Online detection equipment and method for bevel gear machining automatic production

Abstract

The invention relates to an online detection device and method for bevel gear machining automatic production, and relates to the technical field of bevel gear machining, the online detection device comprises a main console, machining tools are arranged on the two sides of the main console, online detection machines are arranged on the two sides of the machining tools, a movable cross beam is arranged above the machining tools, and the movable cross beam is arranged above the movable cross beam. An automatic stock bin is arranged on one side of the machining tool, online detection equipment is arranged in the online detection machine and comprises a feeding and discharging assembly, an upward jump detection mechanism and an end jump measurement mechanism, and a detection connecting frame is arranged on one side of the feeding and discharging assembly. The detection connecting frame is connected with a positioning belt rotating mechanism; the bevel gear production continuity is guaranteed through an automatic production mode, the bevel gear production detection efficiency is higher, the standard detection mechanism is arranged, the detection result is more accurate, errors are avoided, and the detection mechanism is high in detection efficiency and precision.

Description

Technical Field

[0001] The present application relates to the technical field of bevel gear machining, and in particular to an online detection device and method for automated production of bevel gear machining. Background Art

[0002] Cars are a means of transportation that we often use in our daily lives. However, it is not easy to drive a car. In an ordinary two-wheel drive car, how is the power transmitted from the engine to the two tires? Because the power output by the engine passes through the gearbox and then comes out of it is only a drive shaft, and there are two drive wheels, which requires a device that divides the power of the drive shaft into two parts and transmits them to the wheels. This device is the differential.

[0003] The differential plays a vital role in the car, and the production accuracy of the bevel gear in the differential is crucial to the safety of the car.

[0004] Manual production lines can easily lead to product bumps and scratches, and manual fatigue is high, and activities such as eating and resting are required during the manual production process. During the manual inspection process, due to the different inspection techniques and judgment standards of each person, the results may have slight deviations, and manual inspection may also have the risk of misjudgment, which can easily result in defective products.

[0005] Therefore, in view of the above-mentioned related technical problems, an online detection equipment for the automated production of bevel gear machining is proposed.

[0006] Application Contents

[0007] In order to overcome the above-mentioned defects of the prior art, the present application provides an online detection device and method for automated production of bevel gear machining to solve the problems raised in the above-mentioned background technology.

[0008] To achieve the above-mentioned purpose, the present application provides the following technical solutions: an online detection device for automated production of bevel gear machining, comprising a main console, processing machines are arranged on both sides of the main console, and online detection machines are arranged on both sides of the processing machines, a moving beam is arranged above the processing machines, and two groups of processing robot arms are connected in the moving beam;

[0009] Among them, an automatic material bin is arranged on one side of the processing machine tool, and an online detection device is arranged in the online detection machine, and the online detection device includes a loading and unloading assembly, an upper jump detection mechanism and an end jump measurement mechanism. A detection connecting frame is arranged on one side of the loading and unloading assembly, and a positioning belt rotation mechanism is connected to the detection connecting frame; the main console is used to set the processing program flow of controlling the bevel gear, the processing machine tool processes the parts, and the parts are processed into bevel gears by the processing machine tool, and the processed bevel gears are inspected by the online detection device in the online detection machine, the loading and unloading assembly drives the bevel gear to load and unload, and the upper jump detection mechanism and the end jump measurement mechanism are used to detect whether the bevel gear is qualified, the parts to be processed are placed on the automatic material bin, and the movement of the bevel gear is clamped and moved by the processing robot, and the processing robot moves horizontally on the moving beam.

[0010] Preferably, a feed port is provided on one side of the processing machine tool close to the automatic silo, two sets of electric slide rails are provided on the top of the automatic silo, and loading trays are connected to the tops of the two sets of electric slide rails, and the electric slide rails extend into the feed port.

[0011] Preferably, a detection operation panel and an observation window are provided on one side of the online detection machine, and the top of the online detection machine is open, a detection display instrument is provided between the upper jump detection mechanism and the end jump measurement mechanism, and an end jump detection cylinder is provided in the end jump measurement mechanism.

[0012] Preferably, the loading and unloading assembly includes a loading and unloading slide rail, a loading and unloading bracket is connected to the loading and unloading slide rail, and a translation motor is connected to one side of the loading and unloading bracket, a detection tray is connected to the top side of the loading and unloading bracket, and a plurality of limit blocks are arranged on the top of the detection tray.

[0013] Preferably, the detection connecting frame includes a connecting vertical plate and a connecting horizontal plate, and the positioning belt rotation mechanism is connected to the connecting horizontal plate, a lifting slide is provided on the connecting vertical plate, a lifting motor is connected to one side of the connecting vertical plate, and a cylinder mounting connecting plate is connected to the top of the connecting vertical plate away from the connecting vertical plate by bolts.

[0014] Preferably, the cylinder mounting connecting plate is connected with an upward jump detection cylinder via bolts and a connecting plate, and the telescopic rod of the end jump detection cylinder and the telescopic rod of the upward jump detection cylinder are both connected with detection pointers at one end close to the positioning belt rotation mechanism, and the positioning belt rotation mechanism includes a positioning belt rotation connecting plate and a positioning belt rotation box.

[0015] Preferably, the positioning belt rotating box is connected to the bottom of the positioning belt rotating connecting plate, and the positioning belt rotating connecting plate is provided with a fixed circular table which coincides with the inner diameter of the positioning belt rotating box, and two groups of positioning slide grooves are provided on the fixed circular table, and inner diameter clamping blocks are provided in the positioning slide grooves.

[0016] Preferably, a rotating connecting frame is provided in the positioning belt rotating box, and a clamping cylinder is connected to the rotating connecting frame through a bearing, and an extrusion protrusion is connected to the top of the telescopic rod of the clamping cylinder, the extrusion protrusion is a truncated cone shape with a larger upper part and a smaller lower part, and the two groups of inner diameter clamps are respectively arranged on both sides of the extrusion protrusion.

[0017] Preferably, a belt rotating motor is connected to the bottom of one end of the positioning belt rotating connecting plate, and a driving wheel is connected to the top of the output shaft of the belt rotating motor. A synchronous wheel is arranged at the bottom of the rotating connecting frame, and a synchronous transmission belt is connected between the driving wheel and the synchronous wheel.

[0018] Preferably, a method for online detection equipment of automated production of bevel gear machining comprises the following steps:

[0019] Step 1: First, place the parts to be processed on the loading tray of the automatic hopper, then set the production inspection process through the main console, and set the standard data for inspection in advance through the inspection operation panel. The loading tray and the parts it contains are transported to the processing machine tool through the electric slide rail for processing, and the parts are processed into bevel gears in the processing machine tool;

[0020] Step 2: The finished bevel gear is clamped and fixed by a processing robot, and the processing robot and the clamped bevel gear are transported to an online inspection machine through a moving crossbeam, and the bevel gear is inspected by an online inspection device in the online inspection machine;

[0021] Step 3: The processing robot clamps the bevel gear and places it on the detection tray of the loading and unloading assembly, and then the detection tray transports the bevel gear to the fixed round table on the positioning belt rotation mechanism, and the bevel gear on the detection tray is driven to rotate by the belt rotation motor, and during the rotation process, the bevel gear is detected by the upper jump detection mechanism and the end jump measurement mechanism;

[0022] Step 4: The upper jump detection mechanism and the end jump measurement mechanism detect the data of the bevel gear, and the detection display instrument will display whether the bevel gear is qualified or not. The bevel gears that pass the online detection machine are clamped by the processing robot and transported to the bevel gear packaging production line.

[0023] Technical effects and advantages of this application:

[0024] Compared with the prior art, the online inspection equipment for the automated production of bevel gear machines ensures the continuity of bevel gear production through an automatic production mode, making the production inspection of bevel gears more efficient. The parts to be processed are placed on the loading tray of the automatic hopper, and then the production inspection process is set through the main console, and the standard inspection data is set in advance through the inspection operation panel. The loading tray and the parts contained therein are transported to the processing machine tool through an electric slide rail for processing, and the parts are processed into bevel gears on the processing machine tool. The produced bevel gears are clamped and fixed by a processing robot, and the processing robot and the bevel gears clamped and fixed by it are transported to the online inspection machine through a moving crossbeam, and the bevel gears are inspected by the online inspection equipment in the online inspection machine. The data of the bevel gears detected by the upper jump detection mechanism and the end jump measurement mechanism are displayed by the inspection display instrument to show whether the bevel gears are qualified or not, and the bevel gears qualified by the online inspection machine are clamped and transported to the bevel gear packaging production line by the processing robot.

[0025] Compared with the prior art, this online detection equipment for automated production of bevel gear machining makes the detection result more accurate and avoids errors by setting up a standard detection mechanism. The online detection equipment in the online detection machine performs detection, the loading and unloading components drive the bevel gear to perform loading and unloading operations, and the upper jump detection mechanism and the end jump measuring mechanism detect whether the bevel gear is qualified. During the detection process, the observation window can be used to observe whether the detection work of the online detection equipment is normal, and the detection data of the upper jump detection mechanism and the end jump measuring mechanism can be displayed by the detection display instrument. The upper jump detection cylinder and the end jump detection cylinder respectively detect the bevel gear through the detection pointers on their telescopic rods.

[0026] Compared with the prior art, the online detection equipment for the automated production of bevel gear machining has a detection mechanism with high detection efficiency and high precision. The loading and unloading bracket and the detection tray connected thereto are driven by a translation motor to slide and move on the loading and unloading slide rails, and the loading and unloading of the bevel gears are completed during the sliding movement. The lifting slide is driven by a lifting motor to slide and lift on the connecting vertical plate. During the sliding process, the lifting slide drives the cylinder installation link plate and the upper jump detection cylinder and the upper jump detection mechanism connected thereto to lift and slide. During the sliding process, the upper jump detection mechanism moves in the direction of the bevel gear on the positioning belt rotating mechanism. The positioning belt rotating box is fixedly connected to the clamping block cylinder through a rotating connecting frame, and the clamping block cylinder drives the connected extrusion protrusion to lift and move, and the extrusion protrusion squeezes the two groups of inner diameter clamping blocks to move closer or farther from each other during the movement, and the inner diameter clamping block slides in the positioning slide groove on the fixed round table, and the belt rotating motor drives the active rotating wheel to rotate, and the active rotating wheel drives the synchronous rotating wheel to rotate through the synchronous transmission belt during the rotation process, and the synchronous rotating wheel drives the rotating connecting frame to rotate during the rotation process, thereby driving the clamped bevel gear to be rotated for detection. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] Figure 1 It is a schematic diagram of the structure of the production line of the subject of this application;

[0028] Figure 2 This is a schematic diagram of the structure of the automatic silo for this application;

[0029] Figure 3 This is a structural diagram of the online detection machine of this application;

[0030] Figure 4 This is a structural diagram of the online detection equipment of this application;

[0031] Figure 5 This is a schematic diagram of the structure of the loading and unloading bracket of this application;

[0032] Figure 6 This is a schematic diagram of the structure of the front side of the detection connection frame for this application;

[0033] Figure 7 This is a schematic diagram of the structure of the side of the detection connection frame of this application;

[0034] Figure 8 This is a schematic diagram of the structure of the positioning belt transfer mechanism of this application;

[0035] Fig. 9 This is a schematic diagram of the structure of the positioning belt transfer connecting plate of this application;

[0036] Fig.10 This is a schematic diagram of the structure of the clamp cylinder of this application.

[0037] The accompanying drawings are marked as follows: 1. main console; 2. processing machine tool; 21. automatic material bin; 211. electric slide rail; 212. loading tray; 22. feeding port; 3. online inspection machine; 31. inspection operation panel; 32. observation window; 4. moving crossbeam; 41. processing robot; 5. online inspection equipment; 51. loading and unloading assembly; 511. loading and unloading slide rail; 512. loading and unloading bracket; 513. translation motor; 514. inspection tray; 515. limit block; 52. positioning belt rotation mechanism; 521. positioning belt rotation connecting plate; 5211. fixed round table; 5212. positioning slide groove; 522 , belt rotating motor; 5221, driving wheel; 5222, transmission belt; 523, positioning belt rotating box; 5231, clamping block cylinder; 5232, extrusion convex block; 5233, inner diameter clamping block; 5234, rotating connecting frame; 5235, synchronous rotating wheel; 53, upper jump detection mechanism; 54, detection connecting frame; 541, connecting vertical plate; 542, connecting horizontal plate; 543, lifting slide plate; 544, cylinder mounting connecting plate; 545, upper jump detection cylinder; 546, detection pointer; 547, lifting motor; 55, end jump measuring mechanism; 551, end jump detection cylinder; 56, detection display instrument. DETAILED DESCRIPTION

[0038] The following will be combined with the drawings in the embodiments of the present application to clearly and completely describe the technical solutions in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this application.

[0039] As attached Figures 1 to 10 The online detection equipment for the automated production of bevel gear machining shown in the figure comprises a main console 1, a processing machine 2 is arranged on both sides of the main console 1, and an online detection machine 3 is arranged on both sides of the processing machine 2, a moving beam 4 is arranged above the processing machine 2, and two groups of processing robot arms 41 are connected inside the moving beam 4;

[0040] Among them, an automatic material bin 21 is arranged on one side of the processing machine tool 2, and an online detection device 5 is arranged in the online detection machine 3, the online detection device 5 includes a loading and unloading assembly 51, an upper jump detection mechanism 53 and an end jump measurement mechanism 55, a detection connecting frame 54 is arranged on one side of the loading and unloading assembly 51, and a positioning belt rotation mechanism 52 is connected to the detection connecting frame 54; the main console 1 is used to set the processing program flow of controlling the bevel gear, the processing machine tool 2 processes the parts, and the parts are processed into bevel gears by the processing machine tool 2, and the processed bevel gears are inspected by the online detection device 5 in the online detection machine 3, the loading and unloading assembly 51 drives the bevel gear to load and unload, and the upper jump detection mechanism 53 and the end jump measurement mechanism 55 are used to detect whether the bevel gear is qualified, the parts to be processed are placed on the automatic material bin 21, and the movement of the bevel gear is clamped and moved by the processing robot 41, and the processing robot 41 moves horizontally on the moving beam 4.

[0041] As a preferred embodiment, a feed port 22 is provided on one side of the processing machine tool 2 close to the automatic silo 21, and two sets of electric slide rails 211 are provided on the top of the automatic silo 21, and a loading tray 212 is connected to the top of the two sets of electric slide rails 211, and the electric slide rails 211 extend into the feed port 22; the parts are evenly and neatly arranged on the loading tray 212, and the loading tray 212 and the parts contained therein are transported from the feed port 22 to the processing machine tool 2 for processing via the electric slide rails 211.

[0042] As a preferred embodiment, a detection operation panel 31 and an observation window 32 are provided on one side of the online detection machine 3, and the top of the online detection machine 3 is open, a detection display instrument 56 is provided between the upper jump detection mechanism 53 and the end jump measurement mechanism 55, and an end jump detection cylinder 551 is provided in the end jump measurement mechanism 55; the online detection machine 3 is controlled by the detection operation panel 31 for opening and closing and detection accuracy, and during the detection process, the observation window 32 can be used to observe whether the detection work of the online detection equipment 5 is normal, and the detection data of the upper jump detection mechanism 53 and the end jump measurement mechanism 55 can be displayed by the detection display instrument 56.

[0043] As a preferred embodiment, refer to Figure 4 and Figure 5 The loading and unloading assembly 51 includes a loading and unloading slide rail 511, a loading and unloading bracket 512 is connected to the loading and unloading slide rail 511, and a translation motor 513 is connected to one side of the loading and unloading bracket 512, and a detection tray 514 is connected to one side of the top of the loading and unloading bracket 512, and a plurality of limit blocks 515 are arranged on the top of the detection tray 514; the processing robot 41 places the bevel gear on the detection tray 514 of the loading and unloading assembly 51, and the bevel gear is placed between the plurality of limit blocks 515, and the plurality of limit blocks 515 are used to limit and fix the bevel gear to prevent the position of the bevel gear from shifting, and the loading and unloading bracket 512 and the detection tray 514 connected thereto are driven by the translation motor 513 to slide on the loading and unloading slide rail 511, and the loading and unloading of the bevel gear is completed during the sliding movement;

[0044] As a preferred embodiment, the detection connecting frame 54 includes a connecting vertical plate 541 and a connecting horizontal plate 542, and the positioning belt rotation mechanism 52 is connected to the connecting horizontal plate 542, a lifting slide plate 543 is arranged on the connecting vertical plate 541, a lifting motor 547 is connected to one side of the connecting vertical plate 541, and a cylinder mounting connecting plate 544 is bolted to the top of the side of the connecting vertical plate 541 away from the connecting vertical plate 541; the detection connecting frame 54 is used to connect various detection equipment, and the connecting horizontal plate 542 is used to connect the end jump measurement mechanism 55 and the positioning belt rotation mechanism 52, and the connecting vertical plate 541 is used to connect the upper jump detection mechanism 53, and the lifting slide plate 543 is driven by the lifting motor 547 to slide and rise and fall on the connecting vertical plate 541.

[0045] As a preferred embodiment, the cylinder mounting connecting plate 544 is connected with an upper jump detection cylinder 545 by bolts and a connecting plate, and the telescopic rods of the end jump detection cylinder 551 and the telescopic rods of the upper jump detection cylinder 545 are connected with a detection pointer 546 at one end close to the positioning belt rotation mechanism 52, and the positioning belt rotation mechanism 52 includes a positioning belt rotation connecting plate 521 and a positioning belt rotation box 523; the lifting slide plate 543 drives the cylinder mounting connecting plate 544 and the upper jump detection cylinder 545 and the upper jump detection mechanism 53 connected thereto to perform lifting and sliding during the sliding process, and the upper jump detection mechanism 53 moves toward the direction of the bevel gear on the positioning belt rotation mechanism 52 during the sliding process, and the upper jump detection cylinder 545 and the end jump detection cylinder 551 respectively detect the bevel gear through the detection pointers 546 on their telescopic rods.

[0046] As a preferred embodiment, the positioning belt rotating box 523 is connected to the bottom of the positioning belt rotating connecting plate 521, and a fixed truncated table 5211 which coincides with the inner diameter of the positioning belt rotating box 523 is provided on the positioning belt rotating connecting plate 521, and two groups of positioning slide grooves 5212 are provided on the fixed truncated table 5211, and an inner diameter clamping block 5233 is provided in the positioning slide groove 5212; the bevel gear fixedly connected to the detection tray 514 is transported to the positioning belt rotating connecting plate 521, and the detection tray 514 and the bevel gear above it are placed on the fixed truncated table 5211, and the inner diameter of the bevel gear placed on the fixed truncated table 5211 is clamped and fixed by two groups of inner diameter clamping blocks 5233.

[0047] As a preferred embodiment, a rotating connecting frame 5234 is provided in the positioning belt rotating box 523, and a clamping block cylinder 5231 is connected to the rotating connecting frame 5234 through a bearing, and the top of the telescopic rod of the clamping block cylinder 5231 is connected to an extrusion protrusion 5232, the extrusion protrusion 5232 is a truncated cone shape with a larger upper part and a smaller lower part, and two groups of inner diameter clamping blocks 5233 are respectively arranged on both sides of the extrusion protrusion 5232; the positioning belt rotating box 523 is fixedly connected to the clamping block cylinder 5231 through the rotating connecting frame 5234, and the clamping block cylinder 5231 drives the extrusion protrusion 5232 connected thereto to be raised and lowered, and the extrusion protrusion 5232 squeezes the two groups of inner diameter clamping blocks 5233 closer to or away from each other during the movement, and the inner diameter clamping block 5233 slides in the positioning slide groove 5212 on the fixed truncated cone 5211.

[0048] As a preferred embodiment, a belt rotation motor 522 is connected to the bottom of one end of the positioning belt rotation connecting plate 521, and a driving pulley 5221 is connected to the top of the output shaft of the belt rotation motor 522, a synchronous pulley 5235 is arranged at the bottom of the rotating connecting frame 5234, and a synchronous transmission belt 5222 is connected between the driving pulley 5221 and the synchronous pulley 5235; the belt rotation motor 522 drives the driving pulley 5221 to rotate, and the driving pulley 5221 drives the synchronous pulley 5235 to rotate through the synchronous transmission belt 5222 during the rotation, and the synchronous pulley 5235 drives the rotating connecting frame 5234 to rotate during the rotation, and then drives the bevel gear clamped by it to perform rotation detection.

[0049] As a preferred embodiment, a method for online detection equipment for automated production of bevel gear machining comprises the following steps:

[0050] Step 1: First, the parts to be processed are placed on the loading tray 212 of the automatic hopper 21, and then the production inspection process is set through the main console 1, and the standard data for the inspection is set in advance through the inspection operation panel 31, and the loading tray 212 and the parts contained therein are transported to the processing machine tool 2 through the electric slide rail 211 for processing, and the parts are processed into bevel gears in the processing machine tool 2;

[0051] Step 2: The finished bevel gear is clamped and fixed by the processing robot 41, and the processing robot 41 and the clamped bevel gear are transported to the online inspection machine 3 through the moving crossbeam 4, and the bevel gear is inspected by the online inspection device 5 in the online inspection machine 3;

[0052] Step 3: The processing robot 41 clamps the bevel gear and places it on the detection tray 514 of the loading and unloading assembly 51, and then the detection tray 514 transports the bevel gear to the fixed truncated table 5211 on the positioning belt rotating mechanism 52, and the bevel gear on the detection tray 514 is driven to rotate by the belt rotating motor 522, and during the rotation process, the bevel gear is detected by the upper jump detection mechanism 53 and the end jump measurement mechanism 55;

[0053] Step 4: The upper jump detection mechanism 53 and the end jump measurement mechanism 55 detect the data of the bevel gear, and the detection display instrument 56 displays whether the bevel gear is qualified. The bevel gear that is detected as qualified by the online detection machine 3 is clamped by the processing robot 41 and transported to the bevel gear packaging production line.

[0054] The working process of the present application is as follows: first, the parts to be processed are placed on the loading tray 212 of the automatic hopper 21, and the parts are evenly and neatly arranged on the loading tray 212, and then the production inspection process is set through the main console 1, and the standard data of the inspection is set in advance through the inspection operation panel 31, and the loading tray 212 and the parts contained therein are transported from the feed port 22 to the processing machine tool 2 through the electric slide rail 211 for processing, and the parts are processed into bevel gears in the processing machine tool 2;

[0055] The finished bevel gear is clamped and fixed by the processing robot 41, and the processing robot 41 and the clamped bevel gear are transported to the online inspection machine 3 through the moving crossbeam 4, and the bevel gear is inspected by the online inspection device 5 in the online inspection machine 3, and the upper jump detection mechanism 53 and the end jump measurement mechanism 55 are used to detect whether the bevel gear is qualified. During the inspection process, the observation window 32 can be used to observe whether the inspection work of the online inspection device 5 is normal, and the inspection data of the upper jump detection mechanism 53 and the end jump measurement mechanism 55 can be displayed by the inspection display instrument 56;

[0056] The processing robot 41 places the bevel gear on the detection tray 514 of the loading and unloading assembly 51, and the bevel gear is placed between multiple groups of limit blocks 515, and the multiple groups of limit blocks 515 are used to limit and fix the bevel gear to prevent the position of the bevel gear from shifting, and the loading and unloading bracket 512 and the detection tray 514 connected thereto are driven by the translation motor 513 to slide on the loading and unloading slide rail 511, and the loading and unloading of the bevel gear is completed during the sliding movement, and the bevel gear fixedly connected to the detection tray 514 is transported to the positioning belt transfer connecting plate 521, and the detection tray 514 and the bevel gear above it are placed on the fixed truncated table 5211;

[0057] The clamp block cylinder 5231 drives the extrusion convex block 5232 connected thereto to move up and down, and the extrusion convex block 5232 squeezes the two sets of inner diameter clamp blocks 5233 to move closer to or away from each other during the movement, and the inner diameter clamp blocks 5233 slide in the positioning groove 5212 on the fixed truncated table 5211, and the bevel gear is clamped and fixed by the two sets of inner diameter clamp blocks 5233 during the sliding process;

[0058] The lifting slide 543 is driven by the lifting motor 547 to slide and rise on the connecting vertical plate 541. During the sliding process, the lifting slide 543 drives the cylinder mounting connecting plate 544 and the upper jump detection cylinder 545 and the upper jump detection mechanism 53 connected thereto to perform lifting and sliding. During the sliding process, the upper jump detection mechanism 53 moves in the direction of the bevel gear on the positioning belt rotation mechanism 52, and after moving to the specified position, the upper jump detection cylinder 545 and the end jump detection cylinder 551 respectively detect the bevel gear through the detection pointer 546 on their telescopic rods, and in the detection process, the belt rotation motor 522 drives the active rotating wheel 5221 to rotate, and the active rotating wheel 5221 drives the synchronous rotating wheel 5235 to rotate through the synchronous transmission belt 5222 during the rotation, and the synchronous rotating wheel 5235 drives the rotating connecting frame 5234 to rotate during the rotation, thereby driving the bevel gear clamped by it to perform rotation detection. The above is the working principle of the motor rotor automatic positioning drilling and shaft piercing processing equipment and its processing method.

Claims

1. An online detection device for automated production of bevel gear machining, comprising a main console (1), characterized in that: A processing machine tool (2) is arranged on both sides of the main console (1), and an online detection machine (3) is arranged on both sides of the processing machine tool (2); a moving crossbeam (4) is arranged above the processing machine tool (2), and two groups of processing robot arms (41) are connected inside the moving crossbeam (4); Wherein, an automatic material bin (21) is arranged on one side of the processing machine tool (2), and an online detection device (5) is arranged in the online detection machine (3), and the online detection device (5) comprises a loading and unloading assembly (51), an upper jump detection mechanism (53) and an end jump measurement mechanism (55), and a detection connecting frame (54) is arranged on one side of the loading and unloading assembly (51), and a positioning belt rotation mechanism (52) is connected to the detection connecting frame (54).

2. The online detection equipment for automated production of bevel gear machining according to claim 1, characterized in that: A feed port (22) is provided on one side of the processing machine tool (2) close to the automatic material bin (21), two groups of electric slide rails (211) are provided on the top of the automatic material bin (21), and a loading tray (212) is connected to the top of the two groups of electric slide rails (211), and the electric slide rails (211) extend into the feed port (22).

3. The online detection equipment for automated production of bevel gear machining according to claim 1, characterized in that: A detection operation panel (31) and an observation window (32) are provided on one side of the online detection machine (3), and the top of the online detection machine (3) is open. A detection display instrument (56) is provided between the upper jump detection mechanism (53) and the end jump measurement mechanism (55), and an end jump detection cylinder (551) is provided in the end jump measurement mechanism (55).

4. The online detection equipment for automated production of bevel gear machining according to claim 3, characterized in that: The loading and unloading assembly (51) comprises a loading and unloading slide rail (511), a loading and unloading bracket (512) is connected to the loading and unloading slide rail (511), and a translation motor (513) is connected to one side of the loading and unloading bracket (512), a detection tray (514) is connected to one side of the top of the loading and unloading bracket (512), and a plurality of limit blocks (515) are arranged on the top of the detection tray (514).

5. The online detection equipment for automated production of bevel gear machining according to claim 4, characterized in that: The detection connecting frame (54) comprises a connecting vertical plate (541) and a connecting horizontal plate (542), and the positioning belt rotation mechanism (52) is connected to the connecting horizontal plate (542), a lifting slide plate (543) is arranged on the connecting vertical plate (541), a lifting motor (547) is connected to one side of the connecting vertical plate (541), and a cylinder mounting connecting plate (544) is connected to the top of the connecting vertical plate (541) away from the connecting vertical plate (541) through bolts.

6. The online detection equipment for automated production of bevel gear machining according to claim 5, characterized in that: The cylinder mounting connecting plate (544) is connected to an upward jump detection cylinder (545) via bolts and a connecting plate. The telescopic rod of the end jump detection cylinder (551) and the telescopic rod of the upward jump detection cylinder (545) are both connected to a detection pointer (546) at one end close to the positioning belt rotation mechanism (52). The positioning belt rotation mechanism (52) includes a positioning belt rotation connecting plate (521) and a positioning belt rotation box (523).

7. The online detection equipment for automated production of bevel gear machining according to claim 6, characterized in that: The positioning belt rotating box (523) is connected to the bottom of the positioning belt rotating connecting plate (521), and the positioning belt rotating connecting plate (521) is provided with a fixed truncated table (5211) which coincides with the inner diameter of the positioning belt rotating box (523), and the fixed truncated table (5211) is provided with two groups of positioning grooves (5212), and the positioning grooves (5212) are provided with inner diameter clamping blocks (5233).

8. The online detection equipment for automated production of bevel gear machining according to claim 7, characterized in that: A rotating connecting frame (5234) is arranged in the positioning belt rotating box (523), and a clamping cylinder (5231) is connected to the rotating connecting frame (5234) through a bearing, and the top end of the telescopic rod of the clamping cylinder (5231) is connected to an extrusion protrusion (5232), the extrusion protrusion (5232) is a truncated cone shape with a larger upper part and a smaller lower part, and two groups of inner diameter clamping blocks (5233) are respectively arranged on both sides of the extrusion protrusion (5232).

9. The online detection equipment for automated production of bevel gear machining according to claim 8, characterized in that: A belt rotating motor (522) is connected to the bottom of one end of the positioning belt rotating connecting plate (521), and a driving rotating wheel (5221) is connected to the top of the output shaft of the belt rotating motor (522). A synchronous rotating wheel (5235) is arranged at the bottom of the rotating connecting frame (5234), and a synchronous transmission belt (5222) is connected between the driving rotating wheel (5221) and the synchronous rotating wheel (5235).

10. The method of the online detection equipment for the automated production of bevel gear machining according to claim 1, using the online detection equipment for the automated production of bevel gear machining according to any one of claims 1 to 9, characterized in that: The method comprises the following steps: Step 1: First, the parts to be processed are manually placed on the loading tray (212) of the automatic hopper (21), and then the production inspection process is set through the main console (1), and the standard data for the inspection is set in advance through the inspection operation panel (31), and the loading tray (212) and the parts contained therein are transported to the processing machine tool (2) through the electric slide rail (211) for processing, and the parts are processed into bevel gears in the processing machine tool (2); Step 2: The finished bevel gear is clamped and fixed by a processing robot (41), and the processing robot (41) and the clamped bevel gear are transported to an online inspection machine (3) via a moving crossbeam (4), and the bevel gear is inspected by an online inspection device (5) in the online inspection machine (3); Step 3: The processing robot (41) clamps the bevel gear and places it on the detection tray (514) of the loading and unloading assembly (51), and then the detection tray (514) transports the bevel gear to the fixed truncated table (5211) on the positioning belt rotating mechanism (52), and the bevel gear on the detection tray (514) is driven to rotate by the belt rotating motor (522), and during the rotation process, the bevel gear is detected by the upper jump detection mechanism (53) and the end jump measurement mechanism (55); Step 4: The upper jump detection mechanism (53) and the end jump measurement mechanism (55) detect the data of the bevel gear, and the detection display instrument (56) displays whether the bevel gear is qualified. The bevel gears that are detected as qualified by the online detection machine (3) are clamped by the processing robot (41) and transported to the bevel gear packaging production line.

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