Automobile lightweight wire harness cut-off device
By designing a lightweight wire harness cut-off device for automobiles including lifting frames, cutting gates, mechanical claws and winding rollers, the problem of traditional equipment being difficult to deal with different wire harnesses at the same time is solved, and efficient wire harness processing and bundling are achieved.
Patent Information
- Application Number
- CN202510075443.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-17
- Publication Date
- 2025-02-18
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
Traditional wire harness processing equipment is difficult to process different types and lengths of wire harnesses at the same time, resulting in cumbersome processing and prone to errors.
A lightweight wire harness cut-off device of automobile is designed, using components such as lifting frames, cutting gates, mechanical claws and winding rollers. The wire rolls are fixed through lifting frames, cutting gates are cut into wire rolls, and the mechanical claws drive the wire harness to move, and the winding rollers are used and Tape enables the binding and packaging of wire harnesses.
It realizes the processing of different types and lengths of wire harnesses simultaneously, reduces the time required to obtain different wire harnesses from different devices, reduces the errors in the wire harness acquisition process, and improves the mechanical bundling and packaging efficiency of wire harnesses.
Smart Images

Figure CN119456877A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the field of automobile wire harness processing, in particular to an automobile lightweight wire harness cutting device. Background Art
[0002] A wire harness is a component that is made up of multiple wires or cables bundled together according to certain rules. It is usually composed of conductors, insulation layers, sheaths, etc. The main function of a wire harness is to transmit electrical energy or signals from one device to another to achieve interconnection between devices. The uncut wire harness is called a wire coil.
[0003] The automotive wiring harness is the main network of the automotive circuit, responsible for connecting various electrical devices in the car and acting as a medium for power and signal transmission. For example, in the automotive ignition system, the wiring harness connects the ignition coil, ignition switch and spark plug, transmitting electricity to the spark plug to ignite the fuel mixture.
[0004] Traditional wire harness processing and cutting equipment often only cuts longer wire coils into wire harnesses of the required length. However, the wire harnesses required for automobiles not only require wire harnesses of various lengths, but also wire harnesses of different thicknesses and types. For example, the automobile ignition system requires multiple wire harnesses of different lengths and types. When traditional processes are used to make wire harnesses, when assembling a system in a car, different wire harnesses need to be obtained from multiple wire harness cutting devices to complete the assembly, which makes the entire process more cumbersome.
[0005] To this end, the present invention provides a lightweight wire harness cutting device for an automobile. Summary of the invention
[0006] In order to make up for the deficiencies of the prior art, at least one technical problem raised in the background technology is solved.
[0007] The technical solution adopted by the present invention to solve its technical problem is: the present invention is a kind of automobile lightweight wire harness cutting device, comprising an adjustment table, a lifting groove is provided in the middle of the top surface of the adjustment table, a lifting frame that can be lifted and lowered is provided on the inner side of the lifting groove, a plurality of groups of binding tubes for fixing the wire harness are installed in the lifting frame, the plurality of groups of binding tubes are arranged vertically and equidistantly, an extrusion wheel for driving the wire harness to move is installed on the inner side of the binding tube, a cutting gate is provided at the front end of the lifting frame, a mechanical claw 1 for driving the wire harness to move is provided at the front end of the cutting gate, a driving table is provided on one side of the adjustment table, a horizontal platform is fixedly connected to the front end of the driving table, two winding rollers are installed at the front end of the horizontal platform, adhesive tape is wound on the outer side of the winding roller, and a mechanical claw 3 for transferring the wire harness is installed on the top surface of the horizontal platform; Through the setting of the lifting frame, the ends of different wire coils are passed through multiple groups of binding tubes, and the squeezing wheels in the binding tubes will squeeze and fix the wire coils. By rotating the squeezing wheels, the end of one of the wire coils can be pushed outward, allowing the end of the wire coil to pass through the cutting gate, and the cutting gate is used to cut the wire coil, thereby cutting a wire harness of the required length. After that, the mechanical claw 1 is used to fix the wire harness and drive the wire harness to move. At the same time, the lifting frame is lifted and lowered to move the ends of different types of wire coils to the height of the cutting gate, and the wire coils are cut to produce wire harnesses of the required type and length. The produced wire harness is moved to the front end of the horizontal platform driven by the mechanical claw 1, and the mechanical claw 3 will grab the wire harness transferred by the mechanical claw 1, and press the wire harness between the two winding rollers for winding. The tapes wrapped around the outside of the roller fit each other, and the wire harness pressed in from top to bottom will be wrapped between the two tapes and fall under the action of gravity. As the wire harnesses are continuously put in, a string of different wire harnesses fixed by the tapes can be made. This string of wire harnesses can be all types of wire harnesses required for a certain system of a car. After that, the tape can be cut to get the wire harness string. Through this setting, the function of simultaneously processing wire harnesses of different types and lengths is realized, and different types of wire harnesses can be bundled and packaged. In this way, all the wire harnesses required for the system can be processed when needed, which greatly saves the time required to obtain different wire harnesses from different devices. At the same time, the mechanical bundling and packaging of multiple wire harnesses also reduces errors in the process of obtaining the wire harnesses.
[0008] Preferably, two auxiliary rollers are arranged between the two winding rollers, the two auxiliary rollers are fitted together, two horizontally arranged cutting knives are arranged below the auxiliary rollers, the cutting knives are connected to the horizontal platform, and a recycling frame is arranged below the cutting knife. An adhesive tape is wrapped around the outer side of the winding roller, and the adhesive tape is bonded to each other at the positions of the two auxiliary rollers. The two bonded adhesive tapes hang below the auxiliary rollers. When the wiring harness passes through the two auxiliary rollers from top to bottom, the auxiliary rollers will be spread out to both sides to allow the wiring harness to pass normally. A spring telescopic rod is connected between the ends of the auxiliary rollers and the horizontal platform to keep the two auxiliary rollers in a fitted state. In this way, after the wiring harness passes through, the wiring harness is fixed by the adhesive tape, and the adhesive tape is stretched at the same time, and the adhesive tape above the wiring harness is squeezed and closed by the auxiliary rollers, so that the wiring harness is fixed separately and waits for the next wiring harness. When the required wiring harness is fixed, the two cutting knives are closed to cut the adhesive tape, and the packaged wiring harness group falls into the recycling frame for easy recycling and taking.
[0009] Preferably, a rotatable screw and multiple auxiliary rods are installed at the bottom of the lifting groove, the auxiliary rod is slidably connected to the outer side of the lifting frame, the screw is transmission-connected to the outer side of the lifting frame, a control plate for controlling the extrusion wheel in the restraining tube is installed on the outer side of the lifting frame, a drive motor three is fixedly connected to the bottom of the screw, the screw is driven to rotate by the drive motor three, and then the auxiliary rod is controlled to perform stable lifting, the auxiliary rod is used to improve the stability of lifting, and the control plate is used to control the rotation of the extrusion wheel in the restraining tube.
[0010] Preferably, the lifting frame is formed by horizontally connecting two square frames, and the number of each group of binding tubes is three. Two translation seats that can be translated are provided on both sides of the top surface of the adjustment platform, and horizontally arranged adjustment wheels are installed on the top surface of the translation seat. The wire coil will pass through the three binding tubes. At the same time, the suspended part of the wire coil needs to be straightened. Because during the movement of the lifting frame, interference is likely to occur between adjacent wire coils that are not straightened. The translation seat can drive the adjustment wheel to move horizontally, and the adjustment wheel fits against the surface of the wire harness. As the adjustment wheel rotates, it is used to smooth and straighten the wire coil and discharge the excess wire harness to the outside of the lifting frame, thereby ensuring the smooth progress of the work.
[0011] Preferably, a moving platform is provided at the front end of the adjusting platform, and two groups of translation grooves are opened on the top surface of the moving platform, and a plurality of lifting rods are slidably connected in the translation grooves near the adjusting platform, and a driving member is installed at the bottom of the lifting rod, and a mechanical claw 1 is fixedly connected to the top of the lifting rod, and a mechanical claw 2 for pulling the wire harness is provided between the mechanical claw 1 and the cutting gate. When the end of the wire roll passes through the cutting gate, the mechanical claw 2 is used to grasp the end of the wire roll and pull it to pull out the wire harness of the required length, and then the lifting rod is extended and the mechanical claw 1 is used to grasp and fix the wire harness, and when the cutting gate cuts off the wire harness, the mechanical claw 2 is released and fixed, and the driving member drives the lifting rod to move to the position of the horizontal platform for bundling and packaging. Through this arrangement, a complete set of cutting, transferring and packaging work can be realized.
[0012] Preferably, a connecting arm capable of driving the mechanical claw 1 to translate is provided on the top of the mechanical claw 1, a driving motor 1 for driving the connecting arm to rotate is installed above the end of the connecting arm, a pulling rod for binding the wire harness is slidably connected in the two translation grooves, an electric slide rail 1 for driving the pulling rod to move is installed at the bottom of the pulling rod, a driving member is also installed between the bottom of the electric slide rail 1 and the translation groove, an electric slide rail 3 is provided on the connecting arm for controlling the movement of the mechanical claw 2, so that the mechanical claw 2 can fit the cutting gate and pull out the wire roll, and then a rising The mechanical claw 1 temporarily binds the wire coil, and the driving motor 1 drives the connecting arm and the mechanical claw 1 to rotate as a whole, allowing the wire coil to pass around the pulling rod, and at the same time, the other mechanical claw 1 fixes the end of the wire coil. At this time, the wire coil is in a semi-circular shape, and the pulling rod slides on the electric slide rail 1 to pull out the wire harness of the required length. After that, the two mechanical claws 1 and the pulling rod move under the drive of the driving member, and the wire harness is moved to the vicinity of the horizontal platform for bundling. The driving member can be an electric wheel. Through this setting, the pullable length of the wire harness is doubled, while the front end length of the equipment is shortened and the equipment footprint is reduced.
[0013] Preferably, a second drive motor capable of translation is installed at the front end of the drive platform, and an adjustment disk is fixedly connected to the output end of the second drive motor, and two stripping rings that can be opened and closed are installed at the end of the adjustment disk, and a collecting cover is arranged below the stripping ring. Both ends of the wire harness generally need to be stripped to facilitate the subsequent connection process. Both ends of the wire harness are fixed by two mechanical claws and moved one by one to the front end of the stripping ring. A hydraulic rod is installed between the second drive motor and the adjustment platform to allow the stripping ring in the open state to move forward. As the stripping ring merges, the protective layer at the end of the wire harness is cut, and then the stripping ring opens and retreats to clamp the separated protective skin, and the clamping force is controlled to prevent the protective skin from being cut off. Then the second drive motor drives the stripping ring to rotate while retreating, so that the protective skin can be pulled backward while rotating, so that the protective skin can be easily peeled off.
[0014] Preferably, the top of the pulling rod is bent, the collecting cover is arc-shaped, and there is a hollow area between the stripping ring knife and the driving motor 2. The arc-shaped pulling rod can better restrain the wire harness and reduce the shedding of the wire harness during the pulling process. The protective layer peeled off by the stripping ring knife will fall in the hollow area and be recovered by the arc-shaped collecting cover.
[0015] Preferably, a robotic arm is arranged on the top surface of the horizontal platform, and the robotic arm is composed of two horizontal and vertical electric telescopic rods. An adjustment motor capable of driving the robotic arm to rotate is installed at the bottom of the robotic arm, and an electric slide rail 2 for driving the robotic arm to move horizontally is installed between the robotic arm and the horizontal platform. The end of the robotic arm is fixedly connected to mechanical claw 3. The setting of the robotic arm plus the electric slide rail 2 allows the mechanical claw 3 to move arbitrarily, so that the transferred end of the wiring harness can be grasped, and then the outer side of the wiring harness is fixed by tape through two auxiliary rollers.
[0016] Preferably, the mechanical claw three is vertically facing downward, and there is a gap between the winding roller and the horizontal platform. Driven by the mechanical claw three, the outer side of the wire harness will squeeze the two auxiliary rollers to fix the tape on the display. At this time, the mechanical claw three is located at the front end of the auxiliary roller, and the end of the wire harness is located in the gap between the winding roller and the horizontal platform.
[0017] The beneficial effects of the present invention are as follows: 1. The lightweight wiring harness cutting device for automobiles described in the present invention allows the ends of different wire coils to pass through multiple groups of binding tubes through the setting of a lifting frame. The squeezing wheels in the binding tubes squeeze and fix the wire coils. By rotating the squeezing wheels, the end of one of the wire coils can be pushed outward, allowing the end of the wire coil to pass through a cutting gate. The cutting gate is used to cut the wire coil, thereby cutting a wire harness of a required length. After that, a mechanical claw 1 is used to fix the wire harness and drive the wire harness to move. At the same time, the lifting frame is lifted and lowered to move the ends of different types of wire coils to the height of the cutting gate, and the wire coils are cut to produce wire harnesses of the required type and length. The produced wire harness is moved to the front end of the horizontal platform under the drive of the mechanical claw 1. The mechanical claw 3 grabs the wire harness transferred by the mechanical claw 1 and moves the wire harness. Pressed between the two winding rollers, the tapes wrapped on the outside of the winding rollers fit each other, and the wire harness pressed from top to bottom will be wrapped between the two tapes and fall under the action of gravity. As the wire harnesses are continuously put in, a string of different wire harnesses fixed by tapes can be made. This string of wire harnesses can be all types of wire harnesses required for a certain system of a car. After that, the tape can be cut to get the wire harness string. Through this setting, the function of processing wire harnesses of different types and lengths at the same time is realized, and different types of wire harnesses can be bundled and packaged. In this way, all the wire harnesses required by the system can be processed when needed, which greatly saves the time required to obtain different wire harnesses from different devices. At the same time, the mechanical bundling and packaging of multiple wire harnesses also reduces the errors in the process of obtaining the wire harnesses.
[0018] 2. The present invention describes an automobile lightweight wire harness cutting device, in which tape is wound around the outside of a winding roller, and the tape is bonded to each other at the positions of two auxiliary rollers. The two bonded tapes hang below the auxiliary rollers, and when the wire harness passes through the two auxiliary rollers from top to bottom, the auxiliary rollers will be spread out to both sides to allow the wire harness to pass normally. A spring telescopic rod is connected between the ends of the auxiliary rollers and the horizontal platform to keep the two auxiliary rollers in a fitted state. In this way, after the wire harness passes through, the wire harness is fixed by the tape, and the tape is stretched at the same time, and the tape above the wire harness is squeezed and closed by the auxiliary rollers, thereby fixing the wire harness alone and waiting for the next wire harness. When the required wire harness is fixed, the two cutting knives are closed to cut the tape, and the packaged wire harness group falls into the recycling frame for easy recycling and retrieval. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] The present invention will be further described below in conjunction with the accompanying drawings.
[0020] Figure 1 is a stereogram of the present invention; Figure 2 is a three-dimensional diagram of the adjustment platform of the present invention; Figure 3 is a cross-sectional view of the adjustment platform of the present invention; Figure 4 is a perspective view of a mobile station of the present invention; Figure 5 It is a stereoscopic diagram of the collecting cover and the peeling ring knife of the present invention; Figure 6 It is a three-dimensional diagram of the water platform of the present invention; Figure 7 is a three-dimensional diagram of the second drive motor of the present invention; In the figure: 1. adjustment table; 2. moving table; 3. lifting frame; 4. driving table; 5. recovery frame; 6. horizontal platform; 7. control panel; 8. lifting slot; 9. translation seat; 10. cutting gate; 11. auxiliary rod; 12. screw; 13. adjustment wheel; 14. restraining tube; 15. electric slide rail 1; 16. pulling rod; 17. translation slot; 18. lifting rod; 19. mechanical claw 1; 20. driving motor 1; 21. mechanical claw 2; 22. connecting arm; 23. collecting cover; 24. peeling ring knife; 25. driving motor 2; 26. adjusting disk; 34. auxiliary roller; 35. mechanical claw 3; 37. cutting knife; 38. mechanical arm; 39. winding roller. DETAILED DESCRIPTION
[0021] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further explained below in conjunction with specific implementation methods.
[0022] like Figures 1 to 7 As shown, a lightweight wiring harness cutting device for automobiles according to an embodiment of the present invention comprises an adjustment platform 1, a lifting slot 8 is provided in the middle of the top surface of the adjustment platform 1, a lifting frame 3 which can be lifted and lowered is provided on the inner side of the lifting slot 8, a plurality of binding tubes 14 for fixing the wiring harness are installed in the lifting frame 3, the plurality of binding tubes 14 are arranged vertically and equidistantly, an extrusion wheel for driving the wiring harness to move is installed on the inner side of the binding tube 14, a cutting gate 10 is provided at the front end of the lifting frame 3, a mechanical claw 19 for driving the wiring harness to move is provided at the front end of the cutting gate 10, a driving platform 4 is provided on one side of the adjustment platform 1, a horizontal platform 6 is fixedly connected to the front end of the driving platform 4, two winding rollers 39 are installed on the front end of the horizontal platform 6, adhesive tape is wound around the outer side of the winding roller 39, and a mechanical claw 3 35 for transferring the wiring harness is installed on the top surface of the horizontal platform 6; By setting the lifting frame 3, the ends of different wire coils are passed through multiple groups of binding tubes 14, and the squeezing wheels in the binding tubes 14 will squeeze and fix the wire coils. By rotating the squeezing wheels, the end of one of the wire coils can be pushed outward, allowing the end of the wire coil to pass through the cutting gate 10, and the cutting gate 10 is used to cut the wire coil, thereby cutting a wire harness of the required length, and then the mechanical claw 19 is used to fix the wire harness and drive the wire harness to move. At the same time, the lifting frame 3 is lifted and lowered to move the ends of different types of wire coils to the height of the cutting gate 10, and the wire coils are cut to produce wire harnesses of the required type and length. The produced wire harness is moved to the front end of the horizontal platform 6 under the drive of the mechanical claw 19, and the mechanical claw 3 35 will grab the wire harness transferred by the mechanical claw 19 and press the wire harness into the two The tapes wound on the outside of the winding rollers 39 fit together, and the wiring harness pressed in from top to bottom will be wrapped between the two tapes and fall under the action of gravity. As the wiring harness is continuously put in, a string of different wiring harnesses fixed by the tapes can be produced. The string of wiring harnesses can be all types of wiring harnesses required for a certain system of a car. After that, the tape can be cut to hold the string of wiring harnesses. Through this arrangement, the function of simultaneously processing wiring harnesses of different types and lengths is realized, and different types of wiring harnesses can be bundled and packaged. In this way, all the wiring harnesses required for the system can be processed when needed, which greatly saves the time required to obtain different wiring harnesses from different devices. At the same time, the mechanical bundling and packaging of multiple wiring harnesses also reduces the errors that occur in the process of obtaining the wiring harnesses.
[0023] Two auxiliary rollers 34 are arranged between the two winding rollers 39. The two auxiliary rollers 34 are attached to each other. Two horizontally arranged cutting knives 37 are arranged below the auxiliary rollers 34. The cutting knives 37 are connected to the horizontal platform 6. A recycling frame 5 is arranged below the cutting knives 37. During operation, adhesive tape is wound around the outside of the winding roller 39, and the adhesive tape is bonded to each other at the positions of the two auxiliary rollers 34. The two bonded adhesive tapes hang below the auxiliary rollers 34. When the wiring harness passes through the two auxiliary rollers 34 from top to bottom, the auxiliary rollers 34 will be spread out to both sides to allow the wiring harness to pass normally. A spring telescopic rod is connected between the ends of the auxiliary rollers 34 and the horizontal platform 6 to keep the two auxiliary rollers 34 in a fitted state. In this way, after the wiring harness passes through, the wiring harness is fixed by the adhesive tape, and the adhesive tape is stretched at the same time, and the adhesive tape above the wiring harness is squeezed and closed by the auxiliary rollers 34, so that the wiring harness is fixed separately and waits for the next wiring harness. When the required wiring harness is fixed, the two cutting knives 37 are closed to cut the adhesive tape, and the packaged wiring harness group falls into the recycling frame 5 for easy recycling and retrieval.
[0024] A rotatable screw rod 12 and a plurality of auxiliary rods 11 are installed at the bottom of the lifting groove 8. The auxiliary rod 11 is slidably connected to the outer side of the lifting frame 3. The screw rod 12 is transmission-connected to the outer side of the lifting frame 3. A control panel 7 for controlling the extrusion wheel in the binding tube 14 is installed on the outer side of the lifting frame 3. During operation, a drive motor 3 is fixedly connected to the bottom of the screw 12, which drives the screw 12 to rotate, thereby controlling the auxiliary rod 11 to perform stable lifting and lowering. The auxiliary rod 11 is used to improve the stability of lifting and lowering, and the control panel 7 is used to control the rotation of the extrusion wheel in the restraining tube 14.
[0025] The lifting frame 3 is formed by two square frames connected horizontally, and the number of each group of restraining tubes 14 is three. Two translation seats 9 capable of translation are arranged on both sides of the top surface of the adjustment platform 1, and the top surface of the translation seat 9 is installed with a horizontally arranged adjustment wheel 13; During operation, the wire coil will pass through three binding tubes 14, and the suspended part of the wire coil needs to be straightened. Because in the movement of the lifting frame 3, interference is likely to occur between adjacent wire coils that are not straightened. The translation seat 9 can drive the adjusting wheel 13 to move horizontally. The adjusting wheel 13 fits the surface of the wire harness. As the adjusting wheel 13 rotates, it is used to smooth and straighten the wire coil and discharge the excess wire harness to the outside of the lifting frame 3, thereby ensuring the smooth progress of the work.
[0026] A moving platform 2 is provided at the front end of the adjusting platform 1, and two groups of translation slots 17 are provided on the top surface of the moving platform 2. A plurality of lifting rods 18 are slidably connected in the translation slots 17 close to the adjusting platform 1, and a driving member is installed at the bottom of the lifting rods 18. A mechanical claw 19 is fixedly connected to the top of the lifting rods 18, and a mechanical claw 2 21 for pulling the wire harness is provided between the mechanical claw 19 and the cutting gate 10; During operation, after the end of the wire coil passes through the cutting gate 10, the mechanical claw 21 is used to grab the end of the wire coil and pull it to pull out the wire harness of the required length. Then the lifting rod 18 is extended and the mechanical claw 19 is used to grab and fix the wire harness. When the cutting gate 10 cuts off the wire harness, the mechanical claw 21 is released and fixed, and the driving part drives the lifting rod 18 to move to the position of the horizontal platform 6 for bundling and packaging. Through this setting, a complete set of cutting, transferring and packaging work can be realized.
[0027] The top of the mechanical claw 19 is provided with a connecting arm 22 capable of driving the mechanical claw 19 to translate, and a driving motor 20 for driving the connecting arm 22 to rotate is installed above the end of the connecting arm 22, and a pulling rod 16 for binding the wire harness is slidably connected in the two translation slots 17, and an electric slide rail 15 for driving the pulling rod 16 to move is installed at the bottom of the pulling rod 16, and a driving member is also installed between the bottom of the electric slide rail 15 and the translation slot 17; During operation, an electric slide rail 3 is provided on the connecting arm 22 to control the movement of the mechanical claw 21, so that the mechanical claw 21 can fit the cutting gate 10 and pull out the wire roll, and then a rising mechanical claw 19 temporarily binds the wire roll, and at the same time, the driving motor 20 drives the connecting arm 22 and the mechanical claw 19 to rotate as a whole, so that the wire roll can pass around the pulling rod 16, and at the same time, another mechanical claw 19 fixes the end of the wire roll. At this time, the wire roll is in a semi-circular shape, and the pulling rod 16 slides on the electric slide rail 15 to pull out the required length of the wire harness. Then, the two mechanical claws 19 and the pulling rod 16 move under the drive of the driving member, and move the wire harness to the vicinity of the horizontal platform 6 for bundling. The driving member can be an electric wheel. Through this setting, the pullable length of the wire harness is doubled, while the front end length of the equipment is shortened and the equipment footprint is reduced.
[0028] The front end of the driving platform 4 is equipped with a second driving motor 25 capable of translation, the output end of the second driving motor 25 is fixedly connected with an adjustment disk 26, the end of the adjustment disk 26 is equipped with two peeling ring knives 24 capable of opening and closing, and a collection cover 23 is arranged below the peeling ring knife 24; During operation, both ends of the wire harness generally need to be stripped to facilitate the subsequent connection process. The two ends of the wire harness are fixed by two mechanical claws 19 and moved one by one to the front end of the stripping ring knife 24. A hydraulic rod is installed between the drive motor 25 and the adjustment table 1 to allow the stripping ring knife 24 in the open state to move forward. As the stripping ring knife 24 merges, the protective layer at the end of the wire harness is cut. Then the stripping ring knife 24 opens and retreats to clamp the separated protective skin and control the clamping force to prevent the protective skin from being cut off. Then the drive motor 25 drives the stripping ring knife 24 to rotate while retreating. In this way, the protective skin can be pulled backward while rotating, so that the protective skin can be easily peeled off.
[0029] The top of the pulling rod 16 is bent, the collecting cover 23 is arc-shaped, and there is a hollow area between the peeling ring knife 24 and the driving motor 25; During operation, the arc-shaped pulling rod 16 can better restrain the wire harness and reduce the shedding of the wire harness during the pulling process. The protective layer peeled off by the stripping ring knife 24 will fall in the hollow area and be recovered by the arc-shaped collecting cover 23.
[0030] A mechanical arm 38 is arranged on the top surface of the horizontal platform 6, and the mechanical arm 38 is composed of two horizontal and vertical electric telescopic rods. An adjustment motor capable of driving the mechanical arm 38 to rotate is installed at the bottom of the mechanical arm 38. An electric slide rail 2 for driving the mechanical arm 38 to move horizontally is installed between the mechanical arm 38 and the horizontal platform 6. The end of the mechanical arm 38 is fixedly connected to the mechanical claw 35. During operation, the mechanical arm 38 and the electric slide rail 2 allow the mechanical claw 3 35 to move arbitrarily, so that the transferred wire harness end can be grasped, and then the outer side of the wire harness is fixed by tape through two auxiliary rollers 34 .
[0031] The mechanical claw three 35 is vertically facing downward, and there is a gap between the winding roller 39 and the horizontal platform 6. When working, driven by the mechanical claw three 35, the outer side of the wire harness will squeeze the two auxiliary rollers 34 to fix the tape on the display. At this time, the mechanical claw three 35 is located at the front end of the auxiliary roller 34, and the end of the wire harness is located in the gap between the winding roller 39 and the horizontal platform 6.
[0032] During operation, through the setting of the lifting frame 3, the ends of different wire rolls are passed through multiple groups of binding tubes 14, and the squeezing wheels in the binding tubes 14 will squeeze and fix the wire rolls. By rotating the squeezing wheels, the end of one of the wire rolls can be pushed outward, allowing the end of the wire roll to pass through the cutting gate 10, and the cutting gate 10 is used to cut the wire roll, thereby cutting a wire harness of the required length, and then the mechanical claw 19 is used to fix the wire harness and drive the wire harness to move. At the same time, the lifting frame 3 is lifted and lowered to move the ends of different types of wire rolls to the height of the cutting gate 10, and the wire rolls are cut, thereby producing wire harnesses of the required type and length. The produced wire harness is moved to the front end of the horizontal platform 6 under the drive of the mechanical claw 19, and the mechanical claw 3 35 will grab the wire harness transferred by the mechanical claw 19 and press the wire harness. The wire harness is inserted between the two winding rollers 39, and the adhesive tapes wound on the outside of the winding rollers 39 fit each other. The wire harness pressed in from top to bottom will be wrapped between the two adhesive tapes and fall down under the action of gravity. As the wire harness is continuously put in, a string of different wire harnesses fixed by the adhesive tape can be produced. The string of wire harnesses can be all types of wire harnesses required for a certain system of the car. After that, the adhesive tape can be cut to hold the wire harness string. Through this setting, the function of processing wire harnesses of different types and lengths at the same time is realized, and different types of wire harnesses are bundled and packaged. In this way, when faced with demand, all wire harnesses required by the system can be processed, which greatly saves the time required to obtain different wire harnesses from different devices. At the same time, the mechanical bundling and packaging of multiple wire harnesses also reduces the errors in the process of obtaining the wire harnesses. The tape is wound around the outside of the winding roller 39, and the tape is bonded to each other at the position of the two auxiliary rollers 34. The two pieces of adhesive tape hang below the auxiliary rollers 34. When the wire harness passes through the two auxiliary rollers 34 from top to bottom, the auxiliary rollers 34 will be arranged to both sides to allow the wire harness to pass normally. A spring telescopic rod is connected between the end of the auxiliary roller 34 and the horizontal platform 6 to keep the two auxiliary rollers 34 in a close fit state. In this way, after the wire harness passes, the wire harness is fixed by the tape, and the tape is stretched at the same time, and the tape above the wire harness is squeezed and closed by the auxiliary rollers 34, so that the wire harness is fixed separately and waits for the next wire harness. When the required wire harness is fixed, the two cutting knives 37 are closed to cut the tape, and the packaged wire harness group falls into the recycling frame 5 for easy recycling and taking; The bottom of the screw 12 is fixedly connected with a driving motor 3, which drives the screw 12 to rotate, thereby controlling the auxiliary rod 11 to stably lift and lower. The auxiliary rod 11 is used to improve the stability of lifting. The control panel 7 is used to control the rotation of the extrusion wheel in the restraining tube 14. The wire coil will pass through three binding tubes 14, and the suspended part of the wire coil needs to be straightened, because in the process of moving the lifting frame 3, interference is easy to occur between adjacent wire coils that are not straightened. The translation seat 9 can drive the adjustment wheel 13 to move horizontally. The adjustment wheel 13 fits the surface of the wire harness. As the adjustment wheel 13 rotates, it is used to smooth and straighten the wire coil, and discharge the excess wire harness to the outside of the lifting frame 3, thereby ensuring the smooth progress of the work; When the end of the wire coil passes through the cutting gate 10, the mechanical claw 21 is used to grab the end of the wire coil and pull it to pull out the required length of the wire harness. Then the lifting rod 18 is extended and the mechanical claw 19 is used to grab and fix the wire harness. When the cutting gate 10 cuts off the wire harness, the mechanical claw 21 is released and fixed, and the driving member drives the lifting rod 18 to move to the position of the horizontal platform 6 for bundling and packaging. Through this arrangement, a complete set of cutting, transfer and packaging work is realized; An electric slide rail 3 is provided on the connecting arm 22 for controlling the movement of the mechanical claw 21, so that the mechanical claw 21 can fit the cutting gate 10 and pull out the wire roll, and then a rising mechanical claw 19 temporarily binds the wire roll, and at the same time, the driving motor 120 drives the connecting arm 22 and the mechanical claw 19 to rotate as a whole, so that the wire roll can pass around the pulling rod 16, and at the same time, another mechanical claw 19 fixes the end of the wire roll. At this time, the wire roll is in a semi-circular shape, and the pulling rod 16 slides on the electric slide rail 15 to pull out the required length of the wire harness. Then, the two mechanical claws 19 and the pulling rod 16 move under the drive of the driving member, and move the wire harness to the vicinity of the horizontal platform 6 for bundling. The driving member can be an electric wheel. Through this setting, the pullable length of the wire harness is doubled, and the front end length of the equipment is shortened, and the equipment footprint is reduced; The two ends of the wire harness generally need to be stripped to facilitate the subsequent connection process. The two ends of the wire harness are fixed by two mechanical claws 19 and moved one by one to the front end of the stripping ring knife 24. A hydraulic rod is installed between the drive motor 25 and the adjustment table 1, so that the stripping ring knife 24 in the open state can move forward. As the stripping ring knife 24 merges, the protective layer at the end of the wire harness is cut. Then the stripping ring knife 24 opens and retreats to clamp the separated protective skin. The clamping force is controlled to prevent the protective skin from being cut off. Then the drive motor 25 drives the stripping ring knife 24 to rotate while retreating. In this way, the protective skin can be pulled backward while rotating, so that the protective skin can be easily peeled off; The arc-shaped pulling rod 16 can better bind the wire harness and reduce the shedding of the wire harness during the pulling process. The protective layer peeled off by the stripping ring knife 24 will fall in the hollow area and be recovered by the arc-shaped collecting cover 23; The mechanical arm 38 and the electric slide rail 2 allow the mechanical claw 3 35 to move arbitrarily, so that the end of the transferred wire harness can be grasped, and then the outer side of the wire harness is fixed by the tape through two auxiliary rollers 34; Driven by the mechanical claw three 35, the outer side of the wire harness will squeeze the two auxiliary rollers 34 to fix the tape on the display. At this time, the mechanical claw three 35 is located at the front end of the auxiliary roller 34, and the end of the wire harness is located in the gap between the winding roller 39 and the horizontal platform 6.
[0033] The above shows and describes the basic principles, main features and advantages of the present invention. It should be understood by those skilled in the art that the present invention is not limited to the above embodiments. The above embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention. The scope of protection of the present invention is defined by the attached claims and their equivalents.
Claims
1. A lightweight wiring harness cutting device for an automobile, characterized in that: The invention comprises an adjustment platform (1), wherein a lifting groove (8) is provided in the middle of the top surface of the adjustment platform (1), a lifting frame (3) that can be lifted and lowered is arranged on the inner side of the lifting groove (8), a plurality of groups of binding tubes (14) for fixing the wire harness are installed in the lifting frame (3), the plurality of groups of binding tubes (14) are arranged vertically and equidistantly, an extrusion wheel for driving the wire harness to move is installed on the inner side of the binding tube (14), a cutting gate (10) is provided at the front end of the lifting frame (3), a mechanical claw (19) for driving the wire harness to move is provided at the front end of the cutting gate (10), a driving platform (4) is provided on one side of the adjustment platform (1), a horizontal platform (6) is fixedly connected to the front end of the driving platform (4), two winding rollers (39) are installed on the front end of the horizontal platform (6), adhesive tape is wound around the outer sides of the winding rollers (39), and a mechanical claw (35) for transferring the wire harness is installed on the top surface of the horizontal platform (6).
2. The lightweight wiring harness cutting device for automobile according to claim 1, characterized in that: Two auxiliary rollers (34) are arranged between the two winding rollers (39), the two auxiliary rollers (34) are in contact with each other, two horizontally arranged cutting knives (37) are arranged below the auxiliary rollers (34), the cutting knives (37) are connected to the horizontal platform (6), and a recovery frame (5) is arranged below the cutting knives (37).
3. The lightweight wiring harness cutting device for automobile according to claim 2, characterized in that: A rotatable screw rod (12) and a plurality of auxiliary rods (11) are installed at the bottom of the lifting groove (8); the auxiliary rod (11) is slidably connected to the outside of the lifting frame (3); the screw rod (12) is transmission-connected to the outside of the lifting frame (3); and a control panel (7) for controlling an extrusion wheel in a binding tube (14) is installed on the outside of the lifting frame (3).
4. The lightweight wiring harness cutting device for automobile according to claim 3, characterized in that: The lifting frame (3) is formed by two square frames connected horizontally, and each group of restraining tubes (14) has three members. Two translation seats (9) capable of translation are arranged on both sides of the top surface of the adjustment platform (1), and horizontally arranged adjustment wheels (13) are installed on the top surface of the translation seats (9).
5. The lightweight automobile wire harness cutting device according to claim 4, characterized in that: A moving platform (2) is arranged at the front end of the adjustment platform (1), and two groups of translation grooves (17) are opened on the top surface of the moving platform (2). A plurality of lifting rods (18) are slidably connected in the translation grooves (17) near the adjustment platform (1), and a driving member is installed at the bottom of the lifting rod (18). A mechanical claw 1 (19) is fixedly connected to the top of the lifting rod (18), and a mechanical claw 2 (21) for pulling the wire harness is arranged between the mechanical claw 1 (19) and the cutting gate (10).
6. The lightweight automobile wire harness cutting device according to claim 5, characterized in that: A connecting arm (22) capable of driving the mechanical claw (19) to translate is arranged at the top of the mechanical claw (19); a driving motor (20) for driving the connecting arm (22) to rotate is installed above the end of the connecting arm (22); a pulling rod (16) for binding a wire harness is slidably connected in the two translation slots (17); an electric slide rail (15) for driving the pulling rod (16) to move is installed at the bottom of the pulling rod (16); and a driving member is also installed between the bottom of the electric slide rail (15) and the translation slot (17).
7. The lightweight automobile wire harness cutting device according to claim 6, characterized in that: A second drive motor (25) capable of translation is installed at the front end of the drive platform (4); an adjustment disk (26) is fixedly connected to the output end of the second drive motor (25); two peeling ring knives (24) capable of opening and closing are installed at the end of the adjustment disk (26); and a collecting cover (23) is arranged below the peeling ring knife (24).
8. The lightweight automobile wire harness cutting device according to claim 7, characterized in that: The top of the pulling rod (16) is arranged in a bent shape, the collecting cover (23) is arranged in an arc shape, and a hollow area is present between the peeling ring knife (24) and the second driving motor (25).
9. The lightweight automobile wire harness cutting device according to claim 8, characterized in that: A mechanical arm (38) is arranged on the top surface of the horizontal platform (6), and the mechanical arm (38) is composed of two horizontal and vertical electric telescopic rods. An adjustment motor capable of driving the mechanical arm (38) to rotate is installed at the bottom of the mechanical arm (38). An electric slide rail 2 for driving the mechanical arm (38) to move horizontally is installed between the mechanical arm (38) and the horizontal platform (6), and the end of the mechanical arm (38) is fixedly connected to a mechanical claw 3 (35).
10. The lightweight automobile wire harness cutting device according to claim 9, characterized in that: The mechanical claw three (35) is vertically facing downward, and there is a gap between the winding roller (39) and the horizontal platform (6).
Citation Information
Patent Citations
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