Manufacturing method of artificial all-round feather shuttlecock

Abstract

The invention discloses a manufacturing method of an artificial all-round shuttlecock, and relates to the technical field of shuttlecock manufacturing. The invention greatly gets rid of the constraint of the type of a natural badminton feather rod, so that the badminton applying the technology not only has the flying hand feeling of a full-round badminton, but also has the beating resistance of a single-side feather rod badminton, and the practicability and the applicability of the badminton are ensured; the innovative shuttlecock'full circle making 'technology has great influence on the traditional natural shuttlecock; and the price of the high-end all-round shuttlecock is influenced, so that the shuttlecock with better quality and more economical price is brought to vast consumers, and the experience feeling of users is improved.

Description

Technical Field

[0001] The invention relates to the technical field of badminton manufacturing, and in particular to a method for manufacturing an artificial full-round feather badminton. Background Art

[0002] As the number of badminton enthusiasts increases dramatically, the price and performance of badminton are increasingly unable to meet the needs of the general public.

[0003] In the past two years, China's badminton market has maintained a good growth trend. In 2022, the scale of China's badminton market reached 758 million yuan, a year-on-year increase of 14.5%. The output of badminton also increased accordingly. In 2022, the country produced 669 million badmintons, an increase of 8.6% year-on-year. The price of badminton continues to rise, with an average price of 2.27 yuan per badminton in 2022, a year-on-year increase of 2.3%. This trend is mainly affected by the properties of natural raw materials. Good balls require good hair shafts, and the best hair shaft for badminton---the blade feather (making full-round badminton) is even more scarce. For this reason, we propose a method for making artificial full-round feather badminton. Summary of the invention

[0004] The purpose of the present invention is to solve the problems mentioned in the above background technology, and provide a method for manufacturing an artificial full-round feather badminton.

[0005] In order to achieve the above-mentioned purpose, the present invention specifically adopts the following technical solutions:

[0006] A method for manufacturing an artificial full-round feather badminton comprises the following steps:

[0007] Step 1: trimming, which is used to trim the side wall of the hair rod;

[0008] Step 2: Paste, take the wool piece to be pasted and paste it on the side of the existing wool rod without wool piece;

[0009] Step 3: Stamping: After the pasting is stable, the pasted rough piece is stamped with a mold;

[0010] Step 4: Complete the missing pieces;

[0011] Step 5: Encircle and combine the completed hair rods in a circle to form a full circle;

[0012] Step 6: Spray glue between the pieces to complete the work.

[0013] Furthermore, the feather rods and feather pieces in step one are made of feather rods in the shape of natural goose feathers or duck feathers.

[0014] Furthermore, in step 1, the side with less hair is uniformly trimmed according to the feather shaft type of duck feathers or goose feathers, and it is not necessary to trim it according to the actual situation.

[0015] Furthermore, in step 2, the wool piece to be pasted is selected from the wool piece on another wool rod or the wool piece at the lower part of the original wool rod.

[0016] Furthermore, the opening direction of the pasted hair piece in step 2 is consistent with the opening direction of the untrimmed hair piece.

[0017] Furthermore, in step 2, resin glue is selected.

[0018] Furthermore, after step five is completed, the feather rod and the feather seat are integrally formed by precision injection molding, and each feather after molding is in a horizontally spread state.

[0019] Furthermore, in step six, a dense nano-hydrophobic coating is sprayed.

[0020] The beneficial effects of the present invention are as follows:

[0021] 1. The present invention greatly gets rid of the constraints of natural badminton shaft types, so that the badminton using this technology has both the flying feel of a full-round badminton and the durability of a single-sided badminton shaft, ensuring the practicality and applicability of badminton.

[0022] 2. The innovative badminton "full circle" technology of the present invention will have a significant impact on traditional natural badminton; it will also affect the price of high-end full circle badminton, bringing better quality and more affordable balls to consumers and improving the user experience. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 It is a work flow chart of the present invention. DETAILED DESCRIPTION

[0024] To make the purpose, technical solution and advantages of the embodiments of the present invention more clear, the technical solution in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention.

[0025] See also Figure 1 The present invention provides a method for manufacturing an artificial full-round feather badminton, comprising the following steps:

[0026] Step 1: trimming, which is used to trim the side wall of the hair rod;

[0027] Step 2: Paste, take the wool piece to be pasted and paste it on the side of the existing wool rod without wool piece;

[0028] Step 3: Stamping: After the pasting is stable, the pasted rough piece is stamped with a mold;

[0029] Step 4: Complete the missing pieces;

[0030] Step 5: Encircle and combine the completed hair rods in a circle to form a full circle;

[0031] Step 6: Spray glue between the pieces to complete the work.

[0032] In this embodiment, preferably, the hair rods and hair pieces in step one are made of hair rods in the shape of natural goose feathers or duck feathers; the material is easy to obtain and the process is simple.

[0033] In this embodiment, preferably, in step 1, the side with less hair is uniformly trimmed according to the feather rod type of duck feathers or goose feathers, and it can be omitted according to actual conditions; it can be applicable to needs under different conditions.

[0034] In this embodiment, preferably, the wool pieces to be pasted in step 2 are selected from wool pieces on other wool shafts or wool pieces at the bottom of the original wool shaft; this can ensure the consistency of the wool shaft after processing, that is, the use effect of the badminton can be guaranteed.

[0035] In this embodiment, preferably, the opening direction of the hair piece pasted in step 2 is consistent with the opening direction of the untrimmed hair piece, which can ensure the use effect of the badminton.

[0036] In this embodiment, preferably, resin glue is used in step 2 to ensure the fit of the wool piece.

[0037] In this embodiment, preferably, after step five is completed, the feather shaft and the feather seat are integrally formed by precision injection molding, and each feather after molding is in a horizontally spread state, which can ensure the flying feel of the badminton.

[0038] In this embodiment, preferably, a dense nano-hydrophobic coating is sprayed in step six; this can solve the problem of obvious traces left by glue penetration and oxidation after feather restoration, ensure the beauty of the badminton, and further enhance the overall performance of the badminton.

[0039] The working principle and use process of the present invention:

[0040] Step 1: trimming, which is used to trim the side wall of the hair rod. The hair rod and hair piece are made of natural goose feather or duck feather shape. It is convenient to obtain materials and the process is simple. According to the type of duck feather or goose feather rod, the side with less hair is trimmed uniformly first, and it can be left untrimmed according to the actual situation. It can be applied to the needs under different conditions.

[0041] Step 2: Paste. Take the wool piece to be pasted and paste it on the side of the existing wool rod without wool piece. The wool piece to be pasted is selected from the wool piece on another wool rod or the wool piece at the bottom of the original wool rod. This can ensure the consistency of the wool rod after processing, that is, the use effect of the badminton. The opening direction of the pasted wool piece is consistent with the opening direction of the untrimmed wool piece. This can ensure the use effect of the badminton. Use resin glue to ensure the fit of the wool piece.

[0042] Step three, stamping, after the pasting is stable, the pasted hair piece is stamped by a mold; the molding effect of the hair piece can be guaranteed, that is, the processing effect of the badminton can be guaranteed.

[0043] Step 4: Complete and fill in the missing pieces of fur; this method is used to complete the fur on the left and right wings at the corresponding positions to ensure the consistency of the fur.

[0044] Step 5: Encircling, assemble the completed feather shafts in a circle to form a full circle; after completion, the feather shafts and feather seats are integrated by precision injection molding, and each feather after molding is in a horizontally spread state, which can ensure the flying feel of the badminton.

[0045] Step six: spraying. Spray glue between the feathers to complete the task. Spraying uses a dense nano-hydrophobic coating. This can solve the problem of obvious marks left by glue penetration and oxidation after feather completion, ensuring the beauty of the badminton and further improving the overall performance of the badminton.

[0046] The above description of the disclosed embodiments enables those skilled in the art to implement or use the present invention. Various modifications to these embodiments will be apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention will not be limited to the embodiments shown herein, but rather to the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. A method for making an artificial full-round feather badminton, characterized in that: The steps include: Step 1: trimming, which is used to trim the side wall of the hair rod; Step 2: Paste, take the wool piece to be pasted and paste it on the side of the existing wool rod without wool piece; Step 3: Stamping: After the pasting is stable, the pasted rough piece is stamped with a mold; Step 4: Complete the missing pieces; Step 5: Encircle and combine the completed hair rods in a circle to form a full circle; Step 6: Spray glue between the pieces to complete the work.

2. The method for making an artificial full-round feather badminton according to claim 1, characterized in that: The feather rods and feather pieces in step one are made of feather rods in the shape of natural goose feathers or duck feathers.

3. The method for making an artificial full-round feather badminton according to claim 1, characterized in that: Step 1: Trim the side with less hair first according to the type of duck feather or goose feather shaft. You can also leave it untrimmed depending on the actual situation.

4. The method for making an artificial full-round feather badminton according to claim 1, characterized in that: In step 2, the wool piece to be pasted is selected from the wool piece on another wool rod or the wool piece at the bottom of the original wool rod.

5. The method for making an artificial full-round feather badminton according to claim 1, characterized in that: The opening direction of the pasted wool piece in step 2 is consistent with the opening direction of the untrimmed wool piece.

6. The method for making an artificial full-round feather badminton according to claim 1, characterized in that: In step 2, resin glue is used.

7. The method for making an artificial full-round feather badminton according to claim 1, characterized in that: After step five is completed, the feather rod and the feather seat are integrally formed by precision injection molding, and each feather after molding is in a horizontally spread state.

8. The method for making an artificial full-round feather badminton according to claim 1, characterized in that: In step six, a dense nano-hydrophobic coating is sprayed.

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