Welding forming equipment and welding process for door plate structure

Abstract

The invention discloses welding forming equipment of a door plate structure and a welding process, and relates to the technical field of excavator door plate welding. Comprising a welding forming mechanism, the welding forming mechanism comprises a base, one end of the top of the base is fixedly connected with a mounting table, a welding control panel is mounted on the surface of one side of the mounting table, a machining table is fixedly mounted on the top of the mounting table, and a part clamping assembly is fixedly mounted on the surface of the machining table; according to the device, each plate of the door plate can be correspondingly mounted and clamped, the multiple plates can be correspondingly mounted and butted, the butting and clamping stability of the plates is improved, the subsequent welding and forming quality of the plates is improved, meanwhile, the clamped plates can be welded and discharged, and the production efficiency is improved. And welding operation on the connecting positions of the multiple plates and welding discharging operation on the formed door plate are facilitated, the door plate welding machining efficiency is improved, and the using effect of the device is improved.

Description

Technical Field

[0001] The invention relates to the technical field of excavator door panel welding, and in particular to welding forming equipment and a welding process for a door panel structure. Background Art

[0002] Excavator door panels are an important part of the excavator. They are mainly used to protect the operating room from external objects and provide access for operators to enter the operating room. The material and design of the door panel have an important impact on its performance and service life. Common materials for excavator door panels include manganese steel and alloy steel. Manganese steel door panels have good wear resistance and a long service life, but they are more expensive and suitable for high-intensity operations; alloy steel door panels are cheaper, but have slightly lower wear resistance.

[0003] The current Chinese patent application number CN201811090609.7 discloses an excavator welding device and a welding method thereof. The invention makes welding more convenient and ultimately improves work efficiency.

[0004] During the production and processing of existing excavator door panels, it is necessary to weld and form the corresponding panels of the door panels. Although welding in the above-mentioned comparative documents is more convenient and ultimately improves work efficiency, the above-mentioned device cannot perform corresponding installation and clamping of the door panel panels during operation, which is not conducive to the separate installation and docking of multiple panels, affects the stability of the panel docking and clamping, and reduces the quality of subsequent welding and forming of the panels. In addition, the above-mentioned device is inconvenient to weld and cut the clamped panels, which is not conducive to welding operations at the connection positions of multiple panels and welding and cutting operations on the formed door panels, affecting the efficiency of door panel welding processing. Therefore, we need to provide a welding and forming equipment and welding process for door panel structures. Summary of the invention

[0005] The present invention provides a welding forming device and a welding process for a door panel structure, which has the advantages of being able to perform corresponding clamping and limiting of multiple panels and being able to perform welding and cutting of door panels, thereby solving the problems raised in the above-mentioned background technology.

[0006] To achieve the above objectives, the present invention is implemented through the following technical solutions: a welding and forming device for a door panel structure, comprising a welding and forming mechanism, the welding and forming mechanism comprising a base, one end of the top of the base is fixedly connected to a mounting table, a welding control panel is installed on the surface of one side of the mounting table, a processing table is fixedly installed on the top of the mounting table, a parts clamping assembly is fixedly installed on the surface of the processing table, a door panel welding assembly is fixedly installed on the other end of the top of the base, and a door panel blanking assembly is fixedly installed on one side of the top of the base; and

[0007] A door panel structure, the door panel structure comprising an assembly panel 1, the assembly panel 1 is arranged on the surface of the component clamping assembly, the assembly panel 2 is arranged on the surface of the top of the assembly panel 1, the assembly panel 3 is arranged on the surface of one side of the assembly panel 1, the assembly panel 4 is arranged on the surface of the assembly panel 3, and one end of the assembly panel 4 is located on the surface of the assembly panel 1, the assembly panel 5 is arranged on one end of the assembly panel 3, and one side of the assembly panel 5 is connected to the other side of the assembly panel 1;

[0008] The parts clamping assembly includes a middle support member, a plate clamping member, a plate limiting member, a plate clamping member, a plate clamping member, a plate clamping member, a plate clamping member, a plate clamping member, a plate clamping member and a plate clamping member. The middle support member is fixedly installed in the middle of the processing table, the plate clamping member is fixedly installed on one side of the top of the processing table, and the number of the plate clamping member is three groups, the plate limiting member is fixedly installed on one side of the processing table, and the number of the plate limiting member is two groups, the plate clamping member is fixedly installed on the surface of the processing table, the plate clamping member is fixedly installed at one end of the top of the processing table, the plate clamping member is fixedly installed on the surface of the processing table, and the plate clamping member is fixedly installed on the side of the top of the processing table.

[0009] As a welding and forming device for a door panel structure of the present invention, the door panel welding assembly includes a first square seat, a welding mechanical arm, a transfer controller, a welding seat, a door panel welding head and a welding controller, wherein the first square seat is fixedly connected to the top of the base, the welding mechanical arm is fixedly installed on the top of the first square seat, the transfer controller is installed on the first square seat, and the transfer controller is used to control the welding mechanical arm, the welding seat is fixedly installed on the execution end of the welding mechanical arm, the door panel welding head is fixedly installed on the bottom of the welding seat, the welding controller is installed on the welding seat, and the welding controller is used to control the door panel welding head;

[0010] The door panel unloading assembly includes a second square seat, an unloading robot arm, an adjustment controller, an unloading seat, a clamp, an unloading suction cup and an unloading controller. The second square seat is fixedly connected to the top of the base, the unloading robot arm is fixedly installed on the top of the second square seat, the adjustment controller is installed on the second square seat and is used to control the movement of the unloading robot arm, the unloading seat is fixedly installed on the execution end of the unloading robot arm, the unloading suction cup is fixedly installed on the bottom surface of the unloading seat, the clamp is installed on the bottom surface of the unloading seat and is located around the unloading suction cup, and the unloading controller is installed on the unloading seat and is used to control the clamp and the unloading suction cup.

[0011] As a welding and forming equipment for a door panel structure of the present invention, the middle supporting member includes a fixed seat, a hydraulic lifting rod, a support controller, a support pad and a middle positioning column. The fixed seat is fixedly installed at the top center of the mounting table, and the top of the fixed seat passes through the surface of the processing table. The hydraulic lifting rod is fixedly installed on the inner side of the fixed seat. The support controller is installed on the fixed seat, and the support controller is used to control the hydraulic lifting rod. The support pad is fixedly connected to the output end of the hydraulic lifting rod. The middle positioning column is fixedly installed on the top of the support pad, and the number of the middle positioning columns is multiple.

[0012] As a welding and forming equipment for a door panel structure of the present invention, the panel-clamping component includes a first mounting frame, a bottom clamping pad, a first hydraulic telescopic rod, a first connecting plate and a top clamping pad, the first mounting frame is fixedly connected to the surface of the processing table, the bottom clamping pad is fixedly installed on the top of the first mounting frame, the first hydraulic telescopic rod is fixedly installed on one side of the first mounting frame, the first connecting plate is rotatably installed on the side of the first mounting frame, and one end of the first connecting plate is connected to the output end of the first hydraulic telescopic rod, the top clamping pad is fixedly installed on the other end of the first connecting plate, and the top clamping pad is used in conjunction with the bottom clamping pad.

[0013] As a welding and forming equipment of a door panel structure of the present invention, the panel limiting component includes a second mounting frame, a second hydraulic telescopic rod, a second connecting plate, a bottom clamping pad, a top clamping pad, a first servo electric cylinder and a first positioning rod, the second mounting frame is fixedly connected to the surface of the processing table, and the second mounting frame is located on one side of the first mounting frame, the second hydraulic telescopic rod is fixedly installed on the side end of the second mounting frame away from the center of the processing table, the second connecting plate is rotatably installed on the side of the second mounting frame, and one end of the second connecting plate is connected to the output end of the second hydraulic telescopic rod, the bottom clamping pad is fixedly installed on the surface of the second mounting frame, the top clamping pad is fixedly installed on the other end of the second connecting plate, and the top clamping pad is used in conjunction with the bottom clamping pad, the first servo electric cylinder is fixedly installed on one side of the second mounting frame, the first positioning rod is fixedly installed on the output end of the first servo electric cylinder, and the first positioning rod is used in conjunction with the assembly panel.

[0014] As a welding and forming equipment of a door panel structure of the present invention, the second clamping component of the panel includes a third mounting frame, a third hydraulic telescopic rod, a third connecting plate, a fourth hydraulic telescopic rod, a fourth connecting plate, a clamping pressure plate, a fifth hydraulic telescopic rod and a clamping top plate, the third mounting frame is fixedly connected to the surface of the processing table, and the third mounting frame is located on one side of the second mounting frame, the third hydraulic telescopic rod is fixedly installed on the side end of the third mounting frame, the third connecting plate is rotatably installed on the side of the third mounting frame, and one end of the third connecting plate is connected to the output end of the third hydraulic telescopic rod, the fourth hydraulic telescopic rod is fixedly installed on the top of the third connecting plate, the fourth connecting plate is rotatably installed on the top of the third connecting plate, and one end of the fourth connecting plate is connected to the output end of the fourth hydraulic telescopic rod, the clamping pressure plate is fixedly installed on the other end of the fourth connecting plate, the fifth hydraulic telescopic rod is fixedly installed on the surface of one side of the third connecting plate, the clamping top plate is fixedly installed on the output end of the fifth hydraulic telescopic rod, and the clamping top plate is used in conjunction with the clamping pressure plate.

[0015] As a welding and forming equipment for a door panel structure of the present invention, the three-clamping components of the panel include a first mounting bracket, a sixth hydraulic telescopic rod, a first mounting pressure plate, a second mounting bracket, a seventh hydraulic telescopic rod, a second mounting pressure plate, an eighth hydraulic telescopic rod, a third mounting pressure plate, a second servo electric cylinder and a second positioning rod. The first mounting bracket is fixedly connected to the surface of the processing table, and the first mounting bracket is located on the other side of the four-clamping components of the panel, the sixth hydraulic telescopic rod is fixedly installed on the side end of the first mounting bracket, the first mounting pressure plate is rotatably installed on the side of the first mounting bracket, and one end of the first mounting pressure plate is connected to the output end of the sixth hydraulic telescopic rod, and the second mounting bracket The frame is fixedly connected to the surface of the processing table, the seventh hydraulic telescopic rod is fixedly installed on the side end of the second mounting bracket, the second mounting plate is rotatably installed on the surface of the second mounting bracket, and one end of the second mounting plate is connected to the output end of the seventh hydraulic telescopic rod, the eighth hydraulic telescopic rod is fixedly installed on the top of the second mounting bracket, the third mounting plate is rotatably installed on one side of the second mounting bracket, and one end of the third mounting plate is connected to the output end of the eighth hydraulic telescopic rod, the second servo electric cylinder is fixedly installed on the surface of one side of the second mounting bracket, the second positioning rod is fixedly installed on the output end of the second servo electric cylinder, and the second positioning rod is used in conjunction with assembly panel three.

[0016] As a welding and forming device for a door panel structure of the present invention, the four clamping components of the panel include a third mounting bracket, a first electrically-controlled telescopic rod, a fourth mounting pressure plate, a fourth mounting bracket, a second electrically-controlled telescopic rod and a fifth mounting pressure plate. The third mounting bracket is fixedly connected to the surface of the processing table, and the third mounting bracket is located on one side of the first mounting bracket. The first electrically-controlled telescopic rod is fixedly installed on the side end of the third mounting bracket, the fourth mounting pressure plate is rotatably installed on the surface of the third mounting bracket, and one end of the fourth mounting pressure plate is connected to the output end of the first electrically-controlled telescopic rod, the fourth mounting bracket is fixedly connected to the surface of one side of the processing table, the second electrically-controlled telescopic rod is fixedly installed on one side of the fourth mounting bracket, the fifth mounting pressure plate is rotatably installed on the surface of the fourth mounting bracket, and one end of the fifth mounting pressure plate is connected to the output end of the second electrically-controlled telescopic rod.

[0017] As a welding and forming device for a door panel structure of the present invention, the five clamping components of the panel include a fifth mounting bracket, a third electrically-controlled telescopic rod, a sixth mounting pressure plate, a sixth mounting bracket, a fourth electrically-controlled telescopic rod, a seventh mounting pressure plate, a support frame, a fifth electrically-controlled telescopic rod, a fifth connecting plate, a seventh mounting bracket, a sixth electrically-controlled telescopic rod and an eighth mounting pressure plate. The fifth mounting bracket is fixedly connected to the surface of a processing table, and the fifth mounting bracket is located on one side of the third mounting bracket. The third electrically-controlled telescopic rod is fixedly installed on the side end of the fifth mounting bracket. The sixth mounting pressure plate is rotatably installed on the surface of the fifth mounting bracket, and one end of the sixth mounting pressure plate is connected to the output end of the third electrically-controlled telescopic rod. The sixth mounting bracket is fixedly connected to the processing table. The fourth electrically-controlled telescopic rod is fixedly mounted on the side end of the sixth mounting bracket, the seventh mounting pressure plate is rotatably mounted on the surface of the sixth mounting bracket, and one end of the seventh mounting pressure plate is connected to the output end of the fourth electrically-controlled telescopic rod, the support frame is fixedly connected to the surface of the processing table, the fifth electrically-controlled telescopic rod is fixedly mounted on the side end of the support frame, the fifth connecting plate is rotatably mounted on the surface of the support frame, and one end of the fifth connecting plate is connected to the output end of the fifth electrically-controlled telescopic rod, the seventh mounting bracket is fixedly mounted on the top of the support frame, the sixth electrically-controlled telescopic rod is fixedly mounted on the top of the support frame, the eighth mounting pressure plate is fixedly mounted on the output end of the sixth electrically-controlled telescopic rod, and the eighth mounting pressure plate is used in conjunction with the seventh mounting bracket.

[0018] As a welding process for a door panel structure of the present invention, S1, when the staff needs to perform corresponding welding operations on the panels for manufacturing the door panel, first place the assembly panel one on the surface of the middle supporting member, and then adjust the positions of the sides of the assembly panel one so that the corresponding clamping position of the assembly panel one is located on the surfaces of the panel one clamping member and the panel one limiting member, and then the staff activates the panel one clamping member and the panel one limiting member through the welding control panel to clamp and limit the placed assembly panel one, and then the staff moves the assembly panel two to the corresponding welding position of the assembly panel one, and then activates the panel two clamping member to clamp and limit the assembly panel two through the welding control panel, keeping the assembly panel two in the welding position on the assembly panel one, and then moves the assembly panel three to the surface of the panel three clamping member, and then adjusts the edge of the assembly panel three so that the edge of the assembly panel three is butted against the edge welding position of the assembly panel one, and then activates the panel three clamping member to clamp and limit the assembly panel three through the welding control panel, and then The assembly panel 3 and the assembly panel 4 are moved to the surface welding position of the assembly panel 3 and the assembly panel 4, so that the connection ends of the two ends of the assembly panel 4 are connected to the surfaces of the assembly panel 3 and the assembly panel 4 respectively, and then the panel 4 clamping member is started through the welding control panel to clamp and limit the position of the assembly panel 4, and then the assembly panel 5 is moved to the position of the surface of the panel 5 clamping member, so that the edge of the assembly panel 5 is butted with the edge welding position of the assembly panel 1, and one end of the assembly panel 5 is butted and adjusted with one end of the assembly panel 3, and then the panel 5 clamping member is started through the welding control panel to clamp and limit the position of the assembly panel 5; S2, when the clamping and limiting of the door panel structure is completed, the staff starts the door panel welding assembly to work through the welding control panel, controls the welding robot arm to drive the door panel welding head to adjust the position through the transfer controller, and controls the door panel welding head to perform corresponding welding operations through the welding controller, so that the butt joint positions between the assembly panel 1, the assembly panel 2, the assembly panel 3, the assembly panel 4 and the assembly panel 5 are correspondingly welded, so that the door panel is welded and formed;S3. After the door panel assembly and welding is completed, wait for the door panel to cool and form, and then control the panel one clamping member, panel one limiting member, panel two clamping member, panel three clamping member, panel four clamping member and panel five clamping member to open accordingly through the welding control panel, and then start the support controller through the welding control panel to control the hydraulic lifting rod to lift accordingly, and then drive the support pad and the middle positioning column to lift the processed door panel upward, and then start the door panel unloading assembly through the welding control panel to work, and then control the unloading mechanical arm through the adjustment controller to drive the unloading seat to adjust to the top of the processed door panel, and then control the clamping claw to clamp the surface of the formed door panel through the unloading controller, and control the unloading suction cup to adsorb the surface of the formed door panel through the unloading controller, and then move the clamped and adsorbed formed door panel to one side of the base through the unloading mechanical arm, and then the staff can continue to assemble and process the subsequent door panels. ;

[0019] The present invention provides a welding forming device and welding process for a door panel structure, which has the following beneficial effects:

[0020] The welding and forming equipment and welding process of the door panel structure can perform corresponding installation and clamping on each panel of the door panel through the provision of a welding and forming mechanism, a base, a mounting table, a welding control panel, a processing table, a parts clamping assembly, a door panel welding assembly, a door panel blanking assembly, a door panel structure, an assembly panel one, an assembly panel two, an assembly panel three, an assembly panel four, an assembly panel five, a middle supporting member, a panel one clamping member, a panel one limiting member, a panel two clamping member, a panel three clamping member, a panel four clamping member and a panel five clamping member, so as to facilitate the separate installation and docking of multiple panels, improve the stability of the panel docking clamping, and improve the quality of subsequent welding and forming of the panels, and at the same time, can also perform welding and blanking on each clamped panel, which is conducive to welding operations on the connection positions of multiple panels and welding and blanking operations on the formed door panels, improve the efficiency of door panel welding processing, and improve the use effect of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 It is a schematic diagram of the welding forming mechanism and door panel structure of the present invention;

[0022] Figure 2 It is a three-dimensional schematic diagram of the mounting platform of the present invention;

[0023] Figure 3 The component clamping assembly of the present invention is three-dimensional Figure 1 ;

[0024] Figure 4 An exploded view of the door panel structure of the present invention;

[0025] Figure 5 The component clamping assembly of the present invention is three-dimensional Figure 2;

[0026] Figure 6 It is a three-dimensional diagram of the middle support member of the present invention;

[0027] Figure 7 It is a stereoscopic diagram of the plate one clamping member, the plate one limiting member and the plate two clamping member of the present invention;

[0028] Figure 8 It is a three-dimensional diagram of a plate-clamping member of the present invention;

[0029] Fig. 9 It is a three-dimensional diagram of a plate-limiting member of the present invention;

[0030] Fig.10 It is a three-dimensional diagram of the second clamping member of the plate of the present invention;

[0031] Fig.11 It is a stereoscopic view of the three-clamping member of the plate, the four-clamping member of the plate and the five-clamping member of the plate of the present invention;

[0032] Fig.12 It is a three-dimensional diagram of the three-clamping member of the plate of the present invention;

[0033] Fig.13 It is a three-dimensional diagram of the four clamping components of the plate of the present invention;

[0034] Fig.14 It is a three-dimensional diagram of the five clamping components of the plate of the present invention;

[0035] Fig.15 It is a three-dimensional diagram of the door panel welding assembly of the present invention;

[0036] Fig.16 It is a stereoscopic view of the door panel blanking assembly of the present invention.

[0037] In the figure: 1. welding forming mechanism; 11. base; 12. mounting table; 13. welding control panel; 14. processing table; 15. parts clamping assembly; 16. door panel welding assembly; 17. door panel blanking assembly; 2. door panel structure; 201. assembling panel one; 202. assembling panel two; 203. assembling panel three; 204. assembling panel four; 205. assembling panel five; 151. middle supporting member; 152. panel one clamping member; 153. panel one limiting member; 154. panel two clamping member; 155. panel three clamping member; 156. panel four clamping member; 157. panel five clamping member; 1511. fixing seat; 1512. hydraulic lifting rod; 1513. support Controller; 1514, support pad; 1515, middle positioning column; 1521, first mounting frame; 1522, bottom clamping pad; 1523, first hydraulic telescopic rod; 1524, first connecting plate; 1525, top clamping pad; 1531, second mounting frame; 1532, second hydraulic telescopic rod; 1533, second connecting plate; 1534, bottom clamping pad; 1535, top clamping pad; 1536, first servo cylinder; 1537, first positioning rod; 1541, third mounting frame; 1542, third hydraulic telescopic rod; 1543, third connecting plate; 1544, fourth hydraulic telescopic rod; 1545, fourth connecting plate; 1546, clamping plate; 1547, fifth hydraulic 1548, clamping top plate; 1551, first mounting bracket; 1552, sixth hydraulic telescopic rod; 1553, first mounting plate; 1554, second mounting bracket; 1555, seventh hydraulic telescopic rod; 1556, second mounting plate; 1557, eighth hydraulic telescopic rod; 1558, third mounting plate; 1559, second servo cylinder; 15510, second positioning rod; 1561, third mounting bracket; 1562, first electric telescopic rod; 1563, fourth mounting plate; 1564, fourth mounting bracket; 1565, second electric telescopic rod; 1566, fifth mounting plate; 1571, fifth mounting bracket; 1572, third electric telescopic rod; 15 73. The sixth mounting plate; 1574. The sixth mounting support frame; 1575. The fourth electrically-controlled telescopic rod; 1576. The seventh mounting plate; 1577. The support frame; 1578. The fifth electrically-controlled telescopic rod; 1579. The fifth connecting plate; 15710. The seventh mounting support frame; 15711. The sixth electrically-controlled telescopic rod; 15712. The eighth mounting plate; 161. The first square seat; 162. The welding robot arm; 163. The adjustment controller; 164. The welding seat; 165. The door panel welding head; 166. The welding controller; 171. The second square seat; 172. The unloading robot arm; 173. The adjustment controller; 174. The unloading seat; 175. The clamp; 176. The unloading suction cup; 177. The unloading controller. DETAILED DESCRIPTION

[0038] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0039] See also Figure 1-Figure 8 The present invention provides a technical solution: comprising a welding forming mechanism 1, the welding forming mechanism 1 comprising a base 11, one end of the top of the base 11 is fixedly connected to a mounting table 12, a welding control panel 13 is installed on the surface of one side of the mounting table 12, a processing table 14 is fixedly installed on the top of the mounting table 12, a parts clamping assembly 15 is fixedly installed on the surface of the processing table 14, a door panel welding assembly 16 is fixedly installed on the other end of the top of the base 11, and a door panel blanking assembly 17 is fixedly installed on one side of the top of the base 11; and

[0040] The door panel structure 2 includes an assembly panel 1 201, the assembly panel 1 201 is arranged on the surface of the component clamping assembly 15, the top surface of the assembly panel 1 201 is provided with an assembly panel 2 202, the surface of one side of the assembly panel 1 201 is provided with an assembly panel 3 203, the surface of the assembly panel 3 203 is provided with an assembly panel 4 204, and one end of the assembly panel 4 204 is located on the surface of the assembly panel 1 201, one end of the assembly panel 3 203 is provided with an assembly panel 5 205, and one side of the assembly panel 5 205 is connected to the other side of the assembly panel 1 201;

[0041] The parts clamping assembly 15 includes a middle support member 151, a plate-one clamping member 152, a plate-one limiting member 153, a plate-two clamping member 154, a plate-three clamping member 155, a plate-four clamping member 156 and a plate-five clamping member 157. The middle support member 151 is fixedly installed in the middle of the processing table 14, the plate-one clamping member 152 is fixedly installed on one side of the top of the processing table 14, and the number of the plate-one clamping member 152 is three groups, the plate-one limiting member 153 is fixedly installed on one side of the processing table 14, and the number of the plate-one limiting member 153 is two groups, the plate-two clamping member 154 is fixedly installed on the surface of the processing table 14, the plate-three clamping member 155 is fixedly installed on one end of the top of the processing table 14, the plate-four clamping member 156 is fixedly installed on the surface of the processing table 14, and the plate-four clamping member 156 is fixedly installed on the side of the top of the processing table 14;

[0042] Through the welding forming mechanism 1, the base 11, the mounting table 12, the welding control panel 13, the processing table 14, the parts clamping assembly 15, the door panel welding assembly 16, the door panel blanking assembly 17, the door panel structure 2, the assembly panel one 201, the assembly panel two 202, the assembly panel three 203, the assembly panel four 204, the assembly panel five 205, the middle support member 151, the panel one clamping member 152, the panel one limiting member 153, the panel two clamping member 154, the panel three clamping member The arrangement of component 155, panel four clamping components 156 and panel five clamping components 157 can perform corresponding installation and clamping of each panel of the door panel, which is beneficial to separately install and dock multiple panels, improve the stability of panel docking and clamping, and improve the quality of subsequent welding and forming of the panels. At the same time, it can also weld and cut each clamped panel, which is beneficial to welding operations at multiple panel connection positions and welding and cutting operations on formed door panels, thereby improving the efficiency of door panel welding processing and improving the use effect of the device.

[0043] See also Fig.15 and Fig.16 The door panel welding assembly 16 includes a first square seat 161, a welding mechanical arm 162, a transfer controller 163, a welding seat 164, a door panel welding head 165 and a welding controller 166. The first square seat 161 is fixedly connected to the top of the base 11, the welding mechanical arm 162 is fixedly installed on the top of the first square seat 161, the transfer controller 163 is installed on the first square seat 161, and the transfer controller 163 is used to control the welding mechanical arm 162. The welding seat 164 is fixedly installed at the execution end of the welding mechanical arm 162. The door panel welding head 165 and the welding controller 166 The first square base 161, the welding mechanical arm 162, the transfer controller 163, the welding base 164, the door panel welding head 165 and the welding controller 166 are fixedly mounted on the bottom of the welding base 164, and the welding controller 166 is used to control the door panel welding head 165. Through the configuration of the first square base 161, the welding mechanical arm 162, the transfer controller 163, the welding base 164, the door panel welding head 165 and the welding controller 166, the use position of the door panel welding head 165 can be adjusted accordingly, which is beneficial to the welding operation of the connection positions of the door panel parts, improves the convenience of the panel welding processing, and provides convenience for the staff;

[0044] The door panel unloading assembly 17 includes a second square seat 171, an unloading robot arm 172, an adjustment controller 173, an unloading seat 174, a clamp 175, an unloading suction cup 176 and an unloading controller 177. The second square seat 171 is fixedly connected to the top of the base 11, the unloading robot arm 172 is fixedly installed on the top of the second square seat 171, the adjustment controller 173 is installed on the second square seat 171 and is used to control the movement of the unloading robot arm 172, the unloading seat 174 is fixedly installed on the execution end of the unloading robot arm 172, the unloading suction cup 176 is fixedly installed on the bottom surface of the unloading seat 174, and the clamp 175 is installed on the unloading seat The bottom surface of 174 is located around the unloading suction cup 176, and the unloading controller 177 is installed on the unloading seat 174 and is used to control the clamp 175 and the unloading suction cup 176. Through the arrangement of the second square seat 171, the unloading robot arm 172, the adjustment controller 173, the unloading seat 174, the clamp 175, the unloading suction cup 176 and the unloading controller 177, the use position of the clamp 175 and the unloading suction cup 176 can be adjusted, which is beneficial for the clamp 175 and the unloading suction cup 176 to clamp and adsorb the formed door panel, facilitate the stable unloading operation of the door panel, and reduce the labor intensity of the staff.

[0045] See also Figure 6 The middle support member 151 includes a fixed seat 1511, a hydraulic lifting rod 1512, a support controller 1513, a support pad 1514 and a middle positioning column 1515. The fixed seat 1511 is fixedly installed at the top center of the mounting table 12, and the top of the fixed seat 1511 penetrates the surface of the processing table 14. The hydraulic lifting rod 1512 is fixedly installed on the inner side of the fixed seat 1511. The support controller 1513 is installed on the fixed seat 1511, and the support controller 1513 is used to control the hydraulic lifting rod 1512. The support pad 1514 is fixedly connected to the output end of the hydraulic lifting rod 1512. The positioning column 1515 is fixedly installed on the top of the support pad 1514, and the number of the middle positioning column 1515 is multiple. Through the setting of the fixed seat 1511, the hydraulic lifting rod 1512, the support controller 1513, the support pad 1514 and the middle positioning column 1515, the assembly panel 201 can be supported and placed, which is beneficial to position and place the bottom of the assembly panel 201, improve the stability of the placement of the assembly panel 201, and can lift and lower the support pad 1514, so as to facilitate the lifting of the assembly panel 201 after welding and facilitate the subsequent unloading operation of the door panel.

[0046] See also Figure 8The plate-clamping member 152 includes a first mounting frame 1521, a bottom clamping pad 1522, a first hydraulic telescopic rod 1523, a first connecting plate 1524 and a top clamping pad 1525. The first mounting frame 1521 is fixedly connected to the surface of the processing table 14, the bottom clamping pad 1522 is fixedly installed on the first mounting frame 1521, the first hydraulic telescopic rod 1523 is fixedly installed on one side of the first mounting frame 1521, and the first connecting plate 1524 is rotatably installed on the side of the first mounting frame 1521, and one end of the first connecting plate 1524 is connected to the first hydraulic telescopic rod 1523. The output end is connected, and the top-level clamping pad 1525 is fixedly installed on the other end of the first connecting plate 1524, and the top-level clamping pad 1525 is used in conjunction with the bottom-level clamping pad 1522. Through the arrangement of the first mounting frame 1521, the bottom-level clamping pad 1522, the first hydraulic telescopic rod 1523, the first connecting plate 1524 and the top-level clamping pad 1525, the surface of the assembly panel 201 can be supported and clamped, which is beneficial to support and limit the assembly panel 201, improve the stability of the clamping and placement of the assembly panel 201, and facilitate the subsequent corresponding welding processing of the assembly panel 201.

[0047] See also Fig. 9, the plate-limiting member 153 includes a second mounting frame 1531, a second hydraulic telescopic rod 1532, a second connecting plate 1533, a bottom clamping pad 1534, a top clamping pad 1535, a first servo electric cylinder 1536 and a first positioning plug rod 1537, the second mounting frame 1531 is fixedly connected to the surface of the processing table 14, and the second mounting frame 1531 is located on one side of the first mounting frame 1521, the second hydraulic telescopic rod 1532 is fixedly installed on the side end of the second mounting frame 1531 away from the center of the processing table 14, the second connecting plate 1533 is rotatably installed on the side of the second mounting frame 1531, and one end of the second connecting plate 1533 is connected to the output end of the second hydraulic telescopic rod 1532, the bottom clamping pad 1534 is fixedly installed on the surface of the second mounting frame 1531, and the top clamping pad 1535 is fixedly installed on the other end of the second connecting plate 1533, and The top clamping pad 1535 is used in conjunction with the bottom clamping pad 1534, the first servo electric cylinder 1536 is fixedly installed on one side of the second mounting frame 1531, the first positioning rod 1537 is fixedly installed on the output end of the first servo electric cylinder 1536, and the first positioning rod 1537 is used in conjunction with the assembly panel 201. Through the arrangement of the second mounting frame 1531, the second hydraulic telescopic rod 1532, the second connecting plate 1533, the bottom clamping pad 1534, the top clamping pad 1535, the first servo electric cylinder 1536 and the first positioning rod 1537, the corresponding position of the clamped assembly panel 201 can be positioned, which is beneficial to limit and fix the side edge of the assembly panel 201, improve the stability of the overall placement of the assembly panel 201, and improve the quality of subsequent splicing of the assembly panel 201 with the assembly panel three 203 and the assembly panel five 205.

[0048] See also Fig.10, the second plate clamping component 154 includes a third mounting frame 1541, a third hydraulic telescopic rod 1542, a third connecting plate 1543, a fourth hydraulic telescopic rod 1544, a fourth connecting plate 1545, a clamping plate 1546, a fifth hydraulic telescopic rod 1547 and a clamping top plate 1548, the third mounting frame 1541 is fixedly connected to the surface of the processing table 14, and the third mounting frame 1541 is located on one side of the second mounting frame 1531, the third hydraulic telescopic rod 1542 is fixedly installed on the side end of the third mounting frame 1541, the third connecting plate 1543 is rotatably installed on the side of the third mounting frame 1541, and one end of the third connecting plate 1543 is connected to the output end of the third hydraulic telescopic rod 1542, the fourth hydraulic telescopic rod 1544 is fixedly installed on the top of the third connecting plate 1543, the fourth connecting plate 1545 is rotatably installed on the top of the third connecting plate 1543, and one end of the fourth connecting plate 1545 is connected to the output end of the fourth hydraulic telescopic rod 15 44, the output end of the clamping plate 1546 is fixedly installed on the other end of the fourth connecting plate 1545, the fifth hydraulic telescopic rod 1547 is fixedly installed on the surface of one side of the third connecting plate 1543, and the clamping top plate 1548 is fixedly installed on the output end of the fifth hydraulic telescopic rod 1547, and the clamping top plate 1548 is used in conjunction with the clamping plate 1546. Through the arrangement of the third mounting frame 1541, the third hydraulic telescopic rod 1542, the third connecting plate 1543, the fourth hydraulic telescopic rod 1544, the fourth connecting plate 1545, the clamping plate 1546, the fifth hydraulic telescopic rod 1547 and the clamping top plate 1548, the assembly panel 2 202 can be clamped accordingly, which is beneficial to limit the assembly panel 2 202 to the position of splicing and welding with the assembly panel 1 201, thereby improving the stability of the docking between the assembly panel 2 202 and the assembly panel 1 201, and improving the effect of subsequent welding of the assembly panel 1 201 and the assembly panel 2 202.

[0049] See also Fig.12The plate three clamping member 155 includes a first mounting bracket 1551, a sixth hydraulic telescopic rod 1552, a first mounting plate 1553, a second mounting bracket 1554, a seventh hydraulic telescopic rod 1555, a second mounting plate 1556, an eighth hydraulic telescopic rod 1557, a third mounting plate 1558, a second servo electric cylinder 1559 and a second positioning rod 15510. The first mounting bracket 1551 is fixedly connected to the surface of the processing table 14, and the first mounting bracket 1551 is located on the other side of the plate four clamping member 156, and the sixth hydraulic telescopic rod 1552 is fixedly installed on the first servo electric cylinder 1559. The first mounting plate 1553 is rotatably mounted on the side of the first mounting bracket 1551, and one end of the first mounting plate 1553 is connected to the output end of the sixth hydraulic telescopic rod 1552. The second mounting bracket 1554 is fixedly connected to the surface of the processing table 14. The seventh hydraulic telescopic rod 1555 is fixedly mounted on the side of the second mounting bracket 1554. The second mounting plate 1556 is rotatably mounted on the surface of the second mounting bracket 1554, and one end of the second mounting plate 1556 is connected to the output end of the seventh hydraulic telescopic rod 1555. The eighth hydraulic telescopic rod 1556 is fixedly mounted on the side of the second mounting bracket 1554. The rod 1557 is fixedly mounted on the top of the second mounting bracket 1554, the third mounting plate 1558 is rotatably mounted on one side of the second mounting bracket 1554, and one end of the third mounting plate 1558 is connected to the output end of the eighth hydraulic telescopic rod 1557, the second servo electric cylinder 1559 is fixedly mounted on the surface of one side of the second mounting bracket 1554, the second positioning rod 15510 is fixedly mounted on the output end of the second servo electric cylinder 1559, and the second positioning rod 15510 is used in conjunction with the assembly plate 203, through the first mounting bracket 1551 and the sixth hydraulic telescopic rod 155 2. The arrangement of the first mounting plate 1553, the second mounting bracket 1554, the seventh hydraulic telescopic rod 1555, the second mounting plate 1556, the eighth hydraulic telescopic rod 1557, the third mounting plate 1558, the second servo electric cylinder 1559 and the second positioning rod 15510 can perform corresponding clamping operations on the assembly panel three 203, which is beneficial for supporting the installation of the assembly panel three 203 to one side of the assembly panel one 201, facilitating the splicing and positioning of the assembly panel three 203 and the assembly panel one 201, and improving the quality of subsequent welding of the assembly panel three 203 and the assembly panel one 201.

[0050] See also Fig.13The plate four clamping member 156 includes a third mounting bracket 1561, a first electrically controlled telescopic rod 1562, a fourth mounting plate 1563, a fourth mounting bracket 1564, a second electrically controlled telescopic rod 1565 and a fifth mounting plate 1566. The third mounting bracket 1561 is fixedly connected to the surface of the processing table 14, and the third mounting bracket 1561 is located on one side of the first mounting bracket 1551. The first electrically controlled telescopic rod 1562 is fixedly installed on the side end of the third mounting bracket 1561. The fourth mounting plate 1563 is rotatably installed on the surface of the third mounting bracket 1561, and one end of the fourth mounting plate 1563 is connected to the output end of the first electrically controlled telescopic rod 1562. The fourth mounting bracket 1564 is fixedly connected to the surface of one side of the processing table 14. The second electrically controlled telescopic rod 1565 is fixedly installed on On one side of the fourth mounting bracket 1564, the fifth mounting plate 1566 is rotatably mounted on the surface of the fourth mounting bracket 1564, and one end of the fifth mounting plate 1566 is connected to the output end of the second electrically-controlled telescopic rod 1565. Through the arrangement of the third mounting bracket 1561, the first electrically-controlled telescopic rod 1562, the fourth mounting plate 1563, the fourth mounting bracket 1564, the second electrically-controlled telescopic rod 1565 and the fifth mounting plate 1566, the assembly panel four 204 can be supported and clamped accordingly, which is beneficial for clamping and fixing the assembly panel four 204 docked to the surfaces of the assembly panel three 203 and the assembly panel one 201, thereby improving the accuracy of the connection between the assembly panel four 204 and the assembly panel three 203 and the assembly panel one 201, and improving the quality of the subsequent corresponding welding of the assembly panel four 204.

[0051] See also Fig.14The plate five clamping member 157 includes a fifth mounting bracket 1571, a third electrically controlled telescopic rod 1572, a sixth mounting plate 1573, a sixth mounting bracket 1574, a fourth electrically controlled telescopic rod 1575, a seventh mounting plate 1576, a support frame 1577, a fifth electrically controlled telescopic rod 1578, a fifth connecting plate 1579, a seventh mounting bracket 15710, a sixth electrically controlled telescopic rod 15711 and an eighth mounting plate 15712. The fifth mounting bracket 1571 is fixedly connected to the surface of the processing table 14, and the fifth mounting bracket 1571 is located on one side of the third mounting bracket 1561. The third electrically controlled telescopic rod 1572 is fixedly installed on the first mounting bracket 1561. The sixth mounting plate 1573 is rotatably mounted on the surface of the fifth mounting bracket 1571, and one end of the sixth mounting plate 1573 is connected to the output end of the third electric telescopic rod 1572, the sixth mounting bracket 1574 is fixedly connected to the surface of the processing table 14, the fourth electric telescopic rod 1575 is fixedly mounted on the side end of the sixth mounting bracket 1574, the seventh mounting plate 1576 is rotatably mounted on the surface of the sixth mounting bracket 1574, and one end of the seventh mounting plate 1576 is connected to the output end of the fourth electric telescopic rod 1575, the support frame 1577 is fixedly connected to the surface of the processing table 14, and the fifth electric telescopic rod 1575 is fixedly mounted on the side end of the sixth mounting bracket 1574. The telescopic rod 1578 is fixedly installed on the side end of the support frame 1577, the fifth connecting plate 1579 is rotatably installed on the surface of the support frame 1577, and one end of the fifth connecting plate 1579 is connected to the output end of the fifth electric-controlled telescopic rod 1578, the seventh mounting bracket 15710 is fixedly installed on the top of the support frame 1577, the sixth electric-controlled telescopic rod 15711 is fixedly installed on the top of the support frame 1577, the eighth mounting pressure plate 15712 is fixedly installed on the output end of the sixth electric-controlled telescopic rod 15711, and the eighth mounting pressure plate 15712 is used in conjunction with the seventh mounting bracket 15710, through the fifth mounting bracket 1571 and the third electric-controlled telescopic rod The arrangement of the rod 1572, the sixth mounting plate 1573, the sixth mounting bracket 1574, the fourth electrically-controlled telescopic rod 1575, the seventh mounting plate 1576, the support frame 1577, the fifth electrically-controlled telescopic rod 1578, the fifth connecting plate 1579, the seventh mounting bracket 15710, the sixth electrically-controlled telescopic rod 15711 and the eighth mounting plate 15712 can perform corresponding support and clamping on the assembly panel five 205, which is beneficial to clamping and positioning the surface of the assembly panel five 205, maintaining the accuracy of the docking between the assembly panel five 205 and the assembly panel one 201 and the assembly panel three 203, and improving the effect of subsequent welding of the assembly panel five 205.

[0052] See also Figure 1-Figure 16S1. When the staff needs to perform corresponding welding operations on the panels for manufacturing the door panels, first place the assembly panel 201 on the surface of the middle support member 151, and then adjust the positions of the sides of the assembly panel 201 so that the corresponding clamping position of the assembly panel 201 is located on the surface of the panel clamping member 152 and the panel limit member 153. Then, the staff starts the assembly panel 201 by the welding control panel 13. The assembly panel 201 is clamped and limited, and then the staff moves the assembly panel 202 to the corresponding welding position of the assembly panel 1 201, and then starts the panel 2 clamping member 154 to clamp and limit the assembly panel 202 through the welding control panel 13, so as to keep the assembly panel 202 in the welding position on the assembly panel 1 201, and then moves the assembly panel 3 203 to the surface of the panel 3 clamping member 155, and then adjusts the edge of the assembly panel 3 203, so that the assembly panel 202 is welded on the assembly panel 1 201. The edge of the third 203 is butted against the edge welding position of the assembly panel 1 201, and then the panel three clamping member 155 is started through the welding control panel 13 to clamp and limit the assembly panel 3 203, and then the assembly panel 4 204 is moved to the position where the assembly panel 3 203 and the assembly panel 4 204 are welded on the surface, so that the connection ends of the assembly panel 4 204 are respectively connected to the surfaces of the assembly panel 3 203 and the assembly panel 4 204, and then the panel 4 is started through the welding control panel 13. The clamping member 156 clamps and limits the position of the assembly panel 4 204, and then moves the assembly panel 5 205 to the position on the surface of the clamping member 157 of the panel 5, so that the edge of the assembly panel 5 205 is butted against the edge welding position of the assembly panel 1 201, and one end of the assembly panel 5 205 is butted and adjusted against one end of the assembly panel 3 203, and then the clamping member 157 of the panel 5 is started through the welding control panel 13 to clamp and limit the position of the assembly panel 5 205;

[0053] S2. When the clamping and limiting of the door panel structure 2 is completed, the staff starts the door panel welding assembly 16 through the welding control panel 13 to work, controls the welding mechanical arm 162 through the transfer controller 163 to drive the door panel welding head 165 to adjust the position, and controls the door panel welding head 165 through the welding controller 166 to perform corresponding welding operations, so that the docking positions between the assembly panel 1 201, the assembly panel 202, the assembly panel 3 203, the assembly panel 4 204 and the assembly panel 5 205 are correspondingly welded, so that the door panel is welded and formed;

[0054] S3. After the door panel assembly and welding is completed, wait for the door panel to cool and take shape, and then control the panel one clamping member 152, the panel one limiting member 153, the panel two clamping member 154, the panel three clamping member 155, the panel four clamping member 156 and the panel five clamping member 157 to open accordingly through the welding control panel 13, and then start the support controller 1513 through the welding control panel 13 to control the hydraulic lifting rod 1512 to lift accordingly, thereby driving the support pad 1514 and the middle positioning column 1515 to lift the processed door panel upwards, and then through the welding The control panel 13 starts the door panel unloading assembly 17 to work, and then the unloading robot arm 172 is controlled by the adjustment controller 173 to drive the unloading seat 174 to adjust to the top of the processed door panel, and then the unloading controller 177 controls the clamping claw 175 to clamp the surface of the formed door panel, and the unloading controller 177 controls the unloading suction cup 176 to adsorb the surface of the formed door panel, and then the unloading robot arm 172 moves the clamped and adsorbed formed door panel to one side of the base 11, and then the staff can continue to assemble and process the subsequent door panels;

[0055] The above process can complete the installation and processing of each door panel, which is conducive to accurate welding and forming of the panels and improves the overall quality and processing efficiency of the door panel welding process.

[0056] When in use, first place the assembly panel 201 corresponding to the surface of the middle support member 151, so that the assembly panel 201 is moved to the surface of the support pad 1514, and the middle positioning column 1515 passes through the corresponding hole groove on the surface of the assembly panel 201, and the assembly panel 201 is positioned and placed on the surface of the support pad 1514, and then the position of each side of the assembly panel 201 is fine-tuned so that the corresponding clamping position of the assembly panel 201 is located on the surface of the panel clamping member 152 and the panel limiting member 153, and then the staff starts the panel clamping member 152 and the panel limiting member 153 through the welding control panel 13 to clamp and limit the placed assembly panel 201. At this time, the surface of the assembly panel 201 is located The bottom clamping pad 1522 and the top clamping pad 1525 are interposed, and then the first connecting plate 1524 is driven to rotate by adjusting the first hydraulic telescopic rod 1523, so that the top clamping pad 1525 presses the assembly panel 201 down onto the bottom clamping pad 1522 for limiting position. At the same time, the surface of the assembly panel 201 is located between the bottom clamping pad 1534 and the top clamping pad 1535. Then, the second connecting plate 1533 is driven to rotate and adjust by the second hydraulic telescopic rod 1532, so that the top clamping pad 1535 presses the assembly panel 201 for limiting position. Then, the first positioning rod 1537 is driven to move by the first servo electric cylinder 1536, so that the first servo electric cylinder 1536 penetrates to the hole groove on the side of the assembly panel 201 for positioning.

[0057] When the assembly panel 1 201 is clamped and installed, the staff will move the assembly panel 2 202 to the corresponding welding position of the assembly panel 1 201, and then start the panel 2 clamping member 154 through the welding control panel 13 to clamp and limit the assembly panel 2 202, so as to keep the assembly panel 2 202 in the welding position on the assembly panel 1 201. At this time, the third connecting plate 1543 is driven to be adjusted by the third hydraulic telescopic rod 1542, and then the clamping pressure plate 1546 and the clamping top plate 1548 are moved to the two sides of the assembly panel 2 202, and then the fourth connecting plate 1545 is driven to rotate by the fourth hydraulic telescopic rod 1544, and the fifth hydraulic telescopic rod 1547 drives the clamping top plate 1548 to move, so that the assembly panel 2 202 is clamped and installed between the clamping pressure plate 1546 and the clamping top plate 1548 for limiting.

[0058] When the assembly panel 202 is clamped, the assembly panel 3 203 is moved to the surface of the panel 3 clamping member 155, and the edge of the assembly panel 3 203 is adjusted so that the edge of the assembly panel 3 203 is connected to the edge welding position of the assembly panel 1 201, and then the panel 3 clamping member 155 is started through the welding control panel 13 to clamp and limit the assembly panel 3 203. At this time, the surface of one end of the assembly panel 3 203 is moved between the first mounting bracket 1551 and the first mounting pressure plate 1553, and the surface of the other end of the assembly panel 3 203 is moved between the second mounting bracket 1554 and the second mounting pressure plate 1556, the third mounting pressure plate 1558 and the second positioning rod 15510, and then through the sixth The hydraulic telescopic rod 1552 drives the first mounting plate 1553 to rotate, and presses the position of the assembly panel 3 203 placed on the first mounting bracket 1551, and then drives the seventh hydraulic telescopic rod 1555 to rotate through the seventh hydraulic telescopic rod 1555, and presses the position of the assembly panel 3 203 on one side of the surface of the second mounting bracket 1554, and then drives the third mounting plate 1558 to rotate horizontally through the eighth hydraulic telescopic rod 1557, so that one end of the third mounting plate 1558 supports the assembly panel 3 203 on the side of the second mounting bracket 1554, and drives the second positioning rod 15510 to move to the hole groove on the side of the assembly panel 3 203 through the second servo electric cylinder 1559, so as to position the assembly panel 3 203;

[0059] Subsequently, the assembly panel four 204 is moved to the position where the assembly panel three 203 and the assembly panel four 204 are welded, so that the connection ends of the assembly panel four 204 are respectively connected to the surfaces of the assembly panel three 203 and the assembly panel four 204, and then the panel four clamping member 156 is started through the welding control panel 13 to clamp and limit the position of the assembly panel four 204. At this time, the assembly panel four 204 is located between the third mounting bracket 1561 and the fourth mounting pressure plate 1563. The fourth mounting plate 1563 is rotated by the first electrically-controlled telescopic rod 1562, and the fifth mounting plate 1566 is rotated by the second electrically-controlled telescopic rod 1565, so as to press the connection position of the assembly plate 1 201 and the assembly plate 4 204 between the third mounting bracket 1561, the fourth mounting plate 1563 and the fourth mounting bracket 1564 and the fifth mounting plate 1566, so as to maintain the stability of the installation of the assembly plate 4 204;

[0060] Then, the assembly panel 5 205 is moved to the position on the surface of the panel 5 clamping member 157, so that the edge of the assembly panel 5 205 is butted with the edge welding position of the assembly panel 1 201, and one end of the assembly panel 5 205 is butted and adjusted with one end of the assembly panel 3 203, and then the panel 5 clamping member 157 is started through the welding control panel 13 to clamp and limit the position of the assembly panel 5 205. At this time, the assembly panel 5 205 is located between the fifth mounting bracket 1571 and the sixth mounting plate 1573, the sixth mounting bracket 1574 and the seventh mounting plate 1576, the seventh mounting bracket 15710 and the eighth mounting plate 15711 5712, then the sixth mounting plate 1573 is driven to rotate by the third electrically-controlled telescopic rod 1572, so that the sixth mounting plate 1573 presses the assembly plate 5 205, the sixth mounting bracket 1574 is driven to rotate by the fourth electrically-controlled telescopic rod 1575, so that the fourth electrically-controlled telescopic rod 1575 presses the assembly plate 5 205, the fifth connecting plate 1579 is driven to rotate by the fifth electrically-controlled telescopic rod 1578, so that the fifth connecting plate 1579 is adjusted to the corresponding position, and then the eighth mounting plate 15712 is driven to rotate by the sixth electrically-controlled telescopic rod 15711 to limit the assembly plate 5 205;

[0061] When the clamping and limiting of the door panel structure 2 is completed, the staff starts the door panel welding assembly 16 through the welding control panel 13 to work, controls the welding mechanical arm 162 through the transfer controller 163 to drive the door panel welding head 165 to adjust the position, and controls the door panel welding head 165 through the welding controller 166 to perform corresponding welding operations, so that the docking positions between the assembly panel 1 201, the assembly panel 202, the assembly panel 3 203, the assembly panel 4 204 and the assembly panel 5 205 are correspondingly welded, so that the door panel is welded and formed;

[0062] When the door panel assembly and welding is completed, wait for the door panel to cool and take shape, and then control the panel one clamping member 152, the panel one limiting member 153, the panel two clamping member 154, the panel three clamping member 155, the panel four clamping member 156 and the panel five clamping member 157 to open accordingly through the welding control panel 13, and then start the support controller 1513 through the welding control panel 13 to control the hydraulic lifting rod 1512 to lift accordingly, thereby driving the support pad 1514 and the middle positioning column 1515 to lift the processed door panel upwards, and then through welding The control panel 13 starts the door panel unloading assembly 17 to work, and then controls the unloading robot 172 through the adjustment controller 173 to drive the unloading seat 174 to adjust to the top of the processed door panel, and then controls the clamping claw 175 through the unloading controller 177 to clamp the surface of the molded door panel, and controls the unloading suction cup 176 through the unloading controller 177 to adsorb the surface of the molded door panel, and then the unloading robot 172 moves the clamped molded door panel to one side of the base 11, and then the staff can continue to assemble and process the subsequent door panels.

[0063] The above are only preferred specific implementation modes of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical solutions and novel inventive concepts of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A welding forming equipment for a door panel structure, characterized in that: include: A welding forming mechanism (1), the welding forming mechanism (1) comprising a base (11), one end of the top of the base (11) being fixedly connected to a mounting platform (12), a welding control panel (13) being mounted on the surface of one side of the mounting platform (12), a processing platform (14) being fixedly mounted on the top of the mounting platform (12), a parts clamping assembly (15) being fixedly mounted on the surface of the processing platform (14), a door panel welding assembly (16) being fixedly mounted on the other end of the top of the base (11), and a door panel blanking assembly (17) being fixedly mounted on one side of the top of the base (11); and A door panel structure (2), the door panel structure (2) comprising an assembly panel one (201), the assembly panel one (201) being arranged on the surface of a component clamping assembly (15), the top surface of the assembly panel one (201) being provided with an assembly panel two (202), the surface of one side of the assembly panel one (201) being provided with an assembly panel three (203), the surface of the assembly panel three (203) being provided with an assembly panel four (204), and one end of the assembly panel four (204) being located on the surface of the assembly panel one (201), one end of the assembly panel three (203) being provided with an assembly panel five (205), and one side of the assembly panel five (205) being connected to the other side of the assembly panel one (201); The component clamping assembly (15) comprises a middle supporting member (151), a plate-one clamping member (152), a plate-one limiting member (153), a plate-two clamping member (154), a plate-three clamping member (155), a plate-four clamping member (156) and a plate-five clamping member (157), wherein the middle supporting member (151) is fixedly mounted on the middle of the processing table (14), the plate-one clamping member (152) is fixedly mounted on one side of the top of the processing table (14), and the plate-one clamping member (152) is fixedly mounted on the top of the processing table (14). The number is three groups, the plate one limiting member (153) is fixedly installed on one side of the processing table (14), and the plate one limiting member (153) is two groups, the plate two clamping member (154) is fixedly installed on the surface of the processing table (14), the plate three clamping member (155) is fixedly installed on one end of the top of the processing table (14), the plate four clamping member (156) is fixedly installed on the surface of the processing table (14), and the plate four clamping member (156) is fixedly installed on the side of the top of the processing table (14).

2. The welding forming equipment for door panel structure according to claim 1, characterized in that: The door panel welding assembly (16) comprises a first square seat (161), a welding mechanical arm (162), a transfer controller (163), a welding seat (164), a door panel welding head (165) and a welding controller (166); the first square seat (161) is fixedly connected to the top of the base (11); the welding mechanical arm (162) is fixedly installed on the top of the first square seat (161); the transfer controller (163) is installed on the first square seat (161), and the transfer controller (163) is used to control the welding mechanical arm (162); the welding seat (164) is fixedly installed on the execution end of the welding mechanical arm (162); the door panel welding head (165) is fixedly installed on the bottom of the welding seat (164); the welding controller (166) is installed on the welding seat (164), and the welding controller (166) is used to control the door panel welding head (165); The door panel unloading assembly (17) comprises a second square seat (171), an unloading mechanical arm (172), a displacement controller (173), an unloading seat (174), a clamp (175), an unloading suction cup (176) and an unloading controller (177); the second square seat (171) is fixedly connected to the top of the base (11); the unloading mechanical arm (172) is fixedly installed on the top of the second square seat (171); the displacement controller (173) is installed on the second square seat (171) ) and is used to control the movement of the unloading robot arm (172), the unloading seat (174) is fixedly installed on the execution end of the unloading robot arm (172), the unloading suction cup (176) is fixedly installed on the bottom surface of the unloading seat (174), the clamping jaw (175) is installed on the bottom surface of the unloading seat (174) and is located around the unloading suction cup (176), and the unloading controller (177) is installed on the unloading seat (174) and is used to control the clamping jaw (175) and the unloading suction cup (176).

3. The welding forming equipment for door panel structure according to claim 1, characterized in that: The middle support member (151) comprises a fixed seat (1511), a hydraulic lifting rod (1512), a support controller (1513), a support pad (1514) and a middle positioning column (1515); the fixed seat (1511) is fixedly mounted at the top center of the mounting platform (12), and the top of the fixed seat (1511) penetrates the surface of the processing platform (14); the hydraulic lifting rod (1512) is fixedly mounted on the inner side of the fixed seat (1511); the support controller (1513) is mounted on the fixed seat (1511), and the support controller (1513) is used to control the hydraulic lifting rod (1512); the support pad (1514) is fixedly connected to the output end of the hydraulic lifting rod (1512); the middle positioning column (1515) is fixedly mounted on the top of the support pad (1514), and the number of the middle positioning columns (1515) is multiple.

4. The welding forming equipment for door panel structure according to claim 3, characterized in that: The plate-clamping component (152) comprises a first mounting frame (1521), a bottom clamping pad (1522), a first hydraulic telescopic rod (1523), a first connecting plate (1524) and a top clamping pad (1525), wherein the first mounting frame (1521) is fixedly connected to the surface of the processing table (14), the bottom clamping pad (1522) is fixedly installed on the top of the first mounting frame (1521), the first hydraulic telescopic rod (1523) is fixedly installed on one side of the first mounting frame (1521), the first connecting plate (1524) is rotatably installed on the side of the first mounting frame (1521), and one end of the first connecting plate (1524) is connected to the output end of the first hydraulic telescopic rod (1523), the top clamping pad (1525) is fixedly installed on the other end of the first connecting plate (1524), and the top clamping pad (1525) is used in conjunction with the bottom clamping pad (1522).

5. The welding forming equipment for door panel structure according to claim 4, characterized in that: The plate-limiting member (153) comprises a second mounting frame (1531), a second hydraulic telescopic rod (1532), a second connecting plate (1533), a bottom clamping pad (1534), a top clamping pad (1535), a first servo electric cylinder (1536) and a first positioning plug rod (1537); the second mounting frame (1531) is fixedly connected to the surface of the processing table (14), and the second mounting frame (1531) is located on one side of the first mounting frame (1521); the second hydraulic telescopic rod (1532) is fixedly installed on the side end of the second mounting frame (1531) away from the center of the processing table (14); the second connecting plate (1533) is rotatably installed on the second mounting frame (1531) ), and one end of the second connecting plate (1533) is connected to the output end of the second hydraulic telescopic rod (1532), the bottom clamping pad (1534) is fixedly mounted on the surface of the second mounting frame (1531), the top clamping pad (1535) is fixedly mounted on the other end of the second connecting plate (1533), and the top clamping pad (1535) is used in conjunction with the bottom clamping pad (1534), the first servo electric cylinder (1536) is fixedly mounted on one side of the second mounting frame (1531), the first positioning rod (1537) is fixedly mounted on the output end of the first servo electric cylinder (1536), and the first positioning rod (1537) is used in conjunction with the assembly plate 1 (201).

6. The welding and forming equipment for door panel structure according to claim 5, characterized in that: The plate second clamping component (154) includes a third mounting frame (1541), a third hydraulic telescopic rod (1542), a third connecting plate (1543), a fourth hydraulic telescopic rod (1544), a fourth connecting plate (1545), a clamping pressure plate (1546), a fifth hydraulic telescopic rod (1547) and a clamping top plate (1548), wherein the third mounting frame (1541) is fixedly connected to the surface of the processing table (14), and the third mounting frame (1541) is located on one side of the second mounting frame (1531), the third hydraulic telescopic rod (1542) is fixedly installed on the side end of the third mounting frame (1541), the third connecting plate (1543) is rotatably installed on the side of the third mounting frame (1541), and one end of the third connecting plate (1543) The fourth hydraulic telescopic rod (1544) is fixedly mounted on the top of the third connecting plate (1543), the fourth connecting plate (1545) is rotatably mounted on the top of the third connecting plate (1543), and one end of the fourth connecting plate (1545) is connected to the output end of the fourth hydraulic telescopic rod (1544), the clamping plate (1546) is fixedly mounted on the other end of the fourth connecting plate (1545), the fifth hydraulic telescopic rod (1547) is fixedly mounted on the surface of one side of the third connecting plate (1543), the clamping top plate (1548) is fixedly mounted on the output end of the fifth hydraulic telescopic rod (1547), and the clamping top plate (1548) is used in conjunction with the clamping plate (1546).

7. The welding and forming equipment for door panel structure according to claim 1, characterized in that: The plate three-clamping component (155) includes a first mounting bracket (1551), a sixth hydraulic telescopic rod (1552), a first mounting plate (1553), a second mounting bracket (1554), a seventh hydraulic telescopic rod (1555), a second mounting plate (1556), an eighth hydraulic telescopic rod (1557), a third mounting plate (1558), a second servo electric cylinder (1559) and a second positioning rod (15510), wherein the first mounting bracket (1551) is fixedly connected to the first mounting bracket (1551). The first mounting bracket (1551) is connected to the surface of the processing table (14), and the first mounting bracket (1551) is located on the other side of the plate four clamping member (156), the sixth hydraulic telescopic rod (1552) is fixedly mounted on the side end of the first mounting bracket (1551), the first mounting pressure plate (1553) is rotatably mounted on the side of the first mounting bracket (1551), and one end of the first mounting pressure plate (1553) is connected to the output end of the sixth hydraulic telescopic rod (1552), and the second mounting bracket (1554) is fixedly mounted on the side of the first mounting bracket (1551). The seventh hydraulic telescopic rod (1555) is fixedly connected to the surface of the processing table (14), the seventh hydraulic telescopic rod (1555) is fixedly installed on the side end of the second mounting bracket (1554), the second mounting plate (1556) is rotatably installed on the surface of the second mounting bracket (1554), and one end of the second mounting plate (1556) is connected to the output end of the seventh hydraulic telescopic rod (1555), the eighth hydraulic telescopic rod (1557) is fixedly installed on the top of the second mounting bracket (1554), and the third mounting plate (1558) is rotatably mounted on one side of the second mounting bracket (1554), and one end of the third mounting plate (1558) is connected to the output end of the eighth hydraulic telescopic rod (1557), the second servo electric cylinder (1559) is fixedly mounted on the surface of one side of the second mounting bracket (1554), the second positioning rod (15510) is fixedly mounted on the output end of the second servo electric cylinder (1559), and the second positioning rod (15510) is used in conjunction with the assembly panel three (203).

8. The welding forming equipment for door panel structure according to claim 7, characterized in that: The plate four clamping components (156) include a third mounting bracket (1561), a first electrically controlled telescopic rod (1562), a fourth mounting plate (1563), a fourth mounting bracket (1564), a second electrically controlled telescopic rod (1565) and a fifth mounting plate (1566), wherein the third mounting bracket (1561) is fixedly connected to the surface of the processing table (14), and the third mounting bracket (1561) is located on one side of the first mounting bracket (1551). The first electrically controlled telescopic rod (1562) is fixedly installed on the side end of the third mounting bracket (1561), and the fourth mounting plate (1564) is fixedly connected to the surface of the processing table (14). 563) is rotatably mounted on the surface of the third mounting bracket (1561), and one end of the fourth mounting platen (1563) is connected to the output end of the first electrically-controlled telescopic rod (1562), the fourth mounting bracket (1564) is fixedly connected to the surface of one side of the processing table (14), the second electrically-controlled telescopic rod (1565) is fixedly mounted on one side of the fourth mounting bracket (1564), the fifth mounting platen (1566) is rotatably mounted on the surface of the fourth mounting bracket (1564), and one end of the fifth mounting platen (1566) is connected to the output end of the second electrically-controlled telescopic rod (1565).

9. The welding forming equipment for door panel structure according to claim 1, characterized in that: The plate five clamping components (157) include a fifth mounting bracket (1571), a third electrically controlled telescopic rod (1572), a sixth mounting pressure plate (1573), a sixth mounting bracket (1574), a fourth electrically controlled telescopic rod (1575), a seventh mounting pressure plate (1576), a support frame (1577), a fifth electrically controlled telescopic rod (1578), a fifth connecting plate (1579), a seventh mounting bracket (15710), a sixth electrically controlled telescopic rod (15711) and an eighth mounting pressure plate (15712), wherein the fifth mounting bracket (157 1) is fixedly connected to the surface of the processing table (14), and the fifth mounting bracket (1571) is located on one side of the third mounting bracket (1561), the third electrically controlled telescopic rod (1572) is fixedly installed on the side end of the fifth mounting bracket (1571), the sixth mounting pressure plate (1573) is rotatably installed on the surface of the fifth mounting bracket (1571), and one end of the sixth mounting pressure plate (1573) is connected to the output end of the third electrically controlled telescopic rod (1572), and the sixth mounting bracket (1574) is fixedly connected to the surface of the processing table (14), The fourth electrically-controlled telescopic rod (1575) is fixedly mounted on the side end of the sixth mounting bracket (1574), the seventh mounting pressure plate (1576) is rotatably mounted on the surface of the sixth mounting bracket (1574), and one end of the seventh mounting pressure plate (1576) is connected to the output end of the fourth electrically-controlled telescopic rod (1575), the support frame (1577) is fixedly connected to the surface of the processing table (14), the fifth electrically-controlled telescopic rod (1578) is fixedly mounted on the side end of the support frame (1577), and the fifth connecting plate (1579) is rotatably mounted on the support frame (1577). The surface of the support frame (1577), and one end of the fifth connecting plate (1579) is connected to the output end of the fifth electrically-controlled telescopic rod (1578), the seventh mounting support frame (15710) is fixedly mounted on the top of the support frame (1577), the sixth electrically-controlled telescopic rod (15711) is fixedly mounted on the top of the support frame (1577), the eighth mounting pressure plate (15712) is fixedly mounted on the output end of the sixth electrically-controlled telescopic rod (15711), and the eighth mounting pressure plate (15712) is used in conjunction with the seventh mounting support frame (15710).

10. The welding process of the welding forming equipment for the door panel structure according to claim 9 is characterized in that: The following steps are involved: S1. When the staff needs to perform corresponding welding operations on the panels for manufacturing the door panels, the assembly panel 1 (201) is first placed on the surface of the middle support member (151), and then the positions of the sides of the assembly panel 1 (201) are adjusted so that the corresponding clamping position of the assembly panel 1 (201) is located on the surface of the panel 1 clamping member (152) and the panel 1 limiting member (153). Then, the staff activates the panel 1 clamping member (152) and the panel 1 limiting member (153) to place the assembly panel 1 (201) on the surface of the middle support member (151). 1) clamping and limiting, then the staff moves the assembly panel 2 (202) to the corresponding welding position of the assembly panel 1 (201), and then starts the panel 2 clamping member (154) through the welding control panel (13) to clamp and limit the assembly panel 2 (202), keeping the assembly panel 2 (202) in the welding position on the assembly panel 1 (201), and then moves the assembly panel 3 (203) to the surface of the panel 3 clamping member (155), and then adjusts the edge of the assembly panel 3 (203) to make the assembly panel 3 (203) The edge of the assembly panel (3) is butted against the edge welding position of the assembly panel one (201), and then the panel three clamping member (155) is started through the welding control panel (13) to clamp and limit the assembly panel three (203), and then the assembly panel four (204) is moved to the position where the assembly panel three (203) and the assembly panel four (204) are welded on the surface, so that the connection ends of the assembly panel four (204) are respectively connected to the surfaces of the assembly panel three (203) and the assembly panel four (204), and then the panel four clamping member (155) is started through the welding control panel (13) to clamp and limit the assembly panel three (203), and then the assembly panel four (204) is moved to the position where the assembly panel three (203) and the assembly panel four (204) are welded on the surface, so that the connection ends of the assembly panel four (204) are respectively connected to the surfaces of the assembly panel three (203) and the assembly panel four (204), and then the welding control panel (13) is started The clamping member (156) clamps and limits the position of the assembly panel four (204), and then moves the assembly panel five (205) to the position on the surface of the panel five clamping member (157) so that the edge of the assembly panel five (205) is butted against the edge welding position of the assembly panel one (201), and one end of the assembly panel five (205) is butted and adjusted against one end of the assembly panel three (203), and then the panel five clamping member (157) is activated through the welding control panel (13) to clamp and limit the position of the assembly panel five (205); S2. After the clamping and limiting of the door panel structure (2) is completed, the staff starts the door panel welding assembly (16) to work through the welding control panel (13), controls the welding mechanical arm (162) through the adjustment controller (163) to drive the door panel welding head (165) to adjust the position, and controls the door panel welding head (165) through the welding controller (166) to perform corresponding welding operations, so that the docking positions of the assembly panel 1 (201), the assembly panel 2 (202), the assembly panel 3 (203), the assembly panel 4 (204) and the assembly panel 5 (205) are correspondingly welded, so that the door panel is welded and formed; S3, when the door panel assembly and welding is completed, wait for the door panel to cool and take shape, then control the panel one clamping member (152), the panel one limiting member (153), the panel two clamping member (154), the panel three clamping member (155), the panel four clamping member (156) and the panel five clamping member (157) to open accordingly through the welding control panel (13), then start the support controller (1513) through the welding control panel (13) to control the hydraulic lifting rod (1512) to lift accordingly, thereby driving the support pad (1514) and the middle positioning column (1515) to lift the processed door panel upwards, and then through The welding control panel (13) starts the door panel unloading assembly (17) to work, and then controls the unloading robot arm (172) through the adjustment controller (173) to drive the unloading seat (174) to adjust to the top of the processed door panel, and then controls the clamping claw (175) through the unloading controller (177) to clamp the surface of the molded door panel, and controls the unloading suction cup (176) through the unloading controller (177) to adsorb the surface of the molded door panel, and then moves the clamped molded door panel to one side of the base (11) through the unloading robot arm (172), and then the staff can continue to assemble and process the subsequent door panels.

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