Organic wet garbage crushing, pulping and sorting all-in-one machine

Abstract

The organic wet garbage crushing, pulping and sorting all-in-one machine comprises a rack, a main body mechanism is arranged at the top of the rack, a feeding mechanism is arranged on one side of the top of the main body mechanism, and a driving mechanism is arranged on one side of the feeding mechanism; on one hand, indirect feeding of organic wet garbage can be achieved, and the situation that the follow-up crushing and pulping effect is affected due to excessive feeding at a time is avoided; on the other hand, the organic wet garbage can be preliminarily crushed and scattered, and plastic bags can be separated, so that the subsequent crushing and pulping efficiency can be improved, the phenomenon that the plastic bags enter an inner cavity of the main body mechanism and are attached to the pulping mechanism to cause blockage can be avoided, and the operation effect of the pulping mechanism can be improved; and on the other hand, indirect feeding, preliminary crushing, scattering and plastic bag separation treatment are driven by the same gear motor A to operate, the use number of the gear motor A is reduced, the use cost is reduced, and the concept of saving energy and electricity is met.

Description

Technical Field

[0001] The invention relates to the technical field of organic waste treatment, and in particular to an organic wet waste crushing, pulping and sorting integrated machine. Background Art

[0002] Organic waste, also known as wet waste, refers to the decomposable organic matter in daily life waste. Organic waste includes food scraps, vegetable roots, leaves, animal hooves, horns, melon peels, fruit scraps, eggshells, fish scales, eggshells, hair, plant branches, leaves, weeds, animal carcasses, and livestock feces.

[0003] The existing patent document with announcement number CN221386735U discloses a crushing, screening and pulping integrated machine. By setting a crushing and pulping pipe and a driving motor, the crushing, separation and pulping structures of the traditional organic waste crushing and pulping are usually set separately. After the processing is completed in one structure, it is transported to the next structure for processing through a flexible pipeline, etc., which leads to the complex structure of the integrated machine, inconvenient maintenance and cleaning, and the problem of dead corners easily appearing inside. The garbage entering the crushing and pulping pipe through the feeding hopper is crushed by the crushing blade through the operation of the driving motor, and the crushed garbage is transported to one side of the fine screen through the spiral conveying blade. The organic garbage is squeezed through the mesh of the fine screen through the continuous accumulation of the garbage to complete the pulping operation, and the inorganic debris is collected in the slag collecting box through the connecting frame. The crushing, screening and pulping operations of the kitchen waste are all completed in the crushing and pulping pipe, which simplifies the structure of the integrated machine, reduces the transportation dead corners in the integrated machine, and reduces the cleaning and maintenance intensity of the staff. By arranging a crushing and pulping pipe, a driving motor and a discharge pipe, the problem that the feed port, the discharge port and the slag discharge port of the garbage crushing and pulping device are usually exposed to the environment is solved. Since the slurry and the like have not yet undergone the next step of treatment, the stench generated by the garbage in the process of treating the kitchen waste through the crushing and pulping device will have an adverse effect on the surrounding environment is solved. When treating the kitchen waste, the exhaust fan drives the air in the environment to flow into the crushing and pulping pipe through the feed hopper, reducing the amount of stench emitted to the environment, and the air drawn into the discharge pipe can be deodorized through the activated carbon filter element and discharged through the exhaust pipe, further reducing the impact of the stench on the environment.

[0004] Although the above-mentioned crushing, screening and pulping machine can solve the corresponding technical problems, during its use, a large amount of garbage is directly poured into the feed hopper. Once too much material is added, it is easy to cause squeezing and blockage of the coarse screen and mutual squeezing and compression between the garbage, causing the load of the integrated machine, thereby reducing the subsequent crushing and pulping effect. For this reason, we propose an organic wet garbage crushing, pulping and sorting integrated machine. Summary of the invention

[0005] The technical task of the present invention is to provide an organic wet garbage crushing, pulping and sorting integrated machine to solve the above problems.

[0006] To achieve the above object, the present invention provides the following technical solutions:

[0007] An organic wet garbage crushing, pulping and sorting integrated machine comprises a frame, a main body mechanism is arranged on the top of the frame, a feeding mechanism is arranged on one side of the top of the main body mechanism, a driving mechanism is arranged on one side of the feeding mechanism, and a pulping mechanism is arranged on the main body mechanism;

[0008] Wherein, the frame is used to provide a supporting foundation for the main mechanism;

[0009] The main body mechanism is used to provide a relatively sealed crushing, pulping and sorting space for organic wet garbage;

[0010] The feeding mechanism is used to perform indirect feeding and pre-processing operations for organic wet garbage;

[0011] The driving mechanism is used to drive the local structure of the feeding mechanism to operate;

[0012] The pulping mechanism is used for crushing, pulping and sorting the organic wet garbage in the main body mechanism.

[0013] Preferably, the feeding mechanism comprises a feeding pipe, which is arranged on one side of the top of the main body mechanism, the top of the feeding pipe is connected to a hopper, the top opening area of ​​the hopper is larger than the bottom opening area, the inner cavity of the hopper is provided with a baffle, a crushing roller, a disintegrating part and a blowing part in sequence from top to bottom, the baffle and the crushing roller are symmetrically arranged in two in the inner cavity of the hopper, one end of the baffle shaft is rotatably connected to the inner wall surface of the hopper, and one end of the crushing roller shaft is rotatably connected to the inner wall surface of the hopper;

[0014] The scattering part includes a support rod A, which is located directly below the two crushing rollers, one end of which is rotatably connected to the inner wall surface of the hopper, and the other end of which is movably penetrated to the outside of the feed pipe, and a plurality of regularly distributed scattering blades are fixedly connected to the surface of the support rod A;

[0015] The blowing member includes a support rod B, wherein the support rod B, the support rod A, the shaft rod of the crushing roller and the shaft rod of the baffle are all arranged parallel to each other, the support rod B is located on one side directly below the support rod A, and one end of the support rod B is fixedly connected to a fan blade;

[0016] A through hole A is provided below one side of the feed pipe, the fan blade is located in the inner cavity of the through hole A, a through hole B is provided below the other side of the feed pipe and is arranged opposite to the through hole A, a filter screen A is installed in the inner cavity of the through hole A, and the filter screen A is close to the inner cavity of the feed pipe;

[0017] The driving mechanism comprises a reduction motor A, the reduction motor A is arranged outside the feed pipe, a transmission member is arranged between the reduction motor A and the crushing roller, and a linkage member is arranged between the transmission member and the baffle;

[0018] The transmission member includes a support rod C, two of which are horizontally symmetrically fixedly connected to one side of the outer surface of the feed pipe, and the support rods C are arranged in a one-to-one correspondence with the crushing rollers. One end of the support rod C movably penetrates the inner cavity of the feed pipe and is fixedly connected to the shaft of the corresponding crushing roller. A gear is fixedly connected to the surface of each support rod C, and the two gears are meshed. The support rod C is connected to the support rod A through a pulley and a belt, and the support rod A is connected to the blowing member through a pulley and a belt.

[0019] The linkage part includes an eccentric wheel, which is fixedly connected to one of the support rods C. The eccentric wheel is close to the outer surface of the feed pipe, and is eccentrically arranged between the eccentric wheel and the corresponding support rod C. A frame is movably sleeved on the surface of the eccentric wheel, and a pull rod is fixedly connected to the center of the top of the frame. A boss is fixedly connected to the side of the pull rod facing the feed pipe, and one end of the baffle shaft rod is movably penetrated to the outside of the feed pipe and is fixedly connected to a connecting rod. A sliding hole is opened on the connecting rod, and an end of the boss away from the pull rod is movably penetrated into the two sliding holes in turn, and the surface of the boss is slidably connected to the inner wall of the sliding hole.

[0020] Preferably, the main body structure includes a casing, a feed port connected to the bottom end of the hopper is provided on one side of the top of the casing, a cover is hinged on the other side of the top of the casing, the casing and the cover are detachably connected on a side away from the hinge, a slurry discharge pipe is connected to the lower part of one end of the casing away from the feed port, an exhaust pipe is connected to one side of the cover and is arranged above and below the slurry discharge pipe, and the other end of the exhaust pipe is externally connected to an air purification system.

[0021] Preferably, the main body structure further comprises a debris discharge port, two of which are provided along the axial direction of the casing, the inner cavity of each debris discharge port is sealed with a sealing door, and the bottom of the casing is provided with an opening and closing member for driving the two sealing doors to synchronously flip open or close.

[0022] Preferably, the opening and closing member includes a support shell, which is fixedly connected to the bottom of the casing, a dual-axis motor is installed in the inner cavity of the support shell, both output shafts of the dual-axis motor are fixedly connected to a worm, one end of the worm away from the dual-axis motor is rotatably connected to the inner wall surface of the support shell, the bottom of the sealing door is fixedly connected to a support, both ends of the support shaft are rotatably connected to a protrusion, the top of the protrusion is fixedly connected to the casing, one end of the support shaft is fixedly connected to a worm wheel, the worm wheel and the worm are arranged in a one-to-one correspondence, and the worm wheel is meshed with the corresponding worm.

[0023] Preferably, the pulping mechanism includes a reduction motor B, which is located at one end of the casing near the feed port, and is installed on the top of the frame. The output shaft of the reduction motor B is fixedly connected to a support rod D, and the end of the support rod D away from the reduction motor B movably penetrates into the inner cavity of the casing, and the support rod D is located directly below the feed port. A plurality of regularly distributed blades are fixedly connected to the surface of the support rod D.

[0024] Preferably, the pulping mechanism further comprises a support rod E, the support rod E is coaxially arranged with the support rod D, one end of the support rod E is detachably connected with the support rod D, a spiral blade is fixedly connected to the surface of the support rod E, a filter screen B is movably sleeved at one end of the support rod E, a filter screen C is movably sleeved at the other end of the support rod E, the filter pore size of the filter screen C is larger than the filter pore size of the filter screen B, two card slots are respectively provided in the inner cavity of the casing and the cover, one side of the card slot corresponding to the impurity discharge port is connected, and the filter screen B and the filter screen C are respectively inserted into the corresponding card slots.

[0025] Preferably, a pair of scraping bars are fixedly connected to the ends of the support rod D and the support rod E, wherein one pair of the scraping bars contacts the filter screen B, and the other pair of the scraping bars contacts the filter screen C.

[0026] Preferably, a material guide pipe is fixedly connected to one side of the surface of the feed pipe, and one end of the material guide pipe is connected to the through hole B.

[0027] Preferably, one side of the surface of the feed pipe is fixedly connected to a protective shell arranged opposite to the material guide pipe, the reduction motor A is installed on the outer surface of the protective shell, the end of the support rod B away from the fan blades is rotatably connected to the inner wall surface of the protective shell, and vertically arranged limit grooves are provided on both sides of the inner wall surface of the protective shell, the inner cavity of the limit groove is slidably connected to the limit strip, and one side of the limit strip is fixedly connected to the frame.

[0028] Compared with the prior art, the advantages and positive effects of the present invention are:

[0029] 1. The present invention, through the coordinated use of the feeding mechanism and the driving mechanism, can, on the one hand, realize indirect feeding of organic wet garbage, and avoid the influence of excessive one-time feeding on the subsequent crushing and pulping effect; on the other hand, can realize preliminary crushing, breaking up and plastic bag separation of organic wet garbage, which can not only improve the subsequent crushing and pulping efficiency, but also avoid the phenomenon that the plastic bag enters the inner cavity of the main mechanism and adheres to the pulping mechanism to cause blockage, which is helpful to improve the operation effect of the pulping mechanism; on the other hand, the indirect feeding, preliminary crushing, breaking up and plastic bag separation are driven and operated by the same reduction motor A, which can reduce the number of reduction motors A used, reduce the use cost, and meet the concept of energy saving and power saving;

[0030] 2. The present invention, through the coordinated use of the main body mechanism and the pulping mechanism, can realize the crushing and pulping of organic wet garbage and the sorting and processing of inorganic garbage; at the same time, the local structure of the pulping mechanism and the main body mechanism are detachably connected, which is convenient for the subsequent regular disassembly, maintenance or replacement of the filter screen B and the filter screen C, which not only helps to improve the filtering effect of the filter screen B and the filter screen C, but also can replace the filter screen B and the filter screen C with different filter hole sizes according to actual use requirements, so as to improve the application scope of the pulping mechanism. BRIEF DESCRIPTION OF THE DRAWINGS

[0031] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0032] Figure 1 The structure of the organic wet garbage crushing, pulping and sorting integrated machine according to the embodiment of the present invention is shown in FIG. Figure 1 ;

[0033] Figure 2 The structure of the organic wet garbage crushing, pulping and sorting integrated machine according to the embodiment of the present invention is shown in FIG. Figure 2 ;

[0034] Figure 3 It is a schematic diagram of the structure explosion of the organic wet garbage crushing, pulping and sorting integrated machine according to an embodiment of the present invention;

[0035] Figure 4 It is a schematic cross-sectional view of the structure of the feeding mechanism, driving mechanism and protective shell of the organic wet garbage crushing, pulping and sorting integrated machine according to an embodiment of the present invention;

[0036] Figure 5 It is a structural schematic diagram of the feeding mechanism and the driving mechanism of the organic wet garbage crushing, pulping and sorting integrated machine according to an embodiment of the present invention;

[0037] Figure 6 It is a schematic cross-sectional view of the structure of the feeding mechanism and the driving mechanism of the organic wet garbage crushing, pulping and sorting integrated machine according to an embodiment of the present invention;

[0038] Figure 7 It is a partial structural schematic diagram of the feeding mechanism and driving mechanism of the organic wet garbage crushing, pulping and sorting integrated machine according to an embodiment of the present invention;

[0039] Figure 8 It is a schematic diagram of the structure of the main mechanism and pulping mechanism of the organic wet garbage crushing, pulping and sorting integrated machine in the embodiment of the present invention in the opened state;

[0040] Fig. 9 It is a schematic structural explosion diagram of a casing and a pulping mechanism of an organic wet garbage crushing, pulping and sorting integrated machine according to an embodiment of the present invention;

[0041] Fig.10 It is a structural schematic diagram of the casing and opening and closing parts of the organic wet garbage crushing, pulping and sorting integrated machine according to an embodiment of the present invention.

[0042] In the figure: 100, rack;

[0043] 200, main body; 210, housing; 211, feed port; 220, cover; 230, slurry discharge pipe; 240, exhaust pipe; 250, slot; 260, impurity discharge port; 270, sealing door; 280, opening and closing member; 281, support housing; 282, dual-axis motor; 283, worm; 284, support; 285, bump; 286, worm wheel;

[0044] 300, feeding mechanism; 310, feeding pipe; 311, through hole A; 312, through hole B; 313, filter screen A; 320, hopper; 330, baffle; 340, crushing roller; 350, scattering part; 351, support rod A; 352, scattering blade; 360, blowing part; 361, support rod B; 362, fan blade;

[0045] 400, driving mechanism; 410, reduction motor A; 420, transmission member; 421, support rod C; 422, gear; 430, linkage member; 431, eccentric wheel; 432, frame; 4321, limit strip; 433, pull rod; 434, boss; 435, connecting rod; 4351, sliding hole;

[0046] 500, pulping mechanism; 510, reduction motor B; 520, support rod D; 530, blade; 540, support rod E; 550, spiral blade; 560, filter screen B; 570, filter screen C; 580, scraper bar;

[0047] 600, material guide tube; 700, protective shell; 710, limiting groove. DETAILED DESCRIPTION

[0048] In order to more clearly understand the above-mentioned purpose, features and advantages of the present invention, the present invention is further described below in conjunction with the accompanying drawings and embodiments. It should be noted that the embodiments of the present application and the features in the embodiments can be combined with each other without conflict.

[0049] The present invention will be further described below in conjunction with the accompanying drawings and specific embodiments.

[0050] Example 1

[0051] like Figure 1-Figure 10 As shown, an organic wet garbage crushing, pulping and sorting integrated machine according to an embodiment of the present invention includes a frame 100, a main body mechanism 200 is provided on the top, a feeding mechanism 300 is provided on one side of the top of the main body mechanism 200, a driving mechanism 400 is provided on one side of the feeding mechanism 300, and a pulping mechanism 500 is provided on the main body mechanism 200;

[0052] The frame 100 is used to provide a support base for the main mechanism 200;

[0053] The main body 200 is used to provide a relatively sealed crushing, pulping and sorting space for organic wet garbage;

[0054] The feeding mechanism 300 is used for indirect feeding and pre-processing of organic wet garbage;

[0055] The driving mechanism 400 is used to drive the local structure of the feeding mechanism 300 to operate;

[0056] The pulping mechanism 500 is used to crush, pulp and sort the organic wet garbage in the main mechanism 200 .

[0057] Example 2

[0058] like Figure 1-Figure 10 As shown, the organic wet garbage crushing, pulping and sorting integrated machine provided in this embodiment is different from that in embodiment 1 in that:

[0059] The main body 200 includes a casing 210, a feeding port 211 connected to the bottom of the hopper 320 is provided on one side of the top of the casing 210, and a cover 220 is hingedly connected to the other side of the top of the casing 210 by a hinge. The casing 210 and the cover 220 are detachably connected by bolts and nuts on the side away from the hinge, so that the cover 220 can be turned upside down with the hinge as the axis, and then the cover 220 can be turned over and opened, so that the filter screen B560 and the filter screen C570 in the inner cavity of the casing 210 can be regularly disassembled for maintenance or replacement. A pulp discharge pipe 230 is connected to the lower part of one end of the feed port 211, and an exhaust pipe 240 arranged up and down with the pulp discharge pipe 230 is connected to one side of the machine cover 220. The other end of the exhaust pipe 240 is connected to an external air purification system, which can prevent the stench generated during the crushing, pulping and sorting process from spreading to the surrounding working environment; the main body 200 also includes a debris discharge port 260, and two debris discharge ports 260 are opened along the axial direction of the casing 210. The inner cavity of each debris discharge port 260 is sealed and connected to a sealing door 270. The bottom of the casing 210 is provided with a valve for driving the two sealing doors 270 to turn over synchronously. The opening and closing member 280 is turned to open or close, and the inorganic garbage filtered by the filter screen B560 and the filter screen C570 can be discharged through the impurity discharge port 260 by opening the sealing door 270; the opening and closing member 280 includes a support shell 281, and the support shell 281 is fixedly connected to the bottom of the housing 210. A double-axis motor 282 is installed in the inner cavity of the support shell 281. The two output shafts of the double-axis motor 282 are both horizontally fixedly connected with a worm 283. The end of the worm 283 away from the double-axis motor 282 is rotatably connected to the inner wall surface of the support shell 281 through a bearing. The bottom of the sealing door 270 is fixedly connected with The support 284, both ends of the shaft of the support 284 are rotatably connected to a protrusion 285 through a rotating shaft, the top of the protrusion 285 is fixedly connected to the casing 210, and one end of the shaft of the support 284 is fixedly connected to a worm wheel 286, the worm wheel 286 and the worm 283 are arranged in a one-to-one correspondence, and the worm wheel 286 is meshed with the corresponding worm 283. By starting the dual-axis motor 282, the worm 283, the worm wheel 286, the support 284 and the sealing door 270 can be driven to rotate synchronously, so that the sealing door 270 can be rotated upward to close or rotated downward to open with the shaft of the support 284 as the axis.

[0060] The feeding mechanism 300 includes a feeding pipe 310, which is arranged on one side of the top of the main mechanism 200. The top of the feeding pipe 310 is connected to a hopper 320. The top opening area of ​​the hopper 320 is larger than the bottom opening area thereof, so that organic wet garbage can be poured into the feeding pipe 310. The inner cavity of the hopper 320 is provided with a baffle 330, a crushing roller 340, a disintegrating member 350 and a blowing member 360 from top to bottom. The baffle 330 and the crushing roller 340 are respectively provided with two baffles 330 and two crushing rollers 340 in the inner cavity of the hopper 320 in a horizontally symmetrical manner. One end of the shaft of the baffle 330 is rotatably connected to the inner wall surface of the hopper 320 through a rotating shaft, and one end of the shaft of the crushing roller 340 is connected to the inner wall surface of the hopper 320 through a bearing. The two baffles 330 are rotatably connected, and when the two baffles 330 are in a horizontal state, the top of the inner cavity of the feed pipe 310 can be blocked; when the two baffles 330 are in an inclined state, the organic wet garbage in the inner cavity of the hopper 320 can be introduced into the feed pipe 310; when the two crushing rollers 340 rotate, the organic wet garbage entering the inner cavity of the feed pipe 310 can be preliminarily crushed and pre-processed; the scattering part 350 includes a support rod A351, and the support rod A351 is located directly below the two crushing rollers 340. One end of the support rod A351 is rotatably connected to the inner wall surface of the hopper 320 through a bearing, and the other end of the support rod A351 is movable to penetrate the outside of the feed pipe 310. The surface of the support rod A351 is fixedly connected with a plurality of regularly divided The scattering blades 352 of the cloth, when the scattering member 350 rotates, can scatter the organic wet garbage after the preliminary crushing treatment, so that the plastic bags and the organic wet garbage can be dispersed; the blowing member 360 includes a support rod B361, and the support rod B361, the support rod A351, the shaft rod of the crushing roller 340 and the shaft rod of the baffle 330 are all arranged parallel to each other, the support rod B361 is located on the side directly below the support rod A351, and one end of the support rod B361 is fixedly connected with a fan blade 362. When the blowing member 360 rotates, the wind force can be used to blow away light objects such as plastic bags mixed in the organic wet garbage, so as to realize the preliminary sorting treatment of the organic wet garbage; the lower A through hole A311 is provided on the side, and the fan blade 362 is located in the inner cavity of the through hole A311. A through hole B312 which is arranged opposite to the through hole A311 is provided at the lower part of the other side of the feed pipe 310. Through the coordinated use of the through hole A311 and the through hole B312, gas circulation can be ensured, so that lightweight materials such as plastic bags can be blown out of the inner cavity of the feed pipe 310. A filter net A313 is installed in the inner cavity of the through hole A311, and the filter net A313 is close to the inner cavity of the feed pipe 310. The fan blade 362 can be shielded and protected by the filter net A313, which can not only ensure that the wind force enters the feed pipe 310, but also effectively prevent garbage from adhering to the fan blade 362 and affecting the operation of the fan blade 362.

[0061] The driving mechanism 400 includes a reduction motor A410, which is arranged outside the feed pipe 310. A transmission member 420 is provided between the reduction motor A410 and the crushing roller 340, and a linkage member 430 is provided between the transmission member 420 and the baffle 330. The transmission member 420 includes a support rod C421, and two support rods C421 are fixedly connected in a horizontally symmetrical manner on one side of the outer surface of the feed pipe 310. The support rods C421 and the crushing rollers 340 are arranged in a one-to-one correspondence. One end of the support rod C421 movably penetrates the inner cavity of the feed pipe 310 and is fixedly connected to the shaft of the corresponding crushing roller 340. The surface of each support rod C421 is fixedly connected with A gear 422, the two gears 422 are meshed, the support rod C421 and the support rod A351 are connected by a pulley and a belt, and the support rod A351 is connected by a pulley and a belt. The synchronous operation of the crushing roller 340, the scattering member 350 and the blowing member 360 can be achieved through the transmission member 420, which reduces the use of the reduction motor A410, reduces the use cost, and meets the concept of energy saving and power saving; the linkage member 430 includes an eccentric wheel 431, which is fixedly connected to one of the support rods C421, the eccentric wheel 431 is close to the outer surface of the feed pipe 310, and the eccentric wheel 431 is connected to the opposite The corresponding support rods C421 are eccentrically arranged, and a frame 432 is movably sleeved on the surface of the eccentric wheel 431. A pull rod 433 is vertically fixedly connected to the center of the top of the frame 432. A convex column 434 is fixedly connected to the pull rod 433 on the side facing the feed pipe 310. The end of the shaft of the baffle 330 away from the bearing is movably penetrated to the outside of the feed pipe 310 and is fixedly connected to a connecting rod 435. The surfaces of the support rods A351, the support rods C421 and the shaft of the baffle 330 are rotatably connected to the penetration of the feed pipe 310 through sealed bearings, which can not only improve the stability of the support rods A351, the support rods C421 and the baffle 330 when rotating, but also improve the stability of the baffle 330 when rotating. The connection between the high support rod A351 and the feed pipe 310, the support rod C421 and the feed pipe 310, and the shaft rod of the baffle 330 and the feed pipe 310 is sealed to avoid garbage leakage. A sliding hole 4351 is provided on the connecting rod 435, and the end of the boss 434 away from the pull rod 433 moves through the two sliding holes 4351 in turn. The surface of the boss 434 is slidably connected with the inner wall surface of the sliding hole 4351, and the linkage operation of the transmission member 420 and the baffle 330 is realized through the linkage member 430. At the same time, the operation mode of the baffle 330 can be changed, so that the baffle 330 can swing up and down with its shaft rod as the axis, thereby achieving the effect of indirect feeding.

[0062] The pulping mechanism 500 includes a reduction motor B510, which is located at one end of the casing 210 close to the feed inlet 211. The reduction motor B510 is installed on the top of the frame 100. The output shaft of the reduction motor B510 is fixedly connected with a support rod D520. One end of the support rod D520 away from the reduction motor B510 movably penetrates into the inner cavity of the casing 210. The surface of the support rod D520 is rotatably connected to the penetration of the casing 210 through a sealed bearing, which can improve the stability of the support rod D520 during rotation and improve the sealing of the connection between the support rod D520 and the casing 210 to avoid garbage leakage. The support rod D520 is located at the feed inlet 211. 11, a plurality of regularly distributed blades 530 are fixedly connected to the surface of the support rod D520. When the reduction motor B510 is started, the support rod D520 and the blades 530 can be driven to rotate, thereby crushing and pulping the pre-treated organic wet garbage; the pulping mechanism 500 also includes a support rod E540, which is coaxially arranged with the support rod D520. One end of the support rod E540 is detachably connected to the support rod D520 by a screw. A spiral blade 550 is fixedly connected to the surface of the support rod E540. When the support rod D520 rotates, the spiral blade 550 can be driven to rotate, thereby conveying the slurry. A filter B560 is provided on one end of the movable sleeve of the support rod E540, and a filter C570 is provided on the other end of the movable sleeve of the support rod E540. The filter hole size of the filter C570 is larger than the filter hole size of the filter B560. By using the filter B560 in conjunction with the filter C570, the inorganic garbage mixed in the slurry can be filtered to achieve secondary sorting of organic wet garbage. Two card slots 250 are respectively provided in the inner cavities of the casing 210 and the cover 220. The side of the card slot 250 corresponding to the impurity discharge port 260 is connected, so that the inorganic garbage cleaned by the scraper 580 can fall onto the sealing door 270 and be discharged through the impurity discharge port 260. The filter B560 is provided on the inner cavities of the casing 210 and the cover 220. 0 and filter C570 are respectively stuck in the corresponding slots 250, and the slots 250 can limit the filter B560 and the filter C570 when the support rod D520 and the support rod E540 are connected and fixed, so as to facilitate the hole operation of the screws; the ends of the support rod D520 and the support rod E540 are fixedly connected with a pair of scraper strips 580, one pair of scraper strips 580 contacts the filter B560, and the other pair of scraper strips 580 contacts the filter C570, and the scraper strips 580 can clean the surfaces of the filter B560 and the filter C570 to prevent inorganic garbage from adhering to the filter B560 and the filter C570 and reducing the filtering effect.

[0063] A material guide pipe 600 is fixedly connected to one side of the surface of the feed pipe 310, and one end of the material guide pipe 600 is connected to the through hole B312. The material guide pipe 600 can guide light objects such as plastic bags that are blown away, facilitating subsequent unified collection and processing.

[0064] A protective shell 700 which is arranged opposite to the guide tube 600 is fixedly connected to one side of the surface of the feed pipe 310, and the reduction motor A410 is installed on the outer surface of the protective shell 700. The end of the support rod B361 away from the fan blade 362 is rotatably connected to the inner wall surface of the protective shell 700 through a bearing. The protective shell 700 can provide a support basis for the reduction motor A410 and the support rod B361, and at the same time can provide shielding and protection for the transmission member 420 and the linkage member 430, effectively improving the operation of the transmission member 420 and the linkage member 430. In order to ensure the safety during the operation, both sides of the inner wall of the protective shell 700 are provided with vertically arranged limit grooves 710, the inner cavity of the limit groove 710 is slidably connected to the limit strip 4321, and one side of the limit strip 4321 is fixedly connected to the frame 432. When the frame 432 moves up and down, it can drive the limit strip 4321 to slide in the inner cavity of the limit groove 710, and then can guide the frame 432, so that the frame 432 can move up and down stably, thereby preventing the boss 434 from escaping from the inner cavity of the sliding hole 4351.

[0065] The following is the algorithm added according to the working principle of the above organic wet garbage crushing, pulping and sorting machine:

[0066] 1. Indirect feeding algorithm

[0067] Input: organic wet waste

[0068] process:

[0069] 1. Pour the organic wet garbage into the hopper.

[0070] 2. Start the reduction motor A410.

[0071] 3. The reduction motor A410 drives the support rod C421 and the eccentric wheel 431 to rotate.

[0072] 4. The eccentric wheel 431 drives the baffle 330 to swing up and down through the frame 432, the pull rod 433 and the boss 434.

[0073] 5. When the baffle 330 swings downward, the organic wet garbage is allowed to fall into the feed pipe.

[0074] 6. When the baffle 330 swings upward, it prevents the organic wet garbage from falling into the feed pipe.

[0075] Output: Organic wet waste that intermittently falls into the feed pipe.

[0076] 2. Preprocessing Algorithm

[0077] Input: organic wet waste that intermittently falls into the feed pipe

[0078] process:

[0079] 1. The crushing roller 340 performs preliminary crushing on the organic wet garbage.

[0080] 2. The scattering member 350 (support rod A351 and scattering blades 352) further scatters the crushed garbage.

[0081] 3. The blowing member 360 (support rod B361 and fan blade 362) blows away light objects (such as plastic bags) in the scattered garbage.

[0082] 4. Output: pre-processed organic wet garbage and separated light objects

[0083] 3. Crushing pulping and sorting algorithm

[0084] Input: Pre-treated organic wet waste

[0085] process:

[0086] 1. Organic wet garbage enters the inner cavity of the casing through the feed port.

[0087] 2. Start the reduction motor B510.

[0088] 3. The reduction motor B510 drives the blade 530 to crush and pulp the organic wet garbage.

[0089] 4. The spiral blade 550 transports the slurry.

[0090] 5. The slurry is filtered through filter screen B560 and filter screen C570 to separate inorganic waste.

[0091] 6. The filtered slurry is discharged through the slurry discharge pipe.

[0092] Output: Pulped organic wet waste and separated inorganic waste.

[0093] 4. Miscellaneous removal algorithm

[0094] Input: Separated inorganic waste

[0095] process:

[0096] 1. Start the dual-axis motor 282.

[0097] 2. The dual-axis motor 282 drives the worm 283 to rotate.

[0098] 3. The worm 283 drives the worm wheel 286 and the support 284 to rotate.

[0099] 4. The support 284 drives the sealing door 270 to flip downward and open.

[0100] 5. Discharge the inorganic waste through the discharge port.

[0101] 6. Output: discharged inorganic waste.

[0102] In the organic wet garbage crushing, pulping and sorting integrated machine of this embodiment, the movement of the linkage parts of the feeding mechanism can be analyzed, mainly for the following purposes:

[0103] 1. Ensure intermittent feeding: By precisely controlling the switching frequency and angle of the baffle, intermittent feeding of organic wet garbage can be achieved to prevent the equipment from being overloaded or blocked due to too much garbage being added at one time.

[0104] 2. Optimize the feed rate: By mathematically modeling the movement of the linkage, the feed rate can be optimized to ensure that the garbage can enter the crushing and pulping system evenly and continuously, thereby improving the processing efficiency.

[0105] 3. Improve equipment reliability: By analyzing the motion characteristics of linkage parts, mechanical fatigue, wear and other problems can be predicted and avoided, extending the service life of the equipment.

[0106] 4. Design improvement: Based on the results of motion analysis, the design of the linkage can be optimized to improve the overall performance of the system.

[0107] The specific analysis of linkage motion is as follows:

[0108] 1. Mathematical model establishment

[0109] First, a mathematical model of the linkage motion is established. Assuming that the radius of the eccentric is R, the eccentric distance is e, and the rotation angle of the eccentric is θ (unit: radians), the horizontal displacement x and vertical displacement y of the eccentric center relative to the initial position can be expressed as:

[0110] x=Rcos(θ)+e

[0111] y=Rsin(θ)

[0112] Assuming the length of the tie rod is L and the angle between the tie rod and the horizontal direction is α, the horizontal displacement x of the end point of the tie rod relative to the initial position is rod and vertical displacement y rod

[0113] It can be expressed as:

[0114] x rod =Lcos(α)

[0115] y rod =Lsin(α)

[0116] 2. Motion Simulation

[0117] Use computer-aided design (CAD) software or motion simulation software (such as MATLAB, Simulink, etc.) to simulate the motion of the linkage. By inputting the above formula, the motion trajectory of the linkage at different rotation angles can be simulated to verify its motion characteristics and stability.

[0118] 3. Parameter Optimization

[0119] Based on the simulation results, optimize the design parameters of the linkage. For example:

[0120] Eccentricity e: Adjusting the eccentricity can change the switching frequency and amplitude of the baffle, thereby controlling the feed speed.

[0121] Rod length L: Adjusting the rod length can change the range of motion of the baffle, ensuring that it can be fully opened or closed.

[0122] Gear ratio: Adjusting the gear ratio can change the transmission ratio of the linkage and optimize the motion coordination of the entire system.

[0123] 4. Experimental Verification

[0124] Experimental verification is carried out in actual equipment to ensure that the theoretical analysis and simulation results are consistent with the actual situation. This can be verified by the following methods:

[0125] Sensor monitoring: Install displacement sensors and angle sensors at key locations of linkage parts to monitor the movement status of the baffle in real time.

[0126] Video recording: Record the movement process of the linkage and analyze its movement trajectory and stability.

[0127] Data comparison: Compare the experimental data with the simulation results to verify the accuracy of the model.

[0128] 5. Fault prediction and maintenance

[0129] Through long-term monitoring and data analysis, potential failure points of linkage parts can be predicted and preventive maintenance plans can be developed. For example:

[0130] Wear detection: Regularly check the wear of linkage parts and replace worn parts in time.

[0131] Lubrication maintenance: Ensure that the linkage parts are well lubricated to reduce friction and wear.

[0132] Load monitoring: monitor the load changes of linkage parts to avoid overload operation.

[0133] Working principle:

[0134] Indirect feeding: pour the organic wet garbage into the hopper 320, so that the organic wet garbage falls to the top of the baffle 330, start the reduction motor A410, the output shaft of the reduction motor A410 drives one of the support rods C421 to rotate, the support rod C421 drives the corresponding gear 422 and the eccentric wheel 431 to rotate, the gear 422 drives another gear 422 and the support rod C421 to rotate, and then the two support rods C421 rotate synchronously; when the linkage 430 rotates 180 degrees, the eccentric wheel 431 drives the frame 432 to move downward, the frame 432 drives the limit bar 4321 to slide downward in the inner cavity of the limit groove 710, the frame 432 also drives the pull rod 433 and the boss 434 to move downward synchronously, the boss 434 slides in the inner cavity of the sliding hole 4351, and The connecting rod 435 is pulled downward, so that the connecting rod 435 drives the baffle 330 to turn downward and open with its shaft as the axis, thereby allowing the organic wet garbage on the top of the baffle 330 to fall down; when the linkage 430 rotates 360 degrees, the eccentric wheel 431 can finally drive the boss 434 to move upward, so that the boss 434 slides in the inner cavity of the sliding hole 4351 of the boss 434, and pushes the connecting rod 435 upward, so that the connecting rod 435 drives the baffle 330 to turn upward and close with its shaft as the axis, thereby preventing the organic wet garbage on the top of the baffle 330 from falling down. Therefore, each rotation of the eccentric wheel 431 will drive the baffle 330 to swing up and down once, and this cycle repeats, so that the baffle 330 can swing back and forth up and down, thereby realizing indirect feeding of organic wet garbage;

[0135] Pretreatment: When the support rod C421 rotates, it drives the crushing roller 340 to rotate synchronously. At the same time, the support rod C421 drives the support rod A351 to rotate through the pulley and the belt. The support rod A351 drives the support rod B361 to rotate through the pulley and the belt, so that the organic wet garbage can be initially crushed by the crushing roller 340 after falling from the top of the baffle 330; the support rod A351 drives the scattering blades 352 to rotate, so that the scattering blades 352 scatter the garbage that has been initially crushed; the support rod B361 drives the fan blades 362 to rotate, so that light objects such as plastic bags mixed in the scattered garbage can be blown away, so that light objects such as plastic bags are discharged through the through hole B312 and the guide pipe 600, so as to achieve pretreatment of the organic wet garbage;

[0136] Crushing, pulping and sorting: the pre-treated organic wet garbage falls into the inner cavity of the casing 210 through the feed port 211, and the reduction motor B510 is started, so that the output shaft of the reduction motor B510 drives the support rod D520 to rotate, and the support rod D520 drives the blade 530 to rotate, so that the crushing and pulping of the organic wet garbage can be achieved; the support rod D520 also drives the support rod E540, the spiral blade 550 and the scraper 580 to rotate, and the spiral blade 550 transports the slurry, so that the slurry is filtered through the filter screen B560 and the filter screen C570 in turn, so that the inorganic garbage mixed in the filtered garbage remains on the corresponding sealing door 270, and the slurry is discharged through the slurry discharge pipe 230, so that the sorting of the organic wet garbage can be achieved;

[0137] Impurities removal: Start the dual-axis motor 282, so that the output shaft of the dual-axis motor 282 drives the worm 283 to rotate, the worm 283 drives the worm wheel 286 to rotate, and the worm wheel 286 drives the support 284 and the sealing door 270 to turn downward and open synchronously, so that the inorganic garbage remaining on the sealing door 270 can be discharged through the impurities removal port 260;

[0138] Maintenance or replacement: Unscrew the bolts and nuts between the casing 210 and the cover 220, flip the cover 220 open, so that the cover 220 drives the slot 250 thereon to rotate synchronously, and then unscrew the screws between the support rod D520 and the support rod E540, and the support rod E540 can be removed from the casing 210. At this time, the filter B560 and the filter C570 can be removed from the support rod E540, and the filter B560 and the filter C570 can be maintained or replaced separately.

[0139] Through the above specific implementations, those skilled in the art can easily implement the present invention. However, it should be understood that the present invention is not limited to the above specific implementations. On the basis of the disclosed implementations, those skilled in the art can arbitrarily combine different technical features to achieve different technical solutions.

Claims

1. An organic wet garbage crushing, pulping and sorting integrated machine, characterized in that: include: A frame (100) is provided with a main body mechanism (200) on the top, a feeding mechanism (300) is provided on one side of the top of the main body mechanism (200), a driving mechanism (400) is provided on one side of the feeding mechanism (300), and a pulping mechanism (500) is provided on the main body mechanism (200); Wherein, the frame (100) is used to provide a supporting foundation for the main mechanism (200); The main body mechanism (200) is used to provide a sealed crushing, pulping and sorting space for organic wet garbage; The feeding mechanism (300) is used to perform indirect feeding and pre-processing operations for organic wet garbage; The driving mechanism (400) is used to drive the local structure of the feeding mechanism (300) to operate; The pulping mechanism (500) is used to crush, pulp and sort the organic wet garbage in the main mechanism (200).

2. The organic wet garbage crushing, pulping and sorting integrated machine according to claim 1 is characterized by: The feeding mechanism (300) comprises a feeding pipe (310), wherein the feeding pipe (310) is arranged on one side of the top of the main mechanism (200), and the top of the feeding pipe (310) is connected to a hopper (320), and the top opening area of ​​the hopper (320) is larger than the bottom opening area thereof. The inner cavity of the hopper (320) is provided with a baffle (330), a crushing roller (340), a disintegrating part (350) and a blowing part (360) in sequence from top to bottom, and two baffles (330) and two crushing rollers (340) are symmetrically arranged in the inner cavity of the hopper (320), one end of the shaft of the baffle (330) is rotatably connected to the inner wall surface of the hopper (320), and one end of the shaft of the crushing roller (340) is rotatably connected to the inner wall surface of the hopper (320); The scattering member (350) comprises a support rod A (351), the support rod A (351) is located directly below the two crushing rollers (340), one end of the support rod A (351) is rotatably connected to the inner wall surface of the hopper (320), and the other end of the support rod A (351) is movably extended to the outside of the feed pipe (310), and a plurality of regularly distributed scattering blades (352) are fixedly connected to the surface of the support rod A (351); The blowing member (360) comprises a support rod B (361), wherein the support rod B (361), the support rod A (351), the shaft rod of the crushing roller (340) and the shaft rod of the baffle (330) are all arranged parallel to each other, the support rod B (361) is located on one side directly below the support rod A (351), and one end of the support rod B (361) is fixedly connected to a fan blade (362); A through hole A (311) is provided below one side of the feed pipe (310), the fan blade (362) is located in the inner cavity of the through hole A (311), a through hole B (312) is provided below the other side of the feed pipe (310) and is arranged opposite to the through hole A (311), a filter screen A (313) is installed in the inner cavity of the through hole A (311), and the filter screen A (313) is close to the inner cavity of the feed pipe (310); The driving mechanism (400) comprises a reduction motor A (410), the reduction motor A (410) is arranged outside the feeding pipe (310), a transmission member (420) is arranged between the reduction motor A (410) and the crushing roller (340), and a linkage member (430) is arranged between the transmission member (420) and the baffle (330); The transmission member (420) comprises a support rod C (421), two of which are horizontally symmetrically fixedly connected to one side of the outer surface of the feed pipe (310), and the support rods C (421) are arranged in a one-to-one correspondence with the crushing rollers (340), one end of the support rod C (421) movably penetrates the inner cavity of the feed pipe (310) and is fixedly connected to the shaft of the corresponding crushing roller (340), and a gear (422) is fixedly connected to the surface of each support rod C (421), and the two gears (422) are meshed with each other, and the support rod C (421) is connected to the support rod A (351) through a pulley and a belt, and the support rod A (351) is connected to the blowing member (360) through a pulley and a belt. The linkage member (430) includes an eccentric wheel (431), the eccentric wheel (431) is fixedly connected to one of the support rods C (421), the eccentric wheel (431) is close to the outer surface of the feed pipe (310), the eccentric wheel (431) and the corresponding support rod C (421) are eccentrically arranged, the surface of the eccentric wheel (431) is movably sleeved with a frame (432), the center of the top end of the frame (432) is fixedly connected to a pull rod (433), and the pull rod (433) is fixedly connected to the center of the top end of the frame (432). A boss (434) is fixedly connected to one side of the baffle (33) toward the feed pipe (310), one end of the shaft of the baffle (330) is movably inserted into the outside of the feed pipe (310) and is fixedly connected to a connecting rod (435), a sliding hole (4351) is provided on the connecting rod (435), and one end of the boss (434) away from the pull rod (433) is movably inserted into the two sliding holes (4351) in turn, and the surface of the boss (434) is slidably connected to the inner wall surface of the sliding hole (4351).

3. The organic wet garbage crushing, pulping and sorting integrated machine according to claim 2 is characterized by: The main body (200) comprises a casing (210), a feeding port (211) connected to the bottom end of the hopper (320) is provided on one side of the top of the casing (210), a cover (220) is hingedly connected to the other side of the top of the casing (210) via a hinge, the casing (210) and the cover (220) are detachably connected on a side away from the hinge, a slurry discharge pipe (230) is connected to the lower part of one end of the casing (210) away from the feeding port (211), an exhaust pipe (240) arranged vertically with the slurry discharge pipe (230) is connected to one side of the cover (220), and the other end of the exhaust pipe (240) is externally connected to an air purification system.

4. The organic wet garbage crushing, pulping and sorting integrated machine according to claim 3 is characterized by: The main body mechanism (200) further comprises a debris discharge port (260), two of which are provided along the axial direction of the housing (210), the inner cavity of each of the debris discharge ports (260) being sealedly connected to a sealing door (270), and an opening and closing member (280) for driving the two sealing doors (270) to flip open or close synchronously is provided at the bottom of the housing (210).

5. The organic wet garbage crushing, pulping and sorting integrated machine according to claim 4 is characterized by: The opening and closing member (280) comprises a support shell (281), the support shell (281) is fixedly connected to the bottom of the housing (210), a double-axis motor (282) is installed in the inner cavity of the support shell (281), two output shafts of the double-axis motor (282) are fixedly connected to a worm (283), one end of the worm (283) away from the double-axis motor (282) is rotatably connected to the inner wall surface of the support shell (281), and the sealing door (2 The bottom of the support (284) is fixedly connected to the support (284), both ends of the support (284) shaft are rotatably connected to a protrusion (285), the top of the protrusion (285) is fixedly connected to the housing (210), one end of the support (284) shaft is fixedly connected to a worm gear (286), the worm gear (286) and the worm (283) are arranged in a one-to-one correspondence, and the worm gear (286) is meshed with the corresponding worm (283).

6. The organic wet garbage crushing, pulping and sorting integrated machine according to claim 5 is characterized by: The pulping mechanism (500) comprises a reduction motor B (510), wherein the reduction motor B (510) is located at one end of the housing (210) close to the feed inlet (211), and the reduction motor B (510) is installed on the top of the frame (100). The output shaft of the reduction motor B (510) is fixedly connected to a support rod D (520), and one end of the support rod D (520) away from the reduction motor B (510) movably penetrates the inner cavity of the housing (210), and the support rod D (520) is located directly below the feed inlet (211), and a plurality of regularly distributed blades (530) are fixedly connected to the surface of the support rod D (520).

7. The organic wet garbage crushing, pulping and sorting integrated machine according to claim 6 is characterized by: The pulping mechanism (500) further comprises a support rod E (540), wherein the support rod E (540) and the support rod D (520) are coaxially arranged, one end of the support rod E (540) is detachably connected to the support rod D (520), a spiral blade (550) is fixedly connected to the surface of the support rod E (540), a filter screen B (560) is movably sleeved on one end of the support rod E (540), and a filter screen C (570) is movably sleeved on the other end of the support rod E (540), wherein the filter hole size of the filter screen C (570) is larger than the filter hole size of the filter screen B (560), and the inner cavities of the housing (210) and the cover (220) are respectively provided with two card slots (250), one side of the card slot (250) corresponding to the impurity discharge port (260) is communicated, and the filter screen B (560) and the filter screen C (570) are respectively inserted into the corresponding card slots (250).

8. The organic wet garbage crushing, pulping and sorting integrated machine according to claim 7 is characterized by: A pair of scraping bars (580) are fixedly connected to the ends of the support rod D (520) and the support rod E (540), wherein one pair of the scraping bars (580) contacts the filter screen B (560), and the other pair of the scraping bars (580) contacts the filter screen C (570).

9. The organic wet garbage crushing, pulping and sorting integrated machine according to claim 8, characterized in that: A material guide pipe (600) is fixedly connected to one side of the surface of the feed pipe (310), and one end of the material guide pipe (600) is in communication with the through hole B (312).

10. The organic wet garbage crushing, pulping and sorting integrated machine according to claim 9, characterized in that: A protective shell (700) arranged opposite to the material guide tube (600) is fixedly connected to one side of the surface of the feed pipe (310); the reduction motor A (410) is installed on the outer surface of the protective shell (700); one end of the support rod B (361) away from the fan blade (362) is rotatably connected to the inner wall surface of the protective shell (700); both sides of the inner wall surface of the protective shell (700) are provided with vertically arranged limit grooves (710); the inner cavity of the limit groove (710) is slidably connected to a limit strip (4321); one side of the limit strip (4321) is fixedly connected to the frame (432).

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