Metallurgical parts post-forming processing equipment and method
By designing a metallurgical part molding post-treatment equipment combining annular linear guide rails, moving seats, up and down staggered grinding and rotary grinding mechanisms, the existing equipment has solved the problems of low efficiency and poor stability when polishing spline rotors, and achieved efficient and stable multi-faceted integrated grinding, which is suitable for large-scale production.
Patent Information
- Application Number
- CN202411592108.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-08
- Publication Date
- 2025-04-18
- Estimated Expiration
- 2044-11-08
AI Technical Summary
The existing metallurgical part molding post-processing equipment is inefficient and has poor stability when polishing spline rotors, and is cumbersome to operate during mass production.
A metallurgical part molding post-treatment equipment is designed, using a combination of an annular linear guide rail and a moving seat, combining up and down staggered grinding and rotary grinding mechanism to achieve multi-faceted integrated grinding of the spline rotor, and improves grinding stability and efficiency through positioning locking and reciprocating switching mechanisms.
It improves the grinding efficiency and stability of spline rotors, is suitable for mass production, simplifies the operation process, and improves the grinding quality.
Smart Images

Figure CN119458010B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of post-processing of metallurgical parts, and in particular to a post-processing device and method for metallurgical parts. Background Art
[0002] Metallurgical parts usually refer to various metal parts or products manufactured through metallurgical processes. Metallurgical parts are widely used in many fields such as the automotive industry, aerospace, and construction industry. Metallurgical parts need to be post-processed after forming. The post-processing of metallurgical parts refers to a series of processing steps performed after the basic forming process is completed in order to improve material properties, surface quality, or meet specific application requirements. Polishing and grinding is also one of the important steps in the post-processing of metallurgical parts. Fig.14 and Fig.15 The medium and large spline rotors shown have a diameter between 200-500mm and are used in automobile manufacturing and heavy industrial equipment. They are mainly used in conjunction with clutch pins. In order to ensure that the clutch pin is smoothly inserted into the keyway and improve the matching accuracy between the two, the spline rotor needs to be polished. However, there are certain problems in the existing polishing equipment during the polishing of the spline rotor:
[0003] 1. The places where the spline rotor needs to be polished include the upper surface, the lower surface, the outer circumferential surface and the keyway mating surface. However, when the existing polishing equipment is performing polishing, it is necessary to use a polishing tool to polish several surfaces separately, and the polishing efficiency is low. In addition, the polishing of the keyway mating surface is usually performed by reciprocating polishing. The friction force of the up and down reciprocating polishing is large and directly acts on the spline rotor, which can easily cause the spline rotor to shake up and down, reducing stability. The upper and lower surfaces and the outer wall are usually polished by rotation, so different polishing heads and polishing drive mechanisms need to be replaced during the polishing process, which is time-consuming and has low polishing efficiency and is not suitable for mass production.
[0004] 2. The spline rotor needs to be clamped and positioned before grinding. The existing technology usually adopts the method of clamping and fixing with a triangular chuck. However, after clamping with the triangular chuck, the spline rotor is not axially crimped and fixed, and the position between the grinding head and the triangular chuck is not limited. The grinding stability is poor, which affects the grinding quality.
[0005] 3. When it is necessary to produce and process spline rotors in large quantities, multiple spline rotors are usually processed in one piece, which requires multiple triangular chucks for clamping, and the position between the triangular chuck and the grinding head needs to be precisely positioned. In the existing technology, the positioning of the triangular chuck and the locking and loosening of the spline rotor need to be controlled separately, which is cumbersome to operate. Summary of the invention
[0006] The object of the present invention is to provide a post-processing device and method for metallurgical parts to solve the problems raised in the above background technology.
[0007] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a metallurgical parts post-forming processing equipment, comprising a workbench, an annular linear guide is arranged on the upper surface of the workbench, a plurality of movable seats are symmetrically connected to the annular linear guide through an electric slider in a sliding manner, a hollow triangular chuck is fixedly installed on the top of the movable seat, a square shaft is fixedly connected to the wrench insertion hole of the hollow triangular chuck, a No. 1 spur gear is fixedly connected to one end of the square shaft, a boss is fixedly connected to the hollow part of the hollow triangular chuck at the top of the movable seat, and a step sleeve is fixedly installed on the top of the boss, two positioning and locking mechanisms for limiting the movable seat are symmetrically arranged at the front and rear centers of the workbench, a reciprocating switching mechanism is arranged at the center of the upper surface of the workbench, a plurality of upper and lower staggered grinding mechanisms for reciprocatingly grinding a spline rotor up and down are arranged on the rear side of the reciprocating switching mechanism, and a plurality of rotating grinding mechanisms for rotating the spline rotor are arranged on the front side of the reciprocating switching mechanism;
[0008] The reciprocating switching mechanism comprises a guide square rod symmetrically fixedly mounted on the top of the workbench, two guide square rods are slidably connected with connecting blocks, two connecting blocks are fixedly connected with a No. 1 mounting plate on the side away from each other, a plurality of fixed sleeves are fixedly mounted on the side away from each other of the two No. 1 mounting plates, and a reciprocating switching assembly is commonly provided on the side of the two connecting blocks close to each other;
[0009] The positioning and locking mechanism includes a driving assembly, which includes an L-shaped rod fixedly connected to the workbench, the L-shaped rods in the front and rear positioning and locking mechanisms are distributed symmetrically around the center, the vertical section of the L-shaped rod is fixedly connected to a No. 3 hydraulic cylinder at the bottom of one side close to the workbench, the output end of the No. 3 hydraulic cylinder is fixedly connected to a No. 3 fixed plate, a plurality of extrusion rods distributed along the conveying direction and gradually increasing in length are fixedly installed on the side of the No. 3 fixed plate close to the workbench, an extrusion assembly is arranged at one end of the extrusion rod close to the center of the workbench, and upper and lower actuator assemblies are arranged on the top of the extrusion assembly.
[0010] Preferably, the reciprocating switching assembly includes a No. 2 fixed plate which is symmetrically fixedly connected to the top of the workbench, and a fixed shaft is connected to the two No. 2 fixed plates for common rotation, a No. 3 spur gear is fixedly sleeved in the middle of the fixed shaft, and a No. 1 rack meshing with the No. 3 spur gear is fixedly connected on the sides of the two connecting blocks close to each other, a No. 1 stopper is installed on the top of the two guide square rods, a No. 2 spur gear is fixedly sleeved on the right end of the fixed shaft, a No. 2 hydraulic cylinder is fixedly connected to the upper surface of the workbench, and a No. 2 rack meshing with the No. 2 spur gear is fixedly connected to the top of the output end of the No. 2 hydraulic cylinder.
[0011] Preferably, the up and down staggered grinding mechanism includes a No. 1 mounting tube fixedly installed in a fixed sleeve located on the No. 1 mounting plate on the rear side, a No. 1 staggered reciprocating assembly and a No. 2 staggered reciprocating assembly are cross-staggered inside the No. 1 mounting tube, the No. 1 staggered reciprocating assembly and the No. 2 staggered reciprocating assembly have the same structure, the No. 1 staggered reciprocating assembly includes an inverted U-shaped frame fixedly installed on the bottom surface of the No. 1 mounting tube, a T-shaped plate is fixedly connected to the top center of the inverted U-shaped frame, a servo motor is fixedly installed on the top of the T-shaped plate, a No. 2 connecting rod is fixedly connected to the output end of the servo motor, a No. 3 connecting rod is hinged at one end of the No. 2 connecting rod, and a swing rod is hinged at one end of the No. 2 connecting rod The movable rod and the middle part of the swing rod are rotatably connected to the top of the inverted U-shaped frame through a rotating shaft. The two ends of the swing rod on the side away from the No. 3 connecting rod are respectively hinged to the No. 1 connecting rod, and the ends of the two No. 1 connecting rods are hinged to the No. 1 movable rods. The two No. 1 movable rods slide through the bottom of the No. 1 mounting tube, and the middle and lower parts of the two No. 1 movable rods are slidably sleeved with limit sleeves, and the limit sleeves are fixedly installed on the inner bottom surface of the No. 1 mounting tube. The center of the bottom of the No. 1 mounting tube is fixedly connected with a No. 1 positioning pin, and the lower part of the No. 1 positioning pin is sleeved and fixed with a No. 1 pressing ring, and the bottoms of the two No. 1 movable rods are symmetrically provided with keyway grinding components around the center of the axis of the No. 1 positioning pin.
[0012] Preferably, the keyway grinding assembly includes a guide rail fixedly mounted on the bottom of the No. 1 movable rod, a slider is slidably connected to the guide rail, a connecting rod is fixedly connected to the bottom of the slider, a curved grinding head is fixedly connected to the bottom of the connecting rod, a No. 3 spring is fixedly connected to the side of the slider away from the No. 1 positioning pin, one end of the No. 3 spring is fixedly connected to the inner wall of the guide rail, mounting grooves are provided on both sides of the curved grinding head parallel to the sliding direction of the slider, two fixing pins are slidably arranged inside the two mounting grooves, the two fixing pins on the same side are fixedly connected to the side grinding plate at one end away from the curved grinding head, a No. 4 spring is sleeved on the outside of the fixing pin, the No. 4 spring is fixedly connected between the side grinding plate and the mounting groove, and guide inclined grooves are provided at the curved bottom of the curved grinding head and the bottom of the side grinding plate.
[0013] Preferably, the rotary grinding mechanism includes a No. 2 mounting tube fixedly installed in a fixed sleeve located on the No. 1 mounting plate on the front side, a No. 2 positioning plug pin is fixedly connected to the bottom center of the No. 2 mounting tube, a No. 2 pressure ring is fixedly sleeved on the lower part of the No. 2 positioning plug pin, a mounting ring is rotatably sleeved on the middle part of the No. 2 positioning plug pin, a gear ring is fixedly connected to the top of the mounting ring, a fixed seat is sleeved and fixed on the upper part of the No. 2 positioning plug pin, a motor is fixedly connected to the front side of the fixed seat, a No. 4 spur gear meshing with the gear ring is fixedly connected to the output end of the motor, and three rotary grinding components are evenly fixedly connected to the outer circumference of the mounting ring.
[0014] Preferably, the rotary grinding assembly includes a Z-shaped frame fixedly connected to the outer circumference of the mounting ring, a top surface grinding head fixedly connected to the top inner wall of the Z-shaped frame, a bottom surface grinding head fixedly connected to the bottom inner wall of the Z-shaped frame, a No. 2 movable rod slidingly penetrates the middle of the vertical section of the Z-shaped frame, an end of the No. 2 movable rod close to the No. 2 positioning pin is fixedly connected to the outer wall grinding head, two No. 5 springs symmetrically connected up and down are fixedly connected between the outer wall grinding head and the vertical section of the Z-shaped frame, a compression wedge is fixedly connected to the other end of the No. 2 movable rod, the compression wedge consists of a fixed block and a guide wedge, the fixed block is fixedly installed on the end of the No. 2 movable rod away from the outer wall grinding head, and the guide wedge is fixedly installed on the top of one side of the fixed block close to the Z-shaped frame.
[0015] Preferably, a fixed ear plate is fixedly connected to the front center of the No. 1 mounting plate located on the front side, a No. 1 hydraulic cylinder is fixedly connected to the bottom of the fixed ear plate, a No. 1 fixed plate is fixedly connected to the bottom of the output end of the No. 1 hydraulic cylinder, a number of fixed rings corresponding to the rotary grinding mechanisms are evenly installed on the No. 1 fixed plate, a number of weight-reducing holes are evenly opened on the No. 1 fixed plate, the fixed ring is movably sleeved on the periphery of the rotary grinding assembly, a number of reinforcing ribs are evenly installed on the inner wall of the fixed ring, and three extrusion wedges cooperating with the guide wedges are fixedly connected to the outer circumference of the fixed ring.
[0016] Preferably, the extrusion assembly includes a No. 4 fixed plate fixedly installed on the bottom of the workbench, a fixed guide rod is fixedly connected to the bottom of the No. 4 fixed plate close to the L-shaped rod, a sliding block is slidably sleeved on the middle of the fixed guide rod, and a No. 2 spring is sleeved on the outer periphery of the fixed guide rod, the No. 2 spring is installed between the sliding block and the No. 4 fixed plate, a No. 2 stopper is fixedly connected to one end of the fixed guide rod away from the No. 4 fixed plate, the fixed guide rod is located above the extrusion rod, and an active extrusion plate is fixedly connected to the top of the sliding block, and the length of the active extrusion plate increases with the increase of the length of the extrusion rod.
[0017] Preferably, the upper and lower actuator components include a fixed rod symmetrically fixedly installed on the bottom of the workbench, the middle of the fixed rod is slidably connected to a second mounting plate, the top of the fixed rod is sleeved on the outer periphery of the top of the fixed rod, the No. 1 spring is arranged between the workbench and the No. 2 mounting plate, the bottom of the fixed rod is fixedly connected to a No. 3 stopper, and the two No. 2 mounting plates are fixedly connected to the U-shaped frame on one side close to each other, the tops of the front and rear vertical sections of the U-shaped frame are fixedly connected to the limit baffle, and the bottom of the horizontal section of the U-shaped frame is fixedly connected to a driven extrusion plate that cooperates with the active extrusion plate. A plurality of No. 2 through holes are symmetrically opened at the front and rear center of the top of the workbench, two of the No. 2 through holes are a group, and a plurality of No. 1 through holes are symmetrically opened at the front and rear center of the top of the workbench, and the No. 1 through holes and the No. 2 through holes are staggered, the top of the limit baffle passes through the top of the No. 2 through holes, and the No. 1 through holes and the No. 2 through holes are staggered, the top of the limit baffle passes through the top of the No. 2 through hole, and the bottom of the U-shaped frame close to the L-shaped rod is fixedly connected to a fixed frame, and the top of the fixed frame is fixedly connected to a No. 3 rack meshing with the No. 1 spur gear, and the No. 3 rack passes through the top of the No. 1 through hole.
[0018] A post-processing method for metallurgical parts is completed by using the above-mentioned post-processing equipment for metallurgical parts, and comprises the following steps:
[0019] S1: Loading and conveying; first, multiple spline rotors to be processed are installed on the moving seat, and the spline rotors are initially positioned using a step sleeve, and then the moving seat is conveyed along the annular linear guide rail.
[0020] S2: Positioning and locking: When the moving seat is transported to the rear side of the annular linear guide rail, the positioning and locking mechanism sequentially limits and blocks the multiple moving seats, and synchronously drives the hollow triangular chuck to lock and fix the spline rotor.
[0021] S3: Up and down staggered grinding: After the spline rotor is locked and fixed, the reciprocating switching mechanism drives the up and down staggered grinding mechanism to move downward, and the up and down staggered grinding mechanism is used to perform up and down alternating reciprocating grinding on the keyway of the spline rotor. After the grinding is completed, the positioning locking mechanism releases the blocking limit and locking, and the moving seat continues to transport along the annular linear guide rail.
[0022] S4: Rotary grinding: The moving seat is transported to the front side of the annular linear guide rail, the positioning locking mechanism is locked and limited, and then the reciprocating switching mechanism drives the rotary grinding mechanism to descend, and the rotary grinding mechanism is used to perform integrated rotary grinding on the upper surface, lower surface and outer wall of the spline rotor.
[0023] S5: Unlock and unload: After grinding is completed, release the lock and limit, and the moving seat is transported to the initial position along the circular linear guide rail. The processed spline rotor is removed and replaced with a new spline rotor for cyclic processing.
[0024] Compared with the prior art, the present invention has the following beneficial effects:
[0025] 1. The present invention uses an annular linear guide and a movable seat to transport multiple spline rotors to the bottom of an upper and lower staggered grinding mechanism, and a reciprocating switching mechanism drives the upper and lower staggered grinding mechanism to move downward. The upper and lower staggered grinding mechanism is used to perform reciprocating grinding on multiple spline rotors alternately up and down, and the forces offset each other, and the grinding stability is good. After grinding, the rotors are transported to the bottom of the rotary grinding mechanism, and the reciprocating switching mechanism drives the rotary grinding mechanism to move downward, thereby realizing integrated grinding of the upper surface, lower surface and outer wall of the spline rotor, with high grinding efficiency. After grinding, the rotors are transported to the initial position, realizing batch cyclic conveying automatic grinding, with high grinding efficiency, and suitable for mass production.
[0026] 2. The present invention drives the upper and lower actuators to rise in sequence along the conveying direction of the moving seat through the driving assembly and the extrusion assembly, so that the moving seat is blocked and limited by the upper and lower actuators, thereby realizing the precise positioning of the moving seat, and the upper and lower actuators simultaneously drive the No. 1 spur gear and the square shaft to rotate while moving upward, thereby realizing the synchronous tightening of the hollow triangular chuck, which is beneficial to locking and fixing the spline rotor, and realizing the integrated precise positioning and locking and fixing of multiple spline rotors.
[0027] 3. The present invention performs primary limiting fixation on the spline rotor through the step sleeve and the boss at the bottom thereof, and performs secondary limiting fixation on the spline rotor through the hollow triangular chuck, thereby realizing stable clamping of the spline rotor, and inserting the positioning pin into the center hole of the step sleeve to realize limiting fixation between the grinding head and the step sleeve, thereby improving the stability of the grinding head and the grinding quality. BRIEF DESCRIPTION OF THE DRAWINGS
[0028] Figure 1 It is a schematic diagram of the method flow of the present invention.
[0029] Figure 2 It is a three-dimensional top view of the overall structure of the present invention.
[0030] Figure 3 It is a three-dimensional bottom view of the upper and lower staggered grinding mechanism, the reciprocating switching mechanism and the positioning locking mechanism of the present invention.
[0031] Figure 4 For the present invention Figure 2 A magnified schematic diagram of area A in the middle.
[0032] Figure 5 It is a three-dimensional diagram of the positioning and locking mechanism of the present invention.
[0033] Figure 6 It is a three-dimensional diagram of the driving assembly of the present invention.
[0034] Figure 7 It is a three-dimensional diagram of the workbench and reciprocating switching mechanism of the present invention.
[0035] Figure 8 It is a front view of the workbench and reciprocating switching mechanism of the present invention.
[0036] Fig. 9 It is a partial cross-sectional stereoscopic view of the upper and lower staggered grinding mechanism of the present invention.
[0037] Fig.10 It is a partially cutaway stereoscopic view of the keyway grinding assembly of the present invention.
[0038] Fig.11 It is a schematic diagram of the reciprocating switching mechanism, the rotary grinding mechanism, the No. 1 fixed plate and the No. 1 hydraulic cylinder of the present invention.
[0039] Fig.12 For the present invention Fig.11 Enlarged schematic diagram of area B in the middle.
[0040] Fig.13 It is a front view of the rotary grinding assembly of the present invention.
[0041] Fig.14 This is a schematic diagram of the spline rotor of the present invention from a first viewing angle.
[0042] Fig.15 A schematic diagram of a spline rotor of the present invention from a second viewing angle
[0043] In the figure: 1, workbench; 2, moving seat; 3, upper and lower staggered grinding mechanism; 31, No. 1 mounting cylinder; 32, No. 1 staggered reciprocating assembly; 321, servo motor; 322, T-shaped plate; 323, No. 1 connecting rod; 324, inverted U-shaped frame; 325, No. 2 connecting rod; 326, No. 3 connecting rod; 327, swing rod; 328, No. 1 movable rod; 329, limit sleeve; 33, No. 2 staggered reciprocating assembly; 34, keyway grinding assembly; 341, guide rail; 342, No. 3 spring; 343, side grinding plate; 344, No. 4 spring; 345, arc surface grinding head; 346, fixing pin; 347, connecting rod; 348, slider; 349, mounting groove; 4, reciprocating switching mechanism; 41, mounting plate No. 1; 42, fixing sleeve; 43, guide square rod; 44, connecting block; 45, reciprocating switching assembly; 451, rack No. 1; 452, fixing shaft; 453, fixing plate No. 2; 454, hydraulic cylinder No. 2; 455, rack No. 2; 456, spur gear No. 2; 457, spur gear No. 3; 5, rotating grinding mechanism; 51, mounting cylinder No. 2; 52, fixing seat; 53, gear ring; 54, motor; 55, spur gear No. 4; 5 6. Rotary grinding assembly; 561. Z-shaped frame; 562. Top grinding head; 563. Outer wall grinding head; 564. No. 5 spring; 565. Bottom grinding head; 566. Pressure wedge; 567. No. 2 movable rod; 57. Mounting ring; 58. No. 2 positioning plug pin; 6. Annular linear guide; 7. Positioning locking mechanism; 71. Driving assembly; 711. L-shaped rod; 712. No. 3 hydraulic cylinder; 713. No. 3 fixed plate; 714. Extrusion rod; 72. Upper and lower actuators; 721. No. 3 rack; 722. Fixed frame; 723. U-shaped frame; 724. Limit baffle; 725, fixing rod; 726, No. 1 spring; 727, No. 2 mounting plate; 728, driven extrusion plate; 73, extrusion assembly; 731, fixed guide rod; 732, sliding block; 733, No. 2 spring; 734, No. 4 fixing plate; 735, active extrusion plate; 8, step sleeve; 9, hollow triangular chuck; 10, No. 1 through hole; 11, No. 2 through hole; 12, square shaft; 13, No. 1 spur gear; 14, No. 1 positioning pin; 15, fixed ear plate; 16, No. 1 hydraulic cylinder; 17, No. 1 fixing plate; 18, extrusion wedge; 19, fixing ring. DETAILED DESCRIPTION
[0044] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0045] See also Figure 2 and Figure 4 A post-processing equipment for metallurgical parts forming comprises a workbench 1, an annular linear guide 6 is arranged on the upper surface of the workbench 1, a plurality of moving seats 2 are symmetrically connected to the annular linear guide 6 through an electric slider, a hollow triangular chuck 9 is fixedly installed on the top of the moving seat 2, a square shaft 12 is fixedly connected to the wrench insertion hole of the hollow triangular chuck 9, one end of the square shaft 12 is fixedly connected to a No. 1 spur gear 13, a boss is fixedly connected to the hollow part of the hollow triangular chuck 9 on the top of the moving seat 2, and a step sleeve 8 is fixedly installed on the top of the boss, two positioning and locking mechanisms 7 for limiting the moving seat 2 are symmetrically arranged on the front and rear center of the workbench 1, and a moving locking mechanism 7 for limiting the moving seat 2 is arranged in the center of the upper surface of the workbench 1. A reciprocating switching mechanism 4, a plurality of upper and lower staggered grinding mechanisms 3 for reciprocatingly grinding the spline rotor up and down are arranged on the rear side of the reciprocating switching mechanism 4, and a plurality of rotary grinding mechanisms 5 for rotary grinding the spline rotor are arranged on the front side of the reciprocating switching mechanism 4. During use, the present invention utilizes a positioning locking mechanism 7 to position and block a plurality of movable seats 2, and synchronously locks or releases the hollow triangular chuck 9. The reciprocating switching mechanism 4 realizes automatic switching between the upper and lower staggered grinding mechanism 3 and the rotary grinding mechanism 5. The upper and lower staggered grinding mechanism 3 realizes alternating reciprocating grinding of the spline rotor up and down, and the rotary grinding mechanism 5 integrally grinds the upper surface, lower surface and outer wall of the spline rotor.
[0046] See also Figure 3 , Figure 5 and Figure 6 The positioning and locking mechanism 7 includes a driving assembly 71, and the driving assembly 71 includes an L-shaped rod 711 fixedly connected to the workbench 1. The L-shaped rods 711 in the front and rear positioning and locking mechanisms 7 are symmetrically distributed in the center. The vertical section of the L-shaped rod 711 is fixedly connected to the bottom of the side close to the workbench 1 with a No. 3 hydraulic cylinder 712, and the output end of the No. 3 hydraulic cylinder 712 is fixedly connected to a No. 3 fixed plate 713. A plurality of extrusion rods 714 distributed along the conveying direction and gradually increasing in length are fixedly installed on the side of the No. 3 fixed plate 713 close to the workbench 1. The end of the extrusion rod 714 close to the center of the workbench 1 is provided with an extrusion assembly 73, and the top of the extrusion assembly 73 is provided with an upper and lower actuator assembly 72; the extrusion assembly Component 73 includes a No. 4 fixed plate 734 fixedly installed on the bottom of the workbench 1, and the bottom of the No. 4 fixed plate 734 close to the L-shaped rod 711 is fixedly connected with a fixed guide rod 731, the middle of the fixed guide rod 731 is slidably sleeved with a sliding block 732, and the outer periphery of the fixed guide rod 731 is sleeved with a No. 2 spring 733, the No. 2 spring 733 is installed between the sliding block 732 and the No. 4 fixed plate 734, and the end of the fixed guide rod 731 away from the No. 4 fixed plate 734 is fixedly connected with a No. 2 stopper, the fixed guide rod 731 is located above the extrusion rod 714, and the top of the sliding block 732 is fixedly connected with an active extrusion plate 735, and the length of the active extrusion plate 735 increases with the increase of the length of the extrusion rod 714.
[0047] See also Figure 3 , Figure 4 and Figure 5 The upper and lower actuator components 72 include a fixed rod 725 symmetrically fixedly installed at the bottom of the workbench 1, a No. 2 mounting plate 727 is slidably connected to the middle of the fixed rod 725, a No. 1 spring 726 is sleeved on the outer periphery of the top of the fixed rod 725, and the No. 1 spring 726 is arranged between the workbench 1 and the No. 2 mounting plate 727. A No. 3 stopper is fixedly connected to the bottom of the fixed rod 725, and a U-shaped frame 723 is fixedly connected to the side where the two No. 2 mounting plates 727 are close to each other. The tops of the front and rear vertical sections of the U-shaped frame 723 are fixedly connected to the limited stopper 724, and the bottom of the horizontal section of the U-shaped frame 723 is fixedly connected to the active extrusion The semi-arc driven extrusion plate 728 cooperates with the plate 735, and a plurality of No. 2 through holes 11 are symmetrically opened on the top of the workbench 1 in the front and back centers, and two No. 2 through holes 11 form a group, and a plurality of No. 1 through holes 10 are symmetrically opened on the top of the workbench 1 in the front and back centers, and the No. 1 through holes 10 and the No. 2 through holes 11 are staggered. The top of the limit baffle 724 passes through the top of the No. 2 through hole 11, and the bottom of the U-shaped frame 723 is fixedly connected to a fixing frame 722 on one side close to the L-shaped rod 711, and the top of the fixing frame 722 is fixedly connected to a No. 3 rack 721 meshing with the No. 1 spur gear 13, and the No. 3 rack 721 passes through the top of the No. 1 through hole 10.
[0048] During the operation of the positioning and locking mechanism 7, first, multiple moving seats 2 are on the right side of the annular linear guide rail 6. At this time, the bottom of the spline rotor is inserted from top to bottom into the step sleeve 8, and the spline rotor is initially limited and fixed by using the step sleeve 8 and the boss at its bottom. Then, the moving seat 2 is transported from right to left along the annular linear guide rail 6. In the initial state, the output end of the No. 3 hydraulic cylinder 712 is in a retracted state, the extrusion rod 714 does not contact the sliding block 732, and the No. 3 rack 721 is not meshed with the No. 1 spur gear 13. When the moving seat 2 continues to be transported toward the direction of the up and down staggered grinding mechanism 3, it starts The third hydraulic cylinder 712 is moved, and the third hydraulic cylinder 712 extends to drive the third fixed plate 713 and the extrusion rod 714 thereon to move toward the direction of the sliding block 732. The length of the extrusion rod 714 gradually increases along the conveying direction, and the increasing length is the distance between two adjacent moving seats 2. The longest extrusion rod 714 first contacts the corresponding sliding block 732, and the sliding block 732 and the active extrusion plate 735 thereon move toward the fourth fixed plate 734. At this time, the second spring 733 is forced to shrink, and the active extrusion plate 735 and the driven extrusion plate 728 are squeezed to synchronously drive the driven extrusion plate 735 to squeeze. The plate 728 and the U-shaped frame 723 on it move upward, and at the same time drive the limit baffle 724 to move upward, and the limit baffle 724 is used to position and block the movable seat 2, and the U-shaped frame 723 synchronously drives the fixed frame 722 and the third rack 721 on it to move upward, and the third rack 721 meshes with the first spur gear 13 and the square shaft 12 to rotate, thereby driving the claws of the hollow triangular chuck 9 to center and clamp, and realize the clamping and fixing of the spline rotor, as the extrusion rods 714 of different lengths successively contact with the corresponding sliding blocks 732, thereby realizing the positioning, blocking and locking in sequence along the conveying direction, and actively extruding the plate The length of 735 also increases successively along the conveying direction, ensuring that during the process of the active extrusion plate 735 being extruded successively, the previous active extrusion plate 735 and the driven extrusion plate 728 maintain an extrusion state. When unlocking is required, the output end of the No. 3 hydraulic cylinder 712 contracts, and at this time, the No. 2 spring 733 rebounds and stretches, driving the active extrusion plate 735 to reset. When the active extrusion plate 735 is no longer pushing the driven extrusion plate 728, the driven extrusion plate 728, under the action of the elastic force of the No. 1 spring 726, drives the U-shaped frame 723 and the limit baffle 724 to move downward synchronously, and the positioning blockage and locking fixation are released at this time.
[0049] See also Figure 2 , Figure 7 and Figure 8The reciprocating switching mechanism 4 includes a front-to-back symmetrical guide square rod 43 vertically fixedly installed on the top of the workbench 1, and the two guide square rods 43 are slidably connected with a connecting block 44. The two connecting blocks 44 are fixedly connected to a No. 1 mounting plate 41 on the side away from each other, and a plurality of fixed sleeves 42 are fixedly installed along the length direction on the side away from each other of the two No. 1 mounting plates 41. A reciprocating switching component 45 is commonly provided on the side where the two connecting blocks 44 are close to each other; the reciprocating switching component 45 includes a No. 2 fixing plate 453 fixedly connected to the top of the workbench 1 symmetrically on the left and right, and there is a total of A fixed shaft 452 is connected for rotation, a No. 3 spur gear 457 is fixedly sleeved in the middle of the fixed shaft 452, a No. 1 rack 451 meshing with the No. 3 spur gear 457 is fixedly connected on the sides of the two connecting blocks 44 close to each other, a No. 1 stopper is installed on the top of the two guide square rods 43, the No. 1 stopper can prevent the connecting block 44 from slipping off the guide square rod 43, a No. 2 spur gear 456 is fixedly sleeved on the right end of the fixed shaft 452, a No. 2 hydraulic cylinder 454 is fixedly connected to the upper surface of the workbench 1, and a No. 2 rack 455 meshing with the No. 2 spur gear 456 is fixedly connected to the top of the output end of the No. 2 hydraulic cylinder 454.
[0050] During operation, after the positioning and locking mechanism 7 positions and locks the spline rotor, the No. 2 hydraulic cylinder 454 is started, and the output end of the No. 2 hydraulic cylinder 454 drives the No. 2 rack 455 to move upward, and synchronously drives the No. 2 spur gear 456 and the fixed shaft 452 to rotate, and the fixed shaft 452 drives the No. 3 spur gear 457 to rotate, and the No. 3 spur gear 457 drives the No. 1 rack 451 located on the rear side and the connecting block 44 thereon to move downward, and then drives the No. 1 mounting plate 41 located on the rear side and the fixed sleeve 42 thereon to move downward, and synchronously drives the upper and lower staggered grinding mechanism 3 to move downward, and switches the upper and lower staggered grinding mechanism 3 to the working position.
[0051] See also Figure 2 , Figure 7 and Fig. 9The upper and lower staggered grinding mechanism 3 includes a No. 1 mounting cylinder 31 fixedly mounted in a fixed sleeve 42 located on the No. 1 mounting plate 41 at the rear side, and a No. 1 staggered reciprocating assembly 32 and a No. 2 staggered reciprocating assembly 33 are arranged in a cross-staggered manner inside the No. 1 mounting cylinder 31. The No. 1 staggered reciprocating assembly 32 and the No. 2 staggered reciprocating assembly 33 have the same structure. The No. 1 staggered reciprocating assembly 32 includes an inverted U-shaped frame 324 fixedly mounted on the bottom surface of the No. 1 mounting cylinder 31, and a T-shaped plate 322 is fixedly connected to the top center of the inverted U-shaped frame 324. A servo motor 321 is fixedly mounted on the top of the T-shaped plate 322, and a No. 2 connecting rod 325 is fixedly connected to the output end of the servo motor 321. A No. 3 connecting rod 326 is hinged at one end of the No. 2 connecting rod 325, and a swing rod 3 is hinged at one end of the No. 2 connecting rod 325. 27. The middle part of the swing rod 327 is rotatably connected to the top of the inverted U-shaped frame 324 through a rotating shaft. The two ends of the swing rod 327 on the side away from the No. 3 connecting rod 326 are respectively hinged with a No. 1 connecting rod 323. The ends of the two No. 1 connecting rods 323 are hinged with a No. 1 movable rod 328. The two No. 1 movable rods 328 are both slidably passed through the bottom of the No. 1 mounting cylinder 31, and the middle and lower parts of the two No. 1 movable rods 328 are both slidably sleeved with a limiting sleeve 329, and the limiting sleeve 329 is fixedly installed on the inner bottom surface of the No. 1 mounting cylinder 31. The center of the bottom of the No. 1 mounting cylinder 31 is fixedly connected to a No. 1 positioning plug pin 14, and the lower part of the No. 1 positioning plug pin 14 is sleeved and fixed with a No. 1 pressing ring, and the bottoms of the two No. 1 movable rods 328 are symmetrically provided with keyway grinding assemblies 34 around the axis center of the No. 1 positioning plug pin 14.
[0052] It should be noted that the inverted U-shaped frame in the second staggered reciprocating assembly 33 is lower than the inverted U-shaped frame 324 in the first staggered reciprocating assembly 32 .
[0053] See also Fig. 9 and Fig.10 The keyway grinding assembly 34 includes a guide rail 341 fixedly mounted at the bottom of the No. 1 movable rod 328, a slider 348 is slidably connected to the guide rail 341, a connecting rod 347 is fixedly connected to the bottom of the slider 348, a curved surface grinding head 345 is fixedly connected to the bottom of the connecting rod 347, a No. 3 spring 342 is fixedly connected to the side of the slider 348 away from the No. 1 positioning plug pin 14, one end of the No. 3 spring 342 is fixedly connected to the inner wall of the guide rail 341, and the curved surface grinding head 345 is parallel to the slider 348. Mounting grooves 349 are provided on both sides of the sliding direction, and two fixing pins 346 are slidably arranged inside the two mounting grooves 349. The two fixing pins 346 on the same side are fixedly connected to the side grinding plate 343 at one end away from the arc grinding head 345. A No. 4 spring 344 is sleeved on the outside of the fixing pins 346, and the No. 4 spring 344 is fixedly connected between the side grinding plate 343 and the mounting grooves 349. Guide bevel grooves are provided at the arc bottom of the arc grinding head 345 and the bottom of the side grinding plate 343.
[0054] During the use of the upper and lower staggered grinding mechanism 3, when the reciprocating switching mechanism 4 drives the No. 1 installation cylinder 31 to move downward, it will also drive the No. 1 positioning plug pin 14 to move downward synchronously, until the pressure ring on the No. 1 positioning plug pin 14 is pressed onto the spline rotor, thereby realizing the limit between the upper and lower staggered grinding mechanism 3 and the step sleeve 8, and improving the stability of the upper and lower staggered grinding mechanism 3 during grinding. As the No. 1 positioning plug pin 14 is inserted into the center hole of the step sleeve 8, the side grinding plate 343 moves toward the direction of the arc surface grinding head 345 through the guidance of the guide bevel groove at the bottom of the side grinding plate 343 and the arc surface grinding head 345, compressing the No. 4 spring 344, and the arc surface grinding head 345 moves away from the No. 1 positioning plug pin 14, compressing the No. 3 spring 342, until ... The surface grinding head 345 and the side grinding plate 343 are completely inserted into the keyway, thereby ensuring that the side grinding plate 343 is tightly pressed against the side of the keyway and the arc surface grinding head 345 is tightly pressed against the arc surface of the keyway. At this time, the No. 1 positioning pin 14 is inserted into the step sleeve 8, and the arc surface grinding head 345 is in the middle of the keyway. At this time, the servo motor 321 is started, and the output end of the servo motor 321 drives the No. 2 connecting rod 325 to rotate, thereby driving the No. 3 connecting rod 326 to reciprocate up and down, and synchronously drives the swing rod 327 to swing back and forth around the rotating shaft, and then drives the No. 1 connecting rod 323 and the No. 1 movable rod 328 at both ends to reciprocate up and down in an alternating manner, and synchronously drives the keyway grinding assembly 34 to grind back and forth up and down alternately, and the friction forces offset each other, thereby improving the stability of the spline rotor during the grinding process.
[0055] It should be noted that when the four keyway grinding assemblies 34 are in operation, when two of the keyway grinding assemblies 34 move downward, the other two keyway grinding assemblies 34 move upward, so that the four keyways are reciprocally ground.
[0056] See also Figure 2 , Fig.11 and Fig.12 The rotary grinding mechanism 5 includes a No. 2 mounting tube 51 fixedly mounted in a fixed sleeve 42 located on the front side No. 1 mounting plate 41, a No. 2 positioning plug pin 58 is fixedly connected to the bottom center of the No. 2 mounting tube 51, a No. 2 pressure ring is sleeved and fixed to the lower part of the No. 2 positioning plug pin 58, a mounting ring 57 is rotatably sleeved and connected to the middle part of the No. 2 positioning plug pin 58, a gear ring 53 is fixedly connected to the top of the mounting ring 57, a fixed seat 52 is sleeved and fixed to the upper part of the No. 2 positioning plug pin 58, a motor 54 is fixedly connected to the front side of the fixed seat 52, a No. 4 spur gear 55 meshing with the gear ring 53 is fixedly connected to the output end of the motor 54, and three rotary grinding components 56 are evenly fixedly connected to the outer circumference of the mounting ring 57.
[0057] See also Figure 2 , Fig.11 , Fig.12 and Fig.13The rotating grinding assembly 56 includes a Z-shaped frame 561 fixedly connected to the outer circumference of the mounting ring 57, a top surface grinding head 562 is fixedly connected to the top inner wall of the Z-shaped frame 561, a bottom surface grinding head 565 is fixedly connected to the bottom inner wall of the Z-shaped frame 561, a No. 2 movable rod 567 slides through the middle of the vertical section of the Z-shaped frame 561, an end of the No. 2 movable rod 567 close to the No. 2 positioning plug pin 58 is fixedly connected to the outer wall grinding head 563, two No. 5 springs 564 symmetrically connected up and down are fixedly connected between the outer wall grinding head 563 and the vertical section of the Z-shaped frame 561, the other end of the No. 2 movable rod 567 is fixedly connected to a compressed wedge block 566, the compressed wedge block 566 consists of a fixed block and a guide wedge block, the fixed block is fixedly installed on the end of the No. 2 movable rod 567 away from the outer wall grinding head 563, and the guide wedge block is fixedly installed on the top of one side of the fixed block close to the Z-shaped frame 561.
[0058] See also Fig.11 and Fig.12 A fixed ear plate 15 is fixedly connected to the front center of the No. 1 mounting plate 41 located on the front side, a No. 1 hydraulic cylinder 16 is fixedly connected to the bottom of the fixed ear plate 15, and a No. 1 fixed plate 17 is fixedly connected to the bottom of the output end of the No. 1 hydraulic cylinder 16. A number of fixed rings 19 corresponding to the rotary grinding mechanism 5 are evenly installed on the No. 1 fixed plate 17, and a number of weight reduction holes are evenly opened on the No. 1 fixed plate 17. The fixed ring 19 is movably sleeved on the periphery of the rotary grinding assembly 56, and a number of reinforcing ribs are evenly installed on the inner wall of the fixed ring 19, and three extrusion wedges 18 cooperating with the guide wedges are fixedly connected to the outer circumference of the fixed ring 19.
[0059] When the upper and lower staggered grinding mechanisms 3 have completed grinding, the reciprocating switching mechanism 4 drives the upper and lower staggered grinding mechanisms 3 to move upward, and the positioning locking mechanism 7 on the rear side releases the limit blockage of the moving seat 2, and the moving seat 2 continues to be transported along the annular linear guide rail 6 until it is transported to the bottom of the rotating grinding mechanism 5. At this time, another positioning locking mechanism 7 positions the moving seat 2, and the output end of the No. 2 hydraulic cylinder 454 in the reciprocating switching mechanism 4 continues to move downward, thereby causing the rotating grinding mechanism 5 to continue to move downward, and the rotating grinding mechanism 5 is switched to the working position, and the No. 1 hydraulic cylinder 16 is started. The output end of the No. 1 hydraulic cylinder 16 drives the No. 1 fixing plate 17 and the fixing ring 19 thereon to move downward, and the extrusion wedge block 18 on the fixing ring 19 squeezes the guide wedge block on the pressure wedge block 566, driving the pressure wedge block 566 and the No. 2 movable rod 567 thereon to move in the direction away from the No. 2 positioning plug pin 58, and then drives the outer wall grinding head 563 to move in the direction away from the No. 2 positioning plug pin 58, and at the same time compresses the No. 5 spring 564. At this time, the No. 2 positioning plug pin 58 is moved away from the outer wall grinding head 563, and the No. 5 spring 564 is compressed. The No. 1 mounting cylinder 51 and the No. 2 positioning plug pin 58 thereon move downward, synchronously driving the rotary grinding assembly 56 to move downward until the top surface grinding head 562 fits against the top of the spline rotor and the bottom surface grinding head 565 fits against the bottom of the spline rotor. At this time, the output end of the No. 1 hydraulic cylinder 16 moves upward, releasing the extrusion of the extrusion wedge 18 and the pressure wedge 566. At this time, under the elastic force of the No. 5 spring 564, the outer wall grinding head 563 is kept in close contact with the outer wall of the spline rotor. At this time, the motor 54 is started, and the motor 54 outputs The output end drives the fourth spur gear 55 to rotate, synchronously drives the gear ring 53 and the mounting ring 57 to rotate, and synchronously drives the rotary grinding assembly 56 to rotate, thereby realizing the integrated grinding of the upper surface, lower surface and outer wall of the spline rotor. After the grinding is completed, the rotary grinding mechanism 5 rises, and the positioning and locking mechanism 7 releases the positioning and locking, and the mobile seat 2 returns to the initial position under the drive of the annular linear guide 6. At this time, the polished spline rotor is replaced and a new spline rotor is installed, thereby realizing the batch cyclic processing and grinding of the spline rotor.
[0060] In addition, the present invention also provides a metallurgical part post-forming treatment method, which is completed by using the above-mentioned metallurgical part post-forming treatment equipment, and includes the following steps:
[0061] S1: Loading and conveying; first, multiple spline rotors to be processed are installed on the corresponding moving seats 2, and the spline rotors are initially positioned using the step sleeve 8, and then the multiple moving seats 2 are conveyed along the annular linear guide rail 6.
[0062] S2: Positioning and locking: When the moving seat 2 is transported to the rear side of the annular linear guide rail 6, the positioning and locking mechanism 7 on the rear side sequentially limits and blocks the multiple moving seats 2, and synchronously drives the hollow triangular chuck 9 to lock and fix the spline rotor.
[0063] S3: Up and down staggered grinding: After the spline rotor is locked and fixed, the reciprocating switching mechanism 4 drives the up and down staggered grinding mechanism 3 to move downward, and the up and down staggered grinding mechanism 3 is used to perform up and down alternating reciprocating grinding on the keyway of the spline rotor. After the grinding is completed, the positioning locking mechanism 7 releases the blocking limit and locking, and the moving seat 2 continues to transport along the annular linear guide rail 6.
[0064] S4: Rotational grinding: The movable seat 2 is transported to the front side of the annular linear guide rail 6, and the positioning and locking mechanism 7 on the front side locks and limits the multiple movable seats 2. Then the reciprocating switching mechanism 4 drives the rotational grinding mechanism 5 to descend, and the rotational grinding mechanism 5 is used to perform integrated rotational grinding on the upper surface, lower surface and outer wall of the spline rotor.
[0065] S5: Unlocking and unloading: After grinding is completed, the locking and limiting are released, and the moving seat 2 is transported to the initial position along the annular linear guide rail 6, and the processed spline rotor is removed and replaced with a new spline rotor for cyclic processing.
[0066] It will be apparent to those skilled in the art that the invention is not limited to the details of the exemplary embodiments described above and that the invention can be implemented in other specific forms without departing from the spirit or essential features of the invention. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of the invention is defined by the appended claims rather than the foregoing description, and it is intended that all variations falling within the meaning and range of equivalent elements of the claims be included in the invention. Any reference numeral in a claim should not be considered as limiting the claim to which it relates.
Claims
1. A post-processing equipment for metallurgical parts, comprising a workbench, characterized in that: An annular linear guide is provided on the upper surface of the workbench, and a number of moving seats are slidably connected to the annular linear guide in a front-to-back symmetrical manner through an electric slider, a hollow triangular chuck is fixedly installed on the top of the moving seat, a square shaft is fixedly connected to the wrench insertion hole of the hollow triangular chuck, and one end of the square shaft is fixedly connected to a No. 1 spur gear, a boss is fixedly connected to the hollow part of the hollow triangular chuck at the top of the moving seat, and a step sleeve is fixedly installed on the top of the boss, two positioning and locking mechanisms for limiting the moving seat are symmetrically provided at the front and back centers of the workbench, a reciprocating switching mechanism is provided at the center of the upper surface of the workbench, a number of upper and lower staggered grinding mechanisms for reciprocatingly grinding the spline rotor up and down are provided on the rear side of the reciprocating switching mechanism, and a number of rotating grinding mechanisms for rotating the spline rotor are provided on the front side of the reciprocating switching mechanism; The reciprocating switching mechanism comprises a guide square rod symmetrically fixedly installed on the top of the workbench, and the two guide square rods are slidably connected with a connecting block, and the two connecting blocks are fixedly connected to a No. 1 mounting plate on the side away from each other, and a plurality of fixed sleeves are fixedly installed on the side away from each other of the two No. 1 mounting plates, and a reciprocating switching component is commonly provided on the side of the two connecting blocks close to each other; The positioning and locking mechanism includes a driving assembly, which includes two L-shaped rods symmetrically distributed at the front and rear and fixedly connected to the workbench. The bottom of the vertical section of the L-shaped rod close to the workbench is fixedly connected to a No. 3 hydraulic cylinder, and the output end of the No. 3 hydraulic cylinder is fixedly connected to a No. 3 fixed plate. A plurality of extrusion rods distributed along the conveying direction and gradually increasing in length are fixedly installed on the side of the No. 3 fixed plate close to the workbench. An extrusion assembly is provided at one end of the extrusion rod close to the center of the workbench, and upper and lower actuator assemblies are provided on the top of the extrusion assembly. The upper and lower staggered grinding mechanism includes a No. 1 mounting cylinder fixedly installed in a fixed sleeve located on the No. 1 mounting plate at the rear side, a No. 1 staggered reciprocating assembly and a No. 2 staggered reciprocating assembly are arranged cross-staggered inside the No. 1 mounting cylinder, the No. 1 staggered reciprocating assembly and the No. 2 staggered reciprocating assembly have the same structure, the No. 1 staggered reciprocating assembly includes an inverted U-shaped frame fixedly installed on the bottom surface of the No. 1 mounting cylinder, a T-shaped plate is fixedly connected to the top center of the inverted U-shaped frame, a servo motor is fixedly installed on the top of the T-shaped plate, a No. 2 connecting rod is fixedly connected to the output end of the servo motor, a No. 3 connecting rod is hinged at one end of the No. 2 connecting rod, and a swing rod is hinged at one end of the No. 2 connecting rod. The middle part of the swing arm is rotatably connected to the top of the inverted U-shaped frame through a rotating shaft, and the two ends of the swing arm on the side away from the No. 3 connecting rod are respectively hinged to the No. 1 connecting rod, and the ends of the two No. 1 connecting rods are hinged to the No. 1 movable rods, and the two No. 1 movable rods slide through the bottom of the No. 1 mounting tube, and the middle and lower parts of the two No. 1 movable rods are slidably sleeved with limit sleeves, and the limit sleeves are fixedly installed on the inner bottom surface of the No. 1 mounting tube. The center of the bottom of the No. 1 mounting tube is fixedly connected to a No. 1 positioning pin, and the lower part of the No. 1 positioning pin is sleeved and fixed with a No. 1 pressing ring, and the bottoms of the two No. 1 movable rods are symmetrically provided with keyway grinding components around the center of the axis of the No. 1 positioning pin.
2. The post-processing equipment for metallurgical parts according to claim 1, characterized in that: The reciprocating switching assembly includes a No. 2 fixed plate which is symmetrically fixedly connected to the top of the workbench, and a fixed shaft is connected between the two No. 2 fixed plates for common rotation, a No. 3 spur gear is fixedly sleeved on the middle of the fixed shaft, a No. 1 rack meshing with the No. 3 spur gear is fixedly connected on the sides of the two connecting blocks close to each other, a No. 1 stopper is installed on the top of the two guide square rods, a No. 2 spur gear is fixedly sleeved on the right end of the fixed shaft, a No. 2 hydraulic cylinder is fixedly connected to the upper surface of the workbench, and a No. 2 rack meshing with the No. 2 spur gear is fixedly connected to the top of the output end of the No. 2 hydraulic cylinder.
3. The post-processing equipment for metallurgical parts according to claim 1, characterized in that: The keyway grinding assembly includes a guide rail fixedly installed at the bottom of a No. 1 movable rod, a slider is slidably connected to the guide rail, a connecting rod is fixedly connected to the bottom of the slider, a curved grinding head is fixedly connected to the bottom of the connecting rod, a No. 3 spring is fixedly connected to the side of the slider away from the No. 1 positioning pin, one end of the No. 3 spring is fixedly connected to the inner wall of the guide rail, mounting grooves are provided on both sides of the curved grinding head parallel to the sliding direction of the slider, two fixing pins are slidably provided inside the two mounting grooves, the two fixing pins on the same side are fixedly connected to a side grinding plate at one end away from the curved grinding head, a No. 4 spring is sleeved on the outside of the fixing pin, and the No. 4 spring is fixedly connected between the side grinding plate and the mounting groove, and guide inclined grooves are provided at the curved bottom of the curved grinding head and the bottom of the side grinding plate.
4. The post-processing equipment for metallurgical parts according to claim 1, characterized in that: The rotary grinding mechanism includes a No. 2 mounting tube fixedly installed in a fixed sleeve located on the No. 1 mounting plate on the front side, a No. 2 positioning plug pin is fixedly connected to the bottom center of the No. 2 mounting tube, a No. 2 pressure ring is sleeved and fixed on the lower part of the No. 2 positioning plug pin, a mounting ring is rotatably sleeved on the middle part of the No. 2 positioning plug pin, a gear ring is fixedly connected to the top of the mounting ring, a fixed seat is sleeved and fixed on the upper part of the No. 2 positioning plug pin, a motor is fixedly connected to the front side of the fixed seat, a No. 4 spur gear meshing with the gear ring is fixedly connected to the output end of the motor, and three rotary grinding components are evenly fixedly connected to the outer circumference of the mounting ring.
5. The post-processing equipment for metallurgical parts according to claim 4, characterized in that: The rotary grinding assembly includes a Z-shaped frame fixedly connected to the outer circumference of the mounting ring, a top surface grinding head fixedly connected to the top inner wall of the Z-shaped frame, a bottom surface grinding head fixedly connected to the bottom inner wall of the Z-shaped frame, a No. 2 movable rod slidingly penetrates the middle of the vertical section of the Z-shaped frame, an end of the No. 2 movable rod close to the No. 2 positioning plug pin is fixedly connected to the outer wall grinding head, two No. 5 springs symmetrical up and down are fixedly connected between the outer wall grinding head and the vertical section of the Z-shaped frame, a compression wedge is fixedly connected to the other end of the No. 2 movable rod, the compression wedge consists of a fixed block and a guide wedge, the fixed block is fixedly installed on the end of the No. 2 movable rod away from the outer wall grinding head, and the guide wedge is fixedly installed on the top of one side of the fixed block close to the Z-shaped frame.
6. The post-processing equipment for metallurgical parts according to claim 4, characterized in that: A fixed ear plate is fixedly connected to the front center of the No. 1 mounting plate located on the front side, a No. 1 hydraulic cylinder is fixedly connected to the bottom of the fixed ear plate, a No. 1 fixed plate is fixedly connected to the bottom of the output end of the No. 1 hydraulic cylinder, a number of fixed rings corresponding to the rotary grinding mechanisms are evenly installed on the No. 1 fixed plate, a number of weight-reducing holes are evenly opened on the No. 1 fixed plate, the fixed ring is movably sleeved on the periphery of the rotary grinding assembly, a number of reinforcing ribs are evenly installed on the inner wall of the fixed ring, and three extrusion wedges cooperating with the guide wedges are fixedly connected to the outer circumference of the fixed ring.
7. The post-processing equipment for metallurgical parts according to claim 1, characterized in that: The extrusion assembly includes a No. 4 fixed plate fixedly installed at the bottom of the workbench, a fixed guide rod is fixedly connected to the bottom of the No. 4 fixed plate close to the L-shaped rod, a sliding block is slidably sleeved on the middle of the fixed guide rod, and a No. 2 spring is sleeved on the outer periphery of the fixed guide rod, the No. 2 spring is installed between the sliding block and the No. 4 fixed plate, a No. 2 stopper is fixedly connected to the end of the fixed guide rod away from the No. 4 fixed plate, the fixed guide rod is located above the extrusion rod, and an active extrusion plate is fixedly connected to the top of the sliding block, and the length of the active extrusion plate increases with the increase of the length of the extrusion rod.
8. The post-processing equipment for metallurgical parts according to claim 1, characterized in that: The upper and lower actuator components include a fixed rod symmetrically fixedly installed on the bottom of the workbench, a No. 2 mounting plate is slidably connected to the middle of the fixed rod, a No. 1 mounting plate is sleeved on the outer periphery of the top of the fixed rod, and the No. 1 spring is arranged between the workbench and the No. 2 mounting plate, and a No. 3 stopper is fixedly connected to the bottom of the fixed rod, and a side of the two No. 2 mounting plates close to each other is jointly fixedly connected to a U-shaped frame, and the tops of the front and rear vertical sections of the U-shaped frame are fixedly connected to a limited stopper, and the bottom of the horizontal section of the U-shaped frame is fixedly connected to a driven extrusion plate that cooperates with the active extrusion plate, and a plurality of No. 2 through holes are symmetrically opened at the front and rear center of the top of the workbench, and two No. 2 through holes form a group, and a plurality of No. 1 through holes are symmetrically opened at the front and rear center of the top of the workbench, and the No. 1 through holes and the No. 2 through holes are staggered, and the top of the limit stopper passes through the top of the No. 2 through hole, and the bottom of the U-shaped frame close to the L-shaped rod is fixedly connected to a fixed frame, and the top of the fixed frame is fixedly connected to a No. 3 rack meshing with the No. 1 spur gear, and the No. 3 rack passes through the top of the No. 1 through hole.
9. A post-processing method for metallurgical parts, characterized in that: The method is completed by using a metallurgical part forming post-processing equipment as claimed in claim 1. The following steps are involved: S1: Loading and conveying: First, multiple spline rotors to be processed are installed on the moving seat, and the spline rotors are initially positioned using a step sleeve, and then the moving seat is conveyed along the annular linear guide rail; S2: Positioning and locking: When the moving seat is transported to the rear side of the annular linear guide rail, the positioning and locking mechanism sequentially limits and blocks the multiple moving seats, and synchronously drives the hollow triangular chuck to lock and fix the spline rotor; S3: Up and down staggered grinding: After the spline rotor is locked and fixed, the reciprocating switching mechanism drives the up and down staggered grinding mechanism to move downward, and the up and down staggered grinding mechanism is used to perform up and down reciprocating grinding on the keyway of the spline rotor. After the grinding is completed, the positioning locking mechanism releases the blocking limit and locking, and the moving seat continues to transport along the annular linear guide rail; S4: Rotary grinding: The moving seat is transported to the front side of the annular linear guide rail, the positioning locking mechanism is locked and limited, and then the reciprocating switching mechanism drives the rotary grinding mechanism to descend, and the rotary grinding mechanism is used to perform integrated rotary grinding on the upper surface, lower surface and outer wall of the spline rotor; S5: Unlock and unload: After grinding is completed, release the lock and limit, and the moving seat is transported to the initial position along the circular linear guide rail. The processed spline rotor is removed and replaced with a new spline rotor for cyclic processing.
Citation Information
Patent Citations
Bamboo product processing assembly line
CN112757408A
Expansion joint flange surface treatment equipment
CN118682631A