Electrostatic dust collector
By introducing a crushing and cleaning device into the electrostatic dust collector, the blockage problem caused by dust accumulation is solved, and the effective discharge of dust and the stable operation of the equipment is achieved.
Patent Information
- Application Number
- CN202411503704.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-25
- Publication Date
- 2025-02-14
AI Technical Summary
After the dust accumulates to a certain amount, the electrostatic dust collector can easily cause dust blockage and affect the stable operation of the equipment.
An electrostatic dust collector is designed, including a crushing and cleaning device, which includes a crushing assembly and a driving assembly in the outlet hopper. Through the driving assembly, the crushing assembly is driven to move in the outlet hopper, and the crushing assembly comes into contact with dust and crushing dust. Enable it to be discharged through the outlet of the outlet hopper.
It effectively avoids blockage caused by the inability to discharge dust and ensures the stable operation of the electrostatic dust collector.
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Figure CN119425956A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of electrostatic dust removal equipment, and in particular to an electrostatic dust collector. Background Art
[0002] Electrostatic precipitator, referred to as "ESP", uses the property of static electricity to attract light and small objects and uses static electricity to adsorb industrial dust. This waste gas treatment method is used in large factories such as Anshan Iron and Steel. The working principle of the electrostatic precipitator is to use a high-voltage electric field to ionize the flue gas, so that the dust in the airflow is separated from the airflow under the action of the electric field, and the dust with charge is adsorbed by the positive electrode plate.
[0003] At present, when the dust inside the electrostatic precipitator gathers to a certain amount, after the anode vibration and cathode vibration, the dust forms cakes and falls into the ash hopper, and the dust falling into the ash hopper is discharged to the outside through the ash discharge valve. However, since the ash discharge valve does not have the ability to break up the cake-like dust, it is easy to cause blockage, affecting the operation of the electrostatic precipitator.
[0004] Therefore, how to avoid blockage and ensure stable operation is an urgent problem to be solved by personnel in this technical field. Summary of the invention
[0005] In view of this, the present invention provides an electrostatic precipitator to avoid blockage and ensure stable operation.
[0006] To achieve the above object, the present invention provides the following technical solutions:
[0007] An electrostatic precipitator, comprising:
[0008] A casing having an internal cavity and an outlet communicating with the internal cavity and used to discharge dust;
[0009] A dust removal mechanism, the dust removal mechanism being located in the internal cavity;
[0010] A discharge mechanism, the discharge mechanism comprising a discharge hopper, a crushing and cleaning device disposed in the discharge hopper, and a sealing door capable of opening and closing the outlet of the discharge hopper, the inlet of the discharge hopper being connected to the discharge outlet;
[0011] in,
[0012] The crushing and cleaning device comprises:
[0013] A crushing assembly located in the discharge hopper and used for crushing dust in the discharge hopper;
[0014] A driving assembly for driving the pulverizing assembly to move in the discharge hopper.
[0015] Optionally, in the above electrostatic precipitator, the pulverizing component comprises:
[0016] A breaker bar, the breaker bar comprises a first bar and a second bar, the first bar extends along the inlet and the outlet of the discharge hopper, one end of the second bar is connected to the first bar, and the driving assembly can drive the first bar to rotate;
[0017] A spiral plate is matched with the inner wall of the discharge hopper, and the other end of the second rod is connected to the spiral plate.
[0018] Optionally, in the above electrostatic precipitator, the driving assembly comprises:
[0019] A protective shell, wherein the protective shell is fixed in the discharge hopper, and one end of the first rod extends into the protective shell;
[0020] A first transmission structure, wherein the first transmission structure is located in the protective shell and an output end of the first transmission structure is connected to the first rod;
[0021] A first driving component, wherein a driving end of the first driving component is connected to an input end of the first transmission structure.
[0022] Optionally, in the above electrostatic precipitator, the dust removal mechanism comprises:
[0023] Anode components;
[0024] A cathode component, the cathode component is arranged corresponding to the anode component;
[0025] A spacing adjustment component is used to adjust the spacing between the anode component and the cathode component.
[0026] Optionally, in the above electrostatic precipitator, the spacing adjustment component includes:
[0027] A support frame group, the support frame group includes a plurality of support frames arranged in an array; of two adjacent support frames, one support frame supports the anode component, and the other support frame supports the cathode component;
[0028] A scissor-type frame, wherein the scissor-type frame connects two adjacent support frames, and the distance between the two adjacent support frames changes through the extension and retraction of the scissor-type frame;
[0029] A guide structure, wherein the guide structure can guide the plurality of support frames in the support frame group to move along their arrangement direction;
[0030] A linear drive component is used to drive the extension and retraction of the scissor-type frame and / or the change of the distance between two adjacent support frames.
[0031] Optionally, in the above-mentioned electrostatic precipitator, the plurality of support frames include a fixed frame, a linkage frame and a driving frame arranged in sequence, the number of the linkage frames is multiple, and the number of the fixed frame and the driving frame are both one;
[0032] The linear driving component drives the fixed frame and the driving frame to move closer to and away from each other;
[0033] One end of the scissor-type frame is connected to the fixed frame, the other end of the scissor-type frame is connected to the driving frame, and a plurality of linkage frames are all connected to the scissor-type frame.
[0034] Optionally, in the above-mentioned electrostatic precipitator, an airbag is provided on a side of the driving frame facing the inner wall of the casing, and the airbag is used to fill the gap between the driving frame and the inner wall of the casing.
[0035] Optionally, in the above-mentioned electrostatic precipitator, the dust removal mechanism further includes an auxiliary dust removal component for removing dust from the cathode component and the anode component;
[0036] The cathode component and the anode component are connected to the support frame through an elastic connector;
[0037] The auxiliary dust removal component comprises:
[0038] A shell, wherein the number of the shells is plural and the shells are connected to the support frames in a one-to-one correspondence;
[0039] An outer flower rod, the outer flower rod passing through the plurality of outer shells;
[0040] A second transmission structure, the second transmission structure is located in the housing and an input end of the second transmission structure is connected to the outer flower rod;
[0041] A second driving component, wherein a driving end of the second driving component is connected to the outer flower rod;
[0042] A beating assembly is connected to the output end of the second transmission structure and can drive the beating part of the beating assembly to contact and separate with the cathode component and / or the anode component under the drive of the second driving component.
[0043] Optionally, in the above electrostatic precipitator, the electrostatic precipitator further comprises a processing mechanism disposed in the housing, and the processing mechanism and the dust removal mechanism are arranged along the fluid flow direction in the housing;
[0044] The processing mechanism is used to pre-process the fluid flowing into the housing, and the pre-processing includes filtering and / or dehumidification.
[0045] Optionally, in the above electrostatic precipitator, the processing mechanism comprises:
[0046] a humidity sensor disposed at the inlet of the housing;
[0047] Filter;
[0048] The humidity sensor, the heating network and the filter are arranged correspondingly and along the flow direction of the fluid in the housing;
[0049] A dust blowing component, the dust blowing component is used to blow dust off the filter screen and / or the electric heating network;
[0050] Wherein, the casing has a plurality of discharge outlets, including a first discharge outlet arranged corresponding to the processing mechanism, the number of the discharge hoppers is multiple and includes a first discharge hopper connected corresponding to the first discharge outlet, and the processing mechanism also includes a switch structure for controlling the opening and closing of the first discharge outlet.
[0051] It can be seen from the above technical solution that the electrostatic precipitator provided by the present invention, when the dust generated by the electrostatic precipitator during operation (including the cake-like dust generated by the dust removal mechanism) falls into the discharge hopper of the discharge mechanism, the sealing door maintains the state of opening the outlet of the discharge hopper, and the driving assembly of the crushing and cleaning device drives the crushing assembly to move in the discharge hopper, so that the crushing assembly contacts the dust in the discharge hopper and crushes the dust, so that the dust can be discharged through the outlet of the discharge hopper. Through the above arrangement, the situation of blockage caused by the inability to discharge dust is effectively avoided, and the stable operation of the electrostatic precipitator is ensured. BRIEF DESCRIPTION OF THE DRAWINGS
[0052] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0053] Figure 1 A schematic diagram of the main structure of an electrostatic precipitator provided in an embodiment of the present invention;
[0054] Figure 2 A schematic diagram of a three-dimensional cross-sectional structure of an electrostatic precipitator provided in an embodiment of the present invention;
[0055] Figure 3 A schematic diagram of a three-dimensional cross-sectional structure of a discharge mechanism provided in an embodiment of the present invention;
[0056] Figure 4 A schematic diagram of the three-dimensional structure of a dust removal mechanism provided in an embodiment of the present invention;
[0057] Figure 5 A schematic diagram of the three-dimensional structure of an auxiliary dust removal assembly provided in an embodiment of the present invention;
[0058] Figure 6 for Figure 5 A schematic diagram of the partially enlarged structure of part A;
[0059] Figure 7 A schematic diagram of the three-dimensional structure of a dust blowing assembly provided in an embodiment of the present invention;
[0060] Figure 8 A schematic diagram of the three-dimensional structure of a switch structure provided in an embodiment of the present invention.
[0061] in,
[0062] Housing - 1;
[0063] Discharge mechanism 2, discharge hopper 201, sealing door 202, swing frame 203, dust exhaust cylinder 204, protective shell 205, crushing rod 206, spiral plate 207, first driving component 208, rotating shaft 209, first bevel gear 210, second bevel gear 211;
[0064] Dust removal mechanism 3, slide bar 301, fixed frame 302, linkage frame 303, drive frame 304, airbag 305, anode component 306, cathode component 307, scissor frame 308, linear drive component 309, housing 310, shaft 311, pendulum 312, hammer plate 313, third bevel gear 314, fourth bevel gear 315, outer flower rod 316, second drive component 317;
[0065] Processing mechanism -4, filter screen -401, electric heating network -402, blowing pipe -403, air inlet pipe -404, solenoid valve -405, air distribution pipe -406, air collecting bag -407, air pump -408, baffle -409, sealing strip -410, connecting rod -411, circular gear -412, tooth plate -413, door opening cylinder -414, humidity sensor -415. DETAILED DESCRIPTION
[0066] The invention discloses an electrostatic precipitator to avoid blockage and ensure stable operation.
[0067] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0068] like Figure 1 As shown, an embodiment of the present invention provides an electrostatic precipitator, including a housing 1, a dust removal mechanism 3 and a discharge mechanism 2. The housing 1 has an internal cavity and a discharge port connected to the internal cavity and used to discharge dust; the dust removal mechanism 3 is located in the internal cavity; the discharge mechanism 2 includes a discharge hopper 201, a crushing and cleaning device arranged in the discharge hopper 201, and a sealing door 202 capable of opening and closing the outlet of the discharge hopper 201, and the inlet of the discharge hopper 201 is connected to the discharge port;
[0069] The crushing and cleaning device includes: a crushing component located in the discharge hopper 201 and used to crush the dust in the discharge hopper 201; and a driving component used to drive the crushing component to move in the discharge hopper 201.
[0070] In the electrostatic precipitator provided by the embodiment of the present invention, when the dust generated by the electrostatic precipitator during operation (including the cake-shaped dust generated by the dust removal mechanism 3) falls into the discharge hopper 201 of the discharge mechanism 2, the sealing door 202 maintains the state of opening the outlet of the discharge hopper 201, and the driving component of the crushing and cleaning device drives the crushing component to move in the discharge hopper 201, so that the crushing component contacts the dust in the discharge hopper 201 and crushes the dust, so that the dust can be discharged through the outlet of the discharge hopper 201. Through the above arrangement, the situation of blockage caused by the inability to discharge dust is effectively avoided, and the stable operation of the electrostatic precipitator is ensured.
[0071] In this embodiment, the crushing assembly includes a crushing rod 206 and a spiral plate 207. The crushing rod 206 includes a first rod and a second rod. The first rod extends along the inlet and outlet directions of the discharge hopper 201. One end of the second rod is connected to the first rod. The driving assembly can drive the first rod to rotate; the spiral plate 207 cooperates with the inner wall of the discharge hopper 201, and the other end of the second rod is connected to the spiral plate 207. When the driving assembly drives the first rod to rotate, the second rod rotates along the first rod to crush the dust; the second rod drives the spiral plate 207 to rotate, cleans the inner wall of the discharge hopper 201, and hangs off the dust attached to or falling on the inner wall of the discharge hopper 201, and discharges it from the outlet of the discharge hopper 201.
[0072] In the embodiment of the present invention, the axis of the spiral plate 207 coincides with the extension direction of the first rod.
[0073] The spiral plate 207 cooperates with the inner wall of the discharge hopper 201 , so that the spiral plate 207 contacts the inner wall of the discharge hopper 201 , or the spiral plate 207 cooperates with the inner wall of the discharge hopper 201 with a gap.
[0074] In this embodiment, the driving assembly includes a protective shell 205, a first transmission structure and a first driving component 208. The protective shell 205 is fixed in the discharge hopper 201, and one end of the first rod extends into the protective shell 205; the first transmission structure is located in the protective shell 205 and its output end is connected to the first rod. The protective shell 205 can prevent dust from contacting the first transmission structure. Preferably, the protective shell 205 has an inclined top surface on the side facing the inlet of the discharge hopper 201, so as to guide the dust to flow to the outlet of the discharge hopper 201 under the action of gravity.
[0075] The driving end of the first driving component 208 is connected to the input end of the first transmission structure. The first transmission structure includes a first bevel gear 210 and a second bevel gear 211 that are meshed with each other. The center of the first bevel gear 210 is connected to the driving end of the first driving component 208 through a rotating shaft 209. The first driving component 208 can be arranged in the discharge hopper 201. The first driving component 208 is a reduction motor, and the first driving component 208 can also be set as other rotating driving components, which are not specifically limited here and are all within the protection scope.
[0076] The output end of the first transmission structure is the second bevel gear 211, and the center of the second bevel gear 211 is connected to the first rod. When the first driving component 208 drives the first bevel gear 210 to rotate through the rotating shaft 209, the second bevel gear 211 rotates and drives the first rod to rotate.
[0077] Of course, the driving assembly may also be configured as other structures, such as directly configuring a motor, with the driving end of the motor being connected to the first rod.
[0078] The electrostatic precipitator in this embodiment further includes a sealing door driving device for controlling the sealing door 202 to open and close the outlet of the discharge hopper 201.
[0079] In some embodiments, the sealing door driving device includes a swing frame 203 and a dust exhaust cylinder 204. The sealing door 202 is hinged to the outlet of the discharge hopper 201, one end of the swing frame 203 is connected to the sealing door 202, the main body of the dust exhaust cylinder 204 is fixedly connected to the outer wall of the discharge hopper 201, and the driving end of the dust exhaust cylinder 204 is connected to the other end of the swing frame 203. Through the drive of the dust exhaust cylinder 204, the swing frame 203 can drive the sealing door 202 to rotate relative to the outlet of the discharge hopper 201, thereby realizing the operation of opening and closing the outlet of the discharge hopper 201.
[0080] Of course, the sealing door driving device can also be set to other structures, such as a rotating motor that directly drives the sealing door 202 to rotate relative to the outlet of the discharge hopper 201, etc., which is not specifically limited here and is within the protection scope.
[0081] Specifically, a discharge hopper 201 is fixedly connected to the bottom of the casing 1, a sealing door 202 is abutted against the bottom of the discharge hopper 201, a swing frame 203 is connected to one side of the sealing door 202, the swing frame 203 is rotatably connected to one side of the discharge hopper 201 through a bracket, and a dust exhaust cylinder 204 is rotatably connected to one side of the discharge hopper 201 through a bracket, a protective shell 205 is connected to the inner wall of the discharge hopper 201 through a bracket, a crushing rod 206 is rotatably penetrated below the inner wall of the protective shell 205, and the crushing rod 206 is rotatably connected to the discharge hopper 201 through a bracket. 01, and the outer side of the crushing rod 206 is connected with a spiral plate 207, the spiral plate 207 abuts against the inner wall of the discharge hopper 201, one side of the discharge hopper 201 is connected with a first driving component 208 through a support, the output end of the first driving component 208 is connected with a rotating shaft 209, the rotating shaft 209 penetrates and rotates in the discharge hopper 201 and the protective shell 205, the outer side of the rotating shaft 209 inside the protective shell 205 is connected with a first bevel gear 210, the lower part of the first bevel gear 210 is meshed with a second bevel gear 211, and the second bevel gear 211 is connected to the top of the crushing rod 206.
[0082] During the process of opening and closing the sealing door 202, the dust exhaust cylinder 204 is shortened to pull the swing frame 203 to drive the sealing door 202 to rotate and open, and then the first driving component 208 is started to drive the rotating shaft 209 to rotate in the protective shell 205, and the rotating shaft 209 drives the first bevel gear 210 to drive the second bevel gear 211 to rotate, and the second bevel gear 211 drives the crushing rod 206 to rotate to crush the dust blocks. At the same time, the crushing rod 206 drives the spiral plate 207 to clean the inner wall of the discharge hopper 201, scrape off the smoke and discharge it, so as to prevent the electrostatic precipitator from being blocked by smoke and dust.
[0083] After research, it was found that the fixed-spacing corona electrode group and dust collecting electrode group in the electrostatic precipitator remove dust from the flue gas, and the electric field strength is adjusted only by adjusting the voltage, so that the adjustment range of the electric field strength is limited. As a result, the higher the concentration of the flue gas, the worse the ionization effect and the lower the charge of the particulate matter, which affects the dust removal effect.
[0084] In order to facilitate the adjustment of the electric field strength, in the electrostatic precipitator provided in the embodiment of the present invention, the dust removal mechanism 3 includes an anode component 306, a cathode component 307 and a spacing adjustment component, wherein the cathode component 307 is arranged corresponding to the anode component 306; the spacing adjustment component is used to adjust the spacing between the anode component 306 and the cathode component 307. Among them, the anode component 306 can be an anode plate, etc., and the cathode component 307 can be a plate-like structure composed of a plurality of cathode columns, etc.
[0085] In order to facilitate the spacing adjustment, the spacing adjustment component includes a support frame group, a scissor frame 308 (also known as a scissor-type structure), a guide structure and a linear drive component 309. Among them, the support frame group includes a plurality of support frames arranged in an array; one of the two adjacent support frames supports the anode component 306, and the other supports the cathode component 307; the scissor frame 308 connects the two adjacent support frames, and the spacing between the two adjacent support frames changes through the expansion and contraction of the scissor frame 308; the guide structure can guide the plurality of support frames in the support frame group to move along the arrangement direction thereof; the linear drive component 309 is used to drive the expansion and contraction of the scissor frame 308 and / or the change of the spacing between the two adjacent support frames. It can be understood that the scissor frame 308 can include a plurality of cross-connected connecting rod groups, and the cross-connected part of each connecting rod group is connected to the support frame. In the process where the linear drive component 309 is used to drive the extension and retraction of the scissor-type frame 308 and / or the change of the distance between two adjacent support frames, the distance between the cross-connected parts of the two adjacent groups of connecting rods changes, so that the distance between the two adjacent support frames changes, and then the distance between the anode component 306 supported by one support frame and the cathode component 307 supported by another support frame changes.
[0086] In this embodiment, the guide structure includes a slide bar 301, the extension direction of the slide bar 301 is the same as the arrangement direction of the multiple support frames, and the multiple support frames have a sliding portion (through hole) that slides with the slide bar 301. Further, the number of the slide bars 301 is multiple and they are arranged along the circumference of the support frame group.
[0087] In the electrostatic precipitator in the embodiment of the present invention, multiple support frames include a fixed frame 302, a linkage frame 303 and a driving frame 304 arranged in sequence, the number of the linkage frames 303 is multiple, and the number of the fixed frame 302 and the driving frame 304 are both one; the linear driving component 309 drives the fixed frame 302 and the driving frame 304 to be relatively close to and away from each other; one end of the scissors frame 308 is connected to the fixed frame 302, and the other end of the scissors frame 308 is connected to the driving frame 304, and multiple linkage frames 303 are all connected to the scissors frame 308.
[0088] In this embodiment, the linear drive component 309 may be an adjusting cylinder, or a linear motor.
[0089] An air bag 305 is provided on one side of the driving frame 304 facing the inner wall of the housing 1 , and the air bag 305 is used to fill the gap between the driving frame 304 and the inner wall of the housing 1 .
[0090] Specifically, the airbag 305 is extended and retracted to fill the gap between the driving frame 304 and the inner wall of the housing 1, thereby avoiding collision between the driving frame 304 and the housing 1 and improving the safety of use.
[0091] The airbag 305 can always remain in an inflated state, and the airbag 305 can be deformed to satisfy the effect of filling the gap between the driving frame 304 and the inner wall of the housing 1.
[0092] The airbag 305 can also be maintained in an inflated and deflated state so as to be inflated and deflated as the driving frame 304 approaches or moves away from the inner wall of the housing 1 .
[0093] The airbag 305 can also be extended and retracted to serve as a driving device for driving the driving frame 304 to move, that is, the driving frame 304 can be driven to move by the inflation and deflation of the airbag 305 .
[0094] Under the action of the scissor frame 308, the linkage frame 303 and the driving frame 304 drive the corresponding outer shell 310 to move, driving the internal fourth bevel gear 315 to slide along the outer flower rod 316, and adjusting the distance between the fixed frame 302, multiple groups of linkage frames 303 and the driving frame 304 to achieve the function of adjusting the electric field strength.
[0095] In order to improve the dust removal effect of the dust removal mechanism 3, the dust removal mechanism 3 also includes an auxiliary dust removal assembly for dust removal of the cathode component 307 and the anode component 306; the cathode component 307 and the anode component 306 are connected to the support frame through an elastic connector; that is, the cathode component 307 and the anode component 306 can be vibrated relative to the support frame by the hammering of the auxiliary dust removal assembly, thereby vibrating the dust on the cathode component 307 and the anode component 306, and completing the dust removal operation of the cathode component 307 and the anode component 306. In this embodiment, the elastic connector can be a spring connecting the cathode component 307 and / or the anode component 306 and the support frame.
[0096] In some embodiments, the auxiliary dust removal assembly includes a housing 310, an outer flower rod 316, a second transmission structure, a second driving component 317 and a beating assembly. There are multiple housings 310 and they are connected to the support frame one by one; the outer flower rod 316 runs through multiple housings 310; the second transmission structure is located in the housing 310 and its input end is connected to the outer flower rod 316; the driving end of the second driving component 317 is connected to the outer flower rod 316; the beating assembly is connected to the output end of the second transmission structure, and can drive the beating part of the beating assembly to contact and separate with the cathode component 307 and / or the anode component 306 under the drive of the second driving component 317.
[0097] In this embodiment, the second transmission structure includes a third bevel gear 314 and a fourth bevel gear 315 that are relatively meshed. The fourth bevel gear 315 can rotate synchronously with the outer flower rod 316, and the third bevel gear 314 can drive the hammering assembly to contact and separate with the cathode component 307 and / or the anode component 306.
[0098] Specifically, the hammering assembly includes a shaft 311 , a pendulum 312 and a hammer plate 313 . The shaft 311 is connected to the center of the third bevel gear 314 , one end of the pendulum 312 is connected to the shaft 311 , and the other end of the pendulum 312 is connected to the hammer plate 313 .
[0099] Of course, the hammering assembly can also be set as other structures, which are not specifically limited here and are all within the scope of protection.
[0100] Specifically, cathode components 307 are provided at the front and rear of the anode component 306 near the middle, scissor frames 308 are rotatably connected to both sides of the fixed frame 302, the linkage frame 303 and the driving frame 304, linear driving components 309 (adjusting cylinders) are connected to both sides of the driving frame 304 near the bottom of the scissor frames 308, and the linear driving components 309 are connected to the inner wall of the casing 1, and one side of the fixed frame 302, the linkage frame 303 and the driving frame 304 are connected to the outer shell 310 through a bracket, and a shaft rod 311 is rotatably passed through the outer shell 310, and the shaft rod 311 is connected to the fixed frame 302, the linkage frame 303 and the driving frame 304 through a bracket, and the outer side of the shaft rod 311 is connected to a pendulum 3 12. The front part of the pendulum 312 abuts against a hammer plate 313, and the hammer plate 313 is arranged on the anode component 306 and the cathode component 307. One end of the shaft 311 in the housing 310 is connected to the third bevel gear 314, and the rear part of the third bevel gear 314 is meshedly connected to the fourth bevel gear 315. The fourth bevel gear 315 rotates on the inner wall of the housing 310 through a bearing, and an outer flower rod 316 is slidably connected in the fourth bevel gear 315. One end of the outer flower rod 316 rotates on the inner wall of the casing 1, and the other end of the outer flower rod 316 is connected to the second driving component 317 (dust removal motor) through a coupling, and the second driving component 317 (dust removal motor) is connected to the inner wall of the casing 1 through a motor base.
[0101] In addition, when the electrostatic precipitator is removing dust from gases with high humidity, dust (dust) tends to accumulate on the electrode plates, making it inconvenient to clean and also resulting in reduced dust removal effect.
[0102] In order to solve the above problems, the electrostatic precipitator also includes a processing mechanism 4 arranged in the casing 1, and the processing mechanism 4 and the dust removal mechanism 3 are arranged along the fluid flow direction in the casing 1; the processing mechanism 4 is used to pre-treat the fluid flowing into the casing 1, and the pre-treatment includes filtration and / or dehumidification.
[0103] In this embodiment, the processing mechanism 4 includes a humidity sensor 415, a filter 401, an electric heating network 402 and a dust blowing assembly. The humidity sensor 415 is arranged at the inlet of the housing 1; the humidity sensor 415, the electric heating network 402 and the filter 401 are arranged correspondingly and arranged along the flow direction of the fluid in the housing 1; the dust blowing assembly is used to blow dust from the filter 401 and / or the electric heating network 402; wherein the housing 1 has a plurality of discharge ports, including a first discharge port corresponding to the processing mechanism 4, the number of the discharge hoppers 201 is a plurality and includes a first discharge hopper correspondingly connected to the first discharge port, and the processing mechanism 4 also includes a switch structure for controlling the opening and closing of the first discharge port.
[0104] The dehumidification operation is achieved by heating the fluid through the above-mentioned electric heating network 402. Of course, other structures can also be used to dehumidify the fluid, which is not specifically limited here and is within the scope of protection.
[0105] In some specific embodiments, the dust blowing assembly provided by the embodiments of the present invention includes a blowing pipe 403, an air inlet pipe 404, a solenoid valve 405, a gas distribution pipe 406, a gas collection bag 407 and an air pump 408. The gas generated by the air pump 408 enters the gas collection bag 407, and the gas in the gas collection bag 407 passes through the gas distribution pipe 406 and enters multiple air inlet pipes 404 when the solenoid valve 405 is opened. The multiple air inlet pipes 404 all have a blowing pipe 403 connected thereto, and the blowing pipe 403 has an air jet port for jetting air to the filter 401 and the electric heating network 402.
[0106] Specifically, a filter screen 401 is connected to the inner wall near the inlet (port) of the casing 1 through a bracket, and an electric heating network 402 is connected to the inner wall of the casing 1 near the filter screen 401 through a bracket. A blow pipe 403 is provided on one side of the filter screen 401 and the electric heating network 402. The blow pipe 403 penetrates the casing 1 and is connected to an air intake pipe 404 located outside the casing 1. The air intake pipe 404 is connected to the front part of the casing 1 (near the inlet of the casing 1), and a solenoid valve 405 is connected to one side of the air intake pipe 404, and an air distribution pipe 406 is connected to one side of the solenoid valve 405. The other end of the air distribution pipe 406 is connected to an air collecting bag 407, and the air collecting bag 407 is connected to the upper surface of the casing 1, and an air pump 408 is connected to one side of the air collecting bag 407, and the air pump 408 is connected to the top surface (upper surface) of the casing 1.
[0107] like Figure 8 As shown, the switch structure includes a stop bar 409, a seal bar 410, a connecting rod 411, a circular gear 412, a tooth plate 413 and a door opening cylinder 414. The door opening cylinder 414 controls the tooth plate 413 to move along its extension direction, drives the circular gear 412 to rotate, and causes the connecting rod 411 to rotate, thereby driving the seal bar 410 to rotate, so that the gap between the seal bar 410 and the stop bar 409 changes.
[0108] Specifically, a baffle 409 is connected to the inner wall of the first outlet (throughout) below the casing 1, a seal 410 is provided on one side of the baffle 409, a connecting rod 411 is connected through the seal 410, the connecting rod 411 is rotated on the inner wall of the casing 1, the connecting rod 411 is connected to a circular gear 412, the circular gear 412 is meshed with a tooth plate 413, the tooth plate 413 is slidably connected to the casing 1 (close to the inlet of the casing 1) through a bracket, and a door opening cylinder 414 is connected to one side of the tooth plate 413, and the door opening cylinder 414 is connected to the front of the casing 1 through a bracket.
[0109] In addition, a humidity sensor 415 is connected to the inner wall of the inlet of the housing 1 through a bracket. The humidity sensor 415 can be connected to the electric heating network 402 in communication, so as to perform corresponding processing on the electric heating network 402 according to the humidity detection result. The humidity sensor 415 can also be connected to the drive device (door opening cylinder 414) of the switch structure and the starter device (air pump 408 and solenoid valve 405) of the dust blowing component in communication, so as to perform corresponding processing according to the humidity detection result.
[0110] Specifically, the humidity sensor 415 detects the humidity. If the humidity reaches the set threshold, the electric heating network 402 is energized, the air is filtered through the filter 401, and then filtered again while being heated by the electric heating network 402. The door opening cylinder 414 is started regularly to push the tooth plate 413 to slide, and the tooth plate 413 drives the circular gear 412 to drive the connecting rod 411 to rotate, and the connecting rod 411 drives the seal 410 to rotate and open, connecting the casing 1 with the discharge hopper 201 (the first discharge hopper) to allow dust (smoke) to fall into the discharge hopper 201. At the same time, the air pump 408 is started to inflate the air collecting bag 407, and then the solenoid valve 405 is opened to eject the air in the air collecting bag 407 from the air distribution pipe 406 through the air inlet pipe 404 into the blowing pipe 403, and the filter 401 and the electric heating network 402 are blown to remove dust. Filtration, dehumidification and self-cleaning are used to allow the electrostatic precipitator to pre-treat the air.
[0111] In summary, when using the electrostatic precipitator provided by the embodiment of the present invention, the dust-containing air supply duct is connected to one end (inlet) of the casing 1 having the humidity sensor 415, and the exhaust duct is connected to the other end of the casing 1. The body (dust-containing air) is coarsely filtered through the filter 401, and then passes through the gap between the fixed frame 302, the linkage frame 303 and the driving frame 304. The smoke particles are given a negative charge by the cathode component 307 and adsorbed by the anode component 306. The air after dust removal is then discharged.
[0112] If the humidity sensor 415 detects that the humidity in the dusty air is high, the electric heating network 402 is controlled to be energized to heat and dry the passing dusty air. After a predetermined time, the door opening cylinder 414 is started to open the multiple sets of seals 410, and the air pump 408 is started to inflate and pressurize the air collecting bag 407. The solenoid valve 405 is opened to blow compressed air onto the filter 401 and the electric heating network 402, and the dust falls into the discharge hopper 201. The second driving component 317 (dust removal motor) can also be started to drive the outer flower rod 316 to rotate, and the outer flower rod 316 drives the fourth bevel gear 315 to drive the third bevel gear 314 to rotate, and the third bevel gear 314 drives the shaft 311 to rotate, and drives the pendulum 312 to rotate upward. The weight of the pendulum 312 swings the pendulum 312 down, and strikes the hammer plate 313 to drive the anode component 306 and the cathode component 307 to vibrate, shake off the adsorbed dust, and drop it into the discharge hopper 201, then start the dust exhaust cylinder 204 to open the sealing door 202, and start the first driving component 208 to break the accumulated dust and push it downward, scrape the dust from the inner wall of the discharge hopper 201, discharge it into the dust container, and then dump it.
[0113] The various embodiments in this specification are described in a progressive manner, and each embodiment focuses on the differences from other embodiments. The same or similar parts between the various embodiments can be referenced to each other.
[0114] The above description of the disclosed embodiments enables one skilled in the art to implement or use the present invention. Various modifications to these embodiments will be apparent to one skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention will not be limited to the embodiments shown herein, but rather to the widest scope consistent with the principles and novel features disclosed herein.
Claims
1. An electrostatic precipitator, characterized in that: include: A casing (1), the casing (1) comprising an internal cavity and an outlet communicated with the internal cavity and used for discharging dust; A dust removal mechanism (3), the dust removal mechanism (3) being located in the internal cavity; A discharge mechanism (2), the discharge mechanism (2) comprising a discharge hopper (201), a crushing and cleaning device arranged in the discharge hopper (201), and a sealing door (202) capable of opening and closing the outlet of the discharge hopper (201), the inlet of the discharge hopper (201) being connected to the discharge outlet; in, The crushing and cleaning device comprises: A crushing component located in the discharge hopper (201) and used for crushing dust in the discharge hopper (201); A driving assembly used for driving the pulverizing assembly to move in the discharge hopper (201).
2. The electrostatic precipitator according to claim 1, characterized in that The crushing assembly comprises: a crushing rod (206), the crushing rod (206) comprising a first rod and a second rod, the first rod extending along the inlet and outlet directions of the discharge hopper (201), one end of the second rod being connected to the first rod, and the driving assembly being capable of driving the first rod to rotate; A spiral plate (207), the spiral plate (207) cooperates with the inner wall of the discharge hopper (201), and the other end of the second rod is connected to the spiral plate (207).
3. The electrostatic precipitator according to claim 2, characterized in that The drive assembly comprises: A protective shell (205), the protective shell (205) being fixed in the discharge hopper (201), and one end of the first rod extending into the protective shell (205); A first transmission structure, the first transmission structure is located in the protective shell (205) and an output end thereof is connected to the first rod; A first driving component (208), wherein a driving end of the first driving component (208) is connected to an input end of the first transmission structure.
4. The electrostatic precipitator according to claim 1, characterized in that The dust removal mechanism (3) comprises: Anode component (306); a cathode component (307), the cathode component (307) being arranged corresponding to the anode component (306); A spacing adjustment component, wherein the spacing adjustment component is used to adjust the spacing between the anode component (306) and the cathode component (307).
5. The electrostatic precipitator according to claim 4, characterized in that The spacing adjustment component comprises: A support frame group, the support frame group comprising a plurality of support frames arranged in an arranged manner; of two adjacent support frames, one support frame supports the anode component (306), and the other support frame supports the cathode component (307); A scissor-type frame (308), wherein the scissor-type frame (308) connects two adjacent support frames, and the distance between the two adjacent support frames changes through the extension and retraction of the scissor-type frame (308); A guide structure, wherein the guide structure can guide the plurality of support frames in the support frame group to move along their arrangement direction; A linear drive component (309), the linear drive component (309) is used to drive the extension and retraction of the scissor-type frame (308) and / or the change in the distance between two adjacent support frames.
6. The electrostatic precipitator according to claim 5, characterized in that The plurality of support frames comprise a fixed frame (302), a linkage frame (303) and a driving frame (304) arranged in sequence, the linkage frame (303) being multiple in number, and the fixed frame (302) and the driving frame (304) being one in number; The linear driving component (309) drives the fixed frame (302) and the driving frame (304) to move closer to and farther from each other; One end of the scissor-type frame (308) is connected to the fixed frame (302), the other end of the scissor-type frame (308) is connected to the driving frame (304), and a plurality of linkage frames (303) are all connected to the scissor-type frame (308).
7. The electrostatic precipitator according to claim 6, characterized in that An air bag (305) is provided on one side of the driving frame (304) facing the inner wall of the housing (1), and the air bag (305) is used to fill the gap between the driving frame (304) and the inner wall of the housing (1).
8. The electrostatic precipitator according to claim 5, characterized in that The dust removal mechanism (3) further comprises an auxiliary dust removal component for removing dust from the cathode component (307) and the anode component (306); The cathode component (307) and the anode component (306) are connected to the support frame via an elastic connecting piece; The auxiliary dust removal component comprises: A housing (310), wherein the housing (310) is provided in a plurality and connected to the support frame in a one-to-one correspondence; An outer flower rod (316), the outer flower rod (316) penetrating through the plurality of outer shells (310); A second transmission structure, the second transmission structure being located in the housing (310) and having an input end connected to the outer flower rod (316); A second driving component (317), wherein a driving end of the second driving component (317) is connected to the outer flower rod (316); A beating assembly is connected to the output end of the second transmission structure and can drive the beating part of the beating assembly to contact and separate with the cathode component (307) and / or the anode component (306) under the drive of the second driving component (317).
9. The electrostatic precipitator according to claim 1, characterized in that: The electrostatic precipitator further comprises a processing mechanism (4) arranged in the casing (1), wherein the processing mechanism (4) and the dust removal mechanism (3) are arranged along the flow direction of the fluid in the casing (1); The processing mechanism (4) is used to pre-treat the fluid flowing into the housing (1), and the pre-treatment includes filtering and / or dehumidification.
10. The electrostatic precipitator according to claim 9, characterized in that The processing mechanism (4) comprises: A humidity sensor (415) disposed at the inlet of the housing (1); filter(401); The electric heating network (402), the humidity sensor (415), the electric heating network (402) and the filter network (401) are arranged correspondingly and along the flow direction of the fluid in the housing (1); a dust blowing component, the dust blowing component being used to blow dust off the filter screen (401) and / or the electric heating network (402); The housing (1) has a plurality of discharge outlets, the plurality of discharge outlets including a first discharge outlet corresponding to the processing mechanism (4), the number of the discharge hoppers (201) is multiple and includes a first discharge hopper connected to the first discharge outlet, and the processing mechanism (4) further includes a switch structure for controlling the opening and closing of the first discharge outlet.
Citation Information
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