Single-working-position automatic jumbolter
By designing a single working position automatic anchor drilling rig, using a combination of hydraulic motor and electronically controlled drilling sleeves, the problem of large number of underground equipment and shortage of operators is solved, and the automatic operation of drilling rods and anchors is realized, and the Equipment adaptability and installation efficiency.
Patent Information
- Application Number
- CN202411574239.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-06
- Publication Date
- 2025-02-14
- Estimated Expiration
- 2044-11-06
AI Technical Summary
When existing automatic anchor drilling rigs are used underground in coal mines, there is a large number of equipment and shortage of operators. The single-working rotary switching technology has the problem of high accuracy and low success rate of docking between the drill rod and the drill box thread, and the anchor rod cannot be automatically installed. .
A single-working automatic anchor drilling rig was designed, using frame components, feed mechanisms, clamping mechanisms, drill box components, drill rod mounting arm and anchor mounting arm. The drill rod and drill rod are realized through hydraulic motors and electrically controlled drill sleeves. Automatic operation of anchor rods.
It realizes the automated operation of drill rods and anchors, reduces the demand for manual operation, improves the adaptability and installation efficiency of equipment, and is suitable for the installation of various types of machine models underground in coal mines.
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Figure CN119435061A_ABST
Abstract
Description
Technical Field
[0001] The invention specifically relates to the technical field of underground anchor support equipment in coal mines, in particular to a single-working-position automatic anchor drilling machine. Background Art
[0002] With the continuous improvement of the intelligence level of coal mines and the continuous promotion of technologies such as intelligent rapid excavation, the speed of mine excavation has been greatly improved, and the level of intelligent excavation has also been greatly improved. As one of the construction processes that consumes the longest man-hours in the excavation process, bolt support construction has reduced the impact of bolt support construction on the efficiency of tunnel excavation to a certain extent by adopting a large number of bolt drills in parallel and some bolts lagging support. However, with the use of a large number of bolt drills, the contradiction between the small number of people and the large number of equipment to be operated in coal mines has become prominent. Some coal mine underground excavation teams have repeatedly encountered the problem of a large number of equipment and a serious shortage of operators.
[0003] In order to solve the above problems, various automatic anchor drilling rig technologies have been developed successively. According to the switching method of drill rod and anchor rod, they can be mainly divided into two main technical routes: drill rod anchor rod double working position rotation switching, and drill rod anchor rod double working position balance switching. Both of the above routes require three working positions, one of which is the working position. This method results in a relatively large size of the drilling rig, making it difficult to arrange the drilling rig on various complete equipment, and poor adaptability in coal mines.
[0004] Another type of single-station drilling rig uses a threaded connection between the drill rod and the drill box to solve the problem that the drill rod is prone to falling off after being loaded during drilling. At the same time, due to the thread size restrictions on the drill rod and the drill box, the threads of the drill rod and the drill box require high precision during docking, which is prone to low thread docking success rates in actual applications. In addition, the drilling rig connection process is complex, time-consuming, and inefficient. Secondly, because the drill box needs to be connected to the drill rod in the form of a threaded output shaft, the nut connection between the drill box and the anchor cannot be used in the application of the automatic anchor drilling rig, resulting in the drilling rig being unable to install anchors without manual operation. Summary of the invention
[0005] The purpose of the present invention is to provide a single-working-station automatic anchor drilling machine to solve the problems raised in the above-mentioned background technology.
[0006] To achieve the above object, the present invention provides the following technical solutions:
[0007] A single-station automatic anchor drilling rig comprises a frame assembly, a feed mechanism, a drill clamping mechanism, a drill box assembly, a drill rod mounting arm and an anchor rod mounting arm, wherein the drill clamping mechanism is installed at the upper end of the frame assembly, and the drill rod mounting arm and the anchor rod mounting arm are respectively installed on the outer sides of the two side plates of the frame assembly, the drill rod mounting arm is used to clamp the drill rod, and the anchor rod mounting arm is used to clamp the anchor rod; the feed mechanism is installed inside the frame assembly, and the feed mechanism is used to control the drill box assembly to move up and down along the frame assembly.
[0008] As a further solution of the present invention: the feed mechanism includes a feed guide column, a feed cylinder and a guide connecting plate, and two feed guide columns are provided, the lower end of the feed guide column is fixedly connected to the lower end of the frame assembly, and the upper end of the feed guide column is fixedly connected to the clamping mechanism; the lower end of the feed cylinder is connected to the lower end of the frame assembly, and the upper end of the feed cylinder is fixed to the clamping mechanism, a feed chain and a guide sprocket are installed on the cylinder barrel of the feed cylinder, the guide connecting plate is slidably connected to the guide column, the guide connecting plate can slide up and down along the feed guide column, and a fixing hole is provided on the guide connecting plate for fixing the drill box assembly.
[0009] As a further solution of the present invention: the drill clamping mechanism includes a fixed plate, a drill clamping rod and a drill clamping cylinder, the fixed plate is fixedly connected to the frame assembly, two drill clamping rods are provided, the two drill clamping rods are respectively arranged on both sides of the fixed plate, and the drill clamping cylinder is installed between the tail of the drill clamping rod and the fixed plate; the drill clamping rod is rotatably connected to the fixed plate, and the end of the drill clamping rod is processed with a semicircular hole, and when the two drill clamps are connected and closed, a circular hole is formed at the center axis of the drilling rig to realize the positioning and guiding of the drill rod and the anchor rod.
[0010] As a further solution of the present invention: the drill box assembly includes an electric-controlled drill sleeve and a hydraulic motor, the output shaft of the hydraulic motor is connected to the drill sleeve assembly of the electric-controlled drill sleeve, drives the drill sleeve assembly to rotate, and realizes the drill box assembly to output a rotational torque to the outside.
[0011] As a further solution of the present invention: the drill rod installation arm includes a fixed seat, an upper connecting rod, a lower connecting rod, a driving cylinder, a front connecting rod and a hydraulic clamp, wherein one side of the fixed seat is connected to the side plate of the frame assembly for fixing the drill rod installation arm to the side of the drilling rig, and the other side of the fixed seat is processed with multiple ear seats, and the multiple ear seats are respectively connected to the pin holes of the upper connecting rod, the lower connecting rod and the driving cylinder for connecting and installing the upper connecting rod, the lower connecting rod and the driving cylinder.
[0012] As a further solution of the present invention: the outer ends of the upper connecting rod and the lower connecting rod are respectively connected to the upper and lower end pin holes of the front connecting rod, the center distances of the upper and lower groups of connecting rod pin holes are the same, the distances between the front connecting rod and the connecting rod mounting holes of the fixing seat are the same, the upper connecting rod and the lower connecting rod are parallel to each other after installation, and the front connecting rod and the fixing seat are parallel to each other; the hydraulic clamp is installed at the front end of the front connecting rod through a pin shaft, and the two groups of hydraulic clamps are in a coaxial state after installation.
[0013] As a further solution of the present invention: the anchor rod installation arm has the same structure as the drill rod installation arm, is installed on the other side of the frame assembly, and is used to clamp the anchor rod during operation.
[0014] A method for using a single-station automatic anchor drilling machine comprises the following steps:
[0015] Preparation work: install the drill rod clamp to the hydraulic clamp of the drill rod installation arm, and clamp the drill rod with the hydraulic clamp of the rod installation arm; install the anchor rod with built-in resin anchoring agent to the hydraulic clamp of the anchor rod installation arm, and clamp the anchor rod with the hydraulic clamp of the anchor rod installation arm.
[0016] Drilling: The driving cylinder of the drill rod installation arm extends until the axis of the drill rod is coaxial with the axis of the drill box assembly; the electric drill sleeve of the drill box assembly is opened to a size larger than the drill rod connection under the control of the electrical control system; the drill box assembly rises under the drive of the feed mechanism until the tail of the drill rod is completely inserted into the hole of the electric drill sleeve; the electric drill sleeve shrinks to the drill rod size, clamps the drill rod, and the hydraulic clamp reduces the clamping force until the drill rod can rotate freely; the drill rod is driven to rotate by the drill sleeve assembly; at the same time, the feed mechanism drives the drill box assembly to rise and start drilling; after drilling to a certain depth, the drill rod installation arm is retracted to the side of the anchor drilling rig; continue drilling to the specified depth; after withdrawing the drill rod to a certain depth, extend the drill rod installation arm, clamp the drill rod, and adjust the drill sleeve assembly hole to the drill rod relaxed state; continue to lower the drill box assembly to the initial position, and retract the drill rod installation arm to the side of the drilling rig to complete drilling.
[0017] Anchor installation: the anchor installation arm drives the cylinder to extend until the axis of the anchor is coaxial with the axis of the drill box assembly; the electric drill sleeve of the drill box assembly is opened to a size larger than the anchor connection size under the control of the electrical control system; the drill box assembly rises under the drive of the feed mechanism until the tail of the anchor is completely inserted into the hole of the electric drill sleeve; the electric drill sleeve shrinks to the size of the anchor and clamps the anchor, and the anchor installation arm clamp reduces the clamping force until the anchor can rotate freely; the feed mechanism drives the drill box assembly to rise, and after pushing the anchor into the hole to a certain depth, the anchor installation arm is retracted to the side of the anchor drilling rig; the anchor is continued to be pushed into the hole to the specified depth to complete the anchor installation.
[0018] Compared with the prior art, the beneficial effects of the present invention are as follows: the present invention discloses a single-station automatic anchor drilling rig, which adopts a single-station form and has a small external size, and is suitable for installation and matching with various machine models. Among them, the drill box is composed of a hydraulic motor and an electric-controlled drill sleeve; the electric-controlled drill sleeve can flexibly control and adjust the size of the drill sleeve output hole and the clamping force of the drill sleeve on the drill rod, anchor rod, etc. according to the control system command, and can conveniently and flexibly connect different types of drill anchor rods, and the connection is simple and reliable, which can greatly simplify the connection between the drill rod and the drill box, and can adapt to different connection requirements such as the drill rod and anchor rod; the anchor drilling rig is suitable for anchor rods with built-in resin anchoring agents, and can adopt a single-station form in the application scenario of self-drilling anchor rods, and flexibly realize the processes of drilling holes with drill rods, withdrawing drill rods, connecting anchor rods, installing anchor rods, and pre-tightening anchor rods, so as to realize a single-station automatic anchor drilling rig. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 This is a structural diagram of a single-station automatic anchor drilling rig.
[0020] Figure 2 It is a schematic diagram of the structure of the frame assembly in a single-station automatic anchor drilling rig.
[0021] Figure 3 It is a structural schematic diagram of the feeding mechanism in a single-station automatic anchor drilling rig.
[0022] Figure 4 It is a schematic diagram of the structure of the drill clamping mechanism in a single-working-station automatic anchor drilling rig.
[0023] Figure 5 It is a schematic diagram of the structure of the drill box assembly in a single-station automatic anchor drilling rig.
[0024] Figure 6 It is a cross-sectional view of the electric-controlled drill sleeve in a single-station automatic anchor drilling rig.
[0025] Figure 7 The structure diagram of the drill sleeve assembly in a single-station automatic anchor drilling rig Figure 1 .
[0026] Figure 8 The structure diagram of the drill sleeve assembly in a single-station automatic anchor drilling rig Figure 2 .
[0027] Fig. 9 This is a schematic diagram of the structure of the output block in a single-station automatic anchor drilling rig.
[0028] Fig.10 This is a schematic diagram of the structure of the drill rod installation arm in a single-station automatic anchor drilling rig.
[0029] In the figure: 1-frame assembly; 2-feed mechanism, 21-feed oil cylinder, 22-feed guide column, 23-guide connecting plate; 3-drill clamping mechanism, 31-fixed plate, 32-drill clamping oil cylinder, 33-drill clamping connecting rod; 4-drill box assembly, 411-fixed housing, 412-housing end cover, 413-bearing assembly, 414-seal assembly, 415-self-lubricating support ring, 416-drill sleeve assembly, 4161-input Shaft, 4162-support housing, 4163-housing end cover, 4164-drill sleeve motor stator, 4165-drill sleeve motor rotor, 4166-pressure ring, 4167-reset spring, 4168-output pressure block, 4169-pressure block pin; 5-drill rod mounting arm, 51-fixed seat, 52-upper connecting rod, 53-lower connecting rod, 54-driving cylinder, 55-front connecting rod 56-hydraulic clamp; 6-anchor mounting arm. DETAILED DESCRIPTION
[0030] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0031] See also Figure 1-Figure 10 In an embodiment of the present invention, a single-station automatic anchor drilling rig includes a frame assembly 1, a feed mechanism 2, a drill clamping mechanism 3, a drill box assembly 4, a drill rod installation arm 5 and an anchor rod installation arm 6, wherein the frame assembly 1 is the main load-bearing structure of the drilling rig and is made of high-strength steel welded together, the drill clamping mechanism 3 is installed on the upper end of the frame assembly 1, and the drill rod installation arm 5 and the anchor rod installation arm 6 are respectively installed on the outer sides of the two side plates of the frame assembly 1, the drill rod installation arm 5 is used to clamp the drill rod, and the anchor rod installation arm 6 is used to clamp the anchor rod; the feed mechanism 2 is installed inside the frame assembly 1, and the feed mechanism 2 is used to control the drill box assembly 4 to move up and down along the frame assembly 1.
[0032] See also Figure 3The feed mechanism 2 includes a feed guide column 22, a feed cylinder 21 and a guide connecting plate 23. In the embodiment of the present application, two feed guide columns 22 are provided, and the lower end of the feed guide column 22 is fixedly connected to the lower end of the frame assembly 1, and the upper end of the feed guide column 22 is fixedly connected to the clamping drill mechanism 3; the lower end of the feed cylinder 21 is connected to the lower end of the frame assembly 1, and the upper end of the feed cylinder 21 is fixed to the clamping drill mechanism 3, and hydraulic oil is provided to the inside of the feed cylinder 21 through the clamping drill mechanism 3. A feed chain and a guide sprocket are installed on the cylinder barrel of the feed cylinder 21. The guide connecting plate 23 is an integral steel structure, and the guide connecting plate 23 is slidably connected to the guide column 22. The guide connecting plate 23 can slide up and down along the feed guide column 23. There are fixing holes on the guide connecting plate 23, which can be used to fix the drill box assembly 4.
[0033] See also Figure 4 The drill clamping mechanism 3 includes a fixed plate 31, a drill clamping connecting rod 33 and a drill clamping oil cylinder 32. The fixed plate 31 is a thick steel plate, and the fixed plate 31 is fixedly connected to the frame assembly 1. Two drill clamping connecting rods 33 are provided, and the two drill clamping connecting rods 33 are respectively arranged on both sides of the fixed plate 31, and the drill clamping oil cylinder 32 is installed between the tail of the drill clamping connecting rod 33 and the fixed plate 31; the drill clamping connecting rod 33 is rotatably connected to the fixed plate 31, and a semicircular hole is processed at the end of the drill clamping connecting rod 33. When the two drill clamps are connected and closed, a circular hole can be formed at the center axis of the drilling rig to realize the positioning and guiding of the drill rod and the anchor rod.
[0034] See also Figure 4 The drill box assembly 4 includes an electric drill sleeve 41 and a hydraulic motor 42. The output shaft of the hydraulic motor 42 is connected to the drill sleeve assembly of the electric drill sleeve 41 to drive the drill sleeve assembly to rotate, thereby realizing the function of the drill box assembly 4 outputting a rotational torque to the outside.
[0035] like Figure 5 As shown, in the embodiment of the present invention, the electric-controlled drill sleeve 41 includes a fixed housing 411, a housing end cover 412, a bearing assembly 413, a sealing assembly 414, a self-lubricating support ring 415 and a drill sleeve assembly 416. The fixed housing 411 is used to support the drill sleeve assembly 416. The fixed housing 411 is a steel cylindrical structure. A flange is machined at the end of the fixed housing 411 for connecting to the housing at the output end of the planetary reducer. The inner surface of the fixed housing 411 is machined with a mounting surface of the outer ring of a needle roller bearing.
[0036] Furthermore, in the embodiment of the present application, the shell end cover 412 is connected to the end face of the fixed shell 411, and the inner hole of the shell end cover 412 forms a seal with the shell end cover output shaft of the drill sleeve assembly 416 through the sealing assembly 414. The sealing assembly 414 is installed between the shell end cover 412 and the shell end cover 412 of the drill sleeve assembly 416, and a self-lubricating support ring 415 is installed between the end faces of the shell end cover 412 and the shell end cover 4163. The self-lubricating support ring 415 is installed between the shell end cover 412 and the shell end cover of the drill sleeve assembly 416. The self-lubricating support ring 415 is used to support the drill sleeve assembly 416 when retracting the drill to prevent excessive axial displacement.
[0037] The drill sleeve assembly 416 is supported inside the fixed housing 411 through the bearing assembly 413. The input shaft 4161, the support housing 4162 and the housing end cover 4163 of the drill sleeve assembly 416 are fixedly connected as a whole. The bearing assembly 413 includes a pair of thrust bearings and a pair of needle bearings, which respectively support the axial movement and radial movement of the drill sleeve assembly 416. The inner ring of the needle bearing is installed on the outer surface of the support housing 4162 of the drill sleeve assembly 416, and the outer ring of the needle bearing is installed on the inner surface of the fixed housing 411; one end of the thrust bearing is installed on the output end housing of the planetary reducer, and the other end is installed on the end face of the input shaft of the drill sleeve assembly.
[0038] The drill sleeve assembly 416 includes an input shaft 4161, a support shell 4162, a shell end cover 4163, a drill sleeve motor stator 4164, a drill sleeve motor rotor 4165, a pressure ring 4166, a return spring 4167, an output pressure block 4168 and a pressure block pin 4169; the end of the input shaft 4161 is connected to the support shell 4162, the shaft hole of the input shaft 4161 is processed with a spline inside, which cooperates with the spline of the planetary carrier output shaft of the planetary reducer, and the outer cylindrical surface and end surface of the input shaft 4161 are processed to match the thrust bearing Matching; the shell end cover 4163 is connected to the support shell 4162, and the inner outer cylindrical surface of the shell end cover 4163 is processed with an external thread, and the thread is a fine pitch, which matches with the internal thread of the pressure ring 4166; the outer surface of the support shell 4162 is processed with a bearing mounting surface, and the inner surface of the support shell 4162 is tightly matched with the outer surface of the drill sleeve motor stator 4164, and the inner surface of the middle mounting plate of the support shell 4162 is processed smoothly, and is processed with a pressure block pin mounting hole, and a sliding groove for the spring mounting rod of the output pressure block 4168.
[0039] After the drill sleeve motor stator 4164 is installed on the inner surface of the support shell 4162, it is tightly fitted and fixed with the inner surface of the support shell 4162; the drill sleeve motor rotor 4165 is coaxially installed in the inner hole of the stator and can rotate flexibly after installation; the inner hole of the rotor is a regular polygon, which can be matched with the regular polygon after the outer circle of the pressure ring is processed. During the rotation of the rotor, the pressure ring is driven to rotate flexibly along the thread that matches the shell end cover.
[0040] The pressure ring 4166 is made of high-strength copper material, and its inner surface is processed with fine pitch threads. It cooperates with the shell end cover 4163 and can be flexibly rotated to achieve movement along the axis of the thread; the outer surface of the pressure ring 4166 is processed into a regular polygon, which cooperates with the regular polygon of the inner hole of the drill sleeve motor rotor, and the inner surface of the lower end of the pressure ring 4166 is processed into a smooth conical surface.
[0041] The reset spring 4167 is a tension spring, which consists of six pieces. One end of the spring is mounted on the support shell 4162 , and the other end is connected to the spring mounting rod of the output pressure block 4168 to ensure timely reset of the output pressure block 4168 .
[0042] The output pressure block 4168 is made of high-strength steel, with a total of six pieces. It is hingedly installed in the space formed by the support shell 4162 and the shell end cover 4163 through the pressure block pin. After installation, it can swing flexibly along the pressure block pin; the six output pressure blocks 4168 are evenly arranged in the hole. After installation, the working surfaces of the six output pressure blocks 4168 are combined into a regular hexagonal hole; the outer side of the output pressure block 4168 has a longer cone surface. After the output pressure block 4168 rotates downward, the output pressure block 4168 can swing toward the central axis at the same time, so that the size of the regular hexagonal hole formed by the six output pressure blocks 4168 is reduced; after the pressure ring rises, the output pressure block 4168 can be reset under the action of the spring, so that the regular hexagonal hole can be adjusted to increase. The working surface of the output pressure block 4168 is machined with a series of smaller teeth and quenched, and has higher hardness and toughness.
[0043] See also Fig.10 The drill rod installation arm 5 includes a fixing seat 51, an upper connecting rod 52, a lower connecting rod 53, a driving oil cylinder 54, a front connecting rod 55 and a hydraulic clamp 56, wherein one side of the fixing seat 51 is connected to the side plate of the frame assembly 1, and is used to fix the drill rod installation arm 5 to the side of the drilling rig, and the other side of the fixing seat 51 is processed with a plurality of ear seats, and the plurality of ear seats are respectively connected to the pin holes of the upper connecting rod 52, the lower connecting rod 53 and the driving oil cylinder 54, and are used to connect and install the upper connecting rod 52, the lower connecting rod 53 and the driving oil cylinder 54. Cylinder 54; the outer ends of the upper connecting rod 52 and the lower connecting rod 53 are respectively connected to the upper and lower end pin holes of the front connecting rod 55, the center distances of the upper and lower groups of connecting rod pin holes are the same, the front connecting rod 55 and the connecting rod mounting holes of the fixing seat are the same distance, after the installation of each connecting rod is completed, ensure that the upper connecting rod 52 and the lower connecting rod 53 are parallel to each other, and the front connecting rod 55 and the fixing seat 51 are parallel to each other; the hydraulic clamp 56 is installed at the front end of the front connecting rod 55 through a pin shaft, and after the installation is completed, the two groups of hydraulic clamps are coaxial.
[0044] In addition, it should be noted that in the embodiment of the present application, the anchor rod installation arm 6 has the same structure as the drill rod installation arm 5 and is installed on the other side of the frame assembly 1 to clamp the anchor rod during operation.
[0045] A method for using a single-station automatic anchor drilling machine comprises the following steps:
[0046] S101, preparation work: clamp the drill rod to the hydraulic clamp 56 of the drill rod installation arm 5, and clamp the drill rod by the hydraulic clamp 56 of the rod installation arm 5; clamp the anchor rod with built-in resin anchoring agent to the hydraulic clamp 56 of the anchor rod installation arm 6, and clamp the anchor rod by the hydraulic clamp 56 of the anchor rod installation arm 6.
[0047] S102, drilling: the driving cylinder 54 of the drill rod installation arm 5 is extended until the axis of the drill rod is coaxial with the axis of the drill box assembly 4; the electric control drill sleeve 41 of the drill box assembly 4 is opened to a size larger than the drill rod connection under the control of the electrical control system; the drill box assembly 4 rises under the drive of the feed mechanism 2 until the tail of the drill rod is completely inserted into the hole of the electric control drill sleeve 41; the electric control drill sleeve 4 shrinks to the drill rod size and clamps the drill rod, and the hydraulic clamp 56 reduces the clamping force until the drill rod can rotate freely; the drill rod is driven to rotate by the drill sleeve assembly 4; at the same time, the feed mechanism 2 drives the drill box assembly 4 to rise and start drilling; after drilling to a certain depth, the drill rod installation arm 5 is retracted to the side of the anchor drilling rig; drilling is continued to the specified depth; after the drill rod is withdrawn to a certain depth, the drill rod installation arm 5 is extended to clamp the drill rod, and the hole of the drill sleeve assembly 4 is adjusted to the drill rod loose state; the drill box assembly 4 is continued to be lowered to the initial position, and the drill rod installation arm 5 is retracted to the side of the drilling rig to complete the drilling.
[0048] S103, installing anchor rods: the anchor rod installation arm 6 drives the oil cylinder to extend until the axis of the anchor rod is coaxial with the axis of the drill box assembly 4; the electric-controlled drill sleeve of the drill box assembly 4 is opened to a size larger than the anchor rod connection size under the control of the electrical control system; the drill box assembly 4 rises under the drive of the feed mechanism 2 until the tail of the anchor rod is completely inserted into the hole of the electric-controlled drill sleeve; the electric-controlled drill sleeve shrinks to the size of the anchor rod and clamps the anchor rod, and the jaws of the anchor rod installation arm 6 reduce the clamping force until the anchor rod can rotate freely; the feed mechanism 2 drives the drill box assembly 4 to rise, and after pushing the anchor rod into the hole to a certain depth, the anchor rod installation arm 6 is retracted to the side of the anchor drilling rig; the anchor rod is continued to be pushed into the hole to the specified depth to complete the anchor rod installation.
[0049] It will be apparent to those skilled in the art that the invention is not limited to the details of the exemplary embodiments described above and that the invention can be implemented in other specific forms without departing from the spirit or essential features of the invention. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of the invention is defined by the appended claims rather than the foregoing description, and it is intended that all variations falling within the meaning and scope of the equivalent elements of the claims be included in the invention. Any reference numeral in a claim should not be considered as limiting the claim to which it relates.
[0050] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.
Claims
1. A single-station automatic anchor drilling rig, characterized in that: The invention comprises a frame assembly (1), a feeding mechanism (2), a drill clamping mechanism (3), a drill box assembly (4), a drill rod mounting arm (5) and an anchor rod mounting arm (6), wherein the drill clamping mechanism (3) is mounted on the upper end of the frame assembly (1), the drill rod mounting arm (5) and the anchor rod mounting arm (6) are mounted on the outer sides of the two side plates of the frame assembly (1), the drill rod mounting arm (5) is used to clamp the drill rod, and the anchor rod mounting arm (6) is used to clamp the anchor rod; the feeding mechanism (2) is mounted inside the frame assembly (1), and the feeding mechanism (2) is used to control the drill box assembly (4) to move up and down along the frame assembly (1).
2. The single-station automatic anchor drilling rig according to claim 1, characterized in that: The feeding mechanism (2) comprises a feeding guide column (22), a feeding oil cylinder (21) and a guide connecting plate (23). Two feeding guide columns (22) are provided. The lower end of the feeding guide column (22) is fixedly connected to the lower end of the frame assembly (1), and the upper end of the feeding guide column (22) is fixedly connected to the clamping drill mechanism (3). The lower end of the feeding oil cylinder (21) is connected to the lower end of the frame assembly (1), and the upper end of the feeding oil cylinder (21) is fixed to the clamping drill mechanism (3). A feeding chain and a guide sprocket are installed on the cylinder barrel of the feeding oil cylinder (21). The guide connecting plate (23) is slidably connected to the guide column (22). The guide connecting plate (23) can slide up and down along the feeding guide column (23). There is a fixing hole on the guide connecting plate (23) for fixing the drill box assembly (4).
3. The single-station automatic anchor drilling rig according to claim 1, characterized in that: The drill clamping mechanism (3) comprises a fixed plate (31), a drill clamping connecting rod (33) and a drill clamping oil cylinder (32); the fixed plate (31) is fixedly connected to the frame assembly (1); two drill clamping connecting rods (33) are provided, the two drill clamping connecting rods (33) are respectively arranged on both sides of the fixed plate (31); and the drill clamping oil cylinder (32) is installed between the tail of the drill clamping connecting rod (33) and the fixed plate (31); the drill clamping connecting rod (33) is rotatably connected to the fixed plate (31), and a semicircular hole is processed at the end of the drill clamping connecting rod (33); when the two drill clamps are connected and closed, a circular hole is formed at the central axis of the drilling rig to realize the positioning and guiding of the drill rod and the anchor rod.
4. The single-station automatic anchor drilling rig according to claim 1, characterized in that: The drill box assembly (4) comprises an electrically controlled drill sleeve (41) and a hydraulic motor (42); the output shaft of the hydraulic motor (42) is connected to the drill sleeve assembly of the electrically controlled drill sleeve (41) to drive the drill sleeve assembly to rotate, thereby enabling the drill box assembly (4) to output a rotational torque to the outside.
5. The single-station automatic anchor drilling rig according to claim 1, characterized in that: The drill rod installation arm (5) comprises a fixing seat (51), an upper connecting rod (52), a lower connecting rod (53), a driving cylinder (54), a front connecting rod (55) and a hydraulic clamp (56), wherein one side of the fixing seat (51) is connected to the side plate of the frame assembly (1) and is used to fix the drill rod installation arm (5) to the side of the drilling rig, and the other side of the fixing seat (51) is processed with a plurality of ear seats, and the plurality of ear seats are respectively connected to the pin holes of the upper connecting rod (52), the lower connecting rod (53) and the driving cylinder (54) and are used to connect and install the upper connecting rod (52), the lower connecting rod (53) and the driving cylinder (54).
6. The single-station automatic anchor drilling rig according to claim 5, characterized in that: The outer ends of the upper connecting rod (52) and the lower connecting rod (53) are respectively connected to the upper and lower end pin holes of the front connecting rod (55), the center distance between the upper and lower connecting rod pin holes is the same, the front connecting rod (55) and the connecting rod mounting hole of the fixing seat are the same, the upper connecting rod (52) and the lower connecting rod (53) are parallel to each other after installation, and the front connecting rod (55) and the fixing seat (51) are parallel to each other; the hydraulic clamping claw (56) is installed on the front end of the front connecting rod (55) through a pin shaft, and the two groups of hydraulic clamping claws are in a coaxial state after installation.
7. The single-station automatic anchor drilling rig according to claim 6, characterized in that: The anchor rod installation arm (6) has the same structure as the drill rod installation arm (5) and is installed on the other side of the frame assembly (1) to clamp the anchor rod during operation.
Citation Information
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