Bearing product producing and processing device

Abstract

The invention relates to a bearing product producing and machining device which comprises a multi-direction production mechanism, a multi-direction machining mechanism, a multi-direction machining mechanism, a multi-direction machining mechanism and a multi-direction machining mechanism. The multi-direction machining mechanism comprises a first production part, a second production part, a third production part and a synchronous driving part. The first production part, the second production part and the third production part are respectively used for producing a ferrule, a raceway and a rolling element which are required for assembling a bearing product; a strategy analysis device; assembling an executing mechanism; a component capturing mechanism; a step-by-step conversion mechanism; and an intelligent distinguishing device. The bearing product producing and machining device can conduct intelligent detection treatment and automatic operation on produced rolling elements.

Description

Technical Field

[0001] The invention relates to the field of bearing production, and in particular to a bearing product production and processing device. Background Art

[0002] Signal analysis usually involves extracting numerical indicators such as the frequency, amplitude, initial phase, capacity or power, permutation entropy, sample entropy, etc. inherent in the signal itself, and the results are used for other purposes. Signals are physical quantities that represent messages. For example, electrical signals can represent different messages through changes in amplitude, frequency, and phase. There are two types of electrical signals: analog signals and digital signals. Signals are tools for carrying messages and are the carriers of messages. In a broad sense, they include optical signals, acoustic signals, and electrical signals. According to their actual uses, signals include television signals, radio signals, radar signals, communication signals, etc.; according to their time characteristics, there are deterministic signals and random signals.

[0003] At present, for the rolling elements of the produced bearings, due to the manufacturing process and poor operation, there may be a certain amount of rust distribution on the surface of the rolling elements. If the same rust removal strategy is used for all rolling elements with different rust distributions, it will obviously cause some rolling elements to be rusted incompletely, while other rolling elements will be over-rusted.

[0004] The rust removal technology disclosed in the prior art, for example, the invention with application publication number CN115770757A discloses a rust removal device, specifically relates to a rust removal device for the surface of a hardware workpiece, the invention provides a rust removal device for the surface of a hardware workpiece that can make the hardware workpiece move in the rust removal liquid, and can clean the rust in the rust removal liquid, including an ultrasonic cleaning machine body vertical rod, a movable frame, a mesh frame and a rust cleaning mechanism, etc., the upper part of the inner wall on both sides of the front and rear sides of the ultrasonic cleaning machine body are both symmetrically connected with vertical rods, and a movable frame that can move up and down is provided between the two corresponding vertical rods on the left and right, and a mesh frame for holding the hardware workpiece is connected between the two movable frames, and a rust cleaning mechanism for cleaning the rust in the rust removal liquid therein is provided on the ultrasonic cleaning machine body. The device can make the hardware workpiece move in the rust removal liquid, and can clean the rust in the rust removal liquid, so as to improve the rust removal efficiency and rust removal effect. Summary of the invention

[0005] Different from the prior art, in order to solve the technical problems in the related fields, the present invention provides a bearing product production and processing device, which can, on the basis of a customized intelligent analysis mechanism of rust distribution level, reference a strategy analysis device for determining the rust removal operation power for performing rust removal treatment on the produced rolling elements based on the rust distribution level, wherein the higher the received rust distribution level, the higher the rust removal operation power determined for performing rust removal treatment on the produced rolling elements, thereby realizing intelligent rust detection and processing and automated rust removal operation on the produced rolling elements.

[0006] According to the technical solution of the present invention, the device comprises: A multi-directional production mechanism, comprising a first production component, a second production component, a third production component and a synchronous drive component, wherein the first production component, the second production component and the third production component are respectively used to produce the rings, raceways and rolling elements required for the assembly of bearing products; An assembly actuator is used to assemble the produced rings, raceways and rolling elements to obtain corresponding bearing products; An element capturing mechanism connected to the multi-directional production mechanism, used to perform an image data capturing action on the produced rolling element before the third production component completes the production of the rolling element and before the assembly of the bearing product corresponding to the rolling element is performed, so as to obtain and output a corresponding on-site captured image; A step-by-step conversion mechanism, connected to the element capture mechanism and comprising a filtering execution device, a customized sharpening device and a signal enhancement device, for sequentially performing Gaussian white noise removal, horizontal sharpening, vertical sharpening and image spatial domain enhancement on the received live captured image, so as to obtain and output a corresponding step-by-step conversion image; an intelligent resolution device connected to the step-by-step conversion mechanism, for obtaining the brightness values ​​and depth values ​​of the pixels constituting rust in the received step-by-step conversion image, accumulating the total number of pixels constituting rust and the total number of pixels in the step-by-step conversion image, inputting the total number of pixels constituting rust, the total number of pixels in the step-by-step conversion image, the brightness values ​​and depth values ​​of the pixels constituting rust in the step-by-step conversion image into an artificial intelligence model in parallel, and running the artificial intelligence model to obtain the rust distribution level output by the artificial intelligence model, wherein the artificial intelligence model is a feedforward neural network that has completed multiple learnings; a strategy analysis device connected to the intelligent discrimination device, and used to determine a derusting operation power for performing a derusting treatment on the produced rolling element based on the received rust distribution level, wherein the higher the received rust distribution level, the higher the determined derusting operation power for performing a derusting treatment on the produced rolling element; Among them, obtaining each brightness value corresponding to each pixel point constituting rust in the received step-by-step conversion image and each depth of field value corresponding to each pixel point constituting rust includes: identifying each pixel point constituting rust in the received step-by-step conversion image based on the color imaging characteristics corresponding to the rust.

[0007] The bearing product production and processing device of the present invention has compact logic and intelligent control. Since the rust removal operation power for performing rust removal treatment on the produced rolling elements can be determined based on the rust distribution level, intelligent rust detection and processing and automated rust removal operation of the produced rolling elements can be realized. BRIEF DESCRIPTION OF THE DRAWINGS

[0008] The embodiments of the present invention will be described below with reference to the accompanying drawings.

[0009] Figure 1 It is a schematic diagram of the internal structure of a bearing product production and processing device according to the first embodiment of the present invention.

[0010] Figure 2 It is a schematic diagram of the internal structure of a bearing product production and processing device according to the second embodiment of the present invention.

[0011] Figure 3 It is a schematic diagram of the internal structure of a bearing product production and processing device according to the third embodiment of the present invention. DETAILED DESCRIPTION

[0012] The embodiment of the bearing product production and processing device of the present invention will be described in detail below with reference to the accompanying drawings.

[0013] First embodiment

[0014] Figure 1 This is a schematic diagram of the internal structure of a bearing product production and processing device according to the first embodiment of the present invention, wherein the device comprises: A multi-directional production mechanism, comprising a first production component, a second production component, a third production component and a synchronous drive component, wherein the first production component, the second production component and the third production component are respectively used to produce the rings, raceways and rolling elements required for the assembly of bearing products; For example, the multi-directional production mechanism further includes a timing adjustment mechanism, which is used to be connected to the first production component, the second production component, the third production component and the synchronous driving component respectively, so as to realize real-time adjustment of the working timing of the first production component, the second production component, the third production component and the synchronous driving component respectively; An assembly actuator is used to assemble the produced rings, raceways and rolling elements to obtain corresponding bearing products; An element capturing mechanism connected to the multi-directional production mechanism, used to perform an image data capturing action on the produced rolling element before the third production component completes the production of the rolling element and before the assembly of the bearing product corresponding to the rolling element is performed, so as to obtain and output a corresponding on-site captured image; A step-by-step conversion mechanism, connected to the element capture mechanism and comprising a filtering execution device, a customized sharpening device and a signal enhancement device, for sequentially performing Gaussian white noise removal, horizontal sharpening, vertical sharpening and image spatial domain enhancement on the received live captured image, so as to obtain and output a corresponding step-by-step conversion image; an intelligent resolution device connected to the step-by-step conversion mechanism, for obtaining the brightness values ​​and depth values ​​of the pixels constituting rust in the received step-by-step conversion image, accumulating the total number of pixels constituting rust and the total number of pixels in the step-by-step conversion image, inputting the total number of pixels constituting rust, the total number of pixels in the step-by-step conversion image, the brightness values ​​and depth values ​​of the pixels constituting rust in the step-by-step conversion image into an artificial intelligence model in parallel, and running the artificial intelligence model to obtain the rust distribution level output by the artificial intelligence model, wherein the artificial intelligence model is a feedforward neural network that has completed multiple learnings; a strategy analysis device connected to the intelligent discrimination device, and used to determine a derusting operation power for performing a derusting treatment on the produced rolling element based on the received rust distribution level, wherein the higher the received rust distribution level, the higher the determined derusting operation power for performing a derusting treatment on the produced rolling element; Wherein, obtaining each brightness value corresponding to each pixel point constituting rust in the received step-by-step conversion image and each depth of field value corresponding to each pixel point constituting rust includes: identifying each pixel point constituting rust in the received step-by-step conversion image based on the color imaging characteristics corresponding to the rust; Among them, the multi-directional production mechanism includes a first production component, a second production component, a third production component and a synchronous drive component. The first production component, the second production component and the third production component are respectively used to produce the rings, raceways and rolling elements required for the assembly of bearing products. The synchronous drive component is respectively connected to the first production component, the second production component and the third production component to achieve the synchronization of the production of the first production component, the second production component and the third production component.

[0015] Second embodiment

[0016] Figure 2 It is a schematic diagram of the internal structure of a bearing product production and processing device according to the second embodiment of the present invention.

[0017] Compared to Figure 1 The bearing product production and processing device according to the second embodiment of the present invention may further include: A thickness sensor device, connected to the filtering execution device, the customized sharpening device, the signal enhancement device and the intelligent resolution device, respectively, for measuring the current real-time thickness values ​​of the filtering execution device, the customized sharpening device, the signal enhancement device and the intelligent resolution device respectively; Wherein, the thickness sensor device is respectively connected with the filtering execution device, the customized sharpening device, the signal enhancement device and the intelligent resolution device, and is used to respectively measure the current real-time thickness values ​​of the filtering execution device, the customized sharpening device, the signal enhancement device and the intelligent resolution device, including: the thickness sensor device includes a plurality of thickness measurement units, which are respectively connected with the filtering execution device, the customized sharpening device, the signal enhancement device and the intelligent resolution device, so as to complete the measurement of the current real-time thickness values ​​of the filtering execution device, the customized sharpening device, the signal enhancement device and the intelligent resolution device; Wherein, the thickness sensor device includes a plurality of thickness measuring units, which are used to be connected to the filtering execution device, the customized sharpening device, the signal enhancement device and the intelligent resolution device respectively, so as to complete the respective measurement of the current real-time thickness values ​​of the filtering execution device, the customized sharpening device, the signal enhancement device and the intelligent resolution device respectively, including: the plurality of thickness measuring units are a plurality of thickness sensors, which are used to be connected to the filtering execution device, the customized sharpening device, the signal enhancement device and the intelligent resolution device respectively, so as to complete the respective measurement of the current real-time thickness values ​​of the filtering execution device, the customized sharpening device, the signal enhancement device and the intelligent resolution device respectively; Wherein, the plurality of thickness measuring units are a plurality of thickness sensors, which are used to be connected to the filtering execution device, the customized sharpening device, the signal enhancement device and the intelligent resolution device respectively, so as to complete the respective measurement of the current real-time thickness values ​​of the filtering execution device, the customized sharpening device, the signal enhancement device and the intelligent resolution device respectively, including: the plurality of thickness sensors have the same structure; Among them, the multiple thickness measurement units are multiple thickness sensors, which are used to be connected to the filtering execution device, the customized sharpening device, the signal enhancement device and the intelligent resolution device respectively, so as to complete the respective measurements of the current real-time thickness values ​​of the filtering execution device, the customized sharpening device, the signal enhancement device and the intelligent resolution device, and also include: the multiple thickness sensors have the same thickness measurement upper limit value and thickness measurement lower limit value.

[0018] Third embodiment

[0019] Figure 3 It is a schematic diagram of the internal structure of a bearing product production and processing device according to the third embodiment of the present invention.

[0020] Compared to Figure 1 The bearing product production and processing device according to the third embodiment of the present invention may also include: A value temporary storage mechanism, connected to the plurality of thickness measurement units of the filtering execution device, the customized sharpening device, the signal enhancement device and the intelligent resolution device, respectively, for temporarily storing input data and output data of the filtering execution device, the customized sharpening device, the signal enhancement device and the intelligent resolution device respectively; Wherein, the temporary value storage mechanism is respectively connected to the filter execution device, the customized sharpening device, the signal enhancement device and the plurality of thickness measurement units of the intelligent resolution device, and is used to temporarily store the input data and output data of the filter execution device, the customized sharpening device, the signal enhancement device and the intelligent resolution device respectively, including: the temporary value storage mechanism is a FLASH flash memory; Among them, the numerical temporary storage mechanism is respectively connected to multiple thickness measurement units of the filtering execution device, the customized sharpening device, the signal enhancement device and the intelligent resolution device, and is used to temporarily store the input data and output data of the filtering execution device, the customized sharpening device, the signal enhancement device and the intelligent resolution device respectively, including: the numerical temporary storage mechanism is an MMC storage chip.

[0021] In addition, in the bearing product production and processing device, the synchronous drive component is respectively connected to the first production component, the second production component and the third production component to achieve the synchronization of the production of the first production component, the second production component and the third production component, including: the synchronization is used for the rings, raceways and rolling elements produced by the first production component, the second production component and the third production component respectively to meet the assembly quantity requirements of the same set of bearing products.

[0022] It can be seen that the present invention mainly has the following four significant technical effects: First, obtaining the brightness values ​​corresponding to the pixels constituting the rust in the received step-by-step conversion image and the depth of field values ​​corresponding to the pixels constituting the rust, and accumulating the total number of the pixels constituting the rust and the total number of the pixels in the step-by-step conversion image, thereby providing multiple reliable basic information for intelligent judgment of the on-site smoothness level corresponding to the rust; Second, the total number of pixels constituting rust, the total number of pixels in the step-by-step conversion image, the brightness values ​​corresponding to the pixels constituting rust in the step-by-step conversion image, and the depth of field values ​​corresponding to the pixels constituting rust are input into the artificial intelligence model in parallel, and the artificial intelligence model is run to obtain the rust distribution level output by the artificial intelligence model, where the artificial intelligence model is a feedforward neural network that has completed multiple learnings; Third: when obtaining the brightness values ​​corresponding to the pixels constituting the rust in the received progressively converted image and the depth of field values ​​corresponding to the pixels constituting the rust, the pixels constituting the rust in the received progressively converted image are identified based on the color imaging characteristics corresponding to the rust; Fourthly: the reference strategy analysis device is used to determine the rust removal operation power for performing rust removal treatment on the produced rolling elements based on the received rust distribution level, wherein the higher the received rust distribution level, the higher the rust removal operation power for performing rust removal treatment on the produced rolling elements, thereby realizing intelligent rust detection and processing and automated rust removal operation on the produced rolling elements.

[0023] Although the present invention has been described in detail with reference to certain preferred embodiments, it is apparent that many alternatives, modifications and variations are apparent to those skilled in the art considering the above description. Therefore, it is contemplated that the appended claims will include any such alternatives, modifications and variations that fall within the true scope and spirit of the present invention.

Claims

1. A bearing product production and processing device, characterized in that: The device comprises: A multi-directional production mechanism, comprising a first production component, a second production component, a third production component and a synchronous drive component, wherein the first production component, the second production component and the third production component are respectively used to produce the rings, raceways and rolling elements required for the assembly of bearing products; An assembly actuator is used to assemble the produced rings, raceways and rolling elements to obtain corresponding bearing products; An element capturing mechanism connected to the multi-directional production mechanism, used to perform an image data capturing action on the produced rolling element before the third production component completes the production of the rolling element and before the assembly of the bearing product corresponding to the rolling element is performed, so as to obtain and output a corresponding on-site captured image; A step-by-step conversion mechanism, connected to the element capture mechanism and comprising a filtering execution device, a customized sharpening device and a signal enhancement device, for sequentially performing Gaussian white noise removal, horizontal sharpening, vertical sharpening and image spatial domain enhancement on the received live captured image, so as to obtain and output a corresponding step-by-step conversion image; an intelligent resolution device connected to the step-by-step conversion mechanism, for obtaining the brightness values ​​and depth values ​​of the pixels constituting rust in the received step-by-step conversion image, accumulating the total number of pixels constituting rust and the total number of pixels in the step-by-step conversion image, inputting the total number of pixels constituting rust, the total number of pixels in the step-by-step conversion image, the brightness values ​​and depth values ​​of the pixels constituting rust in the step-by-step conversion image into an artificial intelligence model in parallel, and running the artificial intelligence model to obtain the rust distribution level output by the artificial intelligence model, wherein the artificial intelligence model is a feedforward neural network that has completed multiple learnings; a strategy analysis device connected to the intelligent discrimination device, and used to determine a derusting operation power for performing a derusting treatment on the produced rolling element based on the received rust distribution level, wherein the higher the received rust distribution level, the higher the determined derusting operation power for performing a derusting treatment on the produced rolling element; Among them, obtaining each brightness value corresponding to each pixel point constituting rust in the received step-by-step conversion image and each depth of field value corresponding to each pixel point constituting rust includes: identifying each pixel point constituting rust in the received step-by-step conversion image based on the color imaging characteristics corresponding to the rust.

2. The bearing product production and processing device according to claim 1, characterized in that: A multi-directional production mechanism includes a first production component, a second production component, a third production component and a synchronous drive component, wherein the first production component, the second production component and the third production component are respectively used to produce the rings, raceways and rolling elements required for the assembly of bearing products. The synchronous drive component is respectively connected to the first production component, the second production component and the third production component to achieve synchronization of the production of the first production component, the second production component and the third production component.

3. The bearing product production and processing device according to claim 2, characterized in that: The device also includes: A thickness sensor device, connected to the filtering execution device, the customized sharpening device, the signal enhancement device and the intelligent resolution device, respectively, for measuring the current real-time thickness values ​​of the filtering execution device, the customized sharpening device, the signal enhancement device and the intelligent resolution device respectively; Among them, the thickness sensor device is respectively connected to the filtering execution device, the customized sharpening device, the signal enhancement device and the intelligent resolution device, and is used to respectively measure the current real-time thickness values ​​of the filtering execution device, the customized sharpening device, the signal enhancement device and the intelligent resolution device. The thickness sensor device includes multiple thickness measurement units, which are respectively connected to the filtering execution device, the customized sharpening device, the signal enhancement device and the intelligent resolution device to complete the respective measurements of the current real-time thickness values ​​of the filtering execution device, the customized sharpening device, the signal enhancement device and the intelligent resolution device.

4. The bearing product production and processing device according to claim 3, characterized in that: The thickness sensor device includes a plurality of thickness measuring units, which are used to be respectively connected to the filtering execution device, the customized sharpening device, the signal enhancement device and the intelligent resolution device to complete the respective measurement of the current real-time thickness values ​​of the filtering execution device, the customized sharpening device, the signal enhancement device and the intelligent resolution device. The plurality of thickness measuring units are a plurality of thickness sensors, which are used to be respectively connected to the filtering execution device, the customized sharpening device, the signal enhancement device and the intelligent resolution device to complete the respective measurement of the current real-time thickness values ​​of the filtering execution device, the customized sharpening device, the signal enhancement device and the intelligent resolution device.

5. The bearing product production and processing device according to claim 4, characterized in that: The multiple thickness measuring units are multiple thickness sensors, which are used to be connected to the filtering execution device, the customized sharpening device, the signal enhancement device and the intelligent resolution device respectively, so as to complete the respective measurements of the current real-time thickness values ​​of the filtering execution device, the customized sharpening device, the signal enhancement device and the intelligent resolution device, including: the structures of the multiple thickness sensors are the same.

6. The bearing product production and processing device according to claim 5, characterized in that: The multiple thickness measurement units are multiple thickness sensors, which are used to be connected to the filtering execution device, the customized sharpening device, the signal enhancement device and the intelligent resolution device respectively to complete the respective measurements of the current real-time thickness values ​​of the filtering execution device, the customized sharpening device, the signal enhancement device and the intelligent resolution device, and also include: the multiple thickness sensors have the same thickness measurement upper limit value and thickness measurement lower limit value.

7. The bearing product production and processing device according to any one of claims 3 to 6, characterized in that: The device also includes: The numerical temporary storage mechanism is respectively connected to the plurality of thickness measurement units of the filtering execution device, the customized sharpening device, the signal enhancement device and the intelligent resolution device, and is used for temporarily storing the input data and output data of the filtering execution device, the customized sharpening device, the signal enhancement device and the intelligent resolution device respectively.

8. The bearing product production and processing device according to claim 7, characterized in that: The numerical temporary storage mechanism is respectively connected to the filter execution device, the customized sharpening device, the signal enhancement device and multiple thickness measurement units of the intelligent resolution device, and is used to temporarily store the input data and output data of the filter execution device, the customized sharpening device, the signal enhancement device and the intelligent resolution device respectively, including: the numerical temporary storage mechanism is a FLASH flash memory.

9. The bearing product production and processing device according to claim 7, characterized in that: The numerical temporary storage mechanism is respectively connected to the multiple thickness measurement units of the filtering execution device, the customized sharpening device, the signal enhancement device and the intelligent resolution device, and is used to temporarily store the input data and output data of the filtering execution device, the customized sharpening device, the signal enhancement device and the intelligent resolution device respectively, including: the numerical temporary storage mechanism is an MMC storage chip.

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