Taping machine with detection tool

Abstract

The invention relates to a taping machine with a detection tool, which comprises a rack, a feeding tape reel assembly is arranged on the rack, and a taping reel assembly is arranged in a crossed manner with the feeding tape reel assembly; the processing table is arranged on the rack, a cross-shaped processing groove is formed in the processing table in a penetrating mode, and a groove opening of the cross-shaped processing groove corresponds to a tape outlet of the feeding tape reel assembly and a tape outlet of the braiding reel assembly respectively; the stamping module is arranged at the cross-shaped machining groove in the movement direction of the braid and used for stamping the metal sheet onto the braid; the end, away from the stamping module, of the detection assembly is arranged on the machining table. According to the invention, the deviation between the actual position and the expected position of the metal sheet can be identified and fed back for further adjustment, and the processing efficiency of the braiding machine is improved.

Description

Technical Field

[0001] The present application relates to the technical field of braiding machines, and in particular to a braiding machine with a detection tool. Background Art

[0002] As an indispensable part of automation equipment, taping machines are widely used in electronic component packaging, material processing and other fields. With the continuous improvement of industrial automation level, taping machines not only play a vital role in improving production efficiency, but also occupy an important position in ensuring product quality. Accurate detection technology can not only improve the product qualification rate, but also reduce the rework loss in subsequent processes and further reduce production costs. Therefore, improving the quality detection accuracy and efficiency of taping machines has become a top priority for achieving automated and efficient production.

[0003] At present, the common technical solutions for braiding machines mainly include simple mechanical transmission devices combined with manual detection methods, which are simple in structure and low in cost. Another more advanced technical solution introduces an automated feeding and receiving system to improve production efficiency. The braiding machines in the prior art still cannot effectively guarantee the stamping quality and perform real-time detection during the braiding process during operation, which may lead to quality problems in the production process, especially when the precision stamping and detection integration of metal sheets is not high.

[0004] Therefore, a tape braiding machine with a detection tool is proposed to solve one of the above technical problems. Summary of the invention

[0005] In order to solve the problems of not being able to timely detect the stamping quality and whether the metal sheet is offset on the tape during the tape braiding process, the present application provides a tape braiding machine with a detection tooling.

[0006] The present application provides a tape braiding machine with a detection tooling adopting the following technical solution: A tape braiding machine with a detection tool, comprising: A frame, on which a supply reel assembly is disposed, and a braiding reel assembly is disposed crosswise with the supply reel assembly; A processing table is arranged on the frame, wherein a cross processing groove is arranged through the processing table, and the notches of the cross processing groove correspond to the tape outlets of the supply tape reel assembly and the braiding tape reel assembly respectively; A stamping die set is arranged at the cross processing groove along the moving direction of the braid and is used for stamping the metal sheet onto the braid; and A detection component is arranged on the processing table at one end away from the stamping die group, and the detection component includes a bearing seat, a mounting frame, an optical detector and a comparison detector. The bearing seat is arranged on the processing table, and the optical detector is arranged on the bearing seat through the mounting frame. A multi-axis connecting rod is rotatably arranged in the middle part of the bearing seat, and the end of the multi-axis connecting rod is connected to the comparison detector. The comparison detector rotates on the bearing seat through the multi-axis connecting rod to realize position switching between the processing table and the feed tape reel assembly.

[0007] By adopting the above-mentioned technical solution, the braiding machine can realize precise stamping of the braid on the processing table while utilizing the detection component to detect the position of the braid and the metal sheet to ensure the accuracy of the positions of both. Specifically, the multi-axis connecting rod arranged on the bearing seat enables the control detector to flexibly switch its position between the processing table and the feed reel assembly, thereby realizing accurate detection of the position of the braid and the metal sheet.

[0008] Optionally, an annular rotating sleeve is rotatably provided in the middle of the bearing seat, and lockable ball hinges are provided at the tail end of the multi-axis connecting rod and the outside of the annular rotating sleeve, and at the end of the multi-axis connecting rod and the outside of the comparison detector.

[0009] By adopting the above technical solution, the setting of the annular rotating sleeve enables the multi-axis connecting rod to rotate flexibly, and cooperates with the lockable ball hinge to achieve precise adjustment and locking of the position of the control detector, thereby improving the detection accuracy and stability of the detection component.

[0010] Optionally, a driving assembly is provided inside the bearing seat, and the driving assembly is used to drive the annular rotating sleeve to rotate at the bearing seat. The driving assembly includes a driving motor and a driving gear. The driving motor is provided inside the bearing seat, and the driving gear is fixedly connected to the output end of the driving motor. A driven rack is provided on the inner wall of the annular rotating sleeve, and the driven rack is meshed with the driving gear.

[0011] By adopting the above technical solution, the driving component arranged inside the bearing seat in the detection component of the braiding machine can drive the annular rotating sleeve to rotate at the bearing seat, realize the position switching of the comparison detector, thereby improving the detection accuracy and efficiency. Specifically, the driving motor engages with the driven rack on the inner wall of the annular rotating sleeve through the driving gear, so that the annular rotating sleeve can rotate stably at the bearing seat, thereby driving the comparison detector to accurately switch between the position of the processing table and the feed tape reel assembly.

[0012] Optionally, the mounting frame includes a fixed block, a supporting block and a sleeve, the fixed block is arranged on the bearing seat, the supporting block is detachably arranged on the front side of the fixed block by bolts, the sleeve is embedded in the supporting block, and the optical detector is installed at the bottom of the sleeve.

[0013] By adopting the above technical solution, the taping machine can realize flexible installation and adjustment of the optical detector, thereby improving the detection accuracy and detection efficiency.

[0014] Optionally, an arc-shaped lighting fixture is disposed outside the sleeve, and the arc-shaped lighting fixture is used to provide a light source for the optical detector to detect.

[0015] By adopting the above technical solution, an arc-shaped lighting fixture is provided, which can provide sufficient light source when the optical detector performs detection, thereby improving the detection accuracy and reliability.

[0016] Optionally, the stamping die group includes an upper stamping die, a lower stamping die and a cylinder group, the lower stamping die is arranged at the cross intersection of the cross processing groove, and limiting rods are arranged on all four sides of the lower stamping die. The upper stamping die is arranged above the lower stamping die, and passes through and is slidably connected to the limiting rod. The cylinder group is arranged on the top of the limiting rod, and the output end of the cylinder group is connected to the top of the upper stamping die.

[0017] By adopting the above technical solution, the stamping die set of the braiding machine drives the upper stamping die to perform precise vertical movement on the limit rod through the cylinder group, thereby achieving stable stamping of metal sheets and braids, improving production efficiency and ensuring the quality of finished products.

[0018] Optionally, the braid reel assembly includes a symmetrically arranged braid wheel and an L-shaped support frame, the L-shaped support frame is arranged on the frame, the braid wheel is rotatably arranged on the L-shaped support frame, and the braid wheel is used for releasing the braid and winding the braid respectively.

[0019] By adopting the above technical solution, the braiding reel assembly realizes stable release and reeling of the braid through the symmetrically arranged braiding wheel and L-shaped support frame, thereby improving the reliability and efficiency of the braiding process.

[0020] Optionally, the L-shaped support frame is provided with a limiting groove, and a limiting roller symmetrically arranged in the limiting groove is rotatably arranged in the limiting groove to limit the braid.

[0021] By adopting the above technical solution, the L-shaped support frame is provided with a limiting groove, and upper and lower symmetrical limiting rollers are rotatably arranged in the limiting groove, which can effectively limit the braid, improve the stability of the braid during the conveying process, and reduce the processing error caused by the braid deviation or jitter.

[0022] Optionally, a positioning block is provided at the bottom of the L-shaped support frame close to the side of the frame, and the positioning block is fixedly connected to the side of the frame by bolts.

[0023] By adopting the above technical solution, a positioning block is set at the bottom of the L-shaped support frame close to the side of the frame, and the positioning block is fixedly connected to the side of the frame by bolts, thereby improving the installation accuracy and stability of the braiding reel assembly on the frame.

[0024] Optionally, the supply tape reel assembly includes a symmetrically arranged tape wheel and a support frame, the support frame is arranged on the frame, the tape wheel is rotatably arranged on the support frame, and the tape wheel is used for conveying metal sheet tape.

[0025] By adopting the above technical solution, the supply tape reel assembly of the tape braiding machine realizes the stable conveyance of the metal sheet tape through the cooperation of the tape wheel and the support frame, thereby improving the overall processing efficiency and reliability.

[0026] In summary, the present application includes at least one of the following beneficial technical effects: 1. By setting a stamping module on the processing table, the metal sheet can be stamped onto the braid with high precision, which improves the qualified rate of the product. After stamping, the optical detector in the detection component is used to collect and analyze images, identify the deviation between the actual position and the expected position of the metal sheet, and provide feedback for further adjustment. The multi-axis connecting rod in the detection component is equipped with an annular rotating sleeve, so that the control detector can flexibly switch between the processing table and the feed reel assembly, detect the horizontal position of the braid and the metal sheet material belt, and improve the accuracy and efficiency of detection; 2. The annular rotating sleeve is driven to rotate by the set driving assembly, so that the control detector can quickly adjust its position, thereby realizing real-time detection. The position of the control detector can be accurately adjusted and locked with the lockable ball hinge, thereby improving the detection accuracy and stability of the detection assembly and reducing quality problems in the production process. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] Figure 1 It is a three-dimensional view of a braiding machine with a detection tool in the present application.

[0028] Figure 2 It is a front view of a braiding machine with a detection tooling in the present application.

[0029] Figure 3 It is a top view of a braiding machine (with metal sheet strips and braiding tape) with a detection tool in the present application.

[0030] Figure 4 It is a schematic diagram of the internal structure of a bearing seat of a braiding machine with a detection tool in the present application.

[0031] Figure 5 yes Figure 1 A schematic diagram of the enlarged structure at point A in the middle.

[0032] Figure 6 yes Figure 1 A magnified schematic diagram of the structure at point B in the middle.

[0033] In the figure: 1, frame; 11, feeding tape reel assembly; 111, material tape wheel; 112, support frame; 12, braiding reel assembly; 121, braiding wheel; 122, L-shaped support frame; 123, limit groove; 124, limit roller; 125, positioning block; 13, control device; 2, processing table; 21, cross processing groove; 3, stamping die set; 31, upper stamping die; 32, lower stamping die; 33, cylinder group; 34. Limit rod; 4. Detection assembly; 41. Bearing seat; 42. Mounting frame; 421. Fixing block; 422. Support block; 423. Sleeve; 43. Optical detector; 44. Reference detector; 45. Multi-axis connecting rod; 46. Annular rotating sleeve; 461. Driven rack; 47. Lockable ball hinge; 48. Driving assembly; 481. Driving motor; 482. Driving gear; 49. Arc lighting fixture. DETAILED DESCRIPTION

[0034] The following is combined with Figure 1-6 This application is described in further detail.

[0035] refer to Figure 1-6 The embodiment of the present application discloses a braiding machine with a detection tool, including: a frame 1, a processing table 2, a stamping die set 3 and a detection component 4.

[0036] A feed reel assembly 11 is arranged on the frame 1, and a braid reel assembly 12 is arranged crosswise with the feed reel assembly 11; a processing table 2 is arranged on the frame 1, and a cross processing groove 21 is arranged through the processing table 2, and the notches of the cross processing groove 21 correspond to the outlets of the feed reel assembly 11 and the braid reel assembly 12 respectively; a punching die set 3 is arranged at the cross processing groove 21 along the moving direction of the braid, and is used to punch the metal sheet onto the braid; an end of a detection assembly 4 away from the punching die set 3 is arranged on the processing table 2, and the detection assembly 4 includes a bearing seat 41, a mounting frame 42, An optical detector 43 and a reference detector 44, a supporting seat 41 is arranged on the processing table 2, the optical detector 43 is arranged on the supporting seat 41 through a mounting frame 42, a multi-axis connecting rod 45 is rotatably arranged in the middle of the supporting seat 41, and the ends of the multi-axis connecting rod 45 are connected to the reference detector 44, and the reference detector 44 is rotated on the supporting seat 41 through the multi-axis connecting rod 45 to realize position switching between the processing table 2 and the feed tape reel assembly 11, and a control device 13 is arranged on the frame 1, and the control device 13 is a control system of the braiding machine, which is used for signal control operations of various components on the braiding machine.

[0037] The braiding machine can realize accurate stamping of the braid on the processing table 2, and can use the detection component 4 to detect the position of the braid and the metal sheet to ensure the accuracy of the positions of the two. The feed reel component 11 conveys the metal sheet material strip at the stamping module 3, and the braid reel component 12 conveys the braid at the stamping module 3. The metal sheet material strip is arranged above the corresponding braid and the two are cross-intersected so that the metal sheet on the metal sheet material strip can be stamped onto the braid. After the stamping is completed, the optical detector 43 in the detection component 4 is used to collect and analyze images to identify the deviation between the actual position and the expected position of the metal sheet, and feedback is provided for further adjustment. The optical detector 43 uses a high-speed camera to capture images, and uses a corresponding algorithm to analyze the images to identify and classify defects on the braid. The multi-axis connecting rod 45 arranged on the supporting seat 41 enables the control detector 44 to flexibly switch positions between the processing table 2 and the supply tape reel. The control detector 44 can use a sensor or a camera so that the control detector 44 can further confirm whether there is a lack of metal sheets on the metal sheet strip or whether metal sheets are stamped on the braid, and can detect and confirm the horizontal positions of the metal sheet strip and the braid, thereby realizing accurate detection of the positions of the braid and the metal sheet, and improving the processing efficiency of the braiding machine.

[0038] In this embodiment, more specifically, an annular rotating sleeve 46 is rotatably provided in the middle of the supporting seat 41, and a lockable ball hinge 47 is provided between the tail end of the multi-axis connecting rod 45 and the outside of the annular rotating sleeve 46, and between the end of the multi-axis connecting rod 45 and the outside of the control detector 44. The setting of the annular rotating sleeve 46 enables the multi-axis connecting rod 45 to rotate flexibly, and cooperates with the lockable ball hinge 47 to realize precise adjustment and locking of the position of the control detector 44, thereby improving the detection accuracy and stability of the detection component 4.

[0039] In this embodiment, more specifically, a driving assembly 48 is provided inside the bearing seat 41, and the driving assembly 48 is used to drive the annular rotating sleeve 46 to rotate at the bearing seat 41. The driving assembly 48 includes a driving motor 481 and a driving gear 482. The driving motor 481 is arranged inside the bearing seat 41, and the driving gear 482 is fixedly connected to the output end of the driving motor 481. The inner wall of the annular rotating sleeve 46 is provided with a driven rack 461, and the driven rack 461 is meshed with the driving gear 482. The driving assembly 48 provided inside the bearing seat 41 in the detection assembly 4 of the braiding machine can drive the annular rotating sleeve 46 to rotate at the bearing seat 41, so as to realize the position switching of the control detector 44, thereby improving the detection accuracy and efficiency. Specifically, the driving motor 481 is meshed with the driven rack 461 on the inner wall of the annular rotating sleeve 46 through the driving gear 482, so that the annular rotating sleeve 46 can rotate stably at the bearing seat 41, thereby driving the control detector 44 to accurately switch the position between the processing table 2 and the feeding reel assembly 11.

[0040] In this embodiment, more specifically, the mounting frame 42 includes a fixed block 421, a supporting block 422 and a sleeve 423. The fixed block 421 is arranged on the bearing seat 41, the supporting block 422 is detachably arranged on the front side of the fixed block 421 by bolts, the sleeve 423 is embedded in the supporting block 422, and the optical detector 43 is installed at the bottom of the sleeve 423. The braiding machine can realize flexible installation and adjustment of the optical detector 43, thereby improving the detection accuracy and detection efficiency.

[0041] In this embodiment, more specifically, an arc-shaped lighting fixture 49 is disposed outside the sleeve 423 , and the arc-shaped lighting fixture 49 is used to provide a light source for the optical detector 43 to detect, thereby improving the detection accuracy and reliability.

[0042] In this embodiment, more specifically, the stamping die group 3 includes an upper stamping die 31, a lower stamping die 32 and a cylinder group 33. The lower stamping die 32 is arranged at the cross intersection of the cross processing groove 21. Limiting rods 34 are arranged on all sides of the lower stamping die 32. The upper stamping die 31 is arranged above the lower stamping die 32, and passes through and is slidably connected to the limiting rod 34. The cylinder group 33 is arranged on the top of the limiting rod 34, and the output end of the cylinder group 33 is connected to the top of the upper stamping die 31. The stamping die group 3 of the braiding machine drives the upper stamping die 31 to perform precise vertical movement on the limiting rod 34 through the cylinder group 33, thereby realizing stable stamping of metal sheets and braids, improving production efficiency and ensuring the quality of finished products.

[0043] In this embodiment, more specifically, the braiding reel assembly 12 includes a symmetrically arranged braiding wheel 121 and an L-shaped support frame 122, the L-shaped support frame 122 is arranged on the frame 1, the braiding wheel 121 is rotatably arranged on the L-shaped support frame 122, the braiding wheel 121 is used for releasing the braid and winding the braid, respectively, the braiding reel assembly 12 achieves stable release and winding of the braid through the symmetrically arranged braiding wheel 121 and the L-shaped support frame 122, thereby improving the reliability and efficiency of the braiding process.

[0044] In this embodiment, more specifically, the L-shaped support frame 122 is provided with a limiting groove 123, and a limiting roller 124 symmetrically arranged in the limiting groove 123 is rotatably provided for limiting the position of the braid. The limiting roller 124 can effectively limit the position of the braid, improve the stability of the braid during the conveying process, and reduce the processing error caused by the deviation or jitter of the braid.

[0045] In this embodiment, more specifically, a positioning block 125 is provided at the bottom of the L-shaped support frame 122 near the side of the frame 1, and the positioning block 125 is fixedly connected to the side of the frame 1 by bolts, thereby improving the installation accuracy and stability of the braiding disk assembly 12 on the frame 1.

[0046] The implementation principle of a braiding machine with a detection tooling in an embodiment of the present application is as follows: the braiding machine can realize precise stamping of the braid on the processing table 2 while utilizing the detection component 4 to detect the positions of the braid and the metal sheet to ensure the accuracy of the positions of both. Specifically, the punched braid is detected by the optical detector 43, and at the same time, the multi-axis connecting rod 45 provided on the supporting seat 41 enables the control detector 44 to flexibly switch positions between the processing table 2 and the feed reel assembly 11, thereby realizing accurate detection of the positions of the braid and the metal sheet.

[0047] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.

Claims

1. A tape braiding machine with a detection tool, characterized in that: include: A frame (1), wherein a material supply reel assembly (11) is arranged on the frame (1), and a braiding reel assembly (12) is arranged crosswise with the material supply reel assembly (11); A processing table (2) is arranged on the frame (1), and a cross processing groove (21) is provided through the processing table (2), and the notches of the cross processing groove (21) correspond to the tape outlets of the supply tape reel assembly (11) and the braiding tape reel assembly (12) respectively; A punching die set (3) is arranged at the cross processing groove (21) along the moving direction of the braid, and is used for punching the metal sheet onto the braid; and A detection component (4) is arranged on the processing table (2) at one end away from the punching die set (3). The detection component (4) comprises a bearing seat (41), a mounting frame (42), an optical detector (43) and a comparison detector (44). The bearing seat (41) is arranged on the processing table (2). The optical detector (43) is arranged on the bearing seat (41) through the mounting frame (42). A multi-axis connecting rod (45) is rotatably arranged in the middle of the bearing seat (41). The end of the multi-axis connecting rod (45) is connected to the comparison detector (44). The comparison detector (44) is rotated on the bearing seat (41) through the multi-axis connecting rod (45) to achieve position switching between the processing table (2) and the supply reel assembly (11).

2. A braiding machine with a detection tool according to claim 1, characterized in that: An annular rotating sleeve (46) is rotatably provided in the middle of the bearing seat (41), and a lockable ball hinge (47) is provided at the tail end of the multi-axis connecting rod (45) and the outside of the annular rotating sleeve (46), as well as at the end of the multi-axis connecting rod (45) and the outside of the comparison detector (44).

3. A braiding machine with a detection tool as claimed in claim 2, characterized in that: A driving assembly (48) is arranged inside the bearing seat (41), and the driving assembly (48) is used to drive the annular rotating sleeve (46) to rotate at the bearing seat (41). The driving assembly (48) comprises a driving motor (481) and a driving gear (482). The driving motor (481) is arranged inside the bearing seat (41), and the driving gear (482) is fixedly connected to the output end of the driving motor (481). A driven rack (461) is arranged on the inner wall of the annular rotating sleeve (46), and the driven rack (461) is meshed with the driving gear (482).

4. A braiding machine with a detection tool according to claim 1, characterized in that: The mounting frame (42) comprises a fixing block (421), a supporting block (422) and a sleeve (423); the fixing block (421) is arranged on the bearing seat (41); the supporting block (422) is detachably arranged on the front side of the fixing block (421) by means of bolts; the sleeve (423) is embedded in the supporting block (422); and the optical detector (43) is mounted on the bottom of the sleeve (423).

5. A braiding machine with a detection tool as claimed in claim 4, characterized in that: An arc-shaped lighting fixture (49) is arranged outside the sleeve (423), and the arc-shaped lighting fixture (49) is used to provide a light source for the optical detector (43) to detect.

6. The braiding machine with detection tooling according to claim 1, characterized in that: The punching die set (3) comprises an upper punching die (31), a lower punching die (32) and a cylinder group (33); the lower punching die (32) is arranged at the cross intersection of the cross processing groove (21); limiting rods (34) are arranged around the lower punching die (32); the upper punching die (31) is arranged above the lower punching die (32) and penetrates through and is slidably connected to the limiting rod (34); the cylinder group (33) is arranged at the top of the limiting rod (34); and the output end of the cylinder group (33) is connected to the top of the upper punching die (31).

7. The braiding machine with detection tooling according to claim 1, characterized in that: The braiding reel assembly (12) comprises a braiding wheel (121) and an L-shaped support frame (122) which are symmetrically arranged, wherein the L-shaped support frame (122) is arranged on the frame (1), and the braiding wheel (121) is rotatably arranged on the L-shaped support frame (122), and the braiding wheel (121) is used to release the braid and to reel in the braid, respectively.

8. A braiding machine with a detection tool as claimed in claim 7, characterized in that: The L-shaped support frame (122) is provided with a limiting groove (123), and a limiting roller (124) symmetrically arranged up and down is rotatably arranged in the limiting groove (123) for limiting the position of the braided tape.

9. A braiding machine with a detection tool as claimed in claim 7, characterized in that: A positioning block (125) is provided at the bottom of the L-shaped support frame (122) close to the side of the frame (1); the positioning block (125) is fixedly connected to the side of the frame (1) by bolts.

10. The braiding machine with detection tooling according to claim 1, characterized in that: The supply tape reel assembly (11) comprises a symmetrically arranged tape reel (111) and a support frame (112); the support frame (112) is arranged on the frame (1); the tape reel (111) is rotatably arranged on the support frame (112); and the tape reel (111) is used for conveying metal sheet tape.

Images