An acid leaching production device for quartz sand processing
By designing an acid leach production equipment for quartz sand processing, the problem of the accumulation of quartz sand particles affecting neutralization efficiency is solved, and the efficiency of acid leach and alkali neutralization treatment is achieved.
Patent Information
- Application Number
- CN202411620861.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-14
- Publication Date
- 2025-06-24
- Estimated Expiration
- 2044-11-14
AI Technical Summary
During the processing of quartz sand, the fine particles of quartz sand cause a large accumulation, affecting the neutralization efficiency and effect of the alkali liquid.
An acid leach production equipment is designed, including a leaching liquid supply structure, a stroke control mechanism, a sand particle conveying mechanism and a leaching and turning mechanism. Through the specific design of these structures, the acid leaching and alkali washing of quartz sand are realized, and the treatment efficiency is improved.
By fully mixing quartz sand with acidic solution, the effect and efficiency of acid leaching treatment are significantly improved, and the effective neutralization treatment of quartz sand is achieved through the circulating flow of alkali liquid.
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Figure CN119456542B_ABST
Abstract
Description
Technical Field
[0001] The present invention belongs to the technical field of quartz sand processing, and particularly relates to an acid leaching production device for quartz sand processing and treatment. Background Technique
[0002] Quartz sand is quartz particles processed by crushing quartz stones. It belongs to a hard, wear-resistant, and chemically stable silicate non-metallic mineral. Milky white or colorless translucent quartz sand is an important industrial mineral raw material and has been widely used in various industrial fields such as glass, ceramics, fireproof materials, silicon iron smelting, metallurgical fluxes, chemicals, plastics, and filter media.
[0003] In the process of quartz sand purification and selection, in order to improve the quality and output of quartz sand purification, by utilizing the characteristics that quartz sand is insoluble in acid and slightly soluble in potassium hydroxide solution, it has become a necessary processing method to treat quartz sand by acid leaching method. After acid leaching, it is necessary to use sodium hydroxide solution to neutralize the quartz sand.
[0004] In the prior art, the processing and treatment of quartz sand generally involve placing quartz sand in a treatment tank for acid leaching treatment. After the acid leaching treatment is completed, the acid solution in the treatment tank is drained, and then an alkali solution is added to achieve neutralization treatment. After the neutralization treatment is completed, it is washed with water until the quartz sand reaches neutrality. Since quartz sand is in the form of fine particles, its large accumulation in the treatment tank will inevitably affect the neutralization efficiency and effect of the alkali solution. Therefore, we provide an acid leaching production device for quartz sand processing and treatment to solve the above problems. Summary of the Invention
[0005] The purpose of the present invention is to provide an acid leaching production device for quartz sand processing and treatment, which solves the problems in the above background technique through the specific structural design of the immersion washing liquid supply structure, stroke control mechanism, sand particle conveying mechanism, and immersion washing material turning mechanism.
[0006] To solve the above technical problems, the present invention is realized through the following technical solutions:
[0007] The present invention relates to an acid leaching production device for processing quartz sand, which includes a leaching liquid supply structure and a leaching material turning structure arranged on one side thereof; wherein, the leaching liquid supply structure includes an acid leaching liquid supply mechanism and an alkali washing liquid supply mechanism; the leaching material turning structure includes a stroke control mechanism, a sand grain conveying mechanism is installed directly above the stroke control mechanism, and a leaching material turning mechanism is rotatably installed inside the stroke control mechanism, and the horizontal movement of the leaching material turning mechanism is controlled by the stroke control mechanism; the stroke control mechanism includes a rotationally arranged transposition control frame, a first sealed ring body is fixedly arranged on one side of the transposition control frame, and the rotation of the first sealed ring body is realized through the transposition control frame; a first through-flow port, the first through-flow port is symmetrically opened on one side of the first sealed ring body and is communicated with the inside of the first sealed ring body; and a first feed port, the first feed port is opened at the top of the first sealed ring body and is communicated with the inside of the first sealed ring body.
[0008] The leaching material turning mechanism includes a leaching material turning assembly, the leaching material turning assembly is rotatably installed inside the first sealed ring body and the two are coaxially arranged, the leaching material turning assembly includes a hollow-structured annular leaching material turning bin, the annular leaching material turning bin is rotatably arranged inside the first sealed ring body, a plurality of groups of sub-chamber insertion ports communicated with its inner cavity are opened on the inner wall of the annular leaching material turning bin, a number of second feed ports are opened on the outer wall of the annular leaching material turning bin, each group of sub-chamber insertion ports corresponds to a second feed port, a number of second through-flow ports communicated with its inner cavity are opened on one side of the annular leaching material turning bin, each group of sub-chamber insertion ports corresponds to a second feed port and is arranged in a staggered manner; and a leaching sub-chamber assembly, the leaching sub-chamber assembly is circumferentially and arrayedly arranged inside the annular leaching material turning bin, the leaching sub-chamber assembly is arranged in one-to-one correspondence with the second feed ports, the leaching sub-chamber assembly includes a through-flow mesh plate corresponding to the sub-chamber insertion ports one by one, the through-flow mesh plate is slidably inserted and matched inside the corresponding sub-chamber insertion ports, when the movement of the leaching material turning mechanism is controlled to realize the horizontal insertion of the first through-flow port and the acid leaching liquid supply mechanism, the acid leaching treatment of the quartz sand inside it is realized through the rotation of the leaching material turning mechanism, and when the movement of the leaching material turning mechanism is controlled to realize the horizontal insertion of the first through-flow port and the alkali washing liquid supply mechanism, the alkali washing treatment of the quartz sand inside it is realized through the rotation of the leaching material turning mechanism.
[0009] The present invention is further provided that the sand grain conveying mechanism includes a second sealed ring body, the outer wall of the first sealed ring body is attached to the inner wall of the second sealed ring body, a sand grain storage bin penetrating the second sealed ring body is fixedly installed at the top of the second sealed ring body, a feeding power shaft is rotatably arranged inside the sand grain storage bin, a conveying auger blade is fixedly installed on the circumferential side of the feeding power shaft, and the output end of a feeding control motor installed at the top of the sand grain storage bin is connected to the feeding power shaft.
[0010] The present invention is further configured such that the stroke control mechanism further includes a stroke control frame, a stroke control seat is horizontally slidably arranged inside the stroke control frame, a stroke control hydraulic cylinder is installed on one side of the stroke control frame, and the output end of the stroke control hydraulic cylinder is connected to the stroke control seat; the output shaft of the transposition control motor installed inside the stroke control seat is fixedly connected to the transposition control frame, a third sealed ring body coaxial with the first sealed ring body is fixedly arranged on one side of the first sealed ring body, the first feed ports are symmetrically opened on the third sealed ring body, a turning control motor is installed on the inner top of the transposition control frame through a motor seat, and the output shaft of the turning control motor is connected with a turning control gear.
[0011] The present invention is further configured such that a limiting channel is opened on one side of the annular immersion turning bin away from the second through-flow port, an unlocking and pushing part is slidably arranged inside the limiting channel, an internal gear ring is rotatably installed on one side of the annular immersion turning bin close to the unlocking and pushing part, the internal gear ring is arranged coaxially with the annular immersion turning bin, a radial force-bearing plate in close contact with the unlocking and pushing part is fixedly arranged on the outer wall of the internal gear ring, a radial mounting plate is fixedly arranged on the surface of the annular immersion turning bin, and an arc-shaped elastic member is arranged between the radial mounting plate and the radial force-bearing plate.
[0012] The present invention is further configured such that an external gear ring is arranged on one side of the annular immersion turning bin away from the second through-flow port, the external gear ring is arranged coaxially with the annular immersion turning bin, the external gear ring meshes with the turning control gear on its outer side, and the external gear ring and the annular immersion turning bin are connected by a plurality of fixing rods.
[0013] The present invention is further configured such that the inner cavity of the annular immersion turning bin is separated into a plurality of sand particle turning cavities and liquid through-flow cavities by a through-flow mesh plate, the sand particle turning cavities are arranged between two through-flow mesh plates on each immersion sub-cavity assembly, the second feed port is communicated with the corresponding sand particle turning cavity, and the second through-flow port is communicated with the corresponding liquid through-flow cavity.
[0014] The present invention is further configured such that the immersion sub-cavity assembly further includes an arc-shaped fixing plate coaxial with the annular immersion turning bin, the through-flow mesh plates are symmetrically fixedly arranged on the outer wall of the arc-shaped fixing plate, a driving toothed plate is fixedly arranged on the inner wall of the arc-shaped fixing plate, axial linkage rods corresponding to the driving toothed plates one by one are rotatably arranged on the annular immersion turning bin, a first driving gear meshing with the driving toothed plate is fixedly installed at one end of each axial linkage rod, a second driving gear is fixedly installed at the other end of each axial linkage rod, and the internal gear ring meshes with each of the second driving gears on its inner side.
[0015] The present invention is further configured as follows: the acid leaching liquid supply mechanism includes an acid liquid storage tank fixedly mounted on a supporting frame, and two first guide pipes connected to the interior of the acid liquid storage tank are symmetrically mounted on the side surface thereof, and the first guide pipes are arranged close to the bottom of the acid liquid storage tank; the alkali washing liquid supply mechanism includes an alkali liquid storage tank fixedly mounted on the supporting frame, and two second guide pipes connected to the interior of the alkali liquid storage tank are symmetrically mounted on the side surface thereof, and the second guide pipes are arranged close to the bottom of the alkali liquid storage tank, and a discharge guide pipe is arranged on the side surface of the alkali liquid storage tank close to the bottom, and a branch connecting pipe corresponding to the first flow opening is fixedly mounted on the discharge guide pipe, and solenoid valves are installed on the first guide pipe, the second guide pipe and the discharge guide pipe.
[0016] The present invention has the following beneficial effects: 1. After completing the input of the same amount of acidic solution into each liquid-passing cavity, the present invention continues to control the annular leaching and turning bin to rotate. During the rotation of the annular leaching and turning bin, the quartz sand particles in each sand turning cavity are continuously tumbled. At the same time, the acidic solution in each liquid-passing cavity circulates in the entire inner cavity of the annular leaching and turning bin through the flow mesh plate (the sieve holes of the flow mesh plate are smaller than the quartz sand particles to ensure that the quartz sand particles will not escape from the sand turning cavity). In this way, sufficient mixing between the quartz sand particles and the acidic solution can be achieved, thereby greatly improving the acid leaching treatment effect and acid leaching treatment efficiency of the quartz sand particles in the annular leaching and turning bin.
[0017] 2. In the present invention, when the controller controls the first closed ring body to rotate until the first closed ring body completes 180° rotation, the telescopic cylinder on one side of the unlocking push part of the controller starts to push the unlocking push part horizontally, and the arc-shaped elastic member is compressed during the sliding process of the unlocking push part along the limiting groove until the unlocking push part abuts against the other end of the limiting groove. In this process, the unlocking push part pushes the radial force plate horizontally to rotate, and under the action of the radial force plate, the inner gear ring is driven to rotate, and the inner gear ring drives each second The transmission gear rotates synchronously, and the first transmission gear rotating synchronously with the second transmission gear drives the transmission gear plate to move toward the axis center of the annular immersion and turning bin, and then drives each arc-shaped fixed plate to move synchronously toward the axis center of the annular immersion and turning bin. When the unlocking push portion abuts against the other end of the limiting groove, the flow mesh plate moving synchronously with the arc-shaped fixed plate completely opens each sand turning chamber. At this time, the inner cavity of the entire annular immersion and turning bin is in the first connected state, and then the quartz sand in the annular immersion and turning bin can be flushed out and collected by utilizing the flow potential energy of the alkali solution.
[0018] 3. The present invention starts the hydraulic cylinder on one side of the immersion liquid supply structure through the controller, causing the immersion liquid supply structure to move until the alkaline cleaning liquid supply mechanism moves to the position of the original acid immersion liquid supply mechanism. Then, the controller is used to start the stroke control hydraulic cylinder to drive the stroke control seat to move towards the alkaline cleaning liquid supply mechanism until the first through-flow port is horizontally inserted and matched with the second diversion pipe. Subsequently, the solenoid valve on the second diversion pipe is opened. Since the height of the alkaline liquid storage tank is higher than that of the first through-flow port, under the action of the potential energy of the alkaline liquid, the alkaline solution in the alkaline liquid storage tank flows through the first through-flow port and the second through-flow port by gravity and enters the corresponding liquid passage cavity in the annular immersion and material turning bin. After the solenoid valve on the second diversion pipe is opened for a period of time, it is closed by the controller. Then, the annular immersion and material turning bin is controlled to rotate 90° so that the next second through-flow port is aligned with the corresponding first through-flow port. At this time, the two first through-flow ports on the first sealing ring body are still aligned with the two second through-flow ports. Subsequently, the controller opens the solenoid valve on the second diversion pipe again for the same time, and the alkaline solution in the alkaline liquid storage tank flows through the first through-flow port and the second through-flow port by gravity again and enters the corresponding liquid passage cavity in the annular immersion and material turning bin. The same control method is adopted until the annular immersion and material turning bin rotates one week to realize the input of the same amount of alkaline solution in each liquid passage cavity, thus realizing the alkaline solution neutralization treatment of the quartz sand in the entire annular immersion and material turning bin.
[0019] Of course, it is not necessary for any product implementing the present invention to simultaneously achieve all the above-mentioned advantages. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following will briefly introduce the drawings required for the description of the embodiments. Obviously, the following drawings are only some embodiments of the present invention. For those of ordinary skill in the art, without creative efforts, other drawings can be obtained based on these drawings.
[0021] Figure 1 It is a schematic structural diagram of an acid immersion production equipment for quartz sand processing.
[0022] Figure 2 It is a schematic structural diagram of the immersion liquid supply structure in the present invention.
[0023] Figure 3 It is a schematic structural diagram of the immersion and material turning structure in the present invention.
[0024] Figure 4 For Figure 3 front view of the structure.
[0025] Figure 5 It is an internal structure diagram of the sand grain conveying mechanism in the present invention.
[0026] Figure 6This is a schematic structural diagram of the stroke control mechanism in the present invention.
[0027] Figure 7 It is Figure 6 front view of the structure.
[0028] Figure 8 This is a schematic structural diagram of the dip washing and turning mechanism in the present invention.
[0029] Figure 9 It is Figure 8 left view of the structure.
[0030] Figure 10 It is Figure 8 right view of the structure.
[0031] Figure 11 This is a schematic structural diagram of the dip washing and turning component in the present invention.
[0032] Figure 12 It is Figure 11 schematic structural diagram from another angle.
[0033] Figure 13 This is a schematic structural diagram of the dip washing and cavity dividing component in the present invention.
[0034] In the attached drawings, the list of components represented by each reference numeral is as follows:
[0035] 1 - Dip washing liquid supply structure, 101 - Bearing frame, 102 - Acid liquid storage tank, 103 - First diversion pipe, 104 - Alkali liquid storage tank, 105 - Second diversion pipe, 106 - Discharge diversion pipe, 107 - Branch docking pipe, 108 - Solenoid valve, 2 - Dip washing and turning structure, 3 - Stroke control mechanism, 301 - Transposition control frame, 302 - First sealing ring body, 303 - First through - flow port, 304 - First feed port, 305 - Stroke control frame, 306 - Stroke control seat, 307 - Stroke control hydraulic cylinder, 308 - Transposition control motor, 309 - Third sealing ring body, 310 - Turning control motor, 311 - Turning control gear, 4 - Sand grain conveying mechanism, 401 - Second sealing ring body, 402 - Sand grain storage bin, 403 - Feeding power shaft, 404 - Conveyor auger blade, 405 - Feeding control motor, 5 - Dip washing and turning mechanism, 6 - Dip washing and turning component, 601 - Ring - shaped dip washing and turning bin, 602 - Cavity dividing insertion port, 603 - Second feed port, 604 - Second through - flow port, 605 - Limit channel, 606 - Unlocking and pushing part, 607 - Inner tooth ring, 608 - Radial force - receiving plate, 609 - Radial mounting plate, 610 - Arc - shaped elastic part, 611 - Outer tooth ring, 612 - Fixed rod, 7 - Dip washing and cavity dividing component, 701 - Through - flow mesh plate, 702 - Arc - shaped fixing plate, 703 - Transmission tooth plate, 704 - Axial linkage rod, 705 - First transmission gear, 706 - Second transmission gear. Detailed implementation mode
[0036] The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.
[0037] For the first specific embodiment, please refer to Figure 1-13 , the present invention is an acid leaching production device for quartz sand processing, including a washing liquid supply structure 1 and a washing and turning structure 2 arranged on one side thereof; wherein, the washing liquid supply structure 1 includes an acid leaching liquid supply mechanism and an alkali washing liquid supply mechanism; the washing and turning structure 2 includes a stroke control mechanism 3, a sand grain conveying mechanism 4 is installed directly above the stroke control mechanism 3, and a washing and turning mechanism 5 is rotatably installed inside the stroke control mechanism 3, and the horizontal movement of the washing and turning mechanism 5 is controlled by the stroke control mechanism 3.
[0038] The stroke control mechanism 3 includes a rotationally arranged transposition control frame 301, a first through-flow port 303 and a first feed port 304; a first sealed ring body 302 is fixedly arranged on one side of the transposition control frame 301, and the rotation of the first sealed ring body 302 is realized through the transposition control frame 301; the first through-flow port 303 is symmetrically opened on one side of the first sealed ring body 302 and is communicated with the inside of the first sealed ring body 302; the first feed port 304 is opened at the top of the first sealed ring body 302 and is communicated with the inside of the first sealed ring body 302.
[0039] The washing and turning mechanism 5 includes a washing and turning component 6 and a washing and sub-chamber component 7; the washing and turning component 6 is rotatably installed inside the first sealed ring body 302 and they are coaxially arranged. The washing and turning component 6 includes a hollow annular washing and turning bin 601. The annular washing and turning bin 601 is rotatably arranged inside the first sealed ring body 302. A plurality of sub-chamber insertion ports 602 communicated with its inner cavity are opened on the inner wall of the annular washing and turning bin 601. A number of second feed ports 603 are opened on the outer wall of the annular washing and turning bin 601. Each group of sub-chamber insertion ports 602 corresponds to a second feed port 603. A number of second through-flow ports 604 communicated with its inner cavity are opened on one side of the annular washing and turning bin 601. Each group of sub-chamber insertion ports 602 corresponds to a second feed port 603 and they are arranged in a staggered manner.
[0040] The immersion washing cavity-dividing assembly 7 is arranged in a circumferential array inside the annular immersion washing and turning bin 601. The immersion washing cavity-dividing assembly 7 is arranged in one-to-one correspondence with the second feed port 603. The immersion washing cavity-dividing assembly 7 includes a flow-through mesh plate 701 that corresponds to the cavity-dividing insertion port 602 one by one. The flow-through mesh plate 701 is slidably inserted and fitted inside the corresponding cavity-dividing insertion port 602. When controlling the movement of the immersion washing and turning mechanism 5 to achieve the horizontal insertion of the first flow-through port 303 and the acid immersion liquid supply mechanism, the acid immersion treatment of the quartz sand inside it is realized through the rotation of the immersion washing and turning mechanism 5. When controlling the movement of the immersion washing and turning mechanism 5 to achieve the horizontal insertion of the first flow-through port 303 and the alkali washing liquid supply mechanism, the alkali washing treatment of the quartz sand inside it is realized through the rotation of the immersion washing and turning mechanism 5.
[0041] In this embodiment of the present invention, the sand grain conveying mechanism 4 includes a second sealed ring body 401. The outer wall of the first sealed ring body 302 is fitted against the inner wall of the second sealed ring body 401 (in the initial position). A sand grain storage bin 402 penetrating the second sealed ring body 401 is fixedly installed at the top of the second sealed ring body 401. A feeding power shaft 403 is rotatably arranged inside the sand grain storage bin 402. A conveying auger blade 404 is fixedly installed on the circumferential side of the feeding power shaft 403. The output end of a feeding control motor 405 installed at the top of the sand grain storage bin 402 is connected to the feeding power shaft 403; as Figure 1 shown, in the initial state, the outer wall of the first sealed ring body 302 is fitted against the inner wall of the second sealed ring body 401, and the first feed port 304 is just aligned with the sand grain storage bin 402. One of the second feed ports 603 is aligned with the first feed port 304. By controlling the operation of the feeding control motor 405 through the controller, the conveying auger blade 404 rotates inside the sand grain storage bin 402. Under the action of the conveying auger blade 404, a certain amount of quartz sand in the sand grain storage bin 402 is conveyed downward through the first feed port 304 and the second feed port 603 and enters between the corresponding two flow-through mesh plates 701 inside the annular immersion washing and turning bin 601. Subsequently, control the rotation of the annular immersion washing and turning bin 601 to make the next second feed port 603 align with the first feed port 304, and in the same way, convey the same amount of quartz sand downward to between the corresponding two flow-through mesh plates 701. In this way, the feeding operation of the quartz sand between each group of flow-through mesh plates 701 inside the annular immersion washing and turning bin 601 can be realized.
[0042] In this embodiment of the present invention, the stroke control mechanism 3 further includes a stroke control frame 305. A stroke control seat 306 is horizontally slidably arranged inside the stroke control frame 305. A stroke control hydraulic cylinder 307 is installed on one side of the stroke control frame 305. The output end of the stroke control hydraulic cylinder 307 is connected to the stroke control seat 306;
[0043] The output shaft of the position-changing control motor 308 installed inside the stroke control seat 306 is fixedly connected to the position-changing control frame 301. The function of the position-changing control motor 308 is to rotate the position-changing control frame 301 by 180 degrees, so as to realize the conversion of the position-changing control frame 301 between the upper and lower positions. On one side of the first sealing ring body 302, a third sealing ring body 309 coaxial with it is fixedly arranged. The first feed inlet 304 is symmetrically arranged on the third sealing ring body 309 (in the initial state, the first feed inlet 304 just aligns with the sand storage bin 402, one of the second feed inlets 603 aligns with the first feed inlet 304, and each first through-flow port 303 aligns with a second through-flow port 604 respectively. During the process of feeding quartz sand, the angle of each rotation of the annular immersion and turning bin 601 is 90°, ensuring that each rotation of the annular immersion and turning bin 601 can make the first through-flow port 303 align with the second through-flow port 604). Inside the top of the position-changing control frame 301, a turning control motor 310 is installed through a motor seat, and the output shaft of the turning control motor 310 is connected to a turning control gear 311.
[0044] In this embodiment of the present invention, the acid leaching liquid supply mechanism includes an acid liquid storage tank 102 fixedly installed on the bearing frame 101. Two first diversion pipes 103 connected to its interior are symmetrically installed on the circumferential side of the acid liquid storage tank 102, and the first diversion pipes 103 are arranged close to the bottom of the acid liquid storage tank 102; the alkali washing liquid supply mechanism includes an alkali liquid storage tank 104 fixedly installed on the bearing frame 101. Two second diversion pipes 105 connected to its interior are symmetrically installed on the circumferential side of the alkali liquid storage tank 104, and the second diversion pipes 105 are arranged close to the bottom of the alkali liquid storage tank 104. A discharge diversion pipe 106 is connected to the circumferential side of the alkali liquid storage tank 104 close to the bottom position, and a branch docking pipe 107 corresponding to the first through-flow port 303 one by one is fixedly installed on the discharge diversion pipe 106. Solenoid valves 108 are installed on the first diversion pipe 103, the second diversion pipe 105 and the discharge diversion pipe 106; the inner cavity of the annular immersion and turning bin 601 is divided into several sand turning cavities and liquid through-flow cavities by a through-flow mesh plate 701. The sand turning cavities are arranged between two through-flow mesh plates 701 on each immersion sub-chamber assembly 7. The second feed inlet 603 is communicated with the corresponding sand turning cavity, and the second through-flow port 604 is communicated with the corresponding liquid through-flow cavity.
[0045] The specific working process of this embodiment is as follows: In the initial state, the outer wall of the first sealed ring body 302 is fitted to the inner wall of the second sealed ring body 401, and the first feed port 304 is just aligned with the sand storage bin 402. One of the second feed ports 603 is aligned with the first feed port 304. The feeding control motor 405 is controlled by the controller to operate, so that the conveying auger blade 404 rotates inside the sand storage bin 402. Under the action of the conveying auger blade 404, a certain amount of quartz sand in the sand storage bin 402 is conveyed downward through the first feed port 304 and the second feed port 603 and enters the corresponding sand turning cavity in the annular washing and turning bin 601. Subsequently, the annular washing and turning bin 601 is controlled to rotate 90° so that the next second feed port 603 is aligned with the first feed port 304, and the same amount of quartz sand is conveyed downward to the corresponding sand turning cavity in the same way, so as to realize the feeding operation of the quartz sand in each sand turning cavity in the annular washing and turning bin 601.
[0046] After the annular washing and turning bin 601 rotates one week to complete the feeding of the quartz sand in each sand turning cavity in its inner cavity, the controller starts the stroke control hydraulic cylinder 307 to drive the stroke control seat 306 to approach the acid leaching liquid supply mechanism until the stroke control seat 306 abuts against the inner wall of the stroke control frame 305 far from the stroke control hydraulic cylinder 307. At this time, the first sealed ring body 302 is completely separated from the second sealed ring body 401, and the position conversion control frame 301 moves to the left of the sand conveying mechanism 4 (as Figure 3 shown), and the first through-flow port 303 just realizes the horizontal plug-in fit with the first diversion pipe 103 on the acid leaching liquid supply mechanism. Subsequently, the controller opens the solenoid valve 108 on the first diversion pipe 103. Since the height of the acid liquid storage tank 102 is higher than the first through-flow port 303, under the action of the potential energy of the acid liquid, the acidic solution in the acid liquid storage tank 102 flows through the first through-flow port 303 and the second through-flow port 604 and enters the corresponding liquid through-flow cavity in the annular washing and turning bin 601. After the solenoid valve 108 on the first diversion pipe 103 is opened for a period of time, it is closed by the controller. Then, the annular washing and turning bin 601 is controlled to rotate 90° so that the next second through-flow port 604 is aligned with the corresponding first through-flow port 303. At this time, the two first through-flow ports 303 on the first sealed ring body 302 are still aligned with the two second through-flow ports 604. Subsequently, the controller opens the solenoid valve 108 on the first diversion pipe 103 for the same time again, and the acidic solution in the acid liquid storage tank 102 flows through the first through-flow port 303 and the second through-flow port 604 again and enters the corresponding liquid through-flow cavity in the annular washing and turning bin 601. The above-mentioned same control method is adopted until the annular washing and turning bin 601 rotates one week to realize the input of the same amount of acidic solution in each liquid through-flow cavity.
[0047] After the input of the same amount of acidic solution in each liquid passing cavity is completed, continue to control the annular immersion turning bin 601 to rotate. During the rotation of the annular immersion turning bin 601, the quartz sand particles in each sand particle turning cavity keep tumbling, and at the same time, the acidic solution in each liquid passing cavity circulates through the through-flow mesh plate 701 (the sieve holes of the through-flow mesh plate 701 are smaller than the quartz sand particles to ensure that the quartz sand particles do not break away from the sand particle turning cavity) in the inner cavity of the entire annular immersion turning bin 601. In this way, sufficient mixing between the quartz sand particles and the acidic solution can be achieved, thus greatly improving the acid leaching treatment effect and efficiency of the quartz sand particles in the annular immersion turning bin 601.
[0048] After the acid leaching process of the quartz sand particles is completed, the annular immersion turning bin 601 returns to its initial position (i.e., each first through-flow port 303 is aligned with a second through-flow port 604). The stroke control hydraulic cylinder 307 is used to drive the stroke control seat 306 to move a small distance in the direction deviating from the acid leaching liquid supply mechanism (i.e., move in the initial direction), so that the first through-flow port 303 is separated from the first diversion pipe 103 on the acid leaching liquid supply mechanism. Then, control the rotation of the first sealing ring body 302 so that one of the first through-flow ports 303 is at the lowest position of the first sealing ring body 302. During this process, the annular immersion turning bin 601 rotates synchronously with the first sealing ring body 302. Subsequently, the acidic solution in the annular immersion turning bin 601 can flow out through the corresponding second through-flow port 604 and first through-flow port 303 in sequence under the action of gravity for collection. During the drainage process of the acidic solution, intermittently control the rotation of the annular immersion turning bin 601 to ensure that the acidic solution in the annular immersion turning bin 601 is completely drained (the rotation angle of the annular immersion turning bin 601 each time is 90°). After the acidic solution in the annular immersion turning bin 601 is completely drained, control the first sealing ring body 302 to rotate in the reverse direction to complete the reset (i.e., return to Figure 6 the position shown).
[0049] Next, the hydraulic cylinder on one side of the immersion liquid supply structure 1 is started through the controller to move the immersion liquid supply structure 1 until the caustic washing liquid supply mechanism moves to the position of the original acid immersion liquid supply mechanism (that is, each second diversion pipe 105 on the caustic soda storage tank 104 is aligned with the first through-flow port 303). Then, the stroke control hydraulic cylinder 307 is started through the controller to drive the stroke control seat 306 to move towards the caustic washing liquid supply mechanism until the first through-flow port 303 is horizontally inserted and matched with the second diversion pipe 105. Subsequently, the solenoid valve 108 on the second diversion pipe 105 is opened. Since the height of the caustic soda storage tank 104 is higher than that of the first through-flow port 303, under the action of the potential energy of the caustic soda, the alkaline solution in the caustic soda storage tank 104 flows through the first through-flow port 303 and the second through-flow port 604 by gravity and enters the corresponding liquid passage cavity in the annular immersion and turning bin 601. After the solenoid valve 108 on the second diversion pipe 105 is opened for a period of time, it is closed through the controller. Then, the annular immersion and turning bin 601 is controlled to rotate 90° so that the next second through-flow port 604 is aligned with the corresponding first through-flow port 303. At this time, the two first through-flow ports 303 on the first sealing ring body 302 are still aligned with the two second through-flow ports 604. Subsequently, the controller opens the solenoid valve 108 on the second diversion pipe 105 again for the same time, and the alkaline solution in the caustic soda storage tank 104 flows through the first through-flow port 303 and the second through-flow port 604 by gravity again and enters the corresponding liquid passage cavity in the annular immersion and turning bin 601. The same control method is adopted until the annular immersion and turning bin 601 rotates one week to realize the input of the same amount of alkaline solution in each liquid passage cavity, thus realizing the caustic soda neutralization treatment of the quartz sand in the entire annular immersion and turning bin 601.
[0050] After the alkali solution neutralization treatment of the quartz sand particles is completed, the annular immersion and turning bin 601 returns to its initial position (i.e., each first through-flow port 303 is aligned with a second through-flow port 604). The stroke control hydraulic cylinder 307 is driven to move the stroke control seat 306 a small distance in the direction away from the alkali washing liquid supply mechanism (i.e., in the initial direction), so that the first through-flow port 303 is disengaged from the second guide pipe 105 on the alkali washing liquid supply mechanism. Then, the first sealing ring body 302 is controlled to rotate so that one of the first through-flow ports 303 is at the lowest position of the first sealing ring body 302. During this process, the annular immersion and turning bin 601 rotates synchronously with the first sealing ring body 302. Subsequently, the alkaline solution in the annular immersion and turning bin 601 can flow out sequentially through the corresponding second through-flow port 604 and first through-flow port 303 under the action of gravity for collection. During the drainage process of the alkaline solution, the annular immersion and turning bin 601 is intermittently controlled to rotate to ensure that the alkaline solution in the annular immersion and turning bin 601 is completely drained (the rotation angle of the annular immersion and turning bin 601 is 90° each time). After the alkaline solution in the annular immersion and turning bin 601 is completely drained, the first sealing ring body 302 is continuously controlled by the controller to rotate until the first sealing ring body 302 completes a 180° rotation (at this time, the first sealing ring body 302 changes from the Figure 6 initial position to the position directly below, and each branch docking pipe 107 is aligned with the corresponding first through-flow port 303). Then, the stroke control hydraulic cylinder 307 is continuously controlled by the controller to drive the stroke control seat 306 to move in the direction close to the alkali washing liquid supply mechanism until the first through-flow port 303 is horizontally inserted and matched with the branch docking pipe 107. At this time, the first feed port 304 is vertically downward, and the first feed port 304 is aligned with a second feed port 603. Subsequently, the through-flow mesh plate 701 is controlled to move radially inward to the inside of the annular immersion and turning bin 601 until each sand turning cavity and liquid through cavity are connected. Then, the solenoid valve 108 on the discharge guide pipe 106 is opened by the controller, and under the action of the potential energy of the alkali solution, the alkaline solution in the alkali solution storage tank 104 flows through the discharge guide pipe 106, the first through-flow port 303, and the second through-flow port 604 into the inner cavity of the annular immersion and turning bin 601 by gravity. The quartz sand particles in the entire inner cavity of the annular immersion and turning bin 601 are flushed out through the rapid flow of the alkaline solution in the annular immersion and turning bin 601 for collection.
[0051] After the quartz sand particles in the entire inner cavity of the annular immersion and turning bin 601 are flushed out for collection, the stroke control hydraulic cylinder 307 is driven to move the stroke control seat 306 a small distance in the direction away from the alkali washing liquid supply mechanism (i.e., in the initial direction), so that the first through-flow port 303 is disengaged from the discharge guide pipe 106 on the alkali washing liquid supply mechanism. Subsequently, the immersion liquid supply structure 1 is controlled to move backward and reset (i.e., return to Figure 1at the shown position), the controller controls the first sealed ring body 302 to rotate reversely until the first sealed ring body 302 completes a 180° rotation and returns to Figure 6 the shown position, and then the stroke control hydraulic cylinder 307 is used to drive the stroke control seat 306 to move away from the acid leaching liquid supply mechanism until reset. After controlling each flow-through net plate 701 to synchronously move radially back to the initial position, the acid leaching and alkali neutralization processing of the next batch of quartz sand particles can be realized again.
[0052] Specific Embodiment 2: On the basis of Specific Embodiment 1, a limiting channel 605 is opened on one side of the annular washing and turning bin 601 away from the second flow-through port 604. An unlocking and pushing part 606 is slidably arranged inside the limiting channel 605. An internal gear ring 607 is rotatably installed on one side of the annular washing and turning bin 601 close to the unlocking and pushing part 606. The internal gear ring 607 is coaxially arranged with the annular washing and turning bin 601. A radial force-bearing plate 608 in close contact with the unlocking and pushing part 606 is fixedly arranged on the outer wall of the internal gear ring 607. A radial mounting plate 609 is fixedly arranged on the surface of the annular washing and turning bin 601. An arc-shaped elastic part 610 is arranged between the radial mounting plate 609 and the radial force-bearing plate 608 (the strong elastic force of the arc-shaped elastic part 610 makes the radial force-bearing plate 608 tightly abut against the unlocking and pushing part 606). During the acid leaching and alkali neutralization process, the radial force-bearing plate 608 is always tightly abutting against the unlocking and pushing part 606 to ensure the stability of the cooperation of the flow-through net plate 701 in the sub-chamber insertion port 602.
[0053] In this embodiment of the present invention, an external gear ring 611 is arranged on one side of the annular washing and turning bin 601 away from the second flow-through port 604. The external gear ring 611 is coaxially arranged with the annular washing and turning bin 601. The external gear ring 611 meshes with the turning control gear 311 outside it. The external gear ring 611 and the annular washing and turning bin 601 are connected by a plurality of fixing rods 612. During the whole quartz sand processing process, the rotation of the annular washing and turning bin 601 is realized by controlling the rotation of the external gear ring 611, that is, the controller controls the turning control motor 310 to operate to drive the turning control gear 311 to rotate, and the rotation of the whole washing and turning mechanism 5 is realized under the meshing action of the turning control gear 311 and the external gear ring 611.
[0054] In this embodiment of the present invention, the immersion washing cavity separation assembly 7 further includes an arc-shaped fixing plate 702 coaxial with the annular immersion turning bin 601. The flow-through mesh plate 701 is symmetrically and fixedly arranged on the outer wall of the arc-shaped fixing plate 702. A transmission gear plate 703 is fixedly arranged on the inner wall of the arc-shaped fixing plate 702. Axial linkage rods 704 corresponding one by one to the transmission gear plate 703 are rotatably arranged on the annular immersion turning bin 601. One end of the axial linkage rod 704 is fixedly installed with a first transmission gear 705 meshing with the transmission gear plate 703, and the other end of the axial linkage rod 704 is fixedly installed with a second transmission gear 706. The internal gear ring 607 meshes with each of the second transmission gears 706 inside it; when the controller controls the rotation of the first sealing ring body 302 until the first sealing ring body 302 completes a 180° rotation (at this time, the first sealing ring body 302 changes from the Figure 6 initial position to the position directly below, and each branch docking pipe 107 is aligned with the corresponding first flow-through port 303), the controller unlocks the telescopic cylinder on one side of the unlocking and pushing part 606 to start horizontal pushing on the unlocking and pushing part 606. During the sliding process of the unlocking and pushing part 606 along the limiting channel 605, the arc-shaped elastic member 610 is compressed until the unlocking and pushing part 606 abuts against the other end of the limiting channel 605. During this process, the radial force-receiving plate 608 is rotated by the horizontal pushing of the unlocking and pushing part 606. Under the action of the radial force-receiving plate 608, the internal gear ring 607 is driven to rotate. The internal gear ring 607 drives each of the second transmission gears 706 to rotate synchronously. The first transmission gear 705 rotating synchronously with the second transmission gear 706 drives the transmission gear plate 703 to move towards the axis of the annular immersion turning bin 601, thereby driving each arc-shaped fixing plate 702 to move towards the axis of the annular immersion turning bin 601 synchronously. When the unlocking and pushing part 606 abuts against the other end of the limiting channel 605, the flow-through mesh plate 701 moving synchronously with the arc-shaped fixing plate 702 completely opens each sand particle turning cavity. At this time, the inner cavity of the entire annular immersion turning bin 601 is in a first-to-last communication state. Subsequently, the potential energy of the flowing alkali solution can be used to wash out the quartz sand in the annular immersion turning bin 601 for collection.
[0055] In the description of this specification, the descriptions referring to terms such as "one embodiment", "example", "specific example", etc. mean that the specific features, structures, materials, or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials, or characteristics described can be combined in a suitable manner in any one or more embodiments or examples.
[0056] The preferred embodiments of the present invention disclosed above are only used to help illustrate the present invention. The preferred embodiments do not describe all the details in detail, nor do they limit the invention to the specific embodiments described. Obviously, many modifications and variations can be made according to the content of this specification. These embodiments are selected and specifically described in this specification to better explain the principles and practical applications of the present invention, so that those skilled in the art can well understand and utilize the present invention. The present invention is only limited by the claims and their full scope and equivalents.
Claims
1. An acid leaching production equipment for quartz sand processing, characterized in that: It comprises a leaching liquid supply structure (1) and a leaching material turning structure (2) arranged on one side thereof; wherein the leaching liquid supply structure (1) comprises an acid leaching liquid supply mechanism and an alkali washing liquid supply mechanism; The immersion and material turning structure (2) comprises a stroke control mechanism (3), a sand conveying mechanism (4) is installed directly above the stroke control mechanism (3), a immersion and material turning mechanism (5) is rotatably installed inside the stroke control mechanism (3), and the horizontal movement of the immersion and material turning mechanism (5) is controlled by the stroke control mechanism (3); The stroke control mechanism (3) comprises: A rotatably arranged transposition control frame (301), wherein a first closed ring body (302) is fixedly arranged on one side of the transposition control frame (301), and the rotation of the first closed ring body (302) is achieved through the transposition control frame (301); A first flow opening (303), wherein the first flow opening (303) is symmetrically opened on one side of the first closed ring body (302) and is connected to the interior of the first closed ring body (302); and A first feed inlet (304), the first feed inlet (304) being opened at the top of the first closed ring body (302) and being in communication with the interior of the first closed ring body (302); The immersion, washing and turning mechanism (5) comprises: A washing and turning assembly (6), wherein the washing and turning assembly (6) is rotatably mounted inside the first closed ring body (302) and the two are arranged coaxially, the washing and turning assembly (6) comprises a hollow annular washing and turning bin (601), the annular washing and turning bin (601) is rotatably mounted inside the first closed ring body (302), the inner wall of the annular washing and turning bin (601) is provided with a plurality of groups of cavity plug interfaces (602) connected to the inner cavity thereof, the outer wall of the annular washing and turning bin (601) is provided with a plurality of second feed ports (603), each group of cavity plug interfaces (602) corresponds to a second feed port (603), and a side of the annular washing and turning bin (601) is provided with a plurality of second flow ports (604) connected to the inner cavity thereof, each group of cavity plug interfaces (602) corresponds to a second feed port (603) and the two are arranged in a staggered manner with respect to each other; and The leaching chamber components (7) are arranged in an annular array inside the annular leaching material turning bin (601). The leaching chamber components (7) are arranged one-to-one with the second material feed port (603). The leaching chamber components (7) include a flow screen (701) corresponding one-to-one with the chamber plug-in interface (602). The flow screen (701) is slidably plugged into the corresponding chamber plug-in interface (602). When the leaching material turning mechanism (5) is controlled to move so that the first flow port (303) is horizontally plugged into the acid leaching liquid supply mechanism, the acid leaching treatment of the quartz sand inside the leaching material turning mechanism (5) is achieved through the rotation of the leaching material turning mechanism (5). When the leaching material turning mechanism (5) is controlled to move so that the first flow port (303) is horizontally plugged into the alkali washing liquid supply mechanism, the alkali washing treatment of the quartz sand inside the leaching material turning mechanism (5) is achieved through the rotation of the leaching material turning mechanism (5).
2. The acid leaching production equipment for quartz sand processing according to claim 1 is characterized in that: The sand conveying mechanism (4) comprises a second closed ring body (401), the outer wall of the first closed ring body (302) is fitted on the inner wall of the second closed ring body (401), a sand storage bin (402) penetrating the second closed ring body (401) is fixedly installed on the top of the second closed ring body (401), a feeding power shaft (403) is rotatably arranged inside the sand storage bin (402), a conveying auger piece (404) is fixedly installed on the peripheral side of the feeding power shaft (403), and the output end of the feeding control motor (405) installed on the top of the sand storage bin (402) is connected to the feeding power shaft (403).
3. The acid leaching production equipment for quartz sand processing according to claim 2 is characterized in that: The stroke control mechanism (3) further comprises a stroke control frame (305), a stroke control seat (306) being horizontally slidably arranged inside the stroke control frame (305), a stroke control hydraulic cylinder (307) being installed on one side of the stroke control frame (305), and an output end of the stroke control hydraulic cylinder (307) being connected to the stroke control seat 3 (06); The output shaft of the transposition control motor (308) installed inside the stroke control seat (306) is fixedly connected to the transposition control frame (301); a third closed ring body (309) coaxial with the first closed ring body (302) is fixedly arranged on one side; the first feed port (304) is symmetrically opened on the third closed ring body (309); a material turning control motor (310) is installed on the top of the transposition control frame (301) through the motor seat; and the output shaft of the material turning control motor (310) is connected to a material turning control gear (311).
4. The acid leaching production equipment for quartz sand processing according to claim 3 is characterized in that: A limiting groove (605) is provided on the side of the annular immersion and turning bin (601) away from the second flow opening (604), and an unlocking push portion (606) is slidably arranged inside the limiting groove (605). An inner gear ring (607) is rotatably installed on the side of the annular immersion and turning bin (601) close to the unlocking push portion (606). The inner gear ring (607) is coaxially arranged with the annular immersion and turning bin (601), and a radial force plate (608) tightly attached to the unlocking push portion (606) is fixedly arranged on the outer wall of the inner gear ring (607). A radial mounting plate (609) is fixedly arranged on the surface of the annular immersion and turning bin (601), and an arc-shaped elastic member (610) is arranged between the radial mounting plate (609) and the radial force plate (608).
5. The acid leaching production equipment for quartz sand processing according to claim 4 is characterized in that: An outer toothed ring (611) is provided on the side of the annular immersion and material turning bin (601) away from the second flow opening (604); the outer toothed ring (611) is coaxially arranged with the annular immersion and material turning bin (601); the outer toothed ring (611) is meshed with a material turning control gear (311) on its outer side; the outer toothed ring (611) and the annular immersion and material turning bin (601) are connected via a plurality of fixing rods (612).
6. The acid leaching production equipment for quartz sand processing according to claim 5 is characterized in that: The inner cavity of the annular immersion and turning bin (601) is divided into a plurality of sand turning cavities and liquid passing cavities by a through-flow mesh plate (701); the sand turning cavities are arranged between two through-flow mesh plates (701) on each immersion chamber assembly (7); the second feed port (603) is connected to the corresponding sand turning cavity; and the second through-flow port (604) is connected to the corresponding liquid passing cavity.
7. The acid leaching production equipment for quartz sand processing according to claim 6 is characterized in that: The immersion chamber assembly (7) also includes an arc-shaped fixed plate (702) coaxial with the annular immersion material turning bin (601); the flow mesh plate (701) is symmetrically fixedly arranged on the outer wall of the arc-shaped fixed plate (702); a transmission tooth plate (703) is fixedly arranged on the inner wall of the arc-shaped fixed plate (702); an axial linkage rod (704) corresponding to the transmission tooth plate (703) is rotatably arranged on the annular immersion material turning bin (601); a first transmission gear (705) meshing with the transmission tooth plate (703) is fixedly installed at one end of the axial linkage rod (704); a second transmission gear (706) is fixedly installed at the other end of the axial linkage rod (704); the inner gear ring (607) and each second transmission gear (706) inside it are meshed with each other.
8. The acid leaching production equipment for quartz sand processing according to claim 7 is characterized in that: The acid leaching liquid supply mechanism comprises an acid liquid storage tank (102) fixedly mounted on a supporting frame (101), two first flow guide pipes (103) connected to the inside of the acid liquid storage tank (102) are symmetrically mounted on the side surface of the acid liquid storage tank (102), and the first flow guide pipes (103) are arranged close to the bottom of the acid liquid storage tank (102); The alkali washing liquid supply mechanism comprises an alkali liquid storage tank (104) fixedly mounted on a supporting frame (101); two second flow guide pipes (105) connected to the inside of the alkali liquid storage tank (104) are symmetrically mounted on the side surface of the alkali liquid storage tank (104); the second flow guide pipes (105) are arranged close to the bottom of the alkali liquid storage tank (104); a discharge flow guide pipe (106) is arranged close to the bottom of the side surface of the alkali liquid storage tank (104); a branch flow butt pipe (107) corresponding to the first flow opening (303) is fixedly mounted on the discharge flow guide pipe (106); and a solenoid valve (108) is mounted on each of the first flow guide pipe (103), the second flow guide pipe (105) and the discharge flow guide pipe (106).
Citation Information
Patent Citations
Acid leaching equipment for quartz sand processing
CN116789142A
Pickling equipment
CN117000663A