Online automatic anti-rust oil spraying equipment

Abstract

The invention discloses on-line automatic anti-rust oil spraying equipment, and belongs to the technical field of motor rotor production, the on-line automatic anti-rust oil spraying equipment comprises a rack, a conveying line body, an oil spraying device and a transverse moving mechanism, the conveying line body, the oil spraying device and the transverse moving mechanism are installed on the rack, and the transverse moving mechanism is provided with a lifting mechanism and a manipulator installed below the lifting mechanism; the conveying line body is provided with a stopper, a detection assembly and a tray mechanism used for conveying and placing a rotor. A motor rotor is input from a previous working procedure along with the tray mechanism through the conveying line body and is positioned and matched with the stopping device through the detection assembly, the lifting mechanism is driven by the transverse moving mechanism to drive the mechanical arm to grab the rotor and send the rotor into the oil spraying device, and after the rotor is sprayed with anti-rust oil through rotation, the rotor is grabbed by the mechanical arm and placed on the tray mechanism on the output section of the conveying line body. And each station is provided with a detection assembly, so that the labor intensity of workers is low, the product quality is greatly improved, and the rotors coated with anti-rust oil are automatically output along with the tray mechanism and are conveniently connected with previous and later procedures.

Description

Technical Field

[0001] The invention relates to intelligent anti-rust treatment equipment for automatically spraying anti-rust oil on the surface of a rotor during the production process of a motor, and belongs to the technical field of motor rotor production. Background Art

[0002] The motor manufacturing industry has always been a labor-intensive industry. The motor rotor needs to be coated with anti-rust oil to prevent rust on the motor rotor and extend the service life of the motor rotor. Due to the particularity of its products, it has not been possible to achieve automated production. The current motor rotor oiling process is done by semi-automatic machines or fully manual operations. However, whether it is semi-automatic or manual, the production cost is high, the labor intensity is high, the efficiency is low, and it is easy to have uneven anti-rust oil coating or leakage of anti-rust oil. The quality cannot be effectively guaranteed, and the qualified rate of finished products is low. With the current increase in labor costs and the widening gap in labor demand, it has been difficult to meet the needs of some motor manufacturers.

[0003] In recent years, with the vigorous development of the automobile industry and the increasingly widespread application of various electrical products, the output and quality of micro motors are in need of a major improvement. Traditional manual or semi-automatic oiling methods can no longer meet the requirements of product efficiency and product quality. Market factors require reducing labor cost input and improving production efficiency. There is a great need for highly automated rotor spraying anti-rust oil intelligent equipment. Summary of the invention

[0004] The purpose of the present invention is to address the deficiencies in the prior art and provide an intelligent device for spraying anti-rust oil on a rotor, which can automatically apply anti-rust oil to a motor rotor, replacing the manual or semi-automatic method of applying anti-rust oil, thereby improving work efficiency, reducing labor costs, and realizing automatic online operation, ensuring the quality of the anti-rust oil-coated product, and improving efficiency and safety.

[0005] The purpose of the present invention is achieved through the following technical solutions: an online automatic anti-rust oil spraying equipment includes a frame and a conveyor line body installed on the frame, an oil spraying device and a transverse movement mechanism, the transverse movement mechanism is provided with a lifting mechanism and a manipulator installed below the lifting mechanism, and the conveyor line body is provided with a stopper, a detection component and a tray mechanism for conveying and placing the rotor. The motor rotor is input from the previous process through the conveyor line body with the tray mechanism, and after the detection component and the stopper are positioned and matched, the lifting mechanism is driven by the transverse movement mechanism to drive the manipulator to grab the rotor and send it into the oil spraying device. After the rotor is sprayed with anti-rust oil through rotation, the manipulator grabs the rotor and puts it on the tray mechanism of the conveyor line output section, and each station is equipped with a detection component, the labor intensity is low, and the product quality is greatly improved. The rotor coated with anti-rust oil is automatically output with the tray mechanism, which is convenient for connecting with the previous and next processes.

[0006] The present invention provides an online automatic anti-rust oil spraying device, the oil spraying device comprises a bottom plate, a protective box and a driving mechanism mounting frame installed on a frame, a positioning bracket and a roller bracket are positioned and mounted on the bottom plate, a gear set, a servo motor and a tightening shaft mechanism on the upper part of the mounting frame are arranged on the mounting frame, a photoelectric component is also installed above the mounting frame, and a door closing cylinder is installed above the protective box and a plurality of oil spraying components are installed on the side. The manipulator grabs the rotor and places it on the roller bracket, and the cylinder drives the tightening shaft mechanism to position and tighten the rotor on the positioning bracket, and then the servo motor drives the gear set to drive the tightening shaft to rotate the rotor in conjunction, the door closing cylinder acts to close the upper door of the protective box, and the oil spraying component sprays the anti-rust oil mist onto the rotating rotor surface, completing the spraying of the anti-rust oil on the rotor surface.

[0007] Preferably, the conveyor line is provided with a plurality of tray mechanisms for transporting the rotors, and the conveyor line is divided into a rotor input line and a rotor output line, so as to facilitate connection with the previous and next processes.

[0008] Preferably, a photoelectric component is provided on the mounting frame in the oil injection device, and the photoelectric component can collect the dynamics of the rotor in real time, and adjust the speed of the rotor by the speed of the servo motor, thereby controlling the number of revolutions of the rotor and the flow rate of the automatic oil injection component, thereby achieving uniformity and consistency of oil coating and improving the oil coating quality of the rotor.

[0009] The invention has the beneficial effects that the rotor anti-rust oil spraying equipment grabs the rotor from the tray mechanism through a manipulator and sends it into the oil spraying device, which is placed on the roller bracket. The servo motor drives the gear group to drive the top shaft to rotate the rotor in linkage, the closing cylinder acts to close the door of the protection box, and the oil spraying component sprays the anti-rust oil mist onto the rotating rotor surface to complete the spraying of the rotor surface with the anti-rust oil. The used anti-rust oil will gather in the collecting plate on the bottom plate and be pumped into the oil spraying component through the action of the pump, so as to realize the reuse of the anti-rust oil. At the same time, the rotor is sprayed with the anti-rust oil through the oil spraying component, so as to reduce the waste of the anti-rust oil and save raw materials. The rotor anti-rust oil spraying equipment adjusts the speed of the rotor through the speed of the servo motor, controls the number of revolutions of the rotor and the flow rate of the automatic oil spraying component, so as to achieve the uniformity and consistency of the oil coating and improve the oil coating quality of the rotor. The rotor sprayed with the anti-rust oil is automatically taken out by the manipulator and placed on the tray mechanism of the output line body for automatic planting, which is convenient for connection with the previous and next processes, has a high degree of automation, and does not require special skills for the operator, thereby improving the production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0010] The present invention is further described below in conjunction with the accompanying drawings and embodiments.

[0011] Figure 1 The present invention is a front view of an online automatic anti-rust oil spraying device.

[0012] Figure 2 The present invention is a top view of an online automatic anti-rust oil spraying device.

[0013] Figure 3 The present invention is a stereoscopic diagram of an online automatic anti-rust oil spraying device.

[0014] Figure 4 The present invention is a front view of an oil spraying device included in an online automatic anti-rust oil spraying device.

[0015] Figure 5 The present invention is a side view of an oil spraying device included in an online automatic anti-rust oil spraying device.

[0016] Figure 6 The present invention is a stereoscopic diagram of an oil spraying device included in an online automatic anti-rust oil spraying device.

[0017] In the figure, 1. frame; 2. oil injection device; 3. manipulator; 4. lifting mechanism; 5. transverse mechanism; 6. conveyor line; 7. tray mechanism; 8. stopper; 9. detection component; 10. rotor; 2-1. bottom plate; 2-2. gear set; 2-3. mounting frame; 2-4. servo motor; 2-5. tightening shaft mechanism; 2-6. photoelectric component; 2-7. door closing cylinder; 2-8. roller bracket; 2-9. positioning bracket; 2-10. protective box; 2-11. oil injection component. DETAILED DESCRIPTION

[0018] In order to make the purpose, technical solution and advantages of the present invention more clearly understood, the following is a detailed description of the current specific implementation method in conjunction with the accompanying drawings and embodiments. The attached claims and drawings are for the purpose of making the structure and other aspects, features and advantages of the present invention easier to understand, wherein the same reference numerals are used to indicate the same components. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the scope of protection of the present invention.

[0019] See also Figure 1 , Figure 2 and Figure 3In one embodiment of the present invention, an online automatic anti-rust oil spraying device comprises a frame 1 and a conveyor line body 6 installed on the frame 1, an oil spraying device 2 and a transverse movement mechanism 5. The transverse movement mechanism 5 is provided with a lifting mechanism 4 and a manipulator 3 installed below the lifting mechanism 4. The conveyor line body 6 is provided with a stopper 8, a detection component 9 and a tray mechanism 7 for conveying and placing a rotor 10. The motor rotor 10 is input from the previous process through the conveyor line body 6 with the tray mechanism 7, and after the detection component 9 is positioned and matched with the stopper 8, the lifting mechanism 4 is driven by the transverse movement mechanism 5 to drive the manipulator 3 to grab the rotor 10 and send it into the oil spraying device 2. After the rotor 10 is sprayed with anti-rust oil by rotation, the manipulator 3 grabs the rotor 10 and puts it on the tray mechanism 7 of the output section of the conveyor line body 6, and each station is equipped with a detection component 9, the labor intensity is low, and the product quality is greatly improved. The rotor 10 coated with anti-rust oil is automatically output with the tray mechanism 7, which is convenient for connecting with the previous and next processes.

[0020] See also Figure 4 , Figure 5 and Figure 6 In one embodiment of the present invention, an online automatic anti-rust oil spraying equipment, the oil spraying device 2 includes a base plate 2-1, a protective box 2-10 and a driving mechanism mounting frame 2-3 installed on the frame 1, a positioning bracket 2-9 and a roller bracket 2-8 are positioned and installed on the base plate 2-1, a gear set 2-2, a servo motor 2-4 and a tightening shaft mechanism 2-5 on the upper part of the mounting frame 2-3 are arranged on the mounting frame 2-3, a photoelectric component 2-6 is also installed above the mounting frame 2-3, and also includes a closing cylinder 2-7 installed above the protective box 2-10 and a plurality of oil spraying components 2-11 installed on the side. The manipulator 3 grabs the rotor 10 and places it on the roller bracket 2-8. The cylinder drives the tightening shaft mechanism 2-5 to position and tighten the rotor 10 on the positioning bracket 2-9. The servo motor 2-4 then drives the gear set 2-2 to drive the tightening shaft to link the rotor 10 to rotate. The closing cylinder 2-7 operates to close the door of the protective box 2-10. The oil spraying component 2-11 sprays anti-rust oil mist onto the surface of the rotating rotor 10, thereby completing the spraying of anti-rust oil on the surface of the rotor 10.

[0021] Preferably, a plurality of tray mechanisms 7 are provided on the conveyor line 6 to transport the rotor 10, and the conveyor line 6 is divided into a rotor input line and a rotor output line to facilitate connection with the previous and next processes.

[0022] Preferably, a photoelectric component 2-6 is provided on the mounting frame 2-3 in the oil spray device 2. The photoelectric component 2-6 can collect the dynamics of the rotor 10 in real time, and adjust the speed of the rotor 10 by the speed of the servo motor 2-4, thereby controlling the number of revolutions of the rotor 10 and the flow rate of the automatic oil spray component 2-11, thereby achieving uniformity and consistency of oil coating and improving the quality of anti-rust oil coating on the rotor 10.

[0023] The contents of the specific implementation methods are only preferred embodiments of the present invention and are not intended to limit the scope of implementation of the present invention. Technicians in the technical field to which the present invention belongs may make various modifications or supplements to the described specific embodiments or replace them in a similar manner, but will not deviate from the spirit of the present invention or exceed the scope defined by the attached claims. All equivalent changes and improvements made in accordance with the scope of protection of the claims of the present invention are covered by the scope of protection of the claims of the present invention.

Claims

1. An online automatic anti-rust oil spraying equipment, which features include A frame (1) and a conveyor line body (6) mounted on the frame (1), an oil injection device (2) and a transverse movement mechanism (5); a lifting mechanism (4) and a manipulator (3) mounted below the lifting mechanism (4) are arranged on the transverse movement mechanism (5); a stopper (8), a detection component (9) and a tray mechanism (7) for conveying and placing a rotor (10) are arranged on the conveyor line body (6).

2. The online automatic anti-rust oil spraying equipment according to claim 1 is characterized in that: The oil spray device (2) comprises a base plate (2-1), a protection box (2-10) and a drive mechanism mounting frame (2-3) mounted on the frame (1); a positioning bracket (2-9) and a roller bracket (2-8) are positioned and mounted on the base plate (2-1); a gear set (2-2), a servo motor (2-4) and a tightening shaft mechanism (2-5) on the upper part of the mounting frame (2-3) are arranged on the mounting frame (2-3); a photoelectric component (2-6) is also mounted above the mounting frame (2-3); and the device also comprises a door closing cylinder (2-7) mounted above the protection box (2-10) and a plurality of oil spray components (2-11) mounted on the side.

3. The online automatic anti-rust oil spraying equipment according to claim 1 is characterized in that: The conveyor line (6) is provided with a plurality of tray mechanisms (7) for conveying the rotor (10). The conveyor line (6) is preferably divided into a rotor input line and a rotor output line to facilitate connection with the preceding and following processes.

4. The oil spraying device (2) in the online automatic anti-rust oil spraying equipment according to claim 2 is characterized in that: A photoelectric component (2-6) is provided on the mounting frame (2-3) in the oil spraying device (2). The photoelectric component (2-6) can collect the dynamic state of the rotor (10) in real time, and adjust the rotation speed of the rotor (10) by the rotation speed of the servo motor (2-4), thereby controlling the number of revolutions of the rotor (10) and the flow rate of the automatic oil spraying component (2-11), thereby achieving uniformity and consistency of oil coating, and improving the quality of anti-rust oil coating on the rotor (10).

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