Novel bundling machine for corn straw
By adopting a combined structure of articulated blocks and slap plates in the corn stalk baler, the problem of possible structural damage when slap bales in the prior art is solved, and more efficient cleaning and better straw bales integrity are achieved.
Patent Information
- Application Number
- CN202420849719.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-23
- Publication Date
- 2025-03-11
- Estimated Expiration
- 2034-04-23
AI Technical Summary
The existing corn stalk baler may cause the straw bale structure to be damaged when slapping the straw bale, affecting subsequent storage and transportation.
A new type of corn straw baler is designed, which adopts a combined structure of hinged blocks and slap plates. The rotation of hinged blocks allows the slap plate to flexibly adjust the movement trajectory to reduce excessive impact on the straw bales.
It effectively reduces damage to straw bales, ensures the structural integrity of straw bales, reduces the impact on subsequent storage and transportation, and improves cleaning efficiency.
Smart Images

Figure CN222583058U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of balers, in particular to a novel corn stalk baler. Background Art
[0002] With the continuous advancement of agricultural modernization, the treatment of crop straw has gradually attracted people's attention. As one of the main types of crop straw, the treatment and utilization of corn straw is of great significance to the sustainable development of agriculture. Traditional corn straw treatment methods often have problems such as low efficiency, high labor intensity and environmental pollution.
[0003] After searching, Chinese patent announcement number: CN218388795U discloses a corn straw baler with an automatic cleaning mechanism, which includes a square bale baler body and a cleaning cabinet, two sets of wheels are installed at the bottom of the cleaning cabinet, a waste trough is opened at the bottom of the cleaning cabinet, a conveying roller is installed on the top of the waste trough, two protective shells are symmetrically installed on the top of the waste trough, two deflocculation components are arranged on the cleaning cabinet, a deflocculation roller is fixedly installed on the transmission shaft, a plurality of beating rods are fixedly installed on the deflocculation roller, the top of the transmission shaft extends to the outside of the cleaning cabinet and is fixedly installed with a gear, a deflocculation collection component is arranged on the cleaning cabinet, and the deflocculation collection component includes a negative pressure blower and a bellows, a collecting bag is arranged in the bellows, a connecting air duct is fixedly connected between the output end of the negative pressure blower and the collecting bag, an exhaust duct is arranged on the connecting air duct, and a plurality of suction ports are opened on the exhaust duct; this baler is additionally provided with a cleaning cabinet, which can clean and collect the debris on the straw bale, which is not only convenient for later use, but also can prevent environmental pollution.
[0004] In the above technology, although it is possible to clean and collect the fluff on the straw bale, which is not only convenient for later use but also can prevent environmental pollution, in the above technology, a deflocculation roller is fixedly installed on the drive shaft, and a plurality of beating rods are fixedly installed on the deflocculation roller. When the beating rods beat the straw bale, the structure of the straw bale may be destroyed, making the originally tight straw bale loose, affecting the subsequent storage and transportation. Therefore, a new type of corn straw baler is proposed to solve the above problem. Utility Model Content
[0005] In order to remedy the above deficiencies, the utility model provides a novel corn straw baler, aiming to improve the problem in the prior art that "the structure of the straw bale may be damaged when the beating rod is used to beat the straw bale".
[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a new type of corn straw baler, including a baler body, a body is arranged on the left side of the baler body, a conveying roller is arranged on the inner wall of the bottom end of the body, a protective shell is fixedly connected to the top of the body, a rotating drum is rotatably connected to the inner wall of the baler body, a flocculation removal component is arranged on the outer wall of the rotating drum, the flocculation removal component includes a base, the left side of the base is fixedly connected to the right side of the rotating drum, and the right side of the base is hinged with a hinge block.
[0007] As a further description of the above technical solution:
[0008] A limiting groove is arranged on the right side of the hinge block, a flapping plate is inserted into the inner wall of the limiting groove, and the flapping plate and the hinge block are fixedly installed by bolts.
[0009] As a further description of the above technical solution:
[0010] The deflocculation components are provided in multiple groups, and the multiple groups of deflocculation components are arranged in a spiral shape on the outer wall of the drum.
[0011] As a further description of the above technical solution:
[0012] A transmission assembly is arranged on the inner wall at the top end of the baler body, and the transmission assembly includes a drive motor. The drive motor is arranged on the inner wall of the baler body, and the outer wall of the drive motor is arranged on the inner wall of the protective shell. The output shaft of the drive motor is fixedly connected with gear 1, and a chain is meshed at the front end of the gear 1.
[0013] As a further description of the above technical solution:
[0014] The inner wall of the chain is meshed with gear 2, the inner wall of the bottom end of gear 2 is fixedly connected to the top of the drum, multiple groups of gear 2 and the drum are arranged, and two groups of transmission components are arranged symmetrically with the center line of the body as the symmetry axis.
[0015] As a further description of the above technical solution:
[0016] A cleaning component is arranged at the top of the machine body, and the cleaning component comprises an air duct, the bottom end of the air duct is fixedly connected to the inner wall of the top end of the machine body, the bottom end of the air duct is penetrated and fixedly connected with an air suction port, and the top end of the air suction port is fixedly connected to the inner wall of the top end of the machine body.
[0017] As a further description of the above technical solution:
[0018] The front end of the air duct is fixedly connected with a collection box, the rear side of the collection box is fixedly connected to the front end of the machine body, an exhaust fan is arranged on the right side of the collection box, and a cover door is hinged at the front end of the collection box.
[0019] As a further description of the above technical solution:
[0020] The cover door and the collection box are fixedly installed by buckles, and a filter plate is arranged on the inner wall of the collection box, and the filter plate is arranged obliquely.
[0021] The utility model has the following beneficial effects:
[0022] 1. In the utility model, by using the deflocculation component in conjunction with the transmission component, the beating plate can reduce damage to the straw bale when beating the straw bale, thereby ensuring the structural integrity of the straw bale and reducing the impact on subsequent storage and transportation.
[0023] 2. In the utility model, through the coordinated use of the cleaning component and the deflocculation component, the device can efficiently absorb and filter the cleaned debris and dust. The operator can open the cover door and easily clean or replace the filter plate, which ensures the continuity of the filtering effect and extends the service life of the filter plate. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 It is a three-dimensional structural schematic diagram of the overall device in the utility model;
[0025] Figure 2 It is a right-side perspective structural diagram of the machine body in the utility model;
[0026] Figure 3 It is a schematic diagram of the split three-dimensional structure of the transmission component in the utility model;
[0027] Figure 4 This is a schematic diagram of the split three-dimensional structure of the deflocculation component in the utility model;
[0028] Figure 5 It is a three-dimensional structural schematic diagram of the cover door and the filter plate in the utility model.
[0029] Legend:
[0030] 1. Baler body; 2. Machine body; 3. Conveying roller; 4. Protective shell; 51. Base; 52. Articulated block; 53. Limiting groove; 54. Beating plate; 55. Bolt; 61. Driving motor; 62. Gear 1; 63. Chain; 64. Gear 2; 7. Rotating drum; 81. Air duct; 82. Air inlet; 83. Collecting box; 84. Exhaust fan; 85. Cover door; 86. Filter plate. DETAILED DESCRIPTION
[0031] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0032] Reference Figure 1 and Figure 2 The utility model provides an embodiment: a novel corn straw baler, including a baler body 1, which can produce square straw bales. It is an existing structure and can be implemented by technicians in this field. Since it is a prior art, it will not be described in detail in this case. A body 2 is arranged on the left side of the baler body 1, and a conveying roller 3 is arranged on the inner wall of the bottom end of the body 2 for conveying the straw bales. A protective shell 4 is fixedly connected to the top of the body 2 for protecting the driving motor 61. A rotating drum 7 is rotatably connected to the inner wall of the baler body 1 for supporting a flocculation removal component. A flocculation removal component is arranged on the outer wall of the rotating drum 7. The flocculation removal component includes a base 51, and the flocculation removal component rotates with the rotation of the rotating drum 7. The left side of the base 51 is fixedly connected to the right side of the rotating drum 7. A hinge block 52 is hinged on the right side of the base 51. A limiting groove 53 is arranged on the right side of the hinge block 52. A beating plate 5 is inserted into the inner wall of the limiting groove 53. 4. The flapping plate 54 is made of rubber and is set to be flat, which can increase the contact area with the straw bale, thereby improving the cleaning efficiency. The inertial force of the rotating drum 7 when rotating drives the flapping plate 54 connected thereto to rotate, so that when the flapping plate 54 cleans the fibers or debris on the surface of the straw bale, it will drive the hinge block 52 to rotate through the resistance, thereby changing the movement angle of the flapping plate 54, so that the flapping plate 54 can better adapt to the surface of the straw bale and achieve a tighter fit. The contact area between the flapping plate 54 and the straw bale is larger, and the cleaning effect is more significant. At the same time, due to the rotation of the hinge block 52, the flapping plate 54 can flexibly adjust its movement trajectory during the cleaning process, avoiding excessive impact or damage to the straw bale. The flapping plate 54 and the hinge block 52 are fixedly installed by bolts 55, and the flapping plate 54 that is severely worn can be quickly replaced, thereby improving the operation efficiency of the device.
[0033] Reference Figure 3 and Figure 4 There are multiple groups of deflocculation components, and the multiple groups of deflocculation components are arranged in a spiral shape on the outer wall of the drum 7. Through the spiral arrangement of the multiple groups of deflocculation components, as the drum 7 rotates, each group of deflocculation components will contact the straw bale in sequence and beat it. This beating is continuous and uniform, so it can better remove the flocs on the straw and improve the treatment effect.
[0034] Reference Figure 2 and Figure 3 The inner wall at the top of the baler body 1 is provided with a transmission assembly, which includes a drive motor 61. The drive motor 61 is provided on the inner wall of the baler body 1, and the outer wall of the drive motor 61 is provided on the inner wall of the protective shell 4, which can protect the drive motor 61 from the influence of the external environment, and can also dissipate heat for the drive motor 61 through the vents on the protective shell 4, so as to ensure the stable operation of the motor. The output shaft of the drive motor 61 is fixedly connected with a gear 1 62, and a chain 63 is meshed at the front end of the gear 1 62, and a gear 2 64 is meshed at the inner wall of the chain 63, and the inner wall at the bottom end of the gear 2 64 is fixedly connected to the top of the rotating drum 7. When the drive motor 61 is started, the gear 1 62 will also rotate accordingly. The gear 1 62 is connected to the gear 2 64 through the chain 63, forming a meshing transmission relationship. When the gear 1 62 rotates, the chain 63 will drive the gear 2 64 to rotate synchronously. The gear 2 64 is fixed at the top of the rotating drum 7, so the rotation of the gear 2 64 will drive the rotation of the rotating drum 7.
[0035] Reference Figure 3 There are multiple groups of gears 64 and rotating drums 7, and two groups of transmission components are provided. The two groups of transmission components are symmetrically arranged with the center line of the body 2 as the symmetry axis, and can respectively drive multiple groups of rotating drums 7 to rotate, so that when the straw bale is conveyed on the conveying roller 3, its outer wall can be evenly cleaned from multiple directions. Each group of rotating drums 7, driven by the transmission component, can beat the straw bale at an appropriate speed and force, thereby effectively removing impurities and flocs on the straw bale.
[0036] Reference Figure 1 , Figure 2 and Figure 5 A cleaning component is provided at the top of the body 2, and the cleaning component includes an air duct 81, the bottom end of the air duct 81 is fixedly connected to the inner wall of the top end of the body 2, and an air suction port 82 is fixedly connected to the bottom end of the air duct 81. Three groups of air suction ports 82 are provided, which are respectively arranged at the left end, the right end and the middle position of the air duct 81, so as to fully absorb the impurities and floccules cleaned from the straw bale and improve the cleaning efficiency. The top of the air suction port 82 is fixedly connected to the inner wall of the top end of the body 2, and the front end of the air duct 81 is fixedly connected to a collecting box 83, which is responsible for collecting the impurities sucked in. The rear side of the collecting box 83 is fixedly connected to the front end of the body 2, and an exhaust fan 84 is provided on the right side of the collecting box 83. An exhaust fan 84 is provided on the right side of the collecting box 83 to provide power for the entire cleaning component. When the exhaust fan 84 is started, the airflow generated passes through the air duct 81 and the air suction port 82 to suck the impurities into the collecting box 83.
[0037] Reference Figure 1 and Figure 5The front end of the collection box 83 is hinged with a cover door 85, which can facilitate the cleaning and replacement of the filter plate 86. The cover door 85 and the collection box 83 are fixedly installed by buckles. The operator can easily and quickly open the cover door 85 to clean or replace the filter plate 86, thereby ensuring the continuity of the filtering effect and extending the service life of the filter plate 86. The inner wall of the collection box 83 is provided with a filter plate 86, and the filter plate 86 is inclined. The filter plate 86 is arranged on the inner wall of the collection box 83 to filter impurities. The inclined setting helps the impurities to slide to the bottom of the collection box 83 under the action of gravity to prevent the filter plate 86 from being blocked.
[0038] Working principle: When in use, the straw is collected and baled through the baler body 1. After the straw enters the body 2 through the bale outlet, the straw bale is conveyed through the conveying roller 3. At this time, the drive motor 61 is started, and the output shaft of the drive motor 61 drives the gear 1 62 to rotate. The gear 1 62 meshes with the chain 63, thereby driving multiple sets of gears 2 64 to rotate in the same direction. The gear 2 64 drives the rotating drum 7 to rotate, thereby driving the base 51 to rotate, so that the beating plate 54 beats the straw bale. When the beating plate 54 contacts the straw bale, the resistance causes the beating plate 54 to drive the hinge block 52 to rotate, thereby reducing damage to the straw bale and ensuring the structural integrity of the straw bale.
[0039] When it is necessary to replace the flapping plate 54, it is only necessary to rotate the bolt 55 and pull the bolt 55 out from the inner wall of the hinge block 52 to release the restriction on the flapping plate 54. At this time, pull the flapping plate 54 out from the inner wall of the limiting groove 53, replace it with a new flapping plate 54, insert the flapping plate 54 into the limiting groove 53, and then insert the bolt 55 into the inner wall of the limiting groove 53. The flapping plate 54 is restricted to complete the replacement of the flapping plate 54 and perform filtering.
[0040] When the beating plate 54 is beating the straw bale, the exhaust fan 84 is started to generate negative pressure inside the air duct 81, so that the multiple groups of suction ports 82 can efficiently absorb the debris and dust beaten down into the collection box 83. After working for a period of time, the filter plate 86 and the inside of the collection box 83 can be quickly cleaned by opening the cover door 85 by snapping, preventing blockage caused by larger impurities, ensuring the continuity of the filtering effect, and extending the service life of the filter plate 86.
[0041] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A novel corn straw baler, comprising a baler body (1), characterized in that: A body (2) is arranged on the left side of the baler body (1), a conveying roller (3) is arranged on the inner wall of the bottom end of the body (2), a protective shell (4) is fixedly connected to the top end of the body (2), a rotating drum (7) is rotatably connected to the inner wall of the baler body (1), a flocculation removal component is arranged on the outer wall of the rotating drum (7), and the flocculation removal component includes a base (51), the left side of the base (51) is fixedly connected to the right side of the rotating drum (7), and the right side of the base (51) is hinged with a hinge block (52).
2. The novel corn straw baler according to claim 1 is characterized in that: A limiting groove (53) is provided on the right side of the hinge block (52), a flapping plate (54) is inserted into the inner wall of the limiting groove (53), and the flapping plate (54) and the hinge block (52) are fixedly mounted by bolts (55).
3. The novel corn straw baler according to claim 1 is characterized in that: The flocculation removal components are provided in multiple groups, and the multiple groups of flocculation removal components are arranged in a spiral shape on the outer wall of the drum (7).
4. The novel corn straw baler according to claim 1 is characterized in that: A transmission assembly is arranged on the inner wall of the top end of the baler body (1), and the transmission assembly comprises a drive motor (61). The drive motor (61) is arranged on the inner wall of the baler body (1), and the outer wall of the drive motor (61) is arranged on the inner wall of the protective shell (4). The output shaft of the drive motor (61) is fixedly connected to a gear one (62), and the front end of the gear one (62) is meshed with a chain (63).
5. The novel corn straw baler according to claim 4 is characterized in that: The inner wall of the chain (63) is meshed with a second gear (64), the inner wall of the bottom end of the second gear (64) is fixedly connected to the top of the rotating drum (7), the second gear (64) and the rotating drum (7) are arranged in multiple groups, the transmission components are arranged in two groups, and the two groups of the transmission components are symmetrically arranged with the center line of the body (2) as the symmetry axis.
6. The novel corn straw baler according to claim 1 is characterized in that: A cleaning component is provided at the top of the machine body (2), the cleaning component comprising an air duct (81), the bottom end of the air duct (81) being fixedly connected to the inner wall at the top end of the machine body (2), an air suction port (82) passing through and fixedly connected to the bottom end of the air duct (81), the top end of the air suction port (82) being fixedly connected to the inner wall at the top end of the machine body (2).
7. The novel corn straw baler according to claim 6 is characterized in that: The front end of the air duct (81) is fixedly connected to a collection box (83), the rear side of the collection box (83) is fixedly connected to the front end of the machine body (2), an exhaust fan (84) is arranged on the right side of the collection box (83), and a cover door (85) is hingedly connected to the front end of the collection box (83).
8. The novel corn straw baler according to claim 7 is characterized in that: The cover door (85) and the collection box (83) are fixedly mounted by means of buckles; the inner wall of the collection box (83) is provided with a filter plate (86), and the filter plate (86) is arranged in an inclined manner.
Citation Information
Patent Citations
Corn straw bundling machine with automatic cleaning mechanism
CN218388795U