Efficient metal filler welding device

By designing a metal filler welding device including a welding table, a feed rack, a feed rack and a feed rack, automatic, batch and continuous welding are realized, and the problem of low packing clamping efficiency in the existing technology is solved, which significantly improves welding efficiency.

CN119457602AInactive Publication Date: 2025-02-18PINGXIANG HAICHUAN CHEMICAL CO LTD
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Patent Information

Application Number
CN202411806388.4
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-10
Publication Date
2025-02-18
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

In the prior art, honeycomb holes with cross-sectional sections after the filler is regular, and they need to be clamped and welded one by one, which is inefficient overall efficiency.

Method used

An efficient metal filler welding device is designed, including a welding table, a feed rack, a feed rack, a feed rack, a feed assembly, a clip welding assembly, a test assembly, a variable distance assembly and a connecting assembly. The feeding rack is driven by the feeding assembly to realize step-by-step conveying of fillers, and the clamping welding assembly and detection assembly are linked to the automatic clamping welding and welding joint detection. The clamping welding spacing is adjusted through the variable distance component to ensure that the interval setting of honeycomb holes is adapted.

Benefits of technology

Automatic, batch and continuous welding are realized, which significantly improves the overall welding efficiency and solves the problem of inefficiency in the existing technology.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention provides an efficient metal filler welding device, and relates to the technical field of welding, the efficient metal filler welding device comprises a welding table, a material placing frame fixedly mounted on the welding table and used for placing filler and a material conveying frame arranged on the periphery of the material placing frame and used for conveying the filler, and the two sides of the top of the material placing frame and the two sides of the top of the material conveying frame are in helical tooth shapes; the conveying assembly is installed in the welding table and used for driving the conveying frame to convey filler; the clamping and welding assemblies are installed at the bottom of the containing frame at equal intervals and used for filler welding; the detection assembly is installed in the containing frame and used for filler welding spot detection; the distance changing assembly is installed on the containing frame and used for adjusting the clamping and welding distance and the detection distance; by means of the technical scheme, the honeycomb type inclined tube packing welding device aims at conducting simultaneous welding on multiple holes in the regular arrangement and conveying process of honeycomb type inclined tube packing, adjusting the welding distance through the variable-pitch assembly to weld all honeycomb holes, and meanwhile having a welding spot detection function after welding is completed. And the welding efficiency is improved.
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Description

Technical Field

[0001] The invention relates to the technical field of welding, and in particular to a high-efficiency metal filler welding device. Background Art

[0002] Inclined tube sedimentation is a solid-liquid separation technology that uses inclined tubes as sedimentation media. Compared with traditional sedimentation tanks, inclined tube sedimentation tanks significantly increase the sedimentation area, improve sedimentation efficiency, and reduce the space and time required for sedimentation by arranging a large number of inclined tubular elements (inclined tubes). Its working principle is to use gravity to slowly let the suspended matter fall along the tube wall in the inclined tube, thereby achieving solid-liquid separation. The inclined angle design of the inclined tube can effectively guide the sedimentation particles and reduce mutual interference and resuspension between particles, ultimately improving the sedimentation effect. For example, in water purification and sewage treatment, inclined tube packings made of hard PVC and stainless steel are usually used. Stainless steel inclined tube packing has strong aging resistance under high water temperature conditions.

[0003] Honeycomb type oblique tube filler is a commonly used oblique tube filler. It arranges stainless steel corrugated plates in reverse to form a honeycomb shape, and clamps and welds the edges of two adjacent corrugated plates at both ends of the tube. Because the honeycomb holes in the cross section are arranged at intervals after the filler is regularized, they need to be clamped and welded one by one, and the overall efficiency is low. Summary of the invention

[0004] The purpose of the present invention is to solve the shortcomings of the prior art that the honeycomb holes of the cross section after the filler is regularized are arranged at intervals, need to be clamped and welded one by one, and the overall efficiency is low.

[0005] In order to achieve the above-mentioned purpose, the present invention adopts the following technical scheme: an efficient metal filler welding device, comprising a welding table, a material rack fixedly mounted on the welding table for placing fillers, and a material conveying rack arranged on the periphery of the material rack for conveying fillers, the material rack and the top of the material conveying rack are in a helical tooth shape on both sides, a driving rod is fixedly mounted on the bottom of the material conveying rack, and a slide plate is fixedly mounted on the bottom of the driving rod, and also includes:

[0006] A material conveying component installed inside the welding table and used for driving the material conveying frame to convey the filler;

[0007] A plurality of clamping welding assemblies for filler welding are equidistantly installed at the bottom of the material rack;

[0008] A detection component installed in the material rack for detecting filler weld points;

[0009] A variable distance component installed on the material rack for adjusting the clamping welding distance and the detection distance;

[0010] A connecting component installed between the clamping assembly and the variable pitch assembly.

[0011] In at least some embodiments, vertical edges of the oblique teeth provided on the material storage rack and the material conveying rack are provided with inverted teeth.

[0012] In at least some embodiments, the feed assembly includes a mounting plate, a drive shaft and a connecting rod. The mounting plate is fixedly installed in the welding table, and the drive shaft is rotatably installed between the mounting plate and the inner wall of the welding table. A motor for driving the drive shaft to rotate is fixedly installed on the mounting plate. A cam and a turntable are fixedly mounted on the drive shaft. The slide plate contacts the cam under the action of the gravity of the feed rack. The connecting rod is movably inserted on the mounting plate and movably mounted on the drive rod at the same time. A ball head is provided at one end of the connecting rod, and a spring is installed on the connecting rod to make the ball head close to the turntable.

[0013] In at least some embodiments, one end surface of the rotating disk facing the cam is provided with two high and low annular edges connected by a sloped edge.

[0014] In at least some embodiments, the clamping welding assembly includes a sliding seat, a clamping welding head and a first connecting seat. A suspension rod is fixedly welded to the bottom of the conveying frame and the first connecting seat is fixedly installed on the suspension rod. The clamping welding head is provided with two and is mirror-image-slidably installed on the sliding seat. A connecting rod is slidably installed between the two clamping welding heads and the first connecting seat.

[0015] In at least some embodiments, the detection component includes a first slide rail, a limit sleeve, a first telescopic sleeve, a second telescopic sleeve and a miniature imaging probe, the first slide rail is fixedly welded in the material rack, the limit sleeve is provided with multiple and equidistantly slidably installed in the first slide rail, the first telescopic sleeve is movably inserted in the bottom of the limit sleeve, the bottom of the first telescopic sleeve is fixedly connected to the first connecting seat, the second telescopic sleeve is movably inserted in the top of the limit sleeve and extends to the first telescopic sleeve, the miniature imaging probe is fixedly installed on the top of the second telescopic sleeve, the limit sleeve is provided with a first limit groove and a drive pin is movably inserted in the first limit groove, the first telescopic sleeve and the second telescopic sleeve are both provided with guide grooves, the drive pin extends to the outside of the limit sleeve through the guide groove, the first telescopic sleeve and the second telescopic sleeve are both provided with second limit grooves on the back, and the limit sleeve is provided with a limit bar that cooperates with the second limit sliding.

[0016] In at least some embodiments, the guide grooves formed on the first telescopic sleeve and the second telescopic sleeve are both arc-shaped and mirror-imaged.

[0017] In at least some embodiments, the variable distance assembly includes a limit plate and a second slide rail, wherein the limit plate is fixedly installed in the material rack, and the second slide rail is slidably installed in the material rack. A plurality of electric push rods for driving the second slide rail to translate are fixedly installed on the top of the limit plate, a plurality of second connecting seats are equidistantly slidably installed in the second slide rail, and a plurality of adjustment grooves are equidistantly provided on the limit plate.

[0018] In at least some embodiments, the adjustment grooves are distributed in a fan shape and the adjustment groove in the middle is parallel to the extension and retraction direction of the electric push rod.

[0019] In at least some embodiments, the connecting assembly includes a third slide rail, a supporting bracket and a sliding sleeve. A plurality of first telescopic rods are slidably mounted on the third slide rail. The telescopic ends of the first telescopic rods are fixedly connected to the bottom of the first connecting seat. The supporting bracket is fixedly welded in the feed frame to support the first telescopic rods. A plurality of sliding sleeves are provided and are respectively slidably mounted on the first telescopic rods. A second telescopic rod is fixedly mounted on the top of the sliding sleeve. The telescopic ends of the second telescopic rods are fixedly connected to the second connecting seat.

[0020] Compared with the prior art, the advantages and positive effects of the present invention are:

[0021] 1. In the present invention, the feeding assembly drives the feeding frame to realize a stepping action of lifting, translating, descending and returning to the original position, so as to feed the regularized metal filler in a stepping manner, and in the process of feeding, the clamping welding assembly and the detection assembly are linked to clamp and weld the filler, and the welding points are detected at the same time, so as to realize the purpose of automatic, batch and continuous welding and improve the overall welding efficiency.

[0022] 2. In the present invention, the pitch-changing component drives the clamping welding component and the detection component to change the pitch, thereby achieving the purpose of adjusting the clamping welding pitch and the detection pitch to meet the clamping welding requirements of the honeycomb holes set at intervals in the filler cross section, and through the additional connecting component, it is ensured that the feeding action will not be interfered with during the pitch-changing process. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 The present invention provides an overall three-dimensional schematic diagram of an efficient metal filler welding device;

[0024] Figure 2 The present invention provides a structural schematic diagram of a welding station in a highly efficient metal filler welding device;

[0025] Figure 3 The present invention provides a schematic diagram of the connection between a material conveying frame and a material conveying assembly in an efficient metal filler welding device;

[0026] Figure 4 The present invention provides a structural schematic diagram of a material rack in an efficient metal filler welding device;

[0027] Figure 5 The present invention provides a structural schematic diagram of a clamp welding assembly in an efficient metal filler welding device;

[0028] Figure 6 The present invention provides a structural schematic diagram of a detection component in an efficient metal filler welding device;

[0029] Figure 7 An exploded view of a detection component part structure from one viewing angle in an efficient metal filler welding device is proposed for the present invention;

[0030] Figure 8 The present invention proposes an exploded view of another perspective of the structure of the detection component part in an efficient metal filler welding device;

[0031] Fig. 9 The present invention provides a connection diagram of a clamping welding assembly, a detection assembly, a distance-changing assembly and a connection assembly in an efficient metal filler welding device;

[0032] Fig.10 The present invention provides a structural schematic diagram of a variable pitch component in an efficient metal filler welding device;

[0033] Fig.11 The present invention provides a structural schematic diagram of a connecting component in a highly efficient metal filler welding device.

[0034] Legend: 1. Welding table;

[0035] 2. Material rack;

[0036] 3. Feeding rack; 301. Slide plate;

[0037] 4. Feeding assembly; 401. Mounting plate; 402. Driving shaft; 403. Connecting rod; 404. Cam; 405. Turntable; 406. Ball head; 407. Spring;

[0038] 5. Clamp welding assembly; 501. Sliding seat; 502. Clamp welding head; 503. First connecting seat; 504. Connecting rod;

[0039] 6. Detection assembly; 601. first slide rail; 602. limit sleeve; 603. first telescopic sleeve; 604. second telescopic sleeve; 605. micro imaging probe; 606. drive pin; 607. limit strip;

[0040] 7. Pitch-changing assembly; 701. Limiting plate; 702. Second slide rail; 703. Electric push rod; 704. Second connecting seat; 705. Adjustment slot;

[0041] 8. Connecting assembly; 801. third slide rail; 802. supporting bracket; 803. sliding sleeve; 804. first telescopic rod; 805. second telescopic rod. DETAILED DESCRIPTION

[0042] In order to more clearly understand the above-mentioned purpose, features and advantages of the present invention, the present invention is further described below in conjunction with the accompanying drawings and embodiments. It should be noted that the embodiments of the present application and the features in the embodiments can be combined with each other without conflict.

[0043] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways than those described herein. Therefore, the present invention is not limited to the specific embodiments of the following disclosure.

[0044] according to Figure 1-Figure 11 ,like Figure 1 and Figure 2 In the embodiment of the present invention, an efficient metal filler welding device includes a welding table 1, a material rack 2 fixedly mounted on the welding table 1 for placing fillers, and a feed rack 3 arranged on the periphery of the material rack 2 for conveying fillers. The material rack 2 and the feed rack 3 have oblique teeth on both sides of the top. The oblique teeth design can not only make the edge of the regular oblique tube filler stuck in the tooth groove of the material rack 2 to play a role in placing and supporting the filler, but also in the process of the feed rack 3 conveying the filler, the filler will slide into the tooth groove of the material rack through the oblique edge of the oblique teeth, so that the conveying is smoother. A driving rod is fixedly mounted at the bottom of the feed rack 3 and a slide plate 301 is fixedly mounted at the bottom of the driving rod. Figure 4 In the embodiment, the vertical sides of the oblique teeth arranged on the material rack 2 and the material feeding rack 3 are both provided with inverted teeth. When the edge of the filler is inserted into the tooth groove of the material rack 2, the center of gravity of the filler will be offset due to the oblique tube arrangement. In the event of severe vibration or collision, the filler will fall over. The inverted teeth are designed to limit the rotation of the filler, so that the filler can only move in the vertical direction to prevent the filler from falling over. The stability of material placement and feeding is also improved.

[0045] A feeding assembly 4 installed inside the welding table 1 and used to drive the feeding frame 3 to feed the filler;

[0046] A plurality of clamp welding assemblies 5 for filler welding are equidistantly installed at the bottom of the material rack 2;

[0047] A detection component 6 installed in the material rack 2 for detecting filler weld points;

[0048] A variable distance component 7 installed on the material rack 2 for adjusting the clamping welding distance and the detection distance;

[0049] The connecting assembly 8 installed between the clamping welding assembly 5 and the variable pitch assembly 7 is as follows: Figure 4 and Figure 8 In the embodiment, the connecting component 8 is installed between the clamping welding component 5 and the variable distance component 7, so as to achieve the purpose of adjusting the clamping welding distance without interfering with the feeding action.

[0050] like Figure 3In the embodiment, the feeding assembly 4 includes a mounting plate 401, a driving shaft 402 and a connecting rod 403. The mounting plate 401 is fixedly mounted in the welding table 1. The driving shaft 402 is rotatably mounted between the mounting plate 401 and the inner wall of the welding table 1. A motor for driving the driving shaft 402 to rotate is fixedly mounted on the mounting plate 401. A cam 404 and a turntable 405 are fixedly sleeved on the driving shaft 402. The slide plate 301 contacts the cam 404 under the gravity of the feeding rack 3. The connecting rod 403 is movably inserted on the mounting plate 401 and movably sleeved on the driving rod at the same time. A ball head 406 is provided at one end of the connecting rod 403. A connecting rod 403 is installed to make the connecting rod 403 rotate. The ball head 406 is pressed against the spring 407 of the turntable 405, wherein the motor drives the drive shaft 402 to rotate, and the drive shaft 402 can drive the cam 404. The rotation of the cam 404 can indirectly lift the feed rack 3, and the feed rack 3 will drop under the gravity of the feed rack 3, so the feed rack 3 will produce an up and down reciprocating movement, and the end surface of the turntable 405 facing the cam 404 is provided with two high and low annular edges and connected by a sloped edge, wherein the drive shaft 402 drives the cam 404 to rotate and also drives the turntable 405 to rotate, and the turntable 405 rotates (because the end surface of the turntable 405 facing the cam 404 is provided with two high and low annular edges), so as to Figure 3 From the perspective of rotation, when the ball head 406 contacts the higher side of the turntable 405, it will push the feed rack 3 to the left through the connecting rod 403 and compress the spring 407. During the rotation of the turntable 405, the ball head 406 passes through the slope and, under the elastic action of the spring 407, it will push the feed rack 3 to the right through the connecting rod 403 and make the ball head 406 contact the lower side of the turntable 405. Therefore, the overall movement state of the feed rack 3 is first upward and then to the left, then descends and then returns to its original position, and repeats this process to achieve step-by-step transportation of the filler.

[0051] like Figure 5 In the embodiment, the clamping welding assembly 5 includes a slide seat 501, a clamping welding head 502 and a first connecting seat 503. A suspension rod is fixedly welded to the bottom of the feed frame 3 and the first connecting seat 503 is fixedly installed on the suspension rod. Two clamping welding heads 502 are provided and are slidably installed on the slide seat 501 in a mirror image. A connecting rod 504 is slidably installed between the two clamping welding heads 502 and the first connecting seat 503. When the feed assembly 4 drives the feed frame 3 to move upward, it will drive the first connecting seat 503 to move upward. The upward movement of the first connecting seat 503 will drive the two clamping welding heads 502 to move away from each other through the sliding installation effect with the connecting rod 504, and vice versa. Therefore, in conjunction with the conveying action of the filler, after the filler moves down into the tooth groove of the material rack 2, the clamping welding head 502 will clamp the two corrugated plates forming the cross section of the honeycomb hole, so as to realize automatic clamping welding of the filler in conjunction with the feeding action.

[0052] like Figure 6-Figure 8In the embodiment, the detection assembly 6 includes a first slide rail 601, a limiting sleeve 602, a first telescopic sleeve 603, a second telescopic sleeve 604 and a micro imaging probe 605. The first slide rail 601 is fixedly welded in the material rack 2. The limiting sleeve 602 is provided with a plurality of sleeves 603 and is equidistantly slidably installed in the first slide rail 601. The first telescopic sleeve 603 is movably inserted at the bottom of the limiting sleeve 602. The bottom of the first telescopic sleeve 603 is fixedly connected to the first connecting seat 503. The second telescopic sleeve 604 is movably inserted at the top of the limiting sleeve 602 and extends to the first telescopic sleeve 603. The micro imaging probe 605 is The imaging probe 605 is fixedly installed on the top of the second telescopic sleeve 604. The limiting sleeve 602 is provided with a first limiting groove and a driving pin 606 is movably inserted in the first limiting groove. The first telescopic sleeve 603 and the second telescopic sleeve 604 are provided with guide grooves. The driving pin 606 extends to the outside of the limiting sleeve 602 through the guide groove. The backs of the first telescopic sleeve 603 and the second telescopic sleeve 604 are provided with second limiting grooves. The limiting sleeve 602 is provided with a limiting strip 607 that cooperates with the second limiting sliding. The guide grooves are all arc-shaped and mirror-imaged, wherein when the feeding assembly 4 drives the connecting seat in the clamping welding assembly 5 to move up and down, it also drives the first telescopic sleeve 603 to move up and down. When the feeding assembly 4 drives the telescopic sleeve to rise, under the triple limiting action of the guide groove, the first limiting groove and the second limiting groove (the guide groove cooperates with the driving pin 606 to realize the extension and retraction of the first telescopic sleeve 603 and the second telescopic sleeve 604, the first limiting groove horizontally limits the movement of the driving pin 606, and the second limiting groove slides with the limiting strip 607 to limit the movement of the first telescopic sleeve 603 and the second telescopic sleeve 604). The first telescopic sleeve 603 and the second telescopic sleeve 604 are rotated and limited), the first telescopic sleeve 603 and the second telescopic sleeve 604 will be synchronously retracted into the limiting sleeve 602, and the driving pin 606 will rotate horizontally. On the contrary, the first telescopic sleeve 603 moves down and the second telescopic sleeve 604 will also be synchronously extended. Therefore, in conjunction with the delivery of the filler, when the filler is delivered to the next tooth groove, the second telescopic sleeve 604 extends and drives the micro imaging probe 605 to extend into the honeycomb hole of the filler and to be at the same height as the weld, and the weld is imaged and detected by the micro imaging probe 605.

[0053] like Fig.10In the embodiment, the variable pitch component 7 includes a limit plate 701 and a second slide rail 702. The limit plate 701 is fixedly installed in the material rack 2, and the second slide rail 702 is slidably installed in the material rack 2. A plurality of electric push rods 703 for driving the second slide rail 702 to translate are fixedly installed on the top of the limit plate 701. A plurality of second connecting seats 704 are equidistantly slidably installed in the second slide rail 702. A plurality of adjustment grooves 705 are equidistantly provided on the limit plate 701. The plurality of adjustment grooves 705 are distributed in a fan shape, and the adjustment groove 705 in the middle is parallel to the extension and contraction direction of the electric push rod 703. The extension of the electric push rod 703 drives the second slide rail 702 to translate as a whole. By utilizing the sliding action of the second connecting seat 704 and the second slide rail 702, the plurality of second connecting seats 704 will expand and move outward with the center point of the second slide rail 702. At the same time, the spacing between adjacent second connecting seats 704 becomes larger, and vice versa. In this way, the purpose of adjusting the clamping welding spacing is achieved, so as to perform clamping welding on the honeycomb hole design of the filler spacing.

[0054] like Fig.10 and Fig.11 In the embodiment, the connecting assembly 8 includes a third slide rail 801, a support bracket 802 and a sliding sleeve 803. A plurality of first telescopic rods 804 are slidably mounted on the third slide rail 801. The telescopic ends of the first telescopic rods 804 are fixedly connected to the bottom of the first connecting seat 503. The support bracket 802 is fixedly welded in the feed frame 3 to support the first telescopic rods 804. A plurality of sliding sleeves 803 are provided and are respectively slidably mounted on the first telescopic rods 804. A second telescopic rod 805 is fixedly mounted on the top of the sliding sleeve 803. The telescopic end of the second telescopic rod 805 is fixedly connected to the second connecting seat 704. In the process of the feed assembly 4 driving the feed frame 3 to feed materials, the telescopic effect of the first telescopic rod 804 and the second telescopic rod 805 is utilized to prevent interference with the movement of the clamping welding assembly 5. The sliding effect of the sliding sleeve 803 and the first telescopic rod 804 and the sliding effect of the first telescopic rod 804 and the third slide rail 801 are utilized to prevent interference with the movement of the variable pitch assembly 7.

[0055] The specific working principle is that after the stainless steel corrugated plate is regularized into an inclined tube filler with a honeycomb interface, a fixing frame is installed and placed at one end of the material rack 2, and the two sides of the filler are clamped in the tooth grooves of the material rack 2. The cam 404 driven by the motor in the feeding assembly 4 can indirectly lift the feeding rack 3, and the feeding rack 3 will drop under the gravity of the feeding rack 3. Therefore, the feeding rack 3 will produce an up and down reciprocating movement, and at the same time, it will also drive the turntable 405 to rotate. The turntable 405 rotates (because the end surface of the turntable 405 facing the cam 404 is provided with two high and low annular edges), so as to Figure 3From a certain perspective, when the ball head 406 contacts the higher side of the turntable 405, it will push the feeding frame 3 to move to the left through the connecting rod 403 and compress the spring 407. During the rotation of the turntable 405, the ball head 406 passes through the slope, and the elastic action of the spring 407 will push the feeding frame 3 to move to the right through the connecting rod 403, and make the ball head 406 contact the lower side of the turntable 405. Therefore, the overall movement state of the feeding frame 3 is first upward and then to the left, and then descends and then returns to the right, and repeats this way to realize the step-by-step transportation of the filler;

[0056] During the conveying process, when the feeding assembly 4 drives the feeding rack 3 to move upward, it will drive the first connecting seat 503 to move upward. The upward movement of the first connecting seat 503 will drive the two clamping welding heads 502 to move away from each other through the sliding installation effect with the connecting rod 504, and vice versa. Therefore, in coordination with the conveying action of the filler, after the filler moves down into the tooth groove of the material rack 2, the clamping welding head 502 will clamp the two corrugated plates forming the honeycomb hole cross section, so as to realize the automatic clamping welding of the filler in coordination with the feeding action;

[0057] During welding, when the feeding component 4 drives the connecting seat in the clamping welding component 5 to move up and down, it also drives the first telescopic sleeve 603 to move up and down. When the feeding component 4 drives the telescopic sleeve to rise, under the triple limiting action of the guide groove, the first limiting groove and the second limiting groove, the first telescopic sleeve 603 and the second telescopic sleeve 604 will be synchronously retracted into the limiting sleeve 602, and the driving pin 606 will rotate horizontally. On the contrary, when the first telescopic sleeve 603 moves down, the second telescopic sleeve 604 will also be synchronously extended. Therefore, in coordination with the delivery of the filler, when the filler is delivered to the next tooth groove, the second telescopic sleeve 604 extends and drives the micro imaging probe 605 to extend into the honeycomb hole of the filler and be at the same height as the welding point, and the welding point is imaged and detected by the micro imaging probe 605.

[0058] Because the honeycomb holes of the honeycomb stainless steel inclined tube filler are arranged at intervals, after welding one side, it is only necessary to use the external conveying line to convey the filler to the feeding end of the welding table 1. During the conveying process of the filler, the variable pitch assembly 7 is driven to perform variable pitch welding, as follows:

[0059] The extension of the electric push rod 703 drives the second slide rail 702 to move horizontally as a whole. Utilizing the sliding effect of the second connecting seat 704 and the second slide rail 702, multiple second connecting seats 704 will move outward from the center point of the second slide rail 702. At the same time, the spacing between adjacent second connecting seats 704 becomes larger, and vice versa. This achieves the purpose of adjusting the clamping welding spacing, so that clamp welding can be performed on the honeycomb hole design of the filler interval. After welding one end of the filler is completed, the filler should be inverted and the above operation should be repeated. This can achieve continuous batch welding and improve the overall welding efficiency.

[0060] The above are only preferred embodiments of the present invention and are not intended to limit the present invention in other forms. Any technician familiar with the profession may use the technical contents disclosed above to change or modify them into equivalent embodiments with equivalent changes and apply them to other fields. However, any simple modification, equivalent change and modification made to the above embodiments based on the technical essence of the present invention without departing from the technical solution of the present invention still falls within the protection scope of the technical solution of the present invention.

Claims

1. An efficient metal filler welding device, comprising a welding table (1), a material rack (2) fixedly mounted on the welding table (1) for placing fillers, and a material conveying rack (3) arranged on the periphery of the material rack (2) for conveying fillers, characterized in that: The tops of the material rack (2) and the material conveying rack (3) are in the form of oblique teeth on both sides, a driving rod is fixedly mounted on the bottom of the material conveying rack (3), and a slide plate (301) is fixedly mounted on the bottom of the driving rod, and further comprises: A material conveying assembly (4) installed inside the welding table (1) and used for driving the material conveying frame (3) to convey the filler; A plurality of clamping welding assemblies (5) for filler welding and equidistantly mounted on the bottom of the material rack (2); A detection component (6) installed in the material rack (2) for detecting filler welding points; A variable distance component (7) installed on the material rack (2) for adjusting the clamping welding distance and the detection distance; A connecting component (8) is installed between the clamping welding component (5) and the variable distance component (7).

2. The efficient metal filler welding device according to claim 1, characterized in that: The vertical sides of the oblique teeth arranged on the material placement rack (2) and the material conveying rack (3) are both provided with inverted teeth.

3. The efficient metal filler welding device according to claim 1, characterized in that: The feeding assembly (4) comprises a mounting plate (401), a driving shaft (402) and a connecting rod (403); the mounting plate (401) is fixedly mounted in the welding table (1); the driving shaft (402) is rotatably mounted between the mounting plate (401) and the inner wall of the welding table (1); a motor for driving the driving shaft (402) to rotate is fixedly mounted on the mounting plate (401); a cam (404) and a turntable (405) are fixedly mounted on the drive shaft (402); the slide plate (301) contacts the cam (404) under the action of gravity of the feeding rack (3); the connecting rod (403) is movably inserted into the mounting plate (401) and movably sleeved on the driving rod; a ball head (406) is provided at one end of the connecting rod (403); and a spring (407) is mounted on the connecting rod (403) to make the ball head (406) close to the turntable (405).

4. The efficient metal filler welding device according to claim 3, characterized in that: The end surface of the rotating disk (405) facing the cam (404) is provided with two high and low annular edges which are connected by a sloped edge.

5. The efficient metal filler welding device according to claim 1, characterized in that: The clamping welding assembly (5) comprises a sliding seat (501), a clamping welding head (502) and a first connecting seat (503); a suspension rod is fixedly welded to the bottom of the conveying frame (3) and the first connecting seat (503) is fixedly installed on the suspension rod; two clamping welding heads (502) are provided and are mirror-image-slidably installed on the sliding seat (501); and a connecting rod (504) is slidably installed between the two clamping welding heads (502) and the first connecting seat (503).

6. The efficient metal filler welding device according to claim 1, characterized in that: The detection assembly (6) comprises a first slide rail (601), a limiting sleeve (602), a first telescopic sleeve (603), a second telescopic sleeve (604) and a miniature imaging probe (605); the first slide rail (601) is fixedly welded in the material rack (2); the limiting sleeve (602) is provided with a plurality of sleeves which are equidistantly slidably installed in the first slide rail (601); the first telescopic sleeve (603) is movably inserted in the bottom of the limiting sleeve (602); the bottom of the first telescopic sleeve (603) is fixedly connected to the first connecting seat (503); the second telescopic sleeve (604) is movably inserted in the top of the limiting sleeve (602) and extends To the first telescopic sleeve (603), the miniature imaging probe (605) is fixedly installed on the top of the second telescopic sleeve (604), the limiting sleeve (602) is provided with a first limiting groove and a driving pin (606) is movably inserted in the first limiting groove, the first telescopic sleeve (603) and the second telescopic sleeve (604) are both provided with guide grooves, and the driving pin (606) extends to the outside of the limiting sleeve (602) through the guide groove, the first telescopic sleeve (603) and the second telescopic sleeve (604) are both provided with a second limiting groove on the back, and the limiting sleeve (602) is provided with a limiting strip (607) that slidably cooperates with the second limiting strip.

7. The efficient metal filler welding device according to claim 6, characterized in that: The guide grooves provided on the first telescopic sleeve (603) and the second telescopic sleeve (604) are both arc-shaped and mirror-arranged.

8. The efficient metal filler welding device according to claim 1, characterized in that: The variable pitch assembly (7) comprises a limit plate (701) and a second slide rail (702); the limit plate (701) is fixedly mounted in the material rack (2); the second slide rail (702) is slidably mounted in the material rack (2); a plurality of electric push rods (703) for driving the second slide rail (702) to translate are fixedly mounted on the top of the limit plate (701); a plurality of second connecting seats (704) are equidistantly slidably mounted in the second slide rail (702); and a plurality of adjustment slots (705) are equidistantly provided on the limit plate (701).

9. The efficient metal filler welding device according to claim 8, characterized in that: The plurality of adjustment grooves (705) are distributed in a fan shape, and the adjustment groove (705) in the middle is parallel to the extension and retraction direction of the electric push rod (703).

10. The efficient metal filler welding device according to claim 1, characterized in that: The connecting assembly (8) comprises a third slide rail (801), a support frame (802) and a sliding sleeve (803); a plurality of first telescopic rods (804) are slidably mounted on the third slide rail (801); the telescopic ends of the first telescopic rods (804) are fixedly connected to the bottom of the first connecting seat (503); the support frame (802) is fixedly welded in the feed frame (3) to support the first telescopic rods (804); a plurality of sliding sleeves (803) are provided and are respectively slidably mounted on the first telescopic rods (804); a second telescopic rod (805) is fixedly mounted on the top of the sliding sleeve (803); the telescopic ends of the second telescopic rods (805) are fixedly connected to the second connecting seat (704).