Nickel-based superalloy vacuum induction melting method and equipment
Through the vacuum induction smelting method and equipment of nickel-based high-temperature alloy, uniform heating and cooling of the alloy is achieved by using the feeding mechanism and reciprocating mechanism, which solves the problems of inconsistent cooling speed and water vapor scalding during the quenching of thin wall alloys, and achieves uniform alloys Quenching and long life of the device.
Patent Information
- Application Number
- CN202510026264.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-08
- Publication Date
- 2025-02-14
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
In the prior art, the cooling speed of the wall thin alloy is inconsistent during the quenching process, resulting in deformation, and the water vapor during quenching may burn the person, splashing coolant causes moisture around, affecting the service life of the device.
Using the vacuum induction smelting method and equipment of nickel-based high-temperature alloy, the alloy is uniformly heated and cooled by the coupling of the feeding mechanism, reciprocating mechanism and quenching mechanism. The coolant sprayed from the nozzle is uniformly sprayed on the surface of the alloy, and the water vapor is recovered by condensation. use.
The uniform quenching of the alloy is achieved, which reduces deformation, avoids water vapor scalds and coolant splashing, extends the service life of the device, and improves the quenching effect.
Smart Images

Figure CN119433162A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of alloy quenching, and in particular to a vacuum induction melting method and equipment for a nickel-based high-temperature alloy. Background Art
[0002] The quenching equipment is mainly composed of three parts: quenching machine, medium and high frequency power supply and cooling device; the quenching machine consists of bed, loading and unloading mechanism, clamping, rotating mechanism, quenching transformer and resonant circuit, cooling system, quenching liquid circulation system, electrical control system, etc. The quenching machine is generally single-station; quenching machine has two major types: vertical and horizontal. Users can choose quenching machine according to the quenching process. For special parts or special processes, special quenching machine can be designed and manufactured according to the heating process requirements. For thin-walled alloys, pipe spraying coolant is usually used for quenching, and for thick-walled alloys, quenching tank is usually used for quenching.
[0003] In the prior art, thin-walled alloys are usually cooled and quenched by pipe spraying. When the pipe sprays on the alloy, one side contacts first and the other side contacts later, resulting in inconsistent cooling speeds. The alloy becomes soft after quenching, causing deformation of the alloy after quenching. In addition, the water vapor generated during quenching may scald the staff. Part of the coolant during quenching splashes out, causing moisture in the surrounding area, accelerating the rust of surrounding iron products, and affecting the service life of the device. Summary of the invention
[0004] The object of the present invention is to provide a method and equipment for vacuum induction melting of nickel-based high-temperature alloys, which can solve the above-mentioned deficiencies in the technology through the cooperation between a feeding mechanism, a reciprocating motion mechanism and a quenching mechanism.
[0005] In order to achieve the above-mentioned purpose, the present invention provides the following technical solutions: a nickel-based high-temperature alloy vacuum induction melting equipment, comprising a box body, a feeding mechanism is arranged inside the box body, a reciprocating motion mechanism is arranged on one side of the feeding mechanism, and a quenching mechanism is arranged inside the box body; the quenching mechanism comprises a support block fixedly connected to the bottom of the box body, a water outlet hole is opened inside the support block, a water outlet pipe is fixedly connected to one side of the outer wall of the support block, the water outlet pipe passes through one side of the outer wall of the box body and is fixedly connected to the box body, a special-shaped ring is fixedly connected to the top of the support block, a first corrugated pipe is fixedly connected to the top of the special-shaped ring, the first corrugated pipe passes through one side of the outer wall of the box body and is fixedly connected to the box body, an outer shell is rotatably connected to the inside of the special-shaped ring, and circular holes are opened at both ends of the outer shell. A hole is provided, a special-shaped water inlet pipe is penetrated on one side of the outer wall of the shell, a plurality of nozzles are fixedly connected to the special-shaped water inlet pipe at one end inside the shell, a second bellows is fixedly connected to the end of the outer wall of the special-shaped water inlet pipe away from the nozzle, the second bellows penetrates one side of the outer wall of the box body and is fixedly connected to the box body, an exhaust port is provided on the top of the shell, and a drain port is provided on the bottom of the shell; the reciprocating motion mechanism includes an incomplete gear fixedly connected to the end of the shell away from the support block, a rack is meshed on the top of the incomplete gear, a first rod is fixedly connected to the top of the rack, a moving ring is fixedly connected to one end of the first rod, a second rod is fixedly connected to the side of the moving ring away from the first rod, the first rod and the second rod are both slidably connected to the box body, and a cam is rollingly connected inside the moving ring.
[0006] Preferably, the feeding mechanism includes four first shafts rotatably connected to the box body, one of the first shafts passes through one side of the outer wall of the box body, the outer peripheral surface of the first shaft is fixedly connected to a feeding roller, the outer peripheral surface of the first shaft is fixedly connected to a gear, the first shaft is fixedly connected to the first bevel gear at one end away from the feeding roller, a second bevel gear is meshed with a second bevel gear on one side of the outer wall of the first bevel gear, a second shaft is fixedly connected inside the second bevel gear, the second shaft is rotatably connected to the box body, and the second shaft is fixedly connected to a cam.
[0007] Preferably, the four feeding rollers on the four first shafts are fitted in pairs, an alloy is rollingly connected between the two feeding rollers, the alloy runs through the box body and the shell, and the four gears on the four first shafts are meshed in pairs.
[0008] Preferably, a support plate is fixedly connected to one side of the outer wall of the box body, a motor is fixedly connected to the top of the support plate, the output shaft of the motor is fixedly connected to the first shaft that passes through one side of the outer wall of the box body, the first bellows is fixedly connected to an external air pump, the second bellows is fixedly connected to an output end of an external water pump, and the water outlet pipe is fixedly connected to an external water storage tank.
[0009] Preferably, an electromagnetic heating device is provided on one side of the outer wall of the box body, an induction coil is fixedly connected to one side of the outer wall of the electromagnetic heating device, the induction coil passes through one side of the outer wall of the box body and is fixedly connected to the box body, and the induction coil is spirally distributed outside the alloy.
[0010] The present invention also provides a smelting method using the above-mentioned nickel-based high-temperature alloy vacuum induction melting equipment, the method comprising the following steps: Step 1: Start the motor, the external water pump and the external air pump, and inject coolant into the second bellows, and the coolant is sprayed out from the nozzle through the special-shaped water inlet pipe; Step 2: The motor drives the feeding mechanism to pass the alloy through the induction coil and the quenching mechanism at a uniform speed. The alloy passing through the induction coil is heated, and the feeding mechanism drives the reciprocating motion mechanism to work. The reciprocating motion mechanism drives the incomplete gear to reciprocate. The incomplete gear drives the outer shell to rotate in the support block, and the nozzle in the outer shell reciprocates accordingly. The water sprayed from the nozzle is evenly sprayed on the outer peripheral surface of the nozzle.
[0011] In the above technical solution, the technical effects and advantages provided by the present invention are:
[0012] After the heated alloy enters the shell, the feeding mechanism drives the reciprocating mechanism, and the reciprocating mechanism drives the shell to deflect back and forth, so that the coolant sprayed by the nozzle is evenly sprayed on the outer peripheral surface of the alloy, so that the alloy is evenly heated and quenched, and the deformation generated during the quenching of the alloy is reduced. The generated water vapor first condenses through the special-shaped water inlet pipe and then flows down, and the remaining water vapor is discharged from the first corrugated pipe. The condensed water vapor plus the coolant heated after quenching are recycled from the water outlet pipe; The alloy is fed through the induction coil and quenching mechanism at a uniform speed. As the alloy is bent and deformed, its length changes. The friction between the feeding roller and the alloy requires the alloy to overcome the friction before it can bend and deform, which increases the difficulty of quenching and deforming the alloy. This device occupies a small area, has a simple structure, is easy to operate, does not require manual operation, and has a good alloy quenching effect. Water vapor and coolant after quenching and heating are recycled separately, reducing water vapor in the box and reducing the rust rate of parts. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in the present invention. For ordinary technicians in this field, other drawings can also be obtained based on these drawings.
[0014] Figure 1 It is a schematic diagram of the overall structure of the present invention; Figure 2 A top view of the present invention; Figure 3 It is a schematic diagram of the internal structure of the box of the present invention; Figure 4 It is a three-dimensional diagram of the quenching mechanism of the present invention; Figure 5 It is a cross-sectional view of the support block and the special-shaped ring of the present invention; Figure 6 It is a schematic diagram of the connection between the housing and the special-shaped water inlet pipe of the present invention; Figure 7 It is a partial cross-sectional view of the housing of the present invention.
[0015] Explanation of the accompanying drawings: 1. Box body; 2. Feeding mechanism; 3. Reciprocating motion mechanism; 4. Quenching mechanism; 5. Support block; 6. Water outlet; 7. Water outlet pipe; 8. Special-shaped circular ring; 9. First bellows; 10. Shell; 11. Circular hole; 12. Special-shaped water inlet pipe; 13. Nozzle; 14. Second bellows; 15. Exhaust port; 16. Drain port; 17. Incomplete gear; 18. Rack; 19. First rod; 20. Moving ring; 21. Second rod; 22. Cam; 23. First shaft; 24. Feeding roller; 25. Gear; 26. First bevel gear; 27. Second bevel gear; 28. Second shaft; 29. Alloy; 30. Motor; 31. Induction coil. DETAILED DESCRIPTION
[0016] Example embodiments will now be described more fully with reference to the accompanying drawings. However, example embodiments can be implemented in a variety of forms and should not be construed as limited to the examples set forth herein; rather, these example embodiments are provided so that the description of the present disclosure will be more comprehensive and complete and the concepts of the example embodiments will be fully conveyed to those skilled in the art. The accompanying drawings are only schematic illustrations of the present disclosure and are not necessarily drawn to scale. The same reference numerals in the figures represent the same or similar parts, and thus their repeated description will be omitted.
[0017] In addition, the described features, mechanisms or characteristics may be combined in one or more example embodiments in any suitable manner. In the following description, many specific details are provided to provide a full understanding of the example embodiments of the present disclosure. However, those skilled in the art will appreciate that the technical solutions of the present disclosure may be practiced while omitting one or more of the specific details, or other methods, components, steps, etc. may be adopted. In other cases, well-known mechanisms, methods, implementations or operations are not shown or described in detail to avoid obscuring various aspects of the present disclosure.
[0018] The present invention provides Figure 1-Figure 7A nickel-based high-temperature alloy vacuum induction melting equipment shown in the figure comprises a box body 1, a feeding mechanism 2 is arranged inside the box body 1, a reciprocating motion mechanism 3 is arranged on one side of the feeding mechanism 2, and a quenching mechanism 4 is arranged inside the box body 1; the quenching mechanism 4 comprises a support block 5 fixedly connected to the bottom of the box body 1, a water outlet hole 6 is opened inside the support block 5, a water outlet pipe 7 is fixedly connected to one side of the outer wall of the support block 5, the water outlet pipe 7 passes through one side of the outer wall of the box body 1 and is fixedly connected to the box body 1, a special-shaped ring 8 is fixedly connected to the top of the support block 5, a first bellows 9 is fixedly connected to the top of the special-shaped ring 8, and the first bellows 9 passes through the outer wall of the box body 1. The outer wall of the special-shaped ring 8 is fixedly connected to the box body 1, and the outer shell 10 is rotatably connected inside. Circular holes 11 are opened at both ends of the outer shell 10. A special-shaped water inlet pipe 12 is penetrated on one side of the outer wall of the outer shell 10. The special-shaped water inlet pipe 12 is located inside the outer shell 10 and is fixedly connected to a plurality of nozzles 13 at one end. A second bellows 14 is fixedly connected to the outer wall of the special-shaped water inlet pipe 12 away from the nozzle 13. The second bellows 14 penetrates one side of the outer wall of the box body 1 and is fixedly connected to the box body 1. An exhaust port 15 is opened at the top of the outer shell 10, and a drain port 16 is opened at the bottom of the outer shell 10. By passing the coolant into the second bellows 14, the coolant enters the special-shaped water inlet pipe 12, and then sprayed out from the nozzle 13 to quench the alloy 29. At the same time, the shell 10 reciprocates and intermittently rotates in the support block 5, so that the water flow sprayed from the nozzle 13 is evenly sprayed on the alloy 29, and the alloy 29 is evenly quenched to reduce the deformation of the alloy 29 during quenching. The water vapor generated during the coolant quenching rises, first passes through the special-shaped water inlet pipe 12 with coolant inside, and part of the water vapor condenses into liquid and descends, and part of the water vapor enters the first bellows 9. The condensed liquid is discharged in sequence through the drain port 16, the water outlet hole 6 and the water outlet pipe 7 along with the coolant after quenching from the alloy 29; the reciprocating motion mechanism 3 includes a shell 10 An incomplete gear 17 is fixedly connected to one end away from the support block 5, and a rack 18 is meshed on the top of the incomplete gear 17. A first rod 19 is fixedly connected to the top of the rack 18, and a moving ring 20 is fixedly connected to one end of the first rod 19. A second rod 21 is fixedly connected to the moving ring 20 away from the side of the first rod 19. The first rod 19 and the second rod 21 are both slidably connected to the box body 1. A cam 22 is rollingly connected inside the moving ring 20. The cam 22 rotates to drive the moving ring 20 to reciprocate, and the moving ring 20 drives the first rod 19 to reciprocate. The first rod 19 drives the rack 18, and the rack 18 drives the incomplete gear 17 to deflect back and forth.
[0019] Furthermore, in the above technical scheme, the feeding mechanism 2 includes four first shafts 23 rotatably connected to the box body 1, one of the first shafts 23 passes through one side of the outer wall of the box body 1, a feeding roller 24 is fixedly connected to the outer peripheral surface of the first shaft 23, a gear 25 is fixedly connected to the outer peripheral surface of the first shaft 23, and a first bevel gear 26 is fixedly connected to the end of the first shaft 23 away from the feeding roller 24, a second bevel gear 27 is meshed with one side of the outer wall of the first bevel gear 26, and a second shaft 28 is fixedly connected inside the second bevel gear 27, the second shaft 28 is rotatably connected to the box body 1, and the second shaft 28 is fixedly connected to the cam 22. The feeding roller 24, the first gear 25 and the first bevel gear 26 are driven to rotate by the first shaft 23, so that the four feeding rollers 24 rotate synchronously, driving the alloy 29 to move forward at a uniform speed, and the second shaft 28 is used to drive the cam 22 to rotate, so that the feeding mechanism 2 drives the reciprocating motion mechanism 3 to work.
[0020] Furthermore, in the above technical solution, the four feeding rollers 24 on the four first shafts 23 are fitted in pairs, and an alloy 29 is rollingly connected between the two feeding rollers 24. The alloy 29 runs through the box body 1 and the outer shell 10. The four gears 25 on the four first shafts 23 are meshed in pairs, and the alloy 29 is moved to the quenching mechanism 4 at a uniform speed through the feeding rollers 24.
[0021] Furthermore, in the above technical solution, a support plate is fixedly connected to one side of the outer wall of the box body 1, a motor 30 is fixedly connected to the top of the support plate, an output shaft of the motor 30 is fixedly connected to a first shaft 23 that passes through one side of the outer wall of the box body 1, the first bellows 9 is fixedly connected to an external air pump, the second bellows 14 is fixedly connected to an output end of an external water pump, the water outlet pipe 7 is fixedly connected to an external water storage tank, and the output power is provided by the motor 30 to drive the feeding mechanism 2 and the reciprocating motion mechanism 3 to work, and cooperate with the quenching mechanism 4 to quench the alloy 29, absorb the water vapor, and recover the coolant after quenching.
[0022] Furthermore, in the above technical solution, an electromagnetic heating device is provided on one side of the outer wall of the box body 1, and an induction coil 31 is fixedly connected to one side of the outer wall of the electromagnetic heating device. The induction coil 31 passes through one side of the outer wall of the box body 1 and is fixedly connected to the box body 1. The induction coil 31 is spirally distributed on the outside of the alloy 29. A high-density magnetic field is generated in the induction coil through the electromagnetic heating device, and a large eddy current is generated in the alloy 29. The alloy 29 relies on its own internal resistance to generate heat and electromagnetic heating.
[0023] The specific implementation method is as follows: when working, the motor 30, the external water pump and the external air pump are started, and the coolant is injected into the second bellows 14, and the coolant is sprayed out from the nozzle 13 through the special-shaped water inlet pipe 12. The motor 30 drives the feeding mechanism 2 to pass the alloy 29 through the induction coil 31 and the quenching mechanism 4 at a uniform speed. The alloy 29 passing through the induction coil 31 is heated, and the feeding mechanism 2 drives the reciprocating mechanism 3 to work, and the reciprocating mechanism 3 drives the incomplete gear 17 to reciprocate, and the incomplete gear 17 drives the shell 10 to rotate in the support block 5, and the nozzle 13 in the shell 10 reciprocates accordingly. The water sprayed from the nozzle 13 is evenly sprayed on the outer peripheral surface of the nozzle 13, thereby reducing the bending deformation of the alloy 29 during quenching, and at the same time, the water vapor generated during quenching The air rises, and part of the water vapor contacts the special-shaped water inlet pipe 12 and condenses, and then enters the water outlet 6 in the support block 5 along with the coolant heated after quenching, and then is discharged for recovery. The normal quenching alloy 29 will bend due to deformation, and when the feeding roller 24 in the feeding mechanism 2 drives the alloy 29 to move, there is friction between the feeding roller 24 and the alloy 29. The alloy 29 needs to overcome the friction to bend and deform, so the feeding mechanism 2 further reduces the deformation of the alloy 29 during quenching. After the heated alloy 29 enters the shell 10, the feeding mechanism 2 drives the reciprocating motion mechanism 3, and the reciprocating motion mechanism 3 drives the shell 10 to deflect back and forth, so that the coolant sprayed by the nozzle 13 is evenly sprayed on the outer peripheral surface of the alloy 29. The alloy 29 is uniformly heated and quenched, and the deformation of the alloy 29 during quenching is reduced. The generated water vapor first condenses through the special-shaped water inlet pipe 12 and then flows down, and the air is sucked into the circular hole 11, driving the remaining water vapor to be discharged from the first bellows 9. The condensed water vapor plus the coolant heated after quenching are recycled from the water outlet pipe 7. The alloy 29 is uniformly passed through the induction coil 31 and the quenching mechanism 4 through the feeding mechanism 2. Since the length of the alloy 29 changes due to bending deformation, there is friction between the feeding roller 24 and the alloy 29, so that the alloy 29 needs to overcome the friction to bend and deform, which increases the difficulty of quenching and deformation of the alloy 29. The device occupies a small area, has a simple structure, is easy to operate, and does not require manual operation. The quenching effect of alloy 29 is good, and the water vapor and the coolant after quenching are recycled, so that the water vapor will not scald the personnel, the water vapor in the box body 1 is reduced, and the rust rate of parts is reduced. This implementation method specifically solves the problem that thin-walled parts are often quenched by pipe spraying in the prior art. When the pipe is sprayed on alloy 29, one side contacts first and the other side contacts later, resulting in inconsistent cooling speed, and alloy 29 will become soft after quenching, so that alloy 29 will deform after quenching, and the water vapor generated during quenching may scald the staff. Part of the coolant during quenching splashes out, causing humidity in the surrounding area, accelerating the rust of surrounding iron products, and affecting the service life of the device.
[0024] The present invention also provides a smelting method using the above-mentioned nickel-based high-temperature alloy vacuum induction melting equipment, the method comprising the following steps: Step 1: When working, start the motor 30, the external water pump and the external air pump, and inject the coolant into the second bellows 14, and the coolant is sprayed out from the nozzle 13 through the special-shaped water inlet pipe 12; Step 2: The motor 30 drives the feeding mechanism 2 to pass the alloy 29 through the induction coil 31 and the quenching mechanism 4 at a uniform speed. The alloy 29 passing through the induction coil 31 is heated, and the feeding mechanism 2 drives the reciprocating mechanism 3 to work. The reciprocating mechanism 3 drives the incomplete gear 17 to reciprocate, and the incomplete gear 17 drives the housing 10 to rotate in the support block 5. The nozzle 13 in the housing 10 reciprocates accordingly, and the water sprayed by the nozzle 13 is evenly sprayed on the outer peripheral surface of the nozzle 13, thereby reducing the bending deformation of the alloy 29 during quenching. The water vapor generated during quenching rises, and part of the water vapor contacts the special-shaped water inlet pipe 12 and condenses, and then enters the water outlet hole 6 in the support block 5 along with the coolant heated after quenching, and is then discharged for recovery. Normal quenching deformation of the alloy 29 will cause bending, and when the feeding roller 24 in the feeding mechanism 2 drives the alloy 29 to move, there is friction between the feeding roller 24 and the alloy 29. The alloy 29 needs to overcome the friction to bend and deform, so the feeding mechanism 2 further reduces the deformation of the alloy 29 during quenching.
[0025] The above description is only by way of illustration of certain exemplary embodiments of the present invention. It is undoubted that those skilled in the art can modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and descriptions are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.
[0026] Finally, a few points should be explained: First, in the description of this application, it should be noted that, unless otherwise specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, which may refer to mechanical connection or electrical connection, or internal communication between two components, or direct connection. "upper", "lower", "left", "right", etc. are only used to indicate relative positional relationships. When the absolute position of the object being described changes, the relative positional relationship may change; Secondly: In the drawings of the embodiments disclosed in the present invention, only the mechanisms involved in the embodiments disclosed in the present invention are involved, and other mechanisms can refer to the general design. In the absence of conflict, the same embodiment and different embodiments of the present invention can be combined with each other; Finally: The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A nickel-based high-temperature alloy vacuum induction melting equipment, comprising a housing (1), characterized in that: A feeding mechanism (2) is provided inside the box (1), a reciprocating mechanism (3) is provided on one side of the feeding mechanism (2), and a quenching mechanism (4) is provided inside the box (1); The quenching mechanism (4) comprises a support block (5) fixedly connected to the bottom of the box body (1), a water outlet hole (6) being formed inside the support block (5), a water outlet pipe (7) being fixedly connected to one side of the outer wall of the support block (5), the water outlet pipe (7) penetrating one side of the outer wall of the box body (1) and being fixedly connected to the box body (1), a special-shaped ring (8) being fixedly connected to the top of the support block (5), a first corrugated pipe (9) being fixedly connected to the top of the special-shaped ring (8), the first corrugated pipe (9) penetrating one side of the outer wall of the box body (1) and being fixedly connected to the box body (1), the interior of the special-shaped ring (8) being rotated A shell (10) is connected, and circular holes (11) are formed at both ends of the shell (10). A special-shaped water inlet pipe (12) penetrates one side of the outer wall of the shell (10). One end of the special-shaped water inlet pipe (12) located inside the shell (10) is fixedly connected to a plurality of nozzles (13). A second corrugated pipe (14) is fixedly connected to one end of the outer wall of the special-shaped water inlet pipe (12) away from the nozzles (13). The second corrugated pipe (14) penetrates one side of the outer wall of the box body (1) and is fixedly connected to the box body (1). An exhaust port (15) is formed at the top of the shell (10), and a drain port (16) is formed at the bottom of the shell (10).
2. A nickel-based high-temperature alloy vacuum induction melting equipment according to claim 1, characterized in that: The reciprocating mechanism (3) comprises an incomplete gear (17) fixedly connected to one end of the housing (10) away from the support block (5); a rack (18) is meshed at the top of the incomplete gear (17); a first rod (19) is fixedly connected to the top of the rack (18); a moving ring (20) is fixedly connected to one end of the first rod (19); a second rod (21) is fixedly connected to the side of the moving ring (20) away from the first rod (19); the first rod (19) and the second rod (21) are both slidably connected to the housing (1); and a cam (22) is rollingly connected inside the moving ring (20).
3. A nickel-based high-temperature alloy vacuum induction melting equipment according to claim 2, characterized in that: The feeding mechanism (2) comprises four first shafts (23) rotatably connected to the box body (1), wherein one of the first shafts (23) passes through one side of the outer wall of the box body (1), a feeding roller (24) is fixedly connected to the outer peripheral surface of the first shaft (23), a gear (25) is fixedly connected to the outer peripheral surface of the first shaft (23), a first bevel gear (26) is fixedly connected to the end of the first shaft (23) away from the feeding roller (24), a second bevel gear (27) is meshed with one side of the outer wall of the first bevel gear (26), a second shaft (28) is fixedly connected inside the second bevel gear (27), the second shaft (28) is rotatably connected to the box body (1), and the second shaft (28) is fixedly connected to the cam (22).
4. A nickel-based high-temperature alloy vacuum induction melting equipment according to claim 3, characterized in that: The four feeding rollers (24) on the four first shafts (23) are fitted in pairs, an alloy (29) is rollingly connected between the two feeding rollers (24), the alloy (29) penetrates the box body (1) and the outer shell (10), and the four gears (25) on the four first shafts (23) are meshed in pairs.
5. A nickel-based high-temperature alloy vacuum induction melting equipment according to claim 4, characterized in that: A support plate is fixedly connected to one side of the outer wall of the box body (1), a motor (30) is fixedly connected to the top of the support plate, an output shaft of the motor (30) is fixedly connected to a first shaft (23) penetrating one side of the outer wall of the box body (1), the first bellows (9) is fixedly connected to an external air pump, the second bellows (14) is fixedly connected to an output end of an external water pump, and the water outlet pipe (7) is fixedly connected to an external water storage tank.
6. A nickel-based high-temperature alloy vacuum induction melting equipment according to claim 5, characterized in that: An electromagnetic heating device is provided on one side of the outer wall of the box body (1), and an induction coil (31) is fixedly connected to one side of the outer wall of the electromagnetic heating device. The induction coil (31) passes through one side of the outer wall of the box body (1) and is fixedly connected to the box body (1). The induction coil (31) is distributed in a spiral shape outside the alloy (29).
7. A melting method using the nickel-based high-temperature alloy vacuum induction melting equipment according to claim 6, characterized in that: The method comprises the following steps: Step 1: start the motor (30), the external water pump and the external air pump, and inject coolant into the second bellows (14), and the coolant is sprayed out from the nozzle (13) through the special-shaped water inlet pipe (12); Step 2: The motor (30) drives the feeding mechanism (2) to pass the alloy (29) through the induction coil (31) and the quenching mechanism (4) at a uniform speed. The alloy (29) passing through the induction coil (31) is heated, and the feeding mechanism (2) drives the reciprocating mechanism (3) to work. The reciprocating mechanism (3) drives the incomplete gear (17) to reciprocate. The incomplete gear (17) drives the housing (10) to rotate in the support block (5). The nozzle (13) in the housing (10) reciprocates accordingly, and the water sprayed by the nozzle (13) is sprayed uniformly on the outer peripheral surface of the nozzle (13).
Citation Information
Patent Citations
Online drum type spray cooling quenching isolated plant of aluminum alloy
CN207435495U
Quenching cooling device for hot-working die
CN210974790U
Large double-power-frequency supporting roller quenching machine tool
CN212025393U
Medium-frequency quenching device for special-shaped shaft parts
CN216891124U
Process for making internally hardened tubes
US4844752A