A residual anode splitting and crushing device

Abstract

The present invention relates to the field of anode scrap processing technology, specifically a device for crushing anode scrap, comprising artificial corridors on both sides, a chain machine provided in the middle of the artificial corridor, a baffle mechanism provided on the inner side of the chain machine, a feeding mechanism provided on one side of the baffle mechanism, and a cutting machine provided on the other side of the feeding mechanism. The anode scrap of the present invention is pulled into a flat state through the cooperation of the chain machine and the baffle mechanism, and the feeding mechanism pushes the anode scrap into the cutting machine to cut the anode scrap into two parts. After the cutting action is completed, the upper part of the anode scrap containing the plate ear falls to the plate ear crusher, and the lower part of the anode scrap body falls from the lower hem of the guide plate and slides into the plate body crusher. The ear and the plate body are crushed separately, thereby effectively reducing the size of the anode scrap fragments, facilitating the feeding of the anode scrap fragments, and reducing the occurrence of material blockage during transportation, avoiding the excessively large fragments of the punching equipment, making the fragments crushed by the ear smaller, and more convenient for smelting and feeding, thereby greatly improving the smelting efficiency and effect of the anode scrap.

Description

Technical Field

[0001] The present invention relates to a crushing device, in particular to a butt anode splitting crushing device, and belongs to the technical field of butt anode processing. Background Art

[0002] In the copper electrolytic refining industrial production process, the treatment of the anode scrap produced after electrolysis is one of the key steps to ensure the efficient and continuous operation of the entire production process. As a material containing a certain amount of copper, the anode scrap needs to be returned to the metallurgical furnace for smelting to achieve the recycling and reuse of copper resources, while maintaining the material balance and production progress in the metallurgical furnace.

[0003] At present, the commonly used methods for returning anode butts to the metallurgical furnace for smelting in the industry are mainly to use chain conveyors to directly add the anode butts to the metallurgical furnace, or to use chain conveyors to crush the plates after punching out the ears and then add the fragments to the metallurgical furnace. When using chain conveyors to directly add the anode butts to the metallurgical furnace, the large volume of the plates entering the furnace prevents optimal melting, which to some extent restricts the efficiency of the return process. In addition, since the transportation and charging of the block anode butts require dedicated transfer equipment, the chain conveyors required for transporting the block anode butts are expensive, have a high failure rate, and have low conveying efficiency. The influence of the chain conveying speed further limits the return process capacity. When using the method of punching out the ears and then crushing the plates and adding the fragments to the metallurgical furnace, the shape of the anode butt ears results in a punched diameter of no less than 200 mm. The fragments are too large and easily cause material blockage during transportation, which is not conducive to the subsequent charging of the metallurgical furnace, thus greatly reducing the efficiency and effect of the anode butt melting.

[0004] Therefore, there is an urgent need to develop residual pole splitting and crushing equipment to solve the above problems. Summary of the Invention

[0005] The purpose of the present invention is to provide a residual pole split crushing device, which can pull the residual pole into a flat state through the cooperation of a chain machine and a baffle mechanism, and the feeding mechanism pushes the residual pole into a cutting machine to cut the residual pole into two parts. After the cutting action is completed, the upper part of the residual pole containing the plate ear falls into the plate ear crusher, and the lower part of the residual pole body slides into the plate body crusher by the lower hem of the guide plate. The ear and the plate body are crushed separately, which can effectively reduce the size of the residual pole fragments, facilitate the feeding of the residual pole fragments, and at the same time reduce the occurrence of blockage during the transportation process, avoid the fragments of the punching equipment being too large, make the fragments broken by the ear smaller, and make it more convenient to smelt and feed, thereby greatly improving the smelting efficiency and effect of the residual pole.

[0006] In order to achieve the above objectives, the main technical solutions adopted by the present invention include:

[0007] A residual pole splitting and crushing device comprises an artificial corridor and a frame fixedly arranged on one side of the artificial corridor, a chain conveyor fixedly installed in the middle of the artificial corridor, a baffle mechanism provided on the inner side of the chain conveyor, a feeding mechanism provided on one side of the baffle mechanism, a cutting machine provided on the other side of the feeding mechanism, a plate body crusher provided below the cutting machine, and a plate ear crusher provided on one side of the plate body crusher;

[0008] The cutting machine includes a bottom plate, which is fixedly mounted on the frame, and the frame is fixedly mounted on the plate body crusher and the plate ear crusher, and a connecting plate is provided above the bottom plate, and a top plate is provided above the connecting plate, and the top plate is connected to the bottom plate through a plurality of guide columns, and a plurality of guide columns pass through the connecting plate and are slidably connected to the connecting plate, and two large hydraulic cylinders are fixedly mounted on the top plate, and the output ends of the two large hydraulic cylinders pass through the top plate and are connected to the connecting plate, and a cutting knife is fixedly connected below the connecting plate, and small hydraulic cylinders are provided on the outer sides of the two large hydraulic cylinders, and the two small hydraulic cylinders are fixedly mounted on the top plate, and the output ends of the two small hydraulic cylinders pass through the connecting plate and the top plate and are fixedly connected to a pressing plate, and a fixed knife is provided below the pressing plate, and the fixed knife is fixedly mounted on the bottom plate, and the fixed knife is connected to the Corresponding to the cutting shears, the butts move on the chain conveyor and are blocked by the baffle mechanism at the lower end. When they move to the end of the chain conveyor, the butts are pulled into a flat state with the help of the blocking effect of the baffle mechanism. Then, the butts are pushed into the cutting machine by the feeding mechanism. At this time, two small hydraulic cylinders push the pressure plate to position and clamp the butts to prevent them from moving during cutting and affecting the shearing effect. The two large hydraulic cylinders push the connecting plate to drive the cutting shears to cut the butts into two parts. After the cutting action is completed, the upper part of the butt containing the plate ear falls into the plate ear crusher, and the lower part of the butt loses support and slides into the plate body crusher. The ear and plate body are crushed separately, which can effectively reduce the size of the butt fragments, facilitate the feeding of the butt fragments, and reduce the occurrence of material blockage during the transportation process. It avoids the fragments of the punching equipment from being too large, makes the fragments of the ear crushed smaller, and is more convenient for smelting and feeding, thereby greatly improving the smelting efficiency and effect of the butt.

[0009] The chain machine includes an input shaft, a driven mechanism is provided on one side of the input shaft, both ends of the input shaft and the driven mechanism are rotatably connected to the frame of the chain machine, and the input shaft and the driven mechanism are connected by a chain, and a plurality of evenly distributed chain hook teeth are installed on the chain. When the chain machine is working, the input shaft drives the driven mechanism to rotate through the chain, and the chain hook teeth on the chain move accordingly, hooking the residual pole and transporting it from the starting position along the chain path to the subsequent processing link, thereby ensuring the continuity and accuracy of the transmission of the residual pole in the equipment and avoiding the material from slipping, stagnation, etc. during the transmission process;

[0010] The baffle mechanism includes a baffle, which is fixedly installed inside the chain machine. The residual pole moves to the end of the chain machine through the chain machine. As the chain machine moves, the lower end of the residual pole is blocked by the front of the baffle mechanism. As the residual pole plate moves, the residual pole plate is gradually changed from a vertical state to a flat state. When the residual pole moves to the end of the chain machine, the residual pole is pulled into a flat state, thereby ensuring that the residual pole enters subsequent processing in a relatively regular state.

[0011] Preferably, the feeding mechanism includes a guide cylinder, which is fixedly installed at the end of the chain machine, and the output end of the guide cylinder is fixedly connected to a push plate, and guide rods are provided on both sides of the push plate. By starting the guide cylinder and pushing the push plate to move, the residual pole can be pushed to the next process position, thereby achieving stable feeding.

[0012] Preferably, the two guide rods are fixedly mounted on the chain machine, and the two guide rods are slidably connected with a sliding sleeve, and the two sliding sleeves are fixedly connected to the two ends of the push plate respectively. The sliding sleeves at both ends of the push plate slide on the two guide rods respectively, ensuring that the push plate always maintains a smooth linear motion trajectory during the movement, and can effectively prevent the push plate from deflecting, shaking, etc., thereby ensuring the stability of the residual pole pushing, so that the residual pole can smoothly enter the subsequent processing link.

[0013] Preferably, a guide plate is provided on the side of the push plate close to the base plate, one end of the guide plate is fixedly mounted on the base plate, and one end of the guide plate is fixed, and the other end can swing with the guide cylinder. In the process of the push plate pushing the residual pole, the upper swing guide plate can ensure that the residual pole is pushed to the cutting machine, preventing the residual pole from being offset or shaking during the pushing process, so that it can be pushed to the cutting position accurately, and the lower swing guide plate can make the cut residual pole plate body slide into the plate body crusher.

[0014] The present invention has at least the following beneficial effects:

[0015] The butt pole of the present invention is pulled into a flat state through the cooperation of the chain machine and the baffle mechanism. The feeding mechanism pushes the butt pole into the cutting machine and cuts the butt pole into two parts. After the cutting action is completed, the upper part of the butt pole containing the plate ear falls to the plate ear crusher, and the lower part of the butt pole body slides into the plate body crusher by the lower hem of the guide plate. The ear and the plate body are crushed separately, which can effectively reduce the size of the butt pole fragments, facilitate the feeding of the butt pole fragments, and reduce the occurrence of blockage during the transportation process, avoid the fragments of the punching equipment being too large, make the fragments broken by the ear smaller, and make it more convenient to smelt and feed, thereby greatly improving the smelting efficiency and effect of the butt pole.

[0016] 2. The butts of the present invention are moved to the end of the chain conveyor through the chain conveyor. As the chain conveyor moves, the lower end of the butts is blocked by the baffle mechanism. When the butts move to the end of the chain conveyor, the butts are pulled into a flat state with the help of the blocking effect of the baffle mechanism, thereby ensuring that the butts enter the subsequent processing in a relatively regular state. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] The drawings described herein are used to provide a further understanding of the present application and constitute a part of the present application. The illustrative embodiments of the present application and their descriptions are used to explain the present application and do not constitute an improper limitation on the present application. In the drawings:

[0018] Figure 1 A schematic diagram of the overall structure provided by the present invention;

[0019] Figure 2 A front view of the overall structure provided by the present invention;

[0020] Figure 3 A top view of the overall structure provided by the present invention;

[0021] Figure 4 A schematic structural diagram of a cutting machine provided by the present invention;

[0022] Figure 5 This is a schematic diagram of the feeding mechanism provided by the present invention.

[0023] In the figure, 1. artificial corridor; 2. chain machine; 201. input shaft; 202. driven mechanism; 203. chain; 3. baffle mechanism; 301. baffle; 4. feeding mechanism; 401. cylinder; 402. push plate; 403. guide rod; 404. sliding sleeve; 5. cutting machine; 501. bottom plate; 502. connecting plate; 503. top plate; 504. guide column; 505. large hydraulic cylinder; 506. cutting knife; 507. small hydraulic cylinder; 508. pressing plate; 509. fixed knife; 6. plate body crusher; 7. plate ear crusher; 8. guide plate; 9. frame. DETAILED DESCRIPTION

[0024] The following will describe the implementation methods of the present application in detail with reference to the accompanying drawings and examples, so that the implementation process of how the present application applies technical means to solve technical problems and achieve technical effects can be fully understood and implemented accordingly.

[0025] like Figure 1 - Figure 5As shown, the residual pole splitting crushing equipment provided in this embodiment includes artificial corridors 1 on both sides and a frame 9 fixedly arranged on one side of the artificial corridor 1. A chain conveyor 2 is provided in the middle of the artificial corridor 1, and a baffle mechanism 3 is provided on the inner side of the chain conveyor 2. A feeding mechanism 4 is provided on one side of the baffle mechanism 3, and a cutting machine 5 is provided on the other side of the feeding mechanism 4. A plate body crusher 6 is provided below the cutting machine 5, and a plate ear crusher 7 is provided on one side of the plate body crusher 6.

[0026] The cutting machine 5 includes a bottom plate 501, which is fixedly mounted on a frame 9, which is fixedly mounted on a plate body crusher 6 and a plate ear crusher 7. A connecting plate 502 is provided above the bottom plate 501, and a top plate 503 is provided above the connecting plate 502. The top plate 503 is connected to the bottom plate 501 through a plurality of guide pillars 504. The plurality of guide pillars 504 pass through the connecting plate 502 and are slidably connected to the connecting plate 502. Two large hydraulic cylinders 505 are fixedly mounted on the top plate 503. The two large hydraulic cylinders 505 are fixedly mounted on the top plate 503. The output end of the hydraulic cylinder 505 passes through the top plate 503 and is connected to the connecting plate 502. A cutting knife 506 is fixedly connected to the bottom of the connecting plate 502. A small hydraulic cylinder 507 is provided on the outside of the two large hydraulic cylinders 505. The two small hydraulic cylinders 507 are fixedly installed on the top plate 503. The output ends of the two small hydraulic cylinders 507 pass through the connecting plate 502 and the top plate 503 and are fixedly connected to the pressing plate 508. A fixed knife 509 is provided below the pressing plate 508. The fixed knife 509 is fixedly installed on the bottom plate. 501, and the fixed knife 509 corresponds to the cutting knife 506. The residual electrode moves on the chain conveyor 2, and the lower end is blocked by the baffle mechanism 3. When it moves to the end of the chain conveyor 2, the residual electrode is pulled into a flat state with the help of the blocking effect of the baffle mechanism 3. Then, the residual electrode is pushed into the cutting machine 5 by the feeding mechanism 4. At this time, the two small hydraulic cylinders 507 push the pressing plate 508 to position and clamp the residual electrode to prevent the residual electrode from moving during cutting and affecting the shearing effect. The two large hydraulic cylinders 505 push the connecting plate 502 to drive the cutting knife. 506 is used to cut the anode butts into two parts. After the cutting is completed, the upper part of the anode butt containing the plate ear falls to the plate ear crusher 7, and the lower part of the anode butt body slides into the plate body crusher 6. The ear and the plate body are crushed separately, which can effectively reduce the size of the anode butt fragments, facilitate the feeding of the anode butt fragments, and reduce the occurrence of material blockage during the transportation process. It avoids the blanking equipment from breaking the fragments too large, making the fragments broken by the ear smaller, more convenient for smelting and feeding, thereby greatly improving the smelting efficiency and effect of the anode butts;

[0027] Further, such as Figure 1 - Figure 5As shown, the chain conveyor 2 includes an input shaft 201, and a driven mechanism 202 is provided on one side of the input shaft 201. Both ends of the input shaft 201 and the driven mechanism 202 are connected to the rotation of the chain conveyor 2 frame, and the input shaft 201 and the driven mechanism 202 are connected by a chain 203. When the chain conveyor 2 is working, the input shaft 201 drives the driven mechanism 202 to rotate through the chain 203, and the chain hook teeth on the chain 203 move accordingly, hooking the residual poles and transporting them from the starting position along the path of the chain 203 to the subsequent processing link, thereby ensuring the continuity and accuracy of the transmission of the residual poles in the equipment and preventing the materials from slipping or stagnating during the transmission process.

[0028] Further, if Figure 1 - Figure 5 As shown, the baffle mechanism 3 includes baffles 301, which are fixedly installed on the artificial corridor 1. The anode butts move toward the end of the chain conveyor 2 through the chain conveyor 2. As the chain conveyor 2 moves, the lower end of the anode butts is blocked by the baffles 301. The baffles 301 are used in a set (the number of baffles 301 in a set is not limited). When the anode butts move to the end of the chain conveyor 2, they are pulled into a flat state, thereby ensuring that the anode butts enter the subsequent processing in a relatively regular state.

[0029] Further, such as Figure 1 - Figure 5 As shown, the feeding mechanism 4 includes a guide cylinder 401, which is fixedly mounted on the end of the chain conveyor 2, and the output end of the guide cylinder 401 is fixedly connected to a push plate 402, and two guide rods 403 are provided below the push plate 402, which are fixedly mounted on the chain conveyor 2, and the two guide rods 403 are slidably connected to a sliding sleeve 404, and the two sliding sleeves 404 are fixedly connected to the two ends of the push plate 402 respectively. The guide cylinder 401 is started to push the push plate 402 to move, so that the residual pole can be pushed to the next process position, and the sliding sleeves 404 at both ends of the push plate 402 slide on the two guide rods 403 respectively, thereby ensuring that the push plate 402 always maintains a smooth linear motion trajectory during the movement, and can effectively prevent the push plate 402 from deflecting, shaking, etc., thereby ensuring the stability of the push of the residual pole, so that the residual pole can smoothly enter the subsequent processing link;

[0030] Going further, Figure 1 - Figure 5As shown, a guide plate 8 is provided on one side of the push plate 402 close to the base plate 501. The guide plate 8 is fixedly mounted on the base plate 501, and one end of the guide plate 8 is fixed, while the other end can be extended and swung along with the guide cylinder 401. In the process of the push plate 402 pushing the residual pole, the upper swing guide plate 8 can ensure that the residual pole is pushed to the cutting machine 5, preventing the residual pole from being offset or shaking during the pushing process, so that it can be pushed to the cutting position accurately. The lower swing guide plate 8 can make the trimmed residual pole plate slide into the plate body crusher 6.

[0031] like Figure 1 - Figure 5 As shown, the principle of the spent anode splitting and crushing equipment provided in this embodiment is as follows:

[0032] First, the robot grabs the washed butt poles and transfers them to the chain hook of the chain conveyor 2. The butt poles move to the end of the chain conveyor 2 through the chain conveyor 2. As the chain conveyor 2 moves, the lower end of the butt pole is blocked by the baffle mechanism 3. When the butt poles move to the end of the chain conveyor 2, they are pulled into a flat state with the help of the blocking effect of the baffle mechanism 3. The guide cylinder 401 is started to push the push plate 402 to move and push the butt poles to the cutting machine 5. At this time, the two small hydraulic cylinders 507 push the pressure plate 508 to position and clamp the butt poles, and the two large hydraulic cylinders 505 Push the connecting plate 502 to drive the cutting knife 506 to cut the residual pole, and cut the residual pole into two parts. After the cutting action is completed, the upper part of the residual pole containing the plate ear falls to the plate ear crusher 7, and the lower part of the residual pole body falls from the guide plate 8 and slides into the plate body crusher 6. The ear and the plate body are crushed separately, which can effectively reduce the size of the residual pole fragments, facilitate the feeding of the residual pole fragments, and reduce the occurrence of blockage during the transportation process, avoid the blanking equipment from breaking too large fragments, make the broken fragments of the ear smaller, and make it more convenient to smelt and feed, thereby greatly improving the smelting efficiency and effect of the residual pole.

[0033] For example, certain words are used in the specification and claims to refer to specific components. Those skilled in the art should understand that hardware manufacturers may use different terms to refer to the same component. This specification and claims do not use differences in names as a way to distinguish components, but use differences in the functions of the components as the criteria for distinction. For example, "including" mentioned throughout the specification and claims is an open term and should be interpreted as "including but not limited to". "Approximately" means that within an acceptable error range, those skilled in the art can solve technical problems within a certain error range and basically achieve technical effects.

[0034] It should be noted that the terms "include," "comprises," or any other variations thereof are intended to encompass non-exclusive inclusion, such that a product or system comprising a series of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such product or system. In the absence of further limitations, an element defined by the phrase "comprising a..." does not exclude the presence of other identical elements in the product or system comprising the element.

[0035] The foregoing description shows and describes several preferred embodiments of the present invention. However, as previously stated, it should be understood that the present invention is not limited to the forms disclosed herein and should not be construed as excluding other embodiments. Rather, the present invention can be used in various other combinations, modifications, and environments and can be modified within the scope of the inventive concept described herein by the teachings above or by techniques or knowledge in the relevant art. Modifications and variations made by those skilled in the art that do not depart from the spirit and scope of the present invention are intended to be within the scope of the appended claims.

Claims

1. A residual pole splitting and crushing device, comprising artificial corridors (1) on both sides and a frame (9) fixedly arranged on one side of the artificial corridor (1), characterized in that: A chain conveyor (2) is provided in the middle of the artificial corridor (1), a baffle mechanism (3) is provided on the inner side of the chain conveyor (2), a feeding mechanism (4) is provided on one side of the baffle mechanism (3), a cutting machine (5) is provided on the other side of the feeding mechanism (4), a plate body crusher (6) is provided below the cutting machine (5), and a plate ear crusher (7) is provided on one side of the plate body crusher (6); The cutting machine (5) includes a bottom plate (501), the bottom plate (501) is fixedly mounted on the frame (9), the frame (9) is fixedly mounted on the plate body crusher (6) and the plate ear crusher (7), and a connecting plate (502) is provided above the bottom plate (501), a top plate (503) is provided above the connecting plate (502), the top plate (503) is connected to the bottom plate (501) through a plurality of guide pillars (504), a plurality of the guide pillars (504) pass through the connecting plate (502) and are slidably connected to the connecting plate (502), and two large hydraulic cylinders (505) are fixedly mounted on the top plate (503), the output of the two large hydraulic cylinders (505) The output end passes through the top plate (503) and is connected to the connecting plate (502); a cutting knife (506) is fixedly connected below the connecting plate (502); and a small hydraulic cylinder (507) is provided on the outside of the two large hydraulic cylinders (505); the two small hydraulic cylinders (507) are fixedly mounted on the top plate (503); and the output ends of the two small hydraulic cylinders (507) pass through the connecting plate (502) and the top plate (503) and are fixedly connected to a pressing plate (508); a fixed knife (509) is provided below the pressing plate (508); the fixed knife (509) is fixedly mounted on the bottom plate (501), and the fixed knife (509) corresponds to the cutting knife (506); The chain machine (2) comprises an input shaft (201), a driven mechanism (202) is provided on one side of the input shaft (201), both ends of the input shaft (201) and the driven mechanism (202) are rotatably connected to a frame of the chain machine (2), and the input shaft (201) and the driven mechanism (202) are connected via a chain (203); The baffle mechanism (3) comprises a baffle (301), and the baffle (301) is fixedly installed inside the chain conveyor (2).

2. The spent anode splitting and crushing equipment according to claim 1, characterized in that: The feeding mechanism (4) comprises a guide cylinder (401), the guide cylinder (401) is fixedly mounted on the end of the chain conveyor (2), and the output end of the guide cylinder (401) is fixedly connected to a push plate (402), and guide rods (403) are provided on both sides of the push plate (402).

3. The spent anode splitting and crushing equipment according to claim 2, characterized in that: The two guide rods (403) are both fixedly mounted on the chain machine (2), and the two guide rods (403) are both slidably connected with a sliding sleeve (404), and the two sliding sleeves (404) are respectively fixedly connected to the two ends of the push plate (402).

4. The spent anode separation and crushing equipment according to claim 3, characterized in that: A guide plate (8) is provided on one side of the push plate (402) close to the base plate (501), one end of the guide plate (8) is fixedly mounted on the base plate (501), and one end of the guide plate (8) is fixed, while the other end can be extended and swung along with the guide cylinder (401).

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