is used to convey the tea to the tea belt conveyor (2-1), the tea belt conveyor (2-1) is used to convey the tea to the tea distributing machine (3), the tea distributing machine (3) is used to convey the tea to the tea moving left and right weighing machine, the tea moving left and right weighing machine is used to convey the tea to the conical feeding mechanism (6-29) of the feeding device, and the excess tea on the tea moving left and right weighing machine enters the residual material recovery device for recovery; The residual material recovery device comprises a belt elevator (5) and a residual material recovery conveyor (2-2); the inlet of the belt elevator (5) is located below the front row tea leaf left-right moving weighing machine (4-1), and the belt elevator (5) and the front row tea leaf left-right moving weighing machine (4-1) are arranged in parallel; the outlet of the belt elevator (5) is located above the residual material recovery conveyor (2-2), the belt elevator (5) and the residual material recovery conveyor (2-2) are vertically installed, and the outlet of the residual material recovery conveyor (2-2) is located above the chain plate elevator (1), so as to realize dynamic circulation transportation of residual materials.

10. A digital shaping method of the Enshi Yulu intelligent shaping machine according to any one of claims 1 to 9, characterized in that: The steps are: Step A, the shaping machine (6) and the polishing machine (8) are started to work by the control system, the temperatures of the shaping machine (6) and the polishing machine (8) are set to 100-120° C. and 40-50° C. respectively, the real-time temperature is collected by the temperature sensor and compared with the set temperature, and when the real-time temperature reaches the set temperature, the automatic feeding system starts feeding; Step B, steam-killing, cooling and rehydrating, rolling and deblocking, stripping or drying the Longjing 43 one-bud two-leaf tea leaves selected as raw materials, after which the tea leaves are cooled and rehydrated, are placed on the chain plate elevator (1) to start loading, and the control system controls the chain plate elevator (1) to load the tea leaves. When the infrared light-emitting tube of the photoelectric switch provided at the feeding end of the tea belt conveyor (2-1) is blocked by the tea leaves, the control system receives a signal indicating that there are tea leaves on the tea belt conveyor (2-1), and at this time, the control system controls the tea belt conveyor (2-1) and the tea spreading machine (3) to start working, and the tea leaves move left and right, and the outlet of the weighing machine moves to the top of the first conical loading mechanism (6-29) in the first row; Step C, when the tea leaves in the tea belt conveyor (2-1) fall into the tea spreading machine (3), the control system controls the tea spreading machine (3) to rotate forward first, and the tea leaves fall into the tea moving weighing machine. When the tea moving weighing machine senses the weight of the tea leaves, the control system receives a signal that there are tea leaves on the tea moving weighing machine. At this time, the control system controls the front row tea moving weighing machine (4-1) to start working, and the tea leaves enter the conical feeding mechanism (6-29). The cylinder (6-30) is turned on and the tea leaves fall into the weighing platform (6-31). When the control system receives that the tea leaves on the weighing platform (6-31) reach a set weight, the cylinder (6-30) is closed and the tea leaves enter the shaping machine to start shaping. At the same time, the control system controls the tea spreading machine (3) to rotate reversely, and the rear row tea leaves move to the weighing machine (4-2). Move to the top of the first conical feeding mechanism (6-29) in the second row to unload, and repeat the unloading action; when the last shaping machine has finished unloading and the first shaping machine has not finished working, the control system controls the tea leaves to move the weighing machine left and right to transport the tea leaves to the belt elevator (5), and then the tea leaves fall into the chain plate elevator (1) after passing through the residual material recovery conveyor (2-2), so as to realize residual material recovery, until the tea leaves in the first shaping machine in the first row meet the requirements of the control system, and the shaping is completed, and the tea leaves enter the feeding port (8-18) of the polishing machine (8) through the tea outlet door (6-33) of the shaping machine. When the tea outlet door (6-33) of the shaping machine is closed, the control system receives the closing signal, and the front row of tea leaves moves the weighing machine (4-1) left and right and starts to move to the top of the conical feeding mechanism (6-29), and repeats the above operation; Step D, the tea leaves start to be shaped, and the control system automatically calculates the optimal working parameters based on the standardized data in the database and starts to record the shaping data; when working, the control system receives the data information obtained by the pressure and position sensors (6-41), the pressure sensor (6-44), the first temperature sensor (6-46), and the humidity sensor (6-48) in real time for analysis, controls the working parameters of the shaping device in the current production and processing process, and uploads them to the control system at the same time; the control system collects the current pressure, position, temperature, and humidity in real time, and will continue to run if the exit condition is not triggered; when the temperature exceeds the specified temperature, the heating tube (6-45) is turned off; when the humidity exceeds the set humidity requirement, the dehumidifier (10) is turned on; when the tea leaves in the shaping machine reach the specified weight, it starts to be shaped according to the optimal working parameters, and the shaping time is reached through the method of multi-morphological feature machine vision. The method is used to judge the shaping degree and whether the tea leaves meet the requirements for unloading. If the tea leaves meet the requirements, unloading begins. If the tea leaves do not meet the requirements for unloading, processing continues until the shaping degree is judged to meet the requirements by the method of multi-morphological feature machine vision. Then unloading of the tea leaves begins. When unloading of the tea leaves begins, the corresponding shaping machine starts to work, the motor drives the swing shaft (6-37) to start swinging, and the rubbing hand (6-39) installed on the swing shaft (6-37) swings back and forth on the rubbing plate (6-32). Under the action of the rubbing hand (6-39), the tea leaves continuously move in the same direction. The pressure cover (6-34) applies pressure to the tea leaves as the connecting member (6-42) swings. The excess tea leaves are scattered to both sides of the rubbing plate (6-32). Under the action of the swing plate (6-24) and the rotating plate (6-17), the tea leaves move to the rubbing plate (6-32) again. After repeated rubbing, the tea leaves are gradually formed into strips. After the loading is completed, the shaping begins, and the original images of the tea leaves shaped on both sides of the rubbing plate (6-32) are collected; the original images are read, and a ResNet-20 convolutional neural network model is constructed. The original images are used as input to determine whether the strip forming rate requirements are met. If the conditions are met, the material is unloaded; Step E, after the shaping is completed, the tea leaves enter the feed port (8-18) of the polishing machine (8) through the tea outlet door (6-33) of the shaping machine, and the control system receives that the tea outlet door (6-33) of the shaping machine is opened, and at this time, the control system starts the cylinder (8-20) of the polishing machine (8) to start forward rotation; at this time, the tea leaves that have been shaped fall into the cylinder (8-20) from the feed port (8-18) of the polishing machine (8) and perform a polishing operation, the polishing temperature is 40-50 degrees, the rotation speed is 20-25r / min, and the time is 20-30min. The weight sensor (8-7) installed under the cylinder (8-20) by the roller bracket determines the degree of water loss of the tea leaves in the cylinder (8-20). When the control system receives that the weight of the tea leaves in the cylinder (8-20) reaches the set weight, the cylinder (8-20) is controlled to rotate. 20) is reversed, and the tea leaves enter the mobile discharging system through the discharging port (8-16) on the cylinder; during the shaping process, the second temperature sensor (8-9) monitors the temperature of the cylinder (8-20) in real time, and when the temperature exceeds the set temperature of the control system, the heating is stopped; the temperature collected by the second temperature sensor (8-9) is compared with the set temperature, and the moisture content data calculated by the weight data collected by the weight sensor (8-7) installed on the cylinder (8-20) is compared with the moisture content set by the control system; when the control system receives the signal of the reversal of the cylinder (8-20), the motor III (7-8), the motor IV (7-9), and the fan II (7-10) on the mobile discharging system are controlled to start running, and the tea leaves fall onto the stainless steel mesh belt (7-3) for cooling, and are then transported to the next process.

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