Temperature control type reaction kettle
By designing a temperature-controlled reactor, the temperature inside the reactor is quickly adjusted by using interlayers and temperature control devices, the problem of poor temperature control effect of existing reactors is solved, efficient and accurate temperature control is achieved, and processing efficiency and product quality are improved. .
Patent Information
- Application Number
- CN202411723925.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-28
- Publication Date
- 2025-02-14
AI Technical Summary
The existing reactor has poor temperature control effect and slow temperature control speed, which affects processing efficiency and product quality, and is easily dissipated.
A temperature-controlled reactor is designed, including a reactor body and a temperature-control device. The reactor body is composed of an inner shell and an interlayer. The interlayer is equipped with a temperature-controlled liquid storage chamber and a stirring device. The temperature-controlled device is heated or cooled down. The liquid adjusts the interlayer temperature and then controls the inner shell temperature.
It achieves rapid and accurate temperature control, improves processing efficiency and product quality, and reduces heat loss.
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Figure CN119425559A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of reactors, in particular to a temperature-controlled reactor. Background Art
[0002] Chemical reactor is a kind of equipment used for chemical reaction, which is widely used in the chemical industry. Existing reactors are equipped with temperature control devices to control the temperature in the reactor so that the chemical reaction can be carried out at a suitable temperature to adjust the chemical reaction speed and product quality. However, the temperature control effect of the existing reactor temperature control device is poor during operation, and the temperature control speed is slow. It is difficult to quickly make the reactor reach the appropriate temperature, which is easy to affect the processing efficiency and product quality. In addition, during the heating or cooling process of the reactor, the heat is easily dissipated into the surrounding environment, which will cause heat loss and affect the processing quality of the reactor. Summary of the invention
[0003] The technical problem to be solved by the present invention is to provide a temperature-controlled reactor in order to overcome the defects of the reactor in the prior art, such as poor temperature control effect, slow temperature control speed and influence on processing efficiency and quality.
[0004] The present invention solves the above technical problems through the following technical solutions:
[0005] The present invention provides a temperature-controlled reactor, which comprises a reactor body and a temperature control device, wherein the reactor body comprises an inner shell and an interlayer, wherein the inner shell is used to accommodate reactants, and the interlayer is arranged on the outer surface of the inner shell, and the temperature control device comprises a accommodating cavity for accommodating a temperature-control liquid, wherein the accommodating cavity is connected to the interlayer, and the temperature control device is used to drive the temperature-control liquid in the accommodating cavity to flow into the interlayer, and a stirring device is arranged in the interlayer, and the stirring device is used to stir the temperature-control liquid.
[0006] In the present scheme, the temperature-controlled reactor includes a reactor body and a temperature control device. The reactor body includes an inner shell and an interlayer. The inner shell is used to accommodate reactants, and the interlayer is arranged on the outer surface of the inner shell. The temperature control device includes a accommodating chamber for accommodating a temperature-controlling liquid. The accommodating chamber is connected to the interlayer. The temperature control device can drive the temperature-controlling liquid in the accommodating chamber to flow into the interlayer, and accelerate the flow of the temperature-controlling liquid in the interlayer through the stirring of the stirring device, so that the temperature-controlling liquid in the interlayer quickly reaches a suitable temperature, and then changes the temperature of the inner shell to reach a suitable temperature, so that the reaction in the inner shell can be carried out at a suitable temperature, thereby improving processing efficiency and product quality.
[0007] Preferably, the temperature control device includes a heating device and a cooling device, the heating device is provided with a heater, the heater is used to heat the temperature control liquid, the cooling device is provided with a refrigerator, the refrigerator is used to cool the temperature control liquid, and the accommodating cavity of the heating device and the accommodating cavity of the cooling device are respectively connected to the interlayer.
[0008] In this solution, the temperature control device includes a heating device and a cooling device. The heating device is provided with a heater for heating the temperature control liquid. When the temperature in the reactor body is too low, the temperature control liquid heated by the heating device can flow into the interlayer to increase the temperature of the interlayer. The cooling device is provided with a refrigerator for cooling the temperature control liquid. When the temperature in the reactor body is too high, the temperature control liquid cooled by the cooling device can flow into the interlayer to reduce the temperature of the interlayer. Regardless of whether the reaction temperature in the inner shell is too high or too low, it can be adjusted to a suitable temperature by the temperature control device, achieving precise temperature control and improving the temperature control effect.
[0009] Preferably, the temperature control device further comprises a transition device, the transition device is connected to the interlayer, and the heating device and the temperature cooling device are respectively connected to the transition device.
[0010] In this solution, the temperature control device also includes a transition device, which is connected to the interlayer, so that the temperature control liquid in the interlayer can be introduced into the transition device for storage. When the temperature of the reactor body is too high, the temperature control liquid with a higher temperature in the interlayer can be first exported to the transition device, and then the temperature control liquid with a lower temperature cooled by the cooling device can be introduced into the interlayer. The temperature control liquid absorbs the heat of the reactor body to achieve cooling. At the same time, the temperature control liquid in the interlayer is stirred by the stirring device to make the temperature control liquid with a lower temperature flow in the interlayer, so that the inner shell of the reactor body is quickly cooled. After the temperature control liquid absorbs heat, it is introduced into the transition device until the temperature in the inner shell reaches a suitable temperature. Similarly, when the temperature of the reactor body is too low, the temperature control liquid with a lower temperature in the interlayer can be first exported to the transition device, and then the temperature control liquid with a higher temperature heated by the heating device can be introduced into the interlayer. The transition device plays the role of temporarily storing the temperature control liquid, making the temperature control more flexible and accurate. The heating device and the cooling device are connected to the transition device respectively. When the reactor body finishes working, the temperature control liquid in the interlayer can be introduced into the transition device, and then the temperature control liquid of the transition device is introduced back into the heating device and the cooling device, so that the temperature control liquid can be reused.
[0011] Preferably, a first opening and closing valve is provided between the heating device and the transition device, a second opening and closing valve is provided between the cooling device and the transition device, and a third opening and closing valve is provided between the transition device and the interlayer.
[0012] In this solution, by setting the first on-off valve, the second on-off valve and the third on-off valve, the flow of the temperature-control liquid between the heating device, the cooling device, the transition device and the interlayer can be controlled. The corresponding on-off valve is opened when circulation is required, and the corresponding on-off valve is closed when circulation is not required, so that the temperature control effect is more precise.
[0013] Preferably, the interlayer extends along the circumference of the reactor body, and the stirring device comprises a first motor and a stirring rod, and the first motor can drive the stirring rod to rotate along the circumference of the reactor body.
[0014] In this solution, by extending the interlayer along the circumference of the reactor body, the interlayer wraps the circumference of the reactor body, so that the temperature can be controlled in the circumference of the reactor body, the temperature control range is more sufficient, and the reaction in the inner shell can reach the appropriate temperature faster, further improving the temperature control effect. The stirring device includes a first motor and a stirring rod, and the first motor can drive the stirring rod to rotate along the circumference of the reactor body, so that the temperature control liquid can flow in the circumference of the reactor body, so that the temperature control liquid can reach the appropriate temperature faster.
[0015] Preferably, the stirring device also includes a first gear and a second gear, the second gear extends along the circumference of the reactor body, the first gear and the second gear are meshed, the first motor can drive the first gear to rotate so that the second gear rotates along the circumference of the reactor body, and the stirring rod is fixed on the second gear.
[0016] In this solution, driven by the motor, the first gear can drive the second gear meshing with it to rotate in the circumferential direction of the reactor body, and then drive the stirring rod fixed on the second gear to rotate, so that the stirring rod can stir in the circumferential direction of the reactor body along the extension direction of the interlayer, so that the temperature-control liquid in the interlayer can be fully stirred, so that the temperature can reach the appropriate temperature faster, further improving the temperature control effect.
[0017] Preferably, the outer surface of the interlayer is provided with a first thermal insulation sleeve;
[0018] And / or, a second insulation sleeve is provided on the outer surface of the temperature control device.
[0019] In this solution, a first insulation sleeve is provided on the outer surface of the interlayer, which can reduce the heat loss of the temperature control liquid in the interlayer, improve the insulation effect of the interlayer, and reduce the impact of natural heat loss on the reactor body. A second insulation sleeve is provided on the outer surface of the temperature control device to avoid heat loss of the temperature control device and further improve the temperature control effect.
[0020] Preferably, the interlayer is provided with a first temperature sensor;
[0021] And / or, the inner shell is provided with a second temperature sensor.
[0022] In this solution, the interlayer is provided with a first temperature sensor for detecting the temperature of the temperature-controlling liquid in the interlayer, and the temperature of the temperature-controlling liquid input into the interlayer is adjusted according to the temperature detected by the first temperature sensor. A second temperature sensor is provided in the inner shell for detecting the reaction temperature in the inner shell to determine whether the reaction temperature in the inner shell reaches a suitable temperature. By providing the first temperature sensor and the second temperature sensor, the temperature can be controlled more accurately.
[0023] Preferably, the temperature-controlled reactor further comprises a control device, and the control device is electrically connected to the temperature-control device and the stirring device.
[0024] In this solution, by electrically connecting the control device to the temperature control device and the stirring device, the temperature control device and the stirring device can be controlled by the control device, which is more convenient for operators to operate.
[0025] Preferably, the reactor body further includes a second motor and an agitator, the agitator extends into the interior of the inner shell, and the second motor drives the agitator to rotate.
[0026] In this solution, an agitator is further provided inside the inner shell, and the second motor drives the agitator to rotate, thereby accelerating the reaction inside the inner shell and improving processing efficiency and product quality.
[0027] The positive and progressive effects of the present invention are:
[0028] The temperature-controlled reactor includes a reactor body and a temperature control device. The reactor body includes an inner shell and an interlayer. The inner shell is used to accommodate reactants. The interlayer is arranged on the outer surface of the inner shell. The temperature control device includes a accommodating cavity for accommodating a temperature-controlling liquid. The accommodating cavity is connected to the interlayer. The temperature control device can drive the temperature-controlling liquid in the accommodating cavity to flow into the interlayer, and accelerate the flow of the temperature-controlling liquid in the interlayer through the stirring of the stirring device, so that the temperature-controlling liquid in the interlayer quickly reaches a suitable temperature, and then changes the temperature of the inner shell to reach a suitable temperature, so that the reaction in the inner shell can be carried out at a suitable temperature, thereby improving processing efficiency and product quality. BRIEF DESCRIPTION OF THE DRAWINGS
[0029] Figure 1 Schematic diagram of the three-dimensional structure of a temperature-controlled reactor according to an embodiment of the present invention.
[0030] Figure 2 FIG. 1 is another schematic diagram of the three-dimensional structure of a temperature-controlled reactor according to an embodiment of the present invention.
[0031] Figure 3 The figure is a schematic cross-sectional view of a temperature-controlled reactor according to an embodiment of the present invention.
[0032] Figure 4 The figure is a schematic cross-sectional structural diagram of a reactor body according to an embodiment of the present invention.
[0033] Figure 5 Schematic diagram of the three-dimensional structure of a stirring device according to an embodiment of the present invention.
[0034] Figure 6 Schematic diagram of the cross-sectional structure of a temperature control device according to an embodiment of the present invention.
[0035] Figure 7 FIG. 4 is another cross-sectional structural schematic diagram of a temperature control device according to an embodiment of the present invention.
[0036] Description of reference numerals:
[0037] Reactor body 100; inner shell 110; interlayer 120; stirring device 130; first motor 131; stirring rod 132; first gear 133; second gear 134; connecting seat 135; second motor 140; stirrer 150; feed inlet 160; discharge outlet 170; fixing piece 180; temperature control device 200; accommodating chamber 210; heating device 220; heater 221; cooling device 230; refrigerator 231; transition device 240; water pump 250; conduit 260; first opening and closing valve 310; second opening and closing valve 320; third opening and closing valve 330; first insulation cover 410; second insulation cover 420; first temperature sensor 510; second temperature sensor 520; control device 600. DETAILED DESCRIPTION
[0038] The present invention is further described below by way of examples, but the present invention is not limited to the scope of the following examples.
[0039] like Figure 1-Figure 7As shown, this embodiment provides a temperature-controlled reactor, which includes a reactor body 100 and a temperature control device 200. The reactor body 100 includes an inner shell 110 and an interlayer 120. The inner shell 110 is used to accommodate reactants. The interlayer 120 is arranged on the outer surface of the inner shell 110. The temperature control device 200 includes a accommodating chamber 210 for accommodating a temperature-control liquid. The accommodating chamber 210 is connected to the interlayer 120. The temperature control device 200 is used to drive the temperature-control liquid in the accommodating chamber 210 to flow into the interlayer 120. A stirring device 130 is arranged in the interlayer 120, and the stirring device 130 is used to stir the temperature-control liquid. The temperature control device 200 can drive the temperature control liquid in the accommodating chamber 210 to flow into the interlayer 120, and accelerate the flow of the temperature control liquid in the interlayer 120 through the stirring of the stirring device 130, so that the temperature control liquid in the interlayer 120 quickly reaches a suitable temperature, and then changes the temperature of the inner shell 110 to reach a suitable temperature, so that the reaction in the inner shell 110 can be carried out at a suitable temperature, thereby improving processing efficiency and product quality.
[0040] The temperature control device 200 includes a heating device 220 and a cooling device 230. A heater 221 is provided in the heating device 220, and the heater 221 is used to heat the temperature control liquid. A refrigerator 231 is provided in the cooling device 230, and the refrigerator 231 is used to cool the temperature control liquid. The accommodating chamber 210 of the heating device 220 and the accommodating chamber 210 of the cooling device 230 are respectively connected to the interlayer 120. When the temperature in the reactor body 100 is too low, the temperature control liquid heated by the heating device 220 can flow into the interlayer 120 to increase the temperature of the interlayer 120. When the temperature in the reactor body 100 is too high, the temperature control liquid cooled by the cooling device 230 can flow into the interlayer 120 to reduce the temperature of the interlayer 120. Whether the reaction temperature in the inner shell 110 is too high or too low, it can be adjusted to a suitable temperature by the temperature control device 200, achieving precise temperature control and improving the temperature control effect. In this embodiment, the heater 221 and the refrigerator 231 are respectively arranged below the heating device 220 and the cooling device 230, and are separated from the cavity containing the temperature-controlled liquid by a partition. In other embodiments, other locations of the heater 221 and the refrigerator 231 that are deemed appropriate by those skilled in the art may also be selected.
[0041] In this embodiment, the temperature control liquid is water. In other embodiments, other temperature control liquids deemed suitable by those skilled in the art may also be selected. The heating device 220 and the cooling device 230 are provided with a water pump 250, so that the temperature control liquid in the heating device 220 and the temperature control device 200 can be input into the interlayer 120.
[0042] The temperature control device 200 further includes a transition device 240, which is connected to the interlayer 120, so that the temperature control liquid in the interlayer 120 can be introduced into the transition device 240 for storage. When the temperature of the reactor body 100 is too high, the temperature control liquid with a higher temperature in the interlayer 120 can be firstly led out to the transition device 240, and then the temperature control liquid with a lower temperature cooled by the cooling device 230 can be introduced into the interlayer 120, and the temperature control liquid is used to absorb the heat of the reactor body 100 to achieve cooling, and at the same time, the temperature control liquid in the interlayer 120 is stirred by the stirring device 130, so that the temperature control liquid with a lower temperature flows in the interlayer 120, so that the inner shell 110 of the reactor body 100 is quickly cooled, and the temperature control liquid is introduced into the transition device 240 after absorbing the heat, until the temperature in the inner shell 110 reaches a suitable temperature. Similarly, when the temperature of the reactor body 100 is too low, the temperature-controlling liquid with a lower temperature in the interlayer 120 can be first led out to the transition device 240, and then the temperature-controlling liquid with a higher temperature heated by the heating device 220 can be led into the interlayer 120. The transition device 240 plays the role of temporarily storing the temperature-controlling liquid, making the temperature control more flexible and accurate. The heating device 220 and the cooling device 230 are connected to the transition device 240 respectively. When the reactor body 100 is finished working, the temperature-controlling liquid in the interlayer 120 can be led into the transition device 240, and then the temperature-controlling liquid in the transition device 240 can be led back to the heating device 220 and the cooling device 230, so that the temperature-controlling liquid can be reused.
[0043] A first opening and closing valve 310 is provided between the heating device 220 and the transition device 240, a second opening and closing valve 320 is provided between the cooling device 230 and the transition device 240, and a third opening and closing valve 330 is provided between the transition device 240 and the interlayer 120. By providing the first opening and closing valve 310, the second opening and closing valve 320 and the third opening and closing valve 330, the flow of the temperature control liquid between the heating device 220, the cooling device 230, the transition device 240 and the interlayer 120 can be controlled, and the corresponding opening and closing valve is opened when the flow is required, and the corresponding opening and closing valve is closed when the flow is not required, so that the temperature control effect is more accurate. The heating device 220, the cooling device 230 and the transition device 240 are connected by a conduit 260, and the opening and closing valve is provided on the conduit 260.
[0044] In this embodiment, the interlayer 120 extends along the circumference of the reactor body 100, and the interlayer 120 wraps the circumference of the reactor body 100, so that the temperature can be controlled in the circumference of the reactor body 100, and the temperature control range is more sufficient, which can make the reaction in the inner shell 110 reach the appropriate temperature faster, and further improve the temperature control effect. In other embodiments, other positions of the interlayer 120 that are considered appropriate by those skilled in the art can also be selected.
[0045] The stirring device 130 includes a first motor 131 and a stirring rod 132. The first motor 131 can drive the stirring rod 132 to rotate along the circumference of the reactor body 100, so that the temperature-control liquid can flow in the circumference of the reactor body 100, so that the temperature-control liquid can reach a suitable temperature faster.
[0046] The stirring device 130 also includes a first gear 133 and a second gear 134. The second gear 134 extends along the circumference of the reactor body 100. The first gear 133 and the second gear 134 are meshed. The first gear 133 is connected to the motor through a rotating shaft. The first motor 131 can drive the first gear 133 to rotate so that the second gear 134 rotates along the circumference of the reactor body 100. The stirring rod 132 is fixed on the second gear 134. A connecting seat 135 is provided above the second gear 134, and the second gear 134 is rotatably connected to the connecting seat 135. Driven by the motor, the first gear 133 can drive the second gear 134 meshing therewith to rotate in the circumferential direction of the reactor body 100, and then drive the stirring rod 132 fixed on the second gear 134 to rotate, so that the stirring rod 132 can stir in the circumferential direction of the reactor body 100 along the extension direction of the interlayer 120, so that the temperature control liquid in the interlayer 120 can be fully stirred, so that the temperature reaches the appropriate temperature faster, further improving the temperature control effect.
[0047] In this embodiment, the stirring rod 132 is moved by a motor driving a gear. In other embodiments, other structures considered appropriate by those skilled in the art may be selected to drive the stirring rod 132 to move.
[0048] The outer surface of the interlayer 120 is provided with a first insulation sleeve 410, which can reduce the heat loss of the temperature control liquid in the interlayer 120, improve the insulation effect of the interlayer 120, and reduce the impact of natural heat loss on the reactor body 100. The outer surface of the temperature control device 200 is provided with a second insulation sleeve 420, thereby preventing heat loss of the temperature control device 200 and further improving the temperature control effect.
[0049] The interlayer 120 is provided with a first temperature sensor 510 for detecting the temperature of the temperature-controlling liquid in the interlayer 120, and the temperature of the temperature-controlling liquid input into the interlayer 120 by the temperature-control device 200 is adjusted according to the temperature detected by the first temperature sensor 510. The inner shell 110 is provided with a second temperature sensor 520 for detecting the reaction temperature in the inner shell 110 to determine whether the reaction temperature in the inner shell 110 reaches a suitable temperature. By providing the first temperature sensor 510 and the second temperature sensor 520, the temperature can be controlled more accurately.
[0050] The temperature-controlled reactor also includes a control device 600, which is electrically connected to the temperature control device 200 and the stirring device 130, so that the temperature control device 200 and the stirring device 130 can be controlled by the control device 600, which is more convenient for operators to operate.
[0051] The reactor body 100 is provided with a feed port 160 and a discharge port 170. The reaction materials enter from the feed port 160 and are discharged from the discharge port 170 after reaction. The reactor body 100 further includes a second motor 140 and an agitator 150. The second motor 140 and the agitator 150 are fixed to a fixing member 180. The agitator 150 extends into the inner shell 110. The second motor 140 drives the agitator 150 to rotate, thereby accelerating the reaction in the inner shell 110 and improving the processing efficiency and product quality.
[0052] In the description of the present invention, it is necessary to understand that the terms "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc. indicate the orientation or positional relationship of the device or element in normal use, which is only for the convenience of describing the present invention and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation at any time, and therefore cannot be understood as a limitation of the present invention in this regard.
[0053] Although the specific embodiments of the present invention are described above, it should be understood by those skilled in the art that this is only for illustration and the protection scope of the present invention is defined by the appended claims. Those skilled in the art may make various changes or modifications to these embodiments without departing from the principles and essence of the present invention, but these changes and modifications all fall within the protection scope of the present invention.
Claims
1. A temperature-controlled reactor, characterized in that: The temperature-controlled reactor comprises a reactor body and a temperature control device, wherein the reactor body comprises an inner shell and an interlayer, wherein the inner shell is used to accommodate reactants, and the interlayer is arranged on the outer surface of the inner shell, and the temperature control device comprises a accommodating cavity for accommodating a temperature-control liquid, wherein the accommodating cavity is connected to the interlayer, and the temperature control device is used to drive the temperature-control liquid in the accommodating cavity to flow into the interlayer, and a stirring device is arranged in the interlayer, and the stirring device is used to stir the temperature-control liquid.
2. The temperature-controlled reactor according to claim 1, characterized in that: The temperature control device includes a heating device and a cooling device. The heating device is provided with a heater for heating the temperature control liquid. The cooling device is provided with a refrigerator for cooling the temperature control liquid. The accommodating cavity of the heating device and the accommodating cavity of the cooling device are respectively connected to the interlayer.
3. The temperature-controlled reactor according to claim 2, characterized in that: The temperature control device further comprises a transition device, the transition device is connected to the interlayer, and the heating device and the temperature reduction device are respectively connected to the transition device.
4. The temperature-controlled reactor according to claim 3, characterized in that: A first opening and closing valve is provided between the heating device and the transition device, a second opening and closing valve is provided between the cooling device and the transition device, and a third opening and closing valve is provided between the transition device and the interlayer.
5. The temperature-controlled reactor according to claim 1, characterized in that: The interlayer extends along the circumference of the reactor body, and the stirring device includes a first motor and a stirring rod, and the first motor can drive the stirring rod to rotate along the circumference of the reactor body.
6. The temperature-controlled reactor according to claim 5, characterized in that: The stirring device also includes a first gear and a second gear, the second gear extends along the circumference of the reactor body, the first gear and the second gear are meshed, the first motor can drive the first gear to rotate so that the second gear rotates along the circumference of the reactor body, and the stirring rod is fixed on the second gear.
7. The temperature-controlled reactor according to any one of claims 1 to 6, characterized in that: The outer surface of the interlayer is provided with a first thermal insulation sleeve; And / or, a second insulation sleeve is provided on the outer surface of the temperature control device.
8. The temperature-controlled reactor according to any one of claims 1 to 6, characterized in that: The interlayer is provided with a first temperature sensor; And / or, the inner shell is provided with a second temperature sensor.
9. The temperature-controlled reactor according to any one of claims 1 to 6, characterized in that: The temperature-controlled reactor further comprises a control device, and the control device is electrically connected to the temperature-control device and the stirring device.
10. The temperature-controlled reactor according to any one of claims 1 to 6, characterized in that: The reactor body further comprises a second motor and a stirrer. The stirrer extends into the interior of the inner shell, and the second motor drives the stirrer to rotate.
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