Metal pressing equipment and method

By designing a metal pressing equipment and method, the vibration of the rotating clamp arm and petal ring is used to turn the metal raw materials and scrape the residue, the problem of surface residue affecting the pressing effect during the metal pressing process is solved, and a higher quality pressing effect is achieved.

CN119456912AInactive Publication Date: 2025-02-18NANTONG YUANPENG METAL PRODUCTS CO LTD
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Patent Information

Application Number
CN202411833220.2
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-13
Publication Date
2025-02-18
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

During the metal pressing process, the surface of the metal raw material is prone to oxide scale and residue, resulting in rough surface and affecting the pressing effect.

Method used

Design a metal pressing device and method to create vibrations by rotating the clamping arm and petal ring, flip the metal raw material and scrape the residue on the surface to ensure surface cleaning.

Benefits of technology

Effectively remove residue and oxide scale from the surface of metal raw materials, improve the pressing effect, and ensure smooth and high quality of the product surface.

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Abstract

The invention relates to the technical field of metal pressing, in particular to metal pressing equipment and method. The rear side of the base is vertically and rotatably connected with a screw rod, the screw rod is connected with a cross beam which is in sliding contact with the rear side of the base, the cross beam is horizontally and rotatably connected with a rotating shaft, two sides of the rotating shaft are provided with threads with opposite rotating directions, and two sides of the rotating shaft are connected with clamping arms; the front end of the clamping arm is rotatably connected with a rotating pipe, the inner end of the rotating pipe is fixedly connected with a square pipe, the inner end of the square pipe is fixedly connected with a clamping plate, the outer end of the rotating pipe is fixedly connected with a gear ring A, the outer side of the clamping arm is rotatably connected with a gear A meshed with the gear ring A, the outer side of the rotating pipe is fixedly connected with a petal ring, and the outer side of the clamping arm is slidably connected with a sliding rod making contact with the petal ring. A spring is fixedly connected between the sliding rod and the clamping arm; and a pre-pressed metal raw material can be turned over, residues generated on the surface of the metal raw material can be cleaned, and the pressing effect is prevented from being affected.
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Description

Technical Field

[0001] The present invention relates to the technical field of metal pressing, and more particularly to a metal pressing device and method. Background Art

[0002] During the metal pressing process, the metal raw materials need to be heated to make the metal raw materials easier to deform. During pressing, as the metal raw materials deform, oxide scale will be produced on the surface due to the contact with high-temperature oxygen, and residue will be produced when the surface undergoes extension changes. These impurities will be between the metal raw materials and the pressure equipment during pressing, which can easily make the surface of the metal raw materials rougher or fuse and mix with impurities, thereby affecting the quality and effect of the pressed products. Therefore, the present application provides a metal pressing device and method, which can turn over the pre-pressed metal raw materials and clean the residue produced on their surface to avoid affecting the pressing effect. Summary of the invention

[0003] In order to overcome the deficiencies of the prior art, the present invention provides a metal pressing device and method, which can turn over the pre-pressed metal raw materials and clean the residues produced on the surface thereof to avoid affecting the pressing effect.

[0004] The technical solution adopted by the present invention to solve its technical problem is:

[0005] A metal pressing device comprises a base with a screw rod connected to the rear side for vertical rotation, the screw rod is connected to a beam that slides and contacts the rear side of the base, the beam is connected to a rotating shaft for horizontal rotation, the two sides of the rotating shaft are provided with threads with opposite rotation directions, and the two sides of the rotating shaft are connected to clamp arms;

[0006] The front end of the clamp arm is rotatably connected to a rotating tube, the inner end of the rotating tube is fixedly connected to a square tube, the inner end of the square tube is fixedly connected to a clamp plate, the outer end of the rotating tube is fixedly connected to a gear ring A, the outer side of the clamp arm is rotatably connected to a gear A meshing with the gear ring A, the outer side of the rotating tube is fixedly connected to a petal ring, the outer side of the clamp arm is slidably connected to a slide rod in contact with the petal ring, and a spring is fixedly connected between the slide rod and the clamp arm;

[0007] A pad is buckled on the base, a rear bar is slidably connected to the rear side of the pad, a spring is fixedly connected between the rear bar and the pad, and a scraper is fixedly connected to the front end of the rear bar and slides on the upper surface of the pad.

[0008] A front groove is formed on the front side of the middle part of the cross beam, a vertical plate is slidably contacted in the front groove, a cross groove is fixedly connected to the front end of the vertical plate, a plurality of springs are fixedly connected to the inner wall of the rear end of the cross groove, a scraper is slidably contacted in the cross groove, and the scraper slides back and forth in the cross groove.

[0009] A sliding frame is arranged inside the square tube, and side channels are provided at both the front and rear ends of the sliding frame, and an auxiliary block is arranged in each side channel.

[0010] The middle part of the sliding frame is rotatably connected to a threaded tube, a threaded sleeve is connected to the threaded tube, connecting rods are rotatably connected to the front and rear ends of the threaded sleeve, the two connecting rods are rotatably connected to the two auxiliary blocks respectively, the outer end of the threaded tube is fixedly connected to a gear ring B, and the outer end of the sliding frame is rotatably connected to a gear B meshing with the gear ring B.

[0011] A metal pressing method, the method comprising the following steps:

[0012] S1: The base is installed under the pressure equipment, the metal raw material is placed on the pad, and the metal raw material is squeezed by the pressure equipment;

[0013] S2: The rotating shaft drives the two clamping arms to move closer, so that the two clamping plates clamp the metal raw material, the screw drives the crossbeam to rise, and the rotating tube rotates to drive the two clamping plates to flip the metal raw material;

[0014] S3: The petal ring contacts the slide bar to generate vibration which is transmitted to the metal raw material, accelerating the falling of the residue on the outer surface;

[0015] S4: The scraper contacts the surface of the metal raw material, and scrapes the residue on the surface of the metal raw material as the metal raw material turns over;

[0016] S5: The inclined frame is raised and lowered, driving the rear bar to move the scraper forward to scrape off the residue on the pad and reset it, repeating the above operation until the metal raw material is pressed. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] The present invention is further described in detail below with reference to the accompanying drawings and specific implementation methods.

[0018] Figure 1 It is a structural schematic diagram of the pressing device in the present invention;

[0019] Figure 2 It is a structural schematic diagram of the crossbeam in the present invention;

[0020] Figure 3 It is a structural schematic diagram of the base in the present invention;

[0021] Figure 4 It is a schematic diagram of the structure of the clamp arm in the present invention;

[0022] Figure 5 It is a structural schematic diagram of the petal ring in the present invention;

[0023] Figure 6 This is a schematic diagram of the structure of the square tube in the present invention;

[0024] Figure 7 It is a structural schematic diagram of the transfer tube of the present invention;

[0025] Figure 8It is a structural schematic diagram of the sliding frame in the present invention;

[0026] Fig. 9 It is a structural schematic diagram of the auxiliary block in the present invention;

[0027] Fig.10 It is a schematic diagram of the structure of the scraper blade in the present invention;

[0028] In the figure: square tube 01; clamping plate 02; rotating tube 03; gear ring A04; turning mouth 05; petal ring 06; sliding frame 07; side channel 08; auxiliary block 09; threaded tube 10; threaded sleeve 11; connecting rod 12; gear ring B13; gear B14; clamping arm 15; gear A16; sliding rod 17; rotating shaft 18; crossbeam 19; base 20; screw rod 21; front groove 22; pad 23; motor 24; round plate 25; scraper 26; rear bar 27; inclined frame 28; vertical plate 29; horizontal groove 30; scraper 31. DETAILED DESCRIPTION

[0029] See attached Figures 1 to 10 From the structure shown, it can be understood that an exemplary operation process of accelerating the falling of residues in the present application is:

[0030] A metal pressing device, comprising a base 20 with a screw rod 21 connected to the rear side for vertical rotation, a crossbeam 19 connected to the screw rod 21 for sliding contact with the rear side of the base 20, a rotating shaft 18 connected to the crossbeam 19 for horizontal rotation, threads with opposite rotation directions are provided on both sides of the rotating shaft 18, and clamping arms 15 are connected to both sides of the rotating shaft 18; the front end of the clamping arm 15 is rotatably connected to a rotating tube 03, the inner end of the rotating tube 03 is fixedly connected to a square tube 01, the inner end of the square tube 01 is fixedly connected to a clamping plate 02, and the outer end of the rotating tube 03 is fixedly connected to a gear ring A 04, the outer side of the clamping arm 15 is rotatably connected to a gear A16 meshing with the gear ring A04, the outer side of the rotating tube 03 is fixedly connected to a petal ring 06, the outer side of the clamping arm 15 is slidably connected to a slide bar 17 in contact with the petal ring 06, and a spring is fixedly connected between the slide bar 17 and the clamping arm 15; after the metal raw material is set up and a single pressing is performed, the rotating shaft 18 is driven to rotate by a motor, so that the rotating shaft 18 drives the two clamping arms 15 to approach each other, so that the two clamping plates 02 approach the metal raw material from the left and right ends and complete the clamping, and then through Another motor drives the screw rod 21 to rotate, so that the screw rod 21 drives the crossbeam 19 to rise, thereby raising the height of the clamped metal raw material, and then the motor drives the gear A16 to rotate, so that the gear A16 engages the gear ring A04 to drive the rotating tube 03 to rotate, so that the rotating tube 03 drives the clamping plate 02 to rotate, so as to achieve the effect of flipping the metal raw material. After the flipping is completed, the operation is reversed, and the metal raw material is placed back, and subsequent pressing can be carried out. Repeating the above operation can realize the flipping and pressing process of the metal raw material; and when flipping the metal raw material, the petal ring 06 can be made to continuously contact the end of the slide rod 17 when following the rotation of the rotating tube 03, so as to utilize the continuous collision and contact between the two to generate vibration, and transmit the vibration to the metal raw material, so that when the metal raw material vibrates, the residue generated on the surface due to pressing is vibrated off, so that the surface of the metal raw material is kept clean during pressing, and the residue during the pressing process is prevented from affecting the surface roughness and effect of the metal raw material after pressing.

[0031] See attached Figures 1 to 10 From the structure shown, it can be understood that an exemplary operation process of scraping the residue of the present application is:

[0032] The base 20 is buckled with a pad 23, and a rear bar 27 is slidably connected to the rear side of the pad 23. A spring is fixedly connected between the rear bar 27 and the pad 23, and a scraper 26 is fixedly connected to the front end of the rear bar 27 and slides on the upper surface of the pad 23. The metal raw material is mounted on the pad 23, and the residue generated during the pressing process will fall on the pad 23. The rear bar 27 can be pushed forward to drive the scraper 26 to move forward on the pad 23, and the residue on the pad 23 can be pushed to the front until it falls from the front of the pad 23, thereby realizing the cleaning process of the pad 23, and avoiding the residue staying on the pad 23 to contact with the metal raw material and affect the pressing effect.

[0033] Furthermore, an inclined frame 28 is fixedly connected to the lower middle end of the cross beam 19, and the inclined surface of the inclined frame 28 contacts the rear end of the rear bar 27. When the cross beam 19 rises and the metal raw material is turned over, the inclined surface of the inclined frame 28 can push the rear bar 27 forward to complete the process of cleaning the pad 23. When the inclined frame 28 descends, the rear bar 27 can be reset by a spring.

[0034] See attached Figures 1 to 10 From the structure shown, it can be understood that an exemplary operation process of adjusting the direction of the present application is:

[0035] A circular plate 25 is rotatably connected to the middle of the pad 23, and a motor 24 is installed in the middle of the base 20. The output shaft of the motor 24 is detachably connected to the lower end of the circular plate 25. The motor 24 can drive the circular plate 25 to rotate, and the upper surface of the circular plate 25 is flush with the upper surface of the pad 23. As the pressing proceeds, the circular plate 25 can be driven to rotate by the motor 24, so that the metal raw material placed on the circular plate 25 rotates with the circular plate 25, thereby realizing the direction adjustment of the metal raw material.

[0036] See attached Figures 1 to 10 From the structure shown, it can be understood that an exemplary operation process of scraping the residue of the present application is:

[0037] A front groove 22 is formed on the front side of the middle part of the crossbeam 19, and a vertical plate 29 is in sliding contact with the front groove 22. A transverse groove 30 is fixedly connected to the front end of the vertical plate 29, and a plurality of springs are fixedly connected to the inner wall of the rear end of the transverse groove 30. A scraper 31 is in sliding contact with the transverse groove 30, and the scraper 31 slides back and forth in the transverse groove 30. After the metal raw material is set up, the rear end of the metal raw material is in contact with the front end of the scraper 26, and the scraper 26 can be used to scrape the residue attached to the surface of the metal raw material when the metal raw material is turned over, thereby improving the cleaning ability and effect of the residue. The plurality of springs on the inner wall of the rear end of the transverse groove 30 can support the scraper 31, so that the front end of the scraper 31 is always in contact with the metal raw material, thereby ensuring the residue cleaning effect on the surface of the metal raw material.

[0038] See attached Figures 1 to 10 From the structure shown, it can be understood that an exemplary operation process of increasing the clamping position of the present application is:

[0039] The inner side of the square tube 01 is provided with a slide frame 07, and the front and rear ends of the slide frame 07 are provided with side channels 08, and each side channel 08 is provided with an auxiliary block 09; when the square tube 01 drives the clamping plate 02 to approach the metal raw material for clamping, the auxiliary block 09 can also contact the metal raw material, thereby increasing the clamping position of the metal raw material and improving the clamping capacity of the metal raw material;

[0040] Furthermore, a threaded tube 10 is rotatably connected to the middle part of the sliding frame 07, a threaded sleeve 11 is connected to the threaded tube 10, connecting rods 12 are rotatably connected to the front and rear ends of the threaded sleeve 11, the two connecting rods 12 are rotatably connected to the two auxiliary blocks 09 respectively, a toothed ring B13 is fixedly connected to the outer end of the threaded tube 10, and a gear B14 meshing with the toothed ring B13 is rotatably connected to the outer end of the sliding frame 07; the threaded tube 10 can be rotated by using a motor to drive the gear B14 to mesh with the toothed ring B13, so that the threaded sleeve 11 can move on the threaded tube 10, and the threaded sleeve 11 can drive the two connecting rods 12 to realize that the two connecting rods 12 drive the two auxiliary blocks 09 to move on the two side channels 08, thereby changing the spacing between the two auxiliary blocks 09, and the clamping range can be adjusted according to the size of the metal raw material, thereby improving the stabilization effect on the metal raw material.

[0041] See attached Figures 1 to 10 From the structure shown, it can be understood that an exemplary operation process of improving the adaptability of the present application is:

[0042] The sliding frame 07 is in sliding contact with the square tube 01, and a spring is fixedly connected between the outer end of the sliding frame 07 and the rotating tube 03. The length of the inner end surface of the two auxiliary blocks 09 from the center of the cross beam 19 is less than the length of the inner end surface of the clamping plate 02 from the center of the cross beam 19; when clamping the metal raw material, the two auxiliary blocks 09 first contact the metal raw material, and then as the square tube 01 continues to move, the clamping plate 02 can continue to approach the metal raw material to achieve clamping, and the two auxiliary blocks 09 at this time will drive the sliding frame 07 to slide on the square tube 01, and the spring can support the sliding frame 07 so that the two auxiliary blocks 09 are always in contact with the metal raw material, and can move accordingly according to the height difference between the position of the metal raw material contacted by the clamping plate 02 and the position of the metal raw material contacted by the two auxiliary blocks 09, so as to achieve the metal raw material with irregular surface at the clamping position.

[0043] See attached Figures 1 to 10 From the structure shown, it can be understood that an exemplary operation process of timely cooling of the present application is:

[0044] The outer end of the rotating tube 03 is rotatably connected to a rotating port 05, and a cavity is opened inside the splint 02. The cavity, square tube 01, rotating tube 03 and rotating port 05 are connected in sequence. By connecting the pipeline to the rotating port 05, cold water can be passed into the cavity, square tube 01 and rotating tube 03. The cold water is used to lower the overall temperature to avoid softening when in contact with high-temperature metal raw materials, thereby improving the deformation resistance.

[0045] A metal pressing method, the method comprising the following steps:

[0046] S1: The base 20 is installed under the pressure equipment, the metal raw material is placed on the pad 23, and the metal raw material is squeezed by the pressure equipment;

[0047] S2: The rotating shaft 18 drives the two clamping arms 15 to move closer, so that the two clamping plates 02 clamp the metal raw material, the screw rod 21 drives the crossbeam 19 to rise, and the rotating tube 03 rotates to drive the two clamping plates 02 to flip the metal raw material;

[0048] S3: The petal ring 06 contacts the slide bar 17 to generate vibration which is transmitted to the metal raw material, accelerating the falling of the residue on the outer surface;

[0049] S4: The scraper 31 contacts the surface of the metal raw material, and scrapes the residue on the surface of the metal raw material as the metal raw material turns over;

[0050] S5: The inclined frame 28 is raised and lowered, driving the rear bar 27 to move the scraper 26 forward to scrape off the residue on the pad 23 and reset it, and repeat the above operation until the metal raw material is pressed.

Claims

1. A metal pressing device, characterized in that: The invention comprises a base (20) with a screw rod (21) connected to the rear side thereof for vertical rotation, the screw rod (21) being connected to a crossbeam (19) which is in sliding contact with the rear side of the base (20), the crossbeam (19) being connected to a rotating shaft (18) for horizontal rotation, the rotating shaft (18) having threads with opposite rotation directions on both sides, and the rotating shaft (18) being connected to clamp arms (15) on both sides; The front end of the clamp arm (15) is rotatably connected to a rotating tube (03), the inner end of the rotating tube (03) is fixedly connected to a square tube (01), the inner end of the square tube (01) is fixedly connected to a clamp plate (02), the outer end of the rotating tube (03) is fixedly connected to a gear ring A (04), the outer side of the clamp arm (15) is rotatably connected to a gear A (16) meshing with the gear ring A (04), the outer side of the rotating tube (03) is fixedly connected to a petal ring (06), the outer side of the clamp arm (15) is slidably connected to a slide rod (17) in contact with the petal ring (06), and a spring is fixedly connected between the slide rod (17) and the clamp arm (15).

2. The metal pressing device according to claim 1, characterized in that: A pad (23) is buckled on the base (20), a rear bar (27) is slidably connected to the rear side of the pad (23), a spring is fixedly connected between the rear bar (27) and the pad (23), and a scraper (26) is fixedly connected to the front end of the rear bar (27) and is in sliding contact with the upper surface of the pad (23).

3. The metal pressing device according to claim 2, characterized in that: The lower end of the middle part of the cross beam (19) is fixedly connected with an inclined frame (28), and the inclined surface of the inclined frame (28) contacts the rear end of the rear bar (27).

4. The metal pressing device according to claim 3, characterized in that: The middle part of the pad (23) is rotatably connected with a circular plate (25), and the middle part of the base (20) is equipped with a motor (24). The output shaft of the motor (24) is detachably connected to the lower end of the circular plate (25). The motor (24) can drive the circular plate (25) to rotate, and the upper surface of the circular plate (25) is flush with the upper surface of the pad (23).

5. The metal pressing device according to claim 4, characterized in that: A front groove (22) is formed on the front side of the middle of the cross beam (19), a vertical plate (29) is in sliding contact with the front groove (22), a cross groove (30) is fixedly connected to the front end of the vertical plate (29), a plurality of springs are fixedly connected to the inner wall of the rear end of the cross groove (30), a scraper (31) is in sliding contact with the cross groove (30), and the scraper (31) slides back and forth in the cross groove (30).

6. The metal pressing device according to claim 5, characterized in that: A sliding frame (07) is arranged inside the square tube (01), and side channels (08) are provided at both the front and rear ends of the sliding frame (07), and an auxiliary block (09) is arranged in each side channel (08).

7. The metal pressing device according to claim 6, characterized in that: The middle part of the sliding frame (07) is rotatably connected to a threaded tube (10), a threaded sleeve (11) is connected to the threaded tube (10), and connecting rods (12) are rotatably connected to the front and rear ends of the threaded sleeve (11), and the two connecting rods (12) are rotatably connected to the two auxiliary blocks (09) respectively. The outer end of the threaded tube (10) is fixedly connected to a gear ring B (13), and the outer end of the sliding frame (07) is rotatably connected to a gear B (14) meshing with the gear ring B (13).

8. The metal pressing device according to claim 7, characterized in that: The sliding frame (07) is in sliding contact with the square tube (01), a spring is fixedly connected between the outer end of the sliding frame (07) and the rotating tube (03), and the length of the inner end surface of the two auxiliary blocks (09) from the center of the cross beam (19) is less than the length of the inner end surface of the clamping plate (02) from the center of the cross beam (19).

9. The metal pressing device according to claim 8, characterized in that: The outer end of the rotating tube (03) is rotatably connected to a rotating port (05), a cavity is provided inside the clamping plate (02), and the cavity, the square tube (01), the rotating tube (03) and the rotating port (05) are connected in sequence.

10. A metal pressing method, characterized in that: The method includes the following steps: S1: Install the base (20) below the pressure device, place the metal raw material on the pad (23), and press the metal raw material through the pressure device; S2: The rotating shaft (18) drives the two clamping arms (15) to move closer, so that the two clamping plates (02) clamp the metal raw material, the screw rod (21) drives the crossbeam (19) to rise, and the rotating tube (03) rotates to drive the two clamping plates (02) to flip the metal raw material; S3: The petal ring (06) contacts the slide bar (17) to generate vibration which is transmitted to the metal raw material, accelerating the falling of the residue on the outer surface; S4: the scraper (31) contacts the surface of the metal raw material, and scrapes the residue on the surface of the metal raw material as the metal raw material turns over; S5: the inclined frame (28) is raised and lowered, driving the rear bar (27) to move the scraper (26) forward to scrape off the residue on the backing plate (23) and reset it, and repeat the above operation until the metal raw material is pressed.