Gold stamping film alumite dust treatment device

By designing a gold-stitched aluminum dust treatment device including vacuum cleaning equipment and collection equipment, the problem of difficulty in removing dust during electrochemical aluminum slitting is solved, efficient absorption and orderly collection of dust is achieved, and printing and workshop environment is protected. .

CN119456568APending Publication Date: 2025-02-18SHAOXING HONGXIN LASER MATERIAL TECH CO LTD
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Patent Information

Application Number
CN202411651251.6
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-19
Publication Date
2025-02-18

AI Technical Summary

Technical Problem

The dust generated during the slitting process of the electro-aluminum electrochemical process of the gold-stitching film is difficult to effectively remove, causing pollution of printed materials and endangering the workshop air.

Method used

A gold-stitched film electrochemical aluminum dust treatment device including a vacuum cleaner and a collection device is designed. Dust is sucked through the vacuum suction tube driven by the blower and transported to the treatment tank through the dust delivery tube. The spray pipe group sprays water mist to reduce dust. After the dust is mixed with water, it flows into the dust storage box through the collection tube, achieving efficient absorption and orderly collection.

Benefits of technology

It realizes efficient removal of dust adhered to the electrochemical aluminum coil, avoids polluting printed materials, protects the workshop environment, prevents dust from entering the lungs, and ensures the safety of production personnel.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a gilding film alumite dust treatment device, and relates to the technical field of dust treatment equipment.The gilding film alumite dust treatment device is characterized in that the gilding film alumite dust treatment device comprises dust collection equipment and collection equipment, the dust collection equipment comprises a rack, an unwinding frame is arranged at the top of the rack, a dust collection box with an opening in the top is arranged at the bottom of the rack, and an air blower is arranged on the rack; one end of the air blower is connected with a dust suction pipe communicated with the dust suction box, the other end of the air blower is connected with a dust conveying pipe, the collecting equipment comprises a treatment tank communicated with the dust conveying pipe, a dust falling mechanism is arranged in the treatment tank and comprises a spraying pipe set, the spraying pipe set comprises a plurality of spraying pieces, and a dust storage box is arranged on the side wall of the treatment tank; the dust storage box is communicated with the treatment tank through a collecting pipe. According to the hot stamping film alumite dust treatment device, dust can be efficiently sucked and orderly collected, printed matter is prevented from being polluted, and therefore the quality of the printed matter is guaranteed, dust raising can be avoided, workshop air is prevented from being polluted, dust is prevented from entering the lung, and the safety of production personnel is protected.
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Description

Technical Field

[0001] The invention relates to the technical field of dust treatment equipment, in particular to a hot stamping film electroplated aluminum dust treatment device. Background Art

[0002] Electrochemical aluminum hot stamping foil is a hot stamping material that uses PET plastic film as a carrier, with various colors, patterns, or metal coatings coated on the film. Under a certain temperature and pressure, the coating can be transferred to the paper through hot stamping machine, which is the hot stamping process in the printing industry.

[0003] The hot stamping foil of anodized aluminum is in the form of a roll during use. For easy use, the long roll of hot stamping foil of anodized aluminum needs to be cut. During the cutting process of the anodized aluminum roll, heat is generated due to mechanical friction, and the coating will fall off, generating a lot of dust. This dust adheres to the end surface of the anodized aluminum cylinder after cutting. If it is not removed in time, it will adhere to the printed product during the hot stamping process, polluting the printed product and causing the printed product to be scrapped.

[0004] The traditional way to deal with the dust of the hot stamping film electroplated aluminum is to wipe it with a rag dipped in water or other liquids. The end surface of the electroplated aluminum coil is wiped with a rag dipped in water or other liquids, and the dust is removed by the adhesion of the rag and the liquid. This method is relatively environmentally friendly, but the effect of removing dust is limited and the operation is more troublesome. For this reason, the existing method of using compressed air to remove dust is to blow away the dust on the end surface of the electroplated aluminum coil through the air gun of the hot stamping machine. Although this method removes dust more cleanly, it is also more harmful because the strong compressed air will instantly raise a large amount of dust. The flying dust in the workshop will cause air pollution and may even be inhaled into the lungs to cause discomfort. Summary of the invention

[0005] The purpose of the present invention is to provide a hot stamping film electroplated aluminum dust processing device in order to solve the above-mentioned problems.

[0006] The present invention achieves the above-mentioned purpose through the following technical scheme. The hot stamping film electroplated aluminum dust processing device includes a dust suction device and a collection device. The dust suction device includes a frame, a reeling frame is arranged on the top of the frame, and a dust suction box with a top opening is arranged on the bottom of the frame. A blower is arranged on the frame, one end of the blower is connected to a dust suction pipe connected to the dust suction box, and the other end is connected to a dust delivery pipe. The collection device includes a processing tank connected to the dust delivery pipe, and a dust reduction mechanism is arranged inside the processing tank. The dust reduction mechanism includes a spray pipe group, and the spray pipe group includes multiple spray parts. A dust storage box is arranged on the side wall of the processing tank, and the dust storage box is connected to the processing tank through the collection pipe.

[0007] As a further configuration of the present invention, the spraying member comprises a water spray pipe, the water spray pipe is connected to a water splash plate, the water splash plate comprises a plate body, and a plurality of diverter blocks are evenly arranged circumferentially on the side wall of the plate body.

[0008] As a further configuration of the present invention, the spray pipe group includes an annular tube, the spray piece is arranged at the bottom of the annular tube and is connected to the annular tube, a water pipe is arranged in the middle position of the annular tube, the water pipe and the annular tube are connected to each other, and the center position of the water pipe is connected to a water inlet pipe that penetrates the top wall of the treatment tank and extends out of the treatment tank.

[0009] As a further configuration of the present invention, a connecting pipe is provided at one end of the dust suction pipe away from the blower, and the connecting pipe includes a transverse pipe connected to the dust suction pipe, and the transverse pipe is provided with a plurality of pipe openings, the pipe openings and the transverse pipe are perpendicular to each other, and the pipe openings are connected to the dust suction box.

[0010] As a further configuration of the present invention, a sieve plate is provided on the top of the frame, a plurality of sieve holes are formed on the sieve plate, and the sieve holes are communicated with the interior of the dust collection box.

[0011] As a further configuration of the present invention, dust shields are provided on both sides of the sieve plate on the frame.

[0012] As a further configuration of the present invention, the dust shields are all made of transparent glass.

[0013] As a further configuration of the present invention, the dust storage box is provided with a removal opening and a box cover for closing the removal opening.

[0014] As a further configuration of the present invention, a lifting handle is provided on the box cover.

[0015] As a further configuration of the present invention, the unwinding frame includes support frames respectively arranged on both sides of the frame, and an unwinding roller is rotatably connected between the support frames.

[0016] In summary, the present invention has the following beneficial effects: The dust collector of the present invention starts the blower and uses the dust suction pipe to suck the air inside the dust suction box, so that the dust adhered to the surface of the electrochemical aluminum hot stamping foil can be peeled off, the dust is sucked into the dust suction box, and then is input into the blower through the dust suction pipe, and then is transported to the inside of the treatment tank by the dust delivery pipe, so that the dust can be efficiently absorbed. The water mist is continuously sprayed by the spraying part, and the raised dust particles can be quickly forced to the bottom of the treatment tank. With the continuous increase of the water intake, the mixed liquid of dust and water will continuously accumulate, so that the liquid level inside the treatment tank rises. When the liquid level rises to the position of the collecting pipe, the dust can flow into the dust storage box through the collecting pipe and be stored, so that the dust can be collected in an orderly manner. The operation is relatively convenient and simple, time-saving and labor-saving, the dust can be efficiently absorbed and collected in an orderly manner, the dust particles adhered to the electrochemical aluminum coil can be completely removed, and the pollution of printed products can be avoided, thereby ensuring the quality of the printed products, and the dust can be effectively suppressed, dust can be avoided, and the pollution of the workshop air can be prevented, thereby protecting the workshop environment, preventing the dust from entering the lungs, and protecting the safety of the production personnel. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a structural schematic diagram of the present invention; Figure 2 It is a schematic diagram of the structure of the dust collection device in the present invention; Figure 3 A partial cross-sectional view of a collecting device in the present invention; Figure 4 It is a schematic diagram of the structure of the spraying part in the present invention.

[0018] Figure numerals: 1, frame; 2, dust suction box; 3, blower; 4, dust suction pipe; 5, dust delivery pipe; 6, treatment tank; 7, dust storage box; 8, collection pipe; 9, water spray pipe; 10, disk; 11, diverter block; 12, annular pipe; 13, water pipe; 14, water inlet pipe; 15, horizontal pipe; 16, pipe mouth; 17, sieve plate; 18, sieve hole; 19, dust shield; 20, box cover; 21, lifting handle; 22, support frame; 23, unwinding roller. DETAILED DESCRIPTION

[0019] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0020] See also Figure 1-3As shown, the hot stamping film electroplated aluminum dust treatment device includes a dust collection device and a collection device. The dust collection device includes a frame 1, a reeling frame is arranged on the top of the frame 1, and a dust collection box 2 with a top opening is arranged at the bottom of the frame 1, a blower 3 is arranged on the frame 1, and a dust collection pipe 4 connected to the dust collection box 2 is connected to one end of the blower 3, and a dust delivery pipe 5 is connected to the other end. The collection device includes a treatment tank 6 connected to the dust delivery pipe 5, and a dust reduction mechanism is arranged inside the treatment tank 6. The dust reduction mechanism includes a spray pipe group, and the spray pipe group includes a plurality of spray parts. A dust storage box 7 is arranged on the side wall of the treatment tank 6, and the dust storage box 7 is connected to the treatment tank 6 through a collection pipe 8. When the device is in use, the anodized aluminum coil can be placed on the unwinding rack for unwinding, so that the side with dust attached to it is placed downward. During this process, the anodized aluminum hot stamping foil will pass through the dust suction box 2. By starting the blower 3 and using the dust suction pipe 4 to suck the air inside the dust suction box 2, a low-pressure area can be formed inside the dust suction box 2, so that the dust attached to the surface of the anodized aluminum hot stamping foil can be peeled off, and the dust can be sucked into the dust suction box 2, and then input into the blower 3 through the dust suction pipe 4, and then transported to the inside of the processing tank 6 by the dust delivery pipe 5, so as to achieve efficient dust absorption. The dust will fly inside the processing tank 6. At this time, the spray pipe group can be connected to the external water source. The water mist is continuously sprayed through the spraying part. Since the water mist particles are extremely small, they will settle after combining with the dust, so that the raised dust particles can be quickly forced to the bottom of the processing tank 6. As the water intake continues to increase, the mixed liquid of dust and water will continue to accumulate, causing the liquid level inside the processing tank 6 to rise. Since the dust is lighter than water, it will gather and cover the liquid surface. When the liquid level rises to the position of the collection pipe 8, it can flow into the dust storage box 7 through the collection pipe 8 for storage, thereby realizing the orderly collection of dust. The operation is relatively convenient and simple, saving time and effort, and can efficiently absorb and orderly collect the dust, and can completely remove The dust particles adhered to the electroplated aluminum coils can avoid contaminating the printed materials, thereby ensuring the quality of the printed materials, and can effectively suppress the dust, avoid dust, and prevent the pollution of the workshop air, thereby protecting the workshop environment, preventing the dust from entering the lungs, and protecting the safety of production personnel. Among them, a connecting pipe is provided at the end of the dust suction pipe 4 away from the blower 3, and the connecting pipe includes a transverse pipe 15 connected to the dust suction pipe 4, and a plurality of pipe openings 16 are provided on the transverse pipe 15. The pipe openings 16 are perpendicular to the transverse pipe 15, and the pipe openings 16 are connected to the dust suction box 2. When the blower 3 is started, suction can be simultaneously performed through the plurality of pipe openings 16, thereby ensuring the dust collection efficiency.

[0021] See also Figure 3 , Figure 4As shown, the spray part includes a water spray pipe 9, a water splash plate is connected to the water spray pipe 9, and the water splash plate includes a plate body 10, and a plurality of diverter blocks 11 are evenly arranged on the side wall of the plate body 10. When the water spray pipe 9 sprays water, the water flow will impact the plate body 10, and the diverter blocks 11 can divert the water flow, and the columnar water flow is converted into a planar water flow, thereby increasing the spraying area, improving the coverage of the water mist, thereby enhancing the spraying effect, and improving the dust suppression ability of the equipment. The spray pipe group includes an annular pipe 12, and the spray part is arranged at the bottom of the annular pipe 12 and connected to the annular pipe 12. A water pipe 13 is provided in the middle position of the annular pipe 12, the water pipe 13 and the annular pipe 12 are connected to each other, and a water inlet pipe 14 is connected to the center position of the water pipe 13, which penetrates the top wall of the treatment tank 6 and extends out of the treatment tank 6. The water inlet pipe 14 can be connected to an external water source, so that water can enter the water pipe 13 through the water inlet pipe 14, and then be input into the annular pipe 12 through the water pipe 13, and then be sprayed out through the spray parts. Since the spray parts are arranged in a circle, the interior of the treatment tank 6 can be evenly covered, the spray blind area is reduced, and the spray effect is improved.

[0022] See also Figure 1 , Figure 2 As shown, a sieve plate 17 is arranged on the top of the frame 1, and a plurality of sieve holes 18 are opened on the sieve plate 17, and the sieve holes 18 are connected to the inside of the dust box 2. Through the screening of the sieve plate 17, large particles that do not belong to dust can be filtered out to prevent them from entering the dust box 2 together with the dust, thereby avoiding clogging of the dust pipe 4 and ensuring the dust collection effect of the equipment. Dust shields 19 are arranged on both sides of the sieve plate 17 on the frame 1. During the dust collection process, the dust shields 19 can be blocked to prevent dust from falling from both sides of the frame 1 and to avoid pollution of the surrounding environment. The dust shields 19 are made of transparent glass with high strength, and can observe the electrochemical aluminum hot stamping foil passing through the dust box 2 in real time to avoid wrinkling and deformation.

[0023] See also Figure 1 As shown, the dust storage box 7 is provided with a removal outlet and a box cover 20 for closing the removal outlet. After the dust inside the dust storage box 7 is collected to a certain extent, the box cover 20 can be removed to open the removal outlet, so that the dust inside the dust storage box 7 can be cleared through the removal outlet to avoid dust overflow, and the operation is convenient and labor-saving. A lifting handle 21 is provided on the box cover 20. When the box cover 20 needs to be opened, the lifting handle 21 can be held to apply force, and the lifting handle 21 can be used as a force application point for opening the box cover 20, thereby making the operation easier and more labor-saving.

[0024] See also Figure 2As shown, the unwinding frame includes support frames 22 respectively arranged on both sides of the frame 1, and an unwinding roller 23 is rotatably connected between the support frames 22. The electrochemical aluminum hot stamping foil can be wound on the unwinding roller 23 to form an electrochemical aluminum coil. During processing, one end of the electrochemical aluminum coil can be pulled to make the electrochemical aluminum coil rotate, thereby driving the unwinding roller 23 to rotate between the support frames 22, thereby realizing unwinding.

[0025] The above is only a preferred embodiment of the present invention, and the protection scope of the present invention is not limited to the above embodiments. All technical solutions under the concept of the present invention belong to the protection scope of the present invention. It should be pointed out that for ordinary technicians in this technical field, some improvements and modifications without departing from the principle of the present invention should also be regarded as the protection scope of the present invention.

Claims

1. The device for treating dust of hot stamping film electrochemical aluminum is characterized by: The invention comprises a dust collecting device and a collecting device, wherein the dust collecting device comprises a frame (1), a reeling frame is arranged on the top of the frame (1), a dust collecting box (2) with a top opening is arranged on the bottom of the frame (1), a blower (3) is arranged on the frame (1), one end of the blower (3) is connected to a dust collecting pipe (4) connected to the dust collecting box (2), and the other end is connected to a dust delivery pipe (5), the collecting device comprises a processing tank (6) connected to the dust delivery pipe (5), a dust reduction mechanism is arranged inside the processing tank (6), the dust reduction mechanism comprises a spray pipe group, the spray pipe group comprises a plurality of spray parts, a dust storage box (7) is arranged on the side wall of the processing tank (6), and the dust storage box (7) is connected to the processing tank (6) through a collecting pipe (8).

2. The hot stamping film electroplated aluminum dust treatment device according to claim 1 is characterized by: The spraying member comprises a water spray pipe (9), the water spray pipe (9) is connected to a water splash plate, the water splash plate comprises a plate body (10), and a plurality of diverter blocks (11) are evenly arranged circumferentially on the side wall of the plate body (10).

3. The hot stamping film electroplated aluminum dust treatment device according to claim 2 is characterized by: The spray pipe group comprises an annular pipe (12), the spray element is arranged at the bottom of the annular pipe (12) and is in communication with the annular pipe (12), a water pipe (13) is arranged in the middle of the annular pipe (12), the water pipe (13) and the annular pipe (12) are in communication with each other, and a water inlet pipe (14) is connected at the center of the water pipe (13) and penetrates the top wall of the treatment tank (6) and extends out of the treatment tank (6).

4. The hot stamping film electroplated aluminum dust treatment device according to claim 1 is characterized by: A connecting pipe is provided at one end of the dust suction pipe (4) away from the blower (3), the connecting pipe comprising a transverse pipe (15) connected to the dust suction pipe (4), the transverse pipe (15) being provided with a plurality of pipe openings (16), the pipe openings (16) and the transverse pipe (15) being perpendicular to each other, and the pipe openings (16) being connected to the dust suction box (2).

5. The hot stamping film electroplated aluminum dust treatment device according to claim 1 is characterized by: A sieve plate (17) is provided on the top of the frame (1), and a plurality of sieve holes (18) are provided on the sieve plate (17), wherein the sieve holes (18) are connected to the interior of the dust collection box (2).

6. The device for treating hot stamping film electroplated aluminum dust according to claim 5, characterized in that: Dust shielding plates (19) are provided on the frame (1) at both sides of the sieve plate (17).

7. The hot stamping film electroplated aluminum dust treatment device according to claim 6 is characterized by: The dust shields (19) are all made of transparent glass.

8. The device for treating hot stamping film electroplated aluminum dust according to claim 1, characterized in that: The dust storage box (7) is provided with a removal opening and a box cover (20) for closing the removal opening.

9. The hot stamping film electroplated aluminum dust treatment device according to claim 8, characterized in that: The box cover (20) is provided with a lifting handle (21).

10. The hot stamping film electroplated aluminum dust treatment device according to claim 1, characterized in that: The unwinding frame comprises support frames (22) respectively arranged on both sides of the frame (1), and an unwinding roller (23) is rotatably connected between the support frames (22).

Citation Information

Patent Citations

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