Screw machining tool and machining method thereof
By designing an automated clamping and loading mechanism, the problem of the existing screw grinding and processing tooling for a long time when replacing screws with different lengths and diameters is solved, and the rapid automation of screw processing is achieved and production efficiency is improved.
Patent Information
- Application Number
- CN202411640103.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-18
- Publication Date
- 2025-02-18
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
When replacing screws of different lengths and diameters, the adjustment time is long, which affects production efficiency.
A screw processing tooling is designed, including a clamping mechanism and a feeding mechanism. Through the combination of worm, gear and transmission column, automatic feeding and clamping of screws of different diameters and lengths is achieved, reducing adjustment time.
It realizes rapid loading and clamping of screws of different diameters and lengths, shortens grinding processing time and improves production efficiency.
Smart Images

Figure CN119458011A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of screw grinding, and in particular to a screw processing tool and a processing method thereof. Background Art
[0002] The screw grinding tool is a special tooling equipment used for screw grinding. Screw grinding is a common machining process used to manufacture threaded parts such as screws, nuts, and screws. The main function of the screw grinding tool is to fix the workpiece (screw) on the tooling and enable it to be in an accurate position and maintain a stable state during the grinding process.
[0003] Screw grinding tooling usually includes components such as a workpiece fixture, a reference seat, a grinding head and a feed system. In actual use, the existing screw grinding tooling is relatively cumbersome to adjust and set up, especially when it is necessary to replace screws of different lengths and diameters. The adjustment time is long. This is because when switching between screws of different lengths and diameters, multiple adjustments are often required, including the height, width, position, etc. of the fixture, which affects production efficiency.
[0004] Therefore, it is necessary to propose a screw processing tool and a processing method thereof to solve the above problems. Summary of the invention
[0005] The main purpose of the present invention is to provide a screw processing tool and a processing method thereof, which can effectively solve the problems in the background technology.
[0006] To achieve the above object, the technical solution adopted by the present invention is:
[0007] A screw processing tool comprises a base plate, a loading plate fixedly connected to one side surface of the base plate, a grinding assembly slidably installed on the other side surface of the base plate, a mounting groove opened on the upper surface of the base plate, a placement groove opened on the upper surface of the base plate and located next to the mounting groove, mounting holes symmetrically opened on the walls of the placement groove, side plates symmetrically fixedly connected to the upper surface of the base plate and a top plate fixedly connected to the upper ends of the two side plates, the surface of the side plates is opened with vertical grooves, the walls of the mounting grooves are provided with clamping mechanisms for clamping and positioning screws of different diameters and lengths to be ground, the two walls of the vertical grooves are provided with feeding mechanisms for feeding screws of different diameters and lengths to be ground, and the upper surface of the top plate is provided with an adjustment mechanism for adjusting the rotation of the clamping mechanism and adjusting the up and down movement of the loading mechanism.
[0008] Preferably, the adjusting mechanism comprises a worm rotatably connected to the upper surface of the top plate, one end of the worm is fixedly connected to a first circular block, a surface of the first circular block away from the worm is fixedly connected to a plurality of first clamping blocks, the upper surface of the top plate is rotatably connected to a first rotating column, a column groove is provided on the surface of the first rotating column close to the first circular block, a T-shaped column is slidably connected to the groove wall of the column groove, one end of the T-shaped column is fixedly connected to a first spring, an end of the T-shaped column away from the first spring is fixedly connected to a second circular block, a surface of the second circular block away from the T-column is fixedly connected to a plurality of second clamping blocks, the first clamping block is clamped with the second clamping block, and the surface rotation of one of the side plates The second gear is connected to the first gear by the fixed connection of the second gear and the second gear is connected to the connecting plate, and the transmission column is connected to the transmission column by the chain. The first gear is connected to the second gear by the fixed connection of the second gear and the connecting plate.
[0009] The outer side of the worm is meshedly connected with a worm wheel, the surface of the worm wheel is fixedly connected with a third rotating column, the lower end of the third rotating column is fixedly connected with an adjusting column, the surface of the adjusting column is provided with a first spiral groove, a connecting groove and a second spiral groove, the first spiral groove is connected with the second spiral groove, the connecting groove is connected with the first spiral groove and the second spiral groove, and a protrusion is installed on the wall of the first spiral groove.
[0010] Preferably, the initial state of the first spring is a compressed state.
[0011] Preferably, the clamping mechanism includes a slider symmetrically slidably connected to the wall of the mounting groove, the surface of the slider is fixedly connected to an L-shaped plate, the end of the L-shaped plate surface away from the slider is rotatably connected to a connecting column, the end of the connecting column away from the L-shaped plate is rotatably connected to a convex column, the upper ends of the two convex columns are fixedly connected to a rotating disk, a circular hole is opened at the center of the surface of the rotating disk, the wall of the circular hole is fixedly connected to a first arc block, there are two first arc blocks, the surface of the third rotating column is fixedly connected to a disk, the surface of the disk is fixedly connected to a second arc block, the end of the L-shaped plate close to the slider is rotatably connected to an adjusting disk, the adjusting disk A conical groove is provided in the middle of the surface of the disk, and the surfaces of the side plates close to the grinding assembly are fixedly connected with rotating rings, and the surfaces of the rotating rings away from the adjusting disk are fixedly connected with clamping rods evenly distributed in a ring shape, one of the adjusting disks is fixedly connected to one end of the transmission column close to the L-shaped plate, and a clamping block is installed in the other adjusting disk, and the surface of the clamping block away from the grinding assembly is symmetrically fixedly connected with a connecting block, a rotating sleeve is slidably connected to the outer side of the connecting block, a second spring is fixedly connected to the inner wall of the rotating sleeve, and the other end of the second spring is fixedly connected to the connecting block, and the ends of the two rotating sleeves close to the L-shaped plate are fixedly connected to the adjusting disk.
[0012] Preferably, the transmission column is a quadrangular prism.
[0013] Preferably, the feeding mechanism includes a connecting ring sleeved on the outside of the adjusting column, the protrusion is fixedly connected to the inner wall of the connecting ring, the surface of the connecting ring is symmetrically fixedly connected with a U-shaped column, one end of the two U-shaped columns away from the connecting ring is slidably connected to two vertical grooves respectively, and a rotating rod is installed on the surface of the U-shaped column through a torsion spring, and a transverse groove is provided on the end surface of the rotating rod close to the side plate, and a movable block is slidably connected to the groove wall of the transverse groove, and a reset spring and a connecting rod are fixedly connected to the surface of the movable block, and a friction block is fixedly connected to the side of the movable block, and the friction block is installed in cooperation with the rotating rod. The surface of the friction block is fixedly connected with an inclined block, the end of the connecting rod away from the movable block is rotatably connected to the transmission gear through a one-way bearing, the end of the connecting rod surface close to the transmission gear is rotatably connected with a vertical plate, the placement groove wall is symmetrically provided with inclined grooves, the vertical plate is slidably connected to the inclined grooves, the surface of the side plate close to the transmission gear is fixedly connected with a first rack, the surface of the side plate located above the first rack is fixedly connected with an F-shaped plate, the end of the rotating rod surface away from the transmission gear is fixedly connected with a top block, and the end of the top block surface away from the rotating rod is symmetrically equipped with a positioning block through a torsion spring;
[0014] A baffle is installed on the hole wall of the installation hole through a torsion spring, and one end of the top block away from the rotating rod is fixedly connected with a fixing column.
[0015] Preferably, the surface of the top block is fixedly connected to limiting protrusions located beside the two positioning blocks.
[0016] The present invention also provides a method for processing the screw processing tool as described above, comprising the following steps:
[0017] S1: multiple screws to be ground are placed on the surface of the loading plate of the slot box. Since the surface of the loading plate is inclined, under the action of the gravity of the screws to be ground, the screws to be ground closest to the installation slot will be under the U-shaped column, and the remaining screws to be ground are restricted due to the blocking effect of the baffle, that is, multiple screws to be ground can be stably placed;
[0018] S2: The first motor starts, driving the first gear to rotate, which is driven by the sprocket chain to drive the first rotating column to rotate. Under the elastic force of the first spring, the multiple first clamping blocks will be stably connected with the second clamping blocks, so that the rotation of the first rotating column can stably drive the worm to rotate, and the worm wheel rotates with the rotation of the worm, thereby driving the third rotating column to rotate. The adjusting column rotates with the rotation of the third rotating column, and the protrusion and the first spiral groove and the second spiral groove produce relative movement, driving the connecting ring and the U-shaped column to move toward the direction close to the placement groove. The transmission gear cooperates with the first rack, and the top block and the positioning block lift the screw to be ground on the surface of the placement groove closest to the installation groove for loading. Since the positioning blocks are inclined, the screw to be ground can be stably placed on the surfaces of the four positioning blocks under the action of its own gravity;
[0019] S3: The rotation of the first gear drives the second gear to rotate, and the rotation of the second gear drives the third gear to rotate. The transmission column rotates with the rotation of the third gear. The rotation of the transmission column can drive the adjustment disk to rotate. The disk rotates with the rotation of the third rotating column. The first arc block can cooperate with the second arc block to drive the rotating disk to rotate. The two connecting columns pull the two L-shaped plates towards each other, and the screw to be ground is brought away from the surface of the positioning block by multiple clamping rods. As the two L-shaped plates continue to approach each other, the two ends of the screw to be ground will respectively contact the conical groove walls on the surfaces of the two adjusting disks for clamping, and then the grinding assembly grinds the screw. After the processing is completed, the first motor drives the first gear to rotate in the opposite direction and returns to the initial state, and the next screw to be ground is ground, and this cycle is repeated.
[0020] Compared with the prior art, the present invention provides a screw processing tool and a processing method thereof, which have the following beneficial effects:
[0021] 1. The screw processing tooling is driven by the first motor to rotate the first gear, which is transmitted through the chain sprocket, the first rotating column, the worm gear and the third rotating column, and then drives the adjusting column to rotate. Relative movement occurs between the protrusion and the first spiral groove and the second spiral groove. The connecting ring, the U-shaped column, the connecting rod and the transmission gear first move in the direction close to the placement groove, and then move in the direction away from the placement groove. In this process, the transmission gear cooperates with the first rack to drive the rotating rod and the connecting rod to rotate, so that the top block and the positioning block can bring the screw to be ground, which is located on the surface of the placement groove closest to the installation groove, away from the placement groove during the rotation process. Since the positioning block is inclined, the screw to be ground can be stably placed on the surface of the positioning block for loading. The stability of loading can be guaranteed for screws of different diameters and lengths to be ground.
[0022] During the relative movement between the protrusion and the first spiral groove, the transmission gear meshes with the first rack, thereby driving the connecting rod and the rotating rod to rotate. The positioning block first contacts the baffle, driving the baffle to rotate, and then the fixed column contacts the baffle, driving the baffle to continue to rotate. Under the action of the gravity of multiple screw rods to be ground placed on the surface of the loading plate, the screw rod to be ground closest to the top block will be pushed between the baffle and the top block, and the baffle will return to its initial state under the action of the torsion spring force, and continue to place and position multiple screw rods to be ground, that is, to ensure that there is subsequent replenishment after each loading is completed, and orderly and automatic loading can be carried out for screw rods to be ground of different diameters and lengths.
[0023] 2. The screw processing tooling has a disc that rotates as the third rotating column rotates, and the first arc block cooperates with the second arc block to drive the rotating disc to rotate. The two connecting columns pull the two L-shaped plates to move towards each other, and multiple clamping rods can bring the screw to be ground away from the surface of the positioning block. The two ends of the screw to be ground are in contact with the conical groove and the surface of the clamping block respectively. As the two L-shaped plates get closer, the second spring is compressed, and the elastic force of the second spring is used to clamp the screw to be ground. The clamping stability of screws to be ground of different diameters and lengths can be guaranteed. When replacing screws of different diameters and lengths for grinding, there is no need to make multiple adjustments, thereby shortening the time required for grinding and improving the grinding efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0025] Figure 2 The present invention Figure 1 Enlarged view of point A in the middle;
[0026] Figure 3 The present invention Figure 1Enlarged view of point B in the middle;
[0027] Figure 4 It is a schematic diagram of the partial structure of the first circular block and the second circular block of the present invention;
[0028] Figure 5 It is a schematic diagram of the local structure of the rotating sleeve and the clamping block of the present invention;
[0029] Figure 6 It is a schematic diagram of the overall structure of the present invention from another angle;
[0030] Figure 7 It is a schematic diagram of the partial structure of the rotating disk and the connecting column of the present invention;
[0031] Figure 8 The present invention Figure 7 Enlarged view of point C in the middle;
[0032] Fig. 9 It is a schematic diagram of the partial structure of the inclined slot and the placement slot of the present invention;
[0033] Fig.10 The present invention Fig. 9 Enlarged view of point D in the middle;
[0034] Fig.11 It is a schematic diagram of the local structure of the connecting ring and the U-shaped column of the present invention;
[0035] Fig.12 The present invention Fig.11 Enlarged view of point E in the middle.
[0036] In the figure: 1, bottom plate; 11, loading plate; 12, grinding assembly; 13, mounting slot; 14, placement slot; 15, mounting hole; 16, side plate; 17, top plate; 2, vertical slot;
[0037] 3. Clamping mechanism; 31. Sliding block; 32. L-shaped plate; 33. Connecting column; 34. Boss; 35. Rotating disk; 36. Round hole; 37. First arc block; 38. Round disk; 39. Second arc block; 310. Adjusting disk; 311. Conical groove; 312. Rotating ring; 313. Clamping rod; 314. Clamping block; 315. Connecting block; 316. Rotating sleeve; 317. Second spring;
[0038] 4. Feeding mechanism; 41. Connecting ring; 42. U-shaped column; 43. Rotating rod; 44. Horizontal groove; 45. Movable block; 46. Return spring; 47. Connecting rod; 48. Friction block; 49. Oblique block; 410. Transmission gear; 411. Vertical plate; 412. Oblique groove; 413. First rack; 414. F-shaped plate; 415. Top block; 416. Positioning block; 417. Baffle; 418. Fixed column; 419. Limiting protrusion;
[0039] 5. Adjusting mechanism; 51. Worm; 52. First circular block; 53. First clamping block; 54. First rotating column; 55. Column groove; 56. T-shaped column; 57. First spring; 58. Second circular block; 59. Second clamping block; 510. Second rotating column; 511. Sprocket; 512. First gear; 513. Motor seat; 514. First motor; 515. Second gear; 516. Third gear; 517. Connecting plate; 518. Transmission column; 519. Worm wheel; 5110. Third rotating column; 5111. Adjusting column; 5112. First spiral groove; 5113. Connecting groove; 5114. Second spiral groove; 5115. Protrusion. DETAILED DESCRIPTION
[0040] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further explained below in conjunction with specific implementation methods.
[0041] See also Figure 1 , Figure 4 , Figure 5 , Figure 6 , Figure 7 and Fig. 9 A screw processing tooling comprises a base plate 1, a loading plate 11 fixedly connected to one side surface of the base plate 1, a grinding assembly 12 slidably mounted on the other side surface of the base plate 1, a mounting groove 13 provided on the upper surface of the base plate 1, a placement groove 14 provided on the upper surface of the base plate 1 and located next to the mounting groove 13, mounting holes 15 symmetrically provided on the groove wall of the placement groove 14, a side plate 16 symmetrically fixedly connected to the upper surface of the base plate 1 and a top plate 17 fixedly connected to the upper ends of the two side plates 16, a vertical groove 2 is provided on the surface of the side plate 16, a clamping mechanism 3 for clamping and positioning screws of different diameters and lengths to be ground is provided on the groove wall of the two vertical grooves 2, a feeding mechanism 4 for feeding screws of different diameters and lengths to be ground is provided on the groove wall of the two vertical grooves 2, and an adjusting mechanism 5 for adjusting the rotation of the clamping mechanism 3 and the upward and downward movement of the feeding mechanism 4 is provided on the upper surface of the top plate 17.
[0042] See also Figure 1 , Figure 3 , Figure 4 , Figure 5 , Figure 6 , Figure 7 , Figure 8 and Fig.10The adjusting mechanism 5 includes a worm 51 rotatably connected to the upper surface of the top plate 17, one end of the worm 51 is fixedly connected to a first circular block 52, a surface of the first circular block 52 away from the worm 51 is fixedly connected to a plurality of first clamping blocks 53, a first rotating column 54 is rotatably connected to the upper surface of the top plate 17, a column groove 55 is provided on the surface of the first rotating column 54 close to the first circular block 52, a T-shaped column 56 is slidably connected to the groove wall of the column groove 55, one end of the T-shaped column 56 is fixedly connected to a first spring 57, an end of the T-shaped column 56 away from the first spring 57 is fixedly connected to a second circular block 58, a surface of the second circular block 58 away from the T-shaped column 56 is fixedly connected to a plurality of second clamping blocks 59, the first clamping block 53 is clamped with the second clamping block 59, and a second rotating column 510 is rotatably connected to the surface of one of the side plates 16 The surfaces of the second rotating column 510 and the first rotating column 54 are both fixedly connected with sprockets 511, and the two sprockets 511 are driven by a chain. The surface of the second rotating column 510 is fixedly connected with a first gear 512. The surface of the side plate 16 located below the second rotating column 510 is fixedly connected with a motor seat 513, and the surface of the motor seat 513 is fixedly connected with a first motor 514. The output shaft of the first motor 514 is fixedly connected with the first gear 512, and the outer side of the first gear 512 is meshedly connected with a second gear 515, and the outer side of the second gear 515 is meshedly connected with a third gear 516. The surface of the side plate 16 located beside the second rotating column 510 is fixedly connected with a connecting plate 517, and the second gear 515 is rotatably connected to the connecting plate 517, and a transmission column 518 is slidably connected inside the third gear 516;
[0043] The outer side of the worm 51 is meshingly connected with a worm wheel 519, and a third rotating column 5110 is fixedly connected to the surface of the worm wheel 519. An adjusting column 5111 is fixedly connected to the lower end of the third rotating column 5110. A first spiral groove 5112, a connecting groove 5113 and a second spiral groove 5114 are provided on the surface of the adjusting column 5111. The first spiral groove 5112 is communicated with the second spiral groove 5114, and the connecting groove 5113 is communicated with the first spiral groove 5112 and the second spiral groove 5114. A protrusion 5115 is installed on the groove wall of the first spiral groove 5112.
[0044] It should be noted that a plurality of screws to be ground of different diameters and lengths are placed on the surface of the blanking plate and the placement groove 14, and are placed and limited by the baffle 417. A screw to be ground is also placed on the wall of the placement groove 14 closest to the mounting groove 13. The first motor 514 is started to drive the first gear 512 to rotate, and then drives the second rotating column 510 to rotate. The chain sprocket 511 drives the first rotating column 54 to rotate, and the first circular block 52, the first clamping block 53, the second circular block 58 and the second clamping block 59 drive the worm 51 to rotate. The worm wheel 519 meshes with the worm 51, and the worm 51 rotates with the worm wheel 519. The second gear 515 is meshed with the first gear 512, and the second gear 515 rotates as the first gear 512 rotates. The third gear 516 is meshed with the second gear 515, and the third gear 516 rotates as the second gear 515 rotates. The transmission column 518 is slidably connected with the third gear 516, and the transmission column 518 rotates as the third gear 516 rotates, which can drive the clamped screw to be ground to rotate, thereby facilitating the grinding assembly 12 to perform grinding.
[0045] It should be noted that, when the two L-shaped plates 32 are adjusted and moved to clamp and position the screw to be ground, relative movement occurs between the connecting block 315 and the rotating sleeve 316, and the second spring 317 is gradually compressed. The elastic force of the second spring 317 can ensure that the screw to be ground is clamped stably. When the screw to be ground is clamped, the first clamping block 53 and the second clamping block 59 rotate relative to each other, and the T-shaped column 56 and the column groove 55 slide relative to each other. The first spring 57 is further compressed and then restored to its original state, that is, the rotation of the first rotating column 54 no longer drives the worm 51 to rotate, and does not affect the grinding of the screw.
[0046] See also Figure 3 , the initial state of the first spring 57 is a compressed state;
[0047] It should be noted that the reaction force generated by the compression of the first spring 57 acts on the surface of the T-shaped column 56, so that the first clamping block 53 on the surface of the first disk 38 can be stably engaged with the second clamping block 59 on the surface of the second disk 38, so that the rotation of the first rotating column 54 can stably drive the worm 51 to rotate.
[0048] See also Figure 4 , Figure 5 , Figure 6 , Figure 7 and Figure 8The clamping mechanism 3 includes a slider 31 symmetrically slidably connected to the wall of the mounting groove 13, an L-shaped plate 32 is fixedly connected to the surface of the slider 31, a connecting column 33 is rotatably connected to the end of the L-shaped plate 32 away from the slider 31, and a convex column 34 is rotatably connected to the end of the connecting column 33 away from the L-shaped plate 32, and a rotating disk 35 is fixedly connected to the upper ends of the two convex columns 34. A circular hole 36 is opened at the center of the surface of the rotating disk 35, and a first arc block 37 is fixedly connected to the wall of the circular hole 36. There are two first arc blocks 37, and a disk 38 is fixedly connected to the surface of the third rotating column 5110, and a second arc block 39 is fixedly connected to the surface of the disk 38. An adjusting disk 310 is rotatably connected to the end of the L-shaped plate 32 close to the slider 31, and a conical shape is opened in the middle of the surface of the adjusting disk 310 The groove 311 and the surface of the side plate 16 close to the grinding assembly 12 are fixedly connected with a rotating ring 312, and the surface of the rotating ring 312 away from the adjusting disk 310 is fixedly connected with a ring-shaped uniformly distributed clamping rod 313, one of the adjusting disks 310 is fixedly connected to one end of the transmission column 518 close to the L-shaped plate 32, and a clamping block 314 is installed in the other adjusting disk 310, and the surface of the clamping block 314 away from the grinding assembly 12 is symmetrically fixedly connected with a connecting block 315, and the outer side of the connecting block 315 is slidably connected with a rotating sleeve 316, and the inner wall of the rotating sleeve 316 is fixedly connected with a second spring 317, and the other end of the second spring 317 is fixedly connected to the connecting block 315, and the ends of the two rotating sleeves 316 close to the L-shaped plate 32 are fixedly connected to the adjusting disk 310;
[0049] It should be noted that the clamping mechanism 3 can ensure stable clamping of screws to be ground of different diameters and lengths. When replacing screws of different diameters and lengths for grinding, there is no need to make multiple adjustments, thereby shortening the time required for grinding and improving the grinding efficiency.
[0050] Specifically, in the process of the connecting column 33 pulling the two L-shaped plates 32 to move towards each other, the multiple clamping rods 313 will bring the screw to be ground placed on the surface of the positioning block 416 away from the surface of the positioning block 416. As the two L-shaped plates 32 continue to approach each other, the multiple clamping rods 313 can limit the screw to be ground, so that the two ends of the screw to be ground are respectively in contact with the conical groove 311 and the clamping block 314, the clamping block 314 can be separated from the adjusting disk 310, and the connecting block 315 moves with the clamping block 314. The second spring 317 is compressed. The elastic force of the second spring 317 is used to stably clamp the screws of different lengths and diameters to be ground, and then the grinding assembly 12 performs grinding.
[0051] See also Figure 7 and Fig. 9 , the transmission column 518 is a quadrangular column;
[0052] It should be noted that the arrangement of the transmission column 518 can ensure the stability of the transmission, so that the rotation of the third gear 516 can stably drive the transmission column 518 to rotate.
[0053] See also Figure 1 , Figure 2 , Figure 5 , Fig. 9 , Fig.11 and Fig.12 The feeding mechanism 4 includes a connecting ring 41 sleeved on the outside of the adjusting column 5111, the protrusion 5115 is fixedly connected to the inner wall of the connecting ring 41, the surface of the connecting ring 41 is symmetrically fixedly connected with a U-shaped column 42, and the ends of the two U-shaped columns 42 away from the connecting ring 41 are respectively slidably connected with the two vertical grooves 2, and the surface of the U-shaped column 42 is installed with a rotating rod 43 through a torsion spring. The end surface of the rotating rod 43 close to the side plate 16 is provided with a transverse groove 44, and the groove wall of the transverse groove 44 is slidably connected with a movable block 45, and the surface of the movable block 45 is fixedly connected with a reset spring 46 and a connecting rod 47, and the side of the movable block 45 is fixedly connected with a friction block 48, and the friction block 48 is installed in cooperation with the rotating rod 43, and the surface of the friction block 48 is fixed. A slanted block 49 is connected, one end of the connecting rod 47 away from the movable block 45 is rotatably connected to the transmission gear 410 through a one-way bearing, one end of the surface of the connecting rod 47 close to the transmission gear 410 is rotatably connected to a vertical plate 411, the wall of the placement slot 14 is symmetrically provided with slanted slots 412, the vertical plate 411 is slidably connected to the slanted slots 412, the surface of the side plate 16 close to the transmission gear 410 is fixedly connected to a first rack 413, the surface of the side plate 16 above the first rack 413 is fixedly connected to an F-shaped plate 414, the end of the surface of the rotating rod 43 away from the transmission gear 410 is fixedly connected to a top block 415, and the end of the surface of the top block 415 away from the rotating rod 43 is symmetrically provided with a positioning block 416 through a torsion spring;
[0054] It should be noted that the feeding mechanism 4 can ensure the stability of feeding for the screws to be ground of different diameters and lengths, ensure that there is subsequent replenishment after each feeding is completed, and can automatically feed the screws to be ground of different diameters and lengths in an orderly manner;
[0055] Specifically, the worm gear 519 and the worm 51 are driven to drive the third rotating column 5110 to rotate. Initially, the second arc block 39 contacts the surface of one of the first arc blocks 37, and the disk 38 rotates as the third rotating column 5110 rotates. The rotation of the third rotating column 5110 drives the adjusting column 5111 to rotate at the same time, and a relative movement occurs between the protrusion 5115 and the first spiral groove 5112. The connecting ring 41 and the two U-shaped columns 42 all move toward the direction close to the placement groove 14, and the transmission gear 410 meshes with the first rack 413, thereby driving the transmission gear 410 to rotate. Since the transmission gear 410 and the connecting rod 47 are rotationally connected through a one-way bearing, when the transmission gear 410 moves toward the direction close to the inclined groove 412, the rotation of the transmission gear 410 can drive the connecting rod 47 to rotate, but vice versa. A torsion spring is arranged between the rotating rod 43 and the U-shaped column 42. During the rotation of the connecting rod 47 and the rotating rod 43, the torsion spring is deformed. After the transmission gear 410 is separated from the first rack 413, the rotating rod 43 and the connecting rod 47 can be restored to their original state under the elastic force of the torsion spring. The positioning block 416 and the top block 415 rotate with the rotation of the rotating rod 43. During the rotation, the positioning block 416 and the top block 415 bring the screw to be ground, which is located on the surface of the placement groove 14 closest to the installation groove 13, away from the placement groove 14. Since the positioning block 416 is inclined, the screw to be ground can be stably placed on the surface of the positioning block 416. When relative movement occurs between the protrusion 5115 and the second spiral groove 5114, the connecting ring 41 and the U-shaped column 42 move upward as the adjusting column 5111 continues to rotate to load the material. The stability of loading can be guaranteed for screws to be ground of different diameters and lengths.
[0056] When the protrusion 5115 moves to the highest point of the second spiral groove 5114, the second arc block 39 just contacts the surface of the other first arc block 37. As the third rotating column 5110 continues to rotate, the protrusion 5115 will cooperate with the connecting groove 5113, and the rotation of the disc 38 will also drive the rotating disc 35 to rotate. The connecting column 33 pulls the two L-shaped plates 32 to move in a direction close to each other, thereby clamping and positioning the screw to be ground, and then the grinding assembly 12 performs grinding.
[0057] When the projection 5115 moves along the first spiral groove 5112 from the end away from the U-shaped column 42 to the end close to the U-shaped column 42, the transmission gear 410 can mesh with the first rack 413 and then separate. After the transmission gear 410 separates from the first rack 413, the vertical plate 411 can contact the groove wall of the inclined groove 412 and slide relative to each other. The vertical plate 411 moves in the direction away from the side plate 16, and the connecting rod 47 and the transmission gear 410 move in the direction away from the side plate 16 together with the vertical plate 411. The movable block 45 and the transverse groove 44 move relative to each other, the reset spring 46 is compressed, the inclined block 49 and the friction block 48 move together with the movable block 45, and when the protrusion 5115 moves along the surface of the second spiral groove 5114 from the end close to the U-shaped column 42 to the end away from the U-shaped column 42, the connecting ring 41, the U-shaped column 42 and the rotating rod 43 all move in the direction away from the placement groove 14. Due to the friction between the friction block 48 and the surface of the rotating rod 43, under the elastic force of the reset spring 46, the movable block 45, The friction block 48 and the inclined block 49 will slowly move toward the direction close to the vertical plate 411. When the protrusion 5115 moves to the connection point between the second spiral groove 5114 and the connecting groove 5113, the U-shaped column 42, the connecting ring 41 and the rotating rod 43 reach the maximum height after being adjusted, and the inclined block 49 can cooperate with the F-shaped plate 414 to drive the connecting rod 47 to move quickly for a distance until the inclined block 49 is engaged with the F-shaped plate 414, and the first motor 514 drives the first gear 512 to rotate in the opposite direction, that is, the grinding process is completed. When the screw rod is unloading, the protrusion 5115 will move relative to the second spiral groove 5114 and the first spiral groove 5112 in sequence, and the inclined block 49 will move toward the direction close to the placement groove 14 again, and then move away from the placement groove 14. The inclined block 49 can cooperate with the F-shaped plate 414 again to drive the connecting rod 47 to move quickly for a distance. At this time, the transmission gear 410 can mesh with the first rack 413 when it is adjusted to move toward the direction close to the inclined groove 412 next time.
[0058] A baffle 417 is installed on the wall of the mounting hole 15 via a torsion spring, and one end of the top block 415 away from the rotating rod 43 is fixedly connected to a fixing column 418;
[0059] It should be noted that the setting of the baffle 417 can play a blocking role. When the baffle 417 is adjusted and rotated once, the screw to be ground will roll to the position on the surface of the placement groove 14 close to the installation groove 13. The baffle 417 returns to its initial state under the elastic force of the torsion spring, and still places and positions other screws to be ground on the surface of the loading plate 11 and the placement groove 14.
[0060] See also Figure 2 The surface of the top block 415 is located beside the two positioning blocks 416 and is fixedly connected to the limiting protrusions 419;
[0061] It should be noted that the limiting protrusion 419 can limit the positioning block 416, ensuring that the four positioning blocks 416 can be in an inclined state, and can stably place and position the screw to be ground.
[0062] It should be noted that a controller can be installed on the upper surface of the top plate 17, and the first motor 514 and the grinding assembly 12 are electrically connected to the controller, and the controller is controlled by a computer; the grinding assembly 12 is a grinding mechanism used in existing screw grinding processing, which includes a grinding tool, a clamp, a grinding spindle and a guide rail, etc., which will not be repeated here.
[0063] The present invention also provides a method for processing the screw processing tool, and the screw processing method comprises the following steps:
[0064] S1: multiple screws to be ground are placed on the surface of the placement groove 14 and the loading plate 11. Since the surface of the loading plate 11 is inclined, under the action of the gravity of the screws to be ground, the screws to be ground closest to the installation groove 13 will be under the U-shaped column 42, and the remaining screws to be ground are restricted due to the blocking effect of the baffle 417, that is, the multiple screws to be ground can be stably placed;
[0065] S2: The first motor 514 is started, driving the first gear 512 to rotate, which is driven by the sprocket 511 chain to drive the first rotating column 54 to rotate. Under the elastic force of the first spring 57, the plurality of first clamping blocks 53 are stably engaged with the second clamping blocks 59, so that the rotation of the first rotating column 54 can stably drive the worm 51 to rotate, and the worm wheel 519 rotates with the rotation of the worm 51, thereby driving the third rotating column 5110 to rotate, and the adjusting column 5111 rotates with the rotation of the third rotating column 5110, and the protrusion 5115 and the first rotating column 5110 rotate. A relative movement occurs between the first spiral groove 5112 and the second spiral groove 5114, driving the connecting ring 41 and the U-shaped column 42 to move toward the direction close to the placement groove 14. The transmission gear 410 cooperates with the first rack 413, and the top block 415 and the positioning block 416 lift the screw to be ground on the surface of the placement groove 14 closest to the installation groove 13 for loading. Since the positioning blocks 416 are inclined, the screw to be ground can be stably placed on the surface of the four positioning blocks 416 under the action of its own gravity.
[0066] S3: The rotation of the first gear 512 drives the second gear 515 to rotate, and the rotation of the second gear 515 drives the third gear 516 to rotate. The transmission column 518 rotates with the rotation of the third gear 516. The rotation of the transmission column 518 can drive the adjustment disk 310 to rotate, and the disk 38 rotates with the rotation of the third rotating column 5110. The first arc block 37 can cooperate with the second arc block 39 to drive the rotating disk 35 to rotate. The two connecting columns 33 pull the two L-shaped plates 32 to move in a direction close to each other, and the multiple clamping rods 313 bring the screw to be ground away from the surface of the positioning block 416. As the two L-shaped plates 32 continue to approach each other, the two ends of the screw to be ground will respectively contact the groove walls of the conical grooves 311 on the surfaces of the two adjusting disks 310 for clamping, and then the grinding assembly 12 grinds the screw. After the processing is completed, the first motor 514 drives the first gear 512 to rotate in the opposite direction to restore to the initial state, and the next screw to be ground is ground, and this cycle is repeated.
[0067] The above shows and describes the basic principles and main features of the present invention and the advantages of the present invention. It should be understood by those skilled in the art that the present invention is not limited to the above embodiments. The above embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention to be protected. The scope of protection of the present invention is defined by the attached claims and their equivalents.
Claims
1. A screw processing tool, comprising a base plate (1), a loading plate (11) fixedly connected to one side surface of the base plate (1), a grinding assembly (12) slidably mounted on the other side surface of the base plate (1), a mounting groove (13) provided on the upper surface of the base plate (1), a placement groove (14) provided on the upper surface of the base plate (1) and located next to the mounting groove (13), mounting holes (15) symmetrically provided on the groove wall of the placement groove (14), side plates (16) symmetrically fixedly connected to the upper surface of the base plate (1), and a top plate (17) fixedly connected to the upper ends of the two side plates (16), characterized in that: The surface of the side plate (16) is provided with a vertical groove (2); the groove wall of the mounting groove (13) is provided with a clamping mechanism (3) for clamping and positioning screw rods to be ground of different diameters and lengths; the groove walls of the two vertical grooves (2) are provided with a feeding mechanism (4) for feeding screw rods to be ground of different diameters and lengths; and the upper surface of the top plate (17) is provided with an adjusting mechanism (5) for adjusting the rotation of the clamping mechanism (3) and the upward and downward movement of the feeding mechanism (4).
2. A screw processing tool according to claim 1, characterized in that: The adjusting mechanism (5) comprises a worm (51) rotatably connected to the upper surface of the top plate (17); one end of the worm (51) is fixedly connected to a first circular block (52); a surface of the first circular block (52) away from the worm (51) is fixedly connected to a plurality of first clamping blocks (53); a first rotating column (54) is rotatably connected to the upper surface of the top plate (17); a column groove (55) is formed on the surface of the first rotating column (54) at one end close to the first circular block (52); and the column groove (55) is ) A T-shaped column (56) is slidably connected to the groove wall, one end of the T-shaped column (56) is fixedly connected to a first spring (57), one end of the T-shaped column (56) away from the first spring (57) is fixedly connected to a second circular block (58), a surface of the second circular block (58) away from the T-shaped column (56) is fixedly connected to a plurality of second clamping blocks (59), the first clamping block (53) is clamped with the second clamping block (59), and a surface of one of the side plates (16) is rotatably connected to a second rotating column (51 0), the surfaces of the second rotating column (510) and the first rotating column (54) are both fixedly connected with sprockets (511), the two sprockets (511) are driven by a chain, the surface of the second rotating column (510) is fixedly connected with a first gear (512), the surface of the side plate (16) located below the second rotating column (510) is fixedly connected with a motor seat (513), the surface of the motor seat (513) is fixedly connected with a first motor (514), and the first motor (5 The output shaft of the side plate (14) is fixedly connected to the first gear (512), the outer side of the first gear (512) is meshedly connected to the second gear (515), the outer side of the second gear (515) is meshedly connected to the third gear (516), the surface of the side plate (16) is fixedly connected to a connecting plate (517) located next to the second rotating column (510), the second gear (515) is rotatably connected to the connecting plate (517), and a transmission column (518) is slidably connected inside the third gear (516); The outer side of the worm (51) is meshingly connected with a worm wheel (519), the surface of the worm wheel (519) is fixedly connected with a third rotating column (5110), the lower end of the third rotating column (5110) is fixedly connected with an adjusting column (5111), the surface of the adjusting column (5111) is provided with a first spiral groove (5112), a connecting groove (5113) and a second spiral groove (5114), the first spiral groove (5112) is connected with the second spiral groove (5114), the connecting groove (5113) is connected with both the first spiral groove (5112) and the second spiral groove (5114), and the groove wall of the first spiral groove (5112) is matched with a protrusion (5115).
3. A screw processing tool according to claim 2, characterized in that: The initial state of the first spring (57) is a compressed state.
4. A screw processing tool according to claim 2, characterized in that: The clamping mechanism (3) comprises a slider (31) symmetrically slidably connected to the groove wall of the installation groove (13); an L-shaped plate (32) is fixedly connected to the surface of the slider (31); an end of the surface of the L-shaped plate (32) away from the slider (31) is rotatably connected to a connecting column (33); an end of the connecting column (33) away from the L-shaped plate (32) is rotatably connected to a convex column (34); the upper ends of the two convex columns (34) are fixedly connected to a rotating disk (35); the rotating disk (35) ) is provided with a circular hole (36) at the center of the surface thereof, a first arc block (37) is fixedly connected to the wall of the circular hole (36), and there are two first arc blocks (37); a circular disk (38) is fixedly connected to the surface of the third rotating column (5110), and a second arc block (39) is fixedly connected to the surface of the circular disk (38); an adjusting disk (310) is rotatably connected to one end of the L-shaped plate (32) close to the slider (31), and the middle of the surface of the adjusting disk (310) is A conical groove (311) is provided, and the surface of the side plate (16) close to the grinding assembly (12) is fixedly connected to a rotating ring (312), and the surface of the rotating ring (312) away from the adjusting disk (310) is fixedly connected to a ring-shaped uniformly distributed clamping rod (313), one of the adjusting disks (310) is fixedly connected to one end of the transmission column (518) close to the L-shaped plate (32), and a clamping block (314) is installed in the other adjusting disk (310). The surface of the clamping block (314) away from the grinding assembly (12) is symmetrically fixedly connected with a connecting block (315), the outer side of the connecting block (315) is slidably connected with a rotating sleeve (316), the inner wall of the rotating sleeve (316) is fixedly connected with a second spring (317), the other end of the second spring (317) is fixedly connected to the connecting block (315), and one end of the two rotating sleeves (316) close to the L-shaped plate (32) is fixedly connected to the adjustment disk (310).
5. A screw processing tool according to claim 2, characterized in that: The transmission column (518) is a quadrangular column.
6. A screw processing tool according to claim 2, characterized in that: The feeding mechanism (4) comprises a connecting ring (41) sleeved on the outer side of the adjusting column (5111), the protrusion (5115) is fixedly connected to the inner wall of the connecting ring (41), the surface of the connecting ring (41) is symmetrically fixedly connected with a U-shaped column (42), one end of the two U-shaped columns (42) away from the connecting ring (41) is respectively slidably connected with two vertical grooves (2), the surface of the U-shaped column (42) is installed with a rotating rod (43) through a torsion spring, the end surface of the rotating rod (43) close to the side plate (16) is provided with a transverse groove (44), the groove wall of the transverse groove (44) is slidably connected with a movable block (45), the surface of the movable block (45) is fixedly connected with a reset spring (46) and a connecting rod (47), the side of the movable block (45) is fixedly connected with a friction block (48), the friction block (48) is installed in cooperation with the rotating rod (43), and the friction block (48) The surface of the side plate (16) is fixedly connected with an inclined block (49); the end of the connecting rod (47) away from the movable block (45) is rotatably connected with a transmission gear (410) through a one-way bearing; the end of the surface of the connecting rod (47) close to the transmission gear (410) is rotatably connected with a vertical plate (411); the groove wall of the placement groove (14) is symmetrically provided with inclined grooves (412); the vertical plate (411) is slidably connected with the inclined grooves (412); the surface of the side plate (16) close to the transmission gear (410) is fixedly connected with a first rack (413); the surface of the side plate (16) located above the first rack (413) is fixedly connected with an F-shaped plate (414); the end of the surface of the rotating rod (43) away from the transmission gear (410) is fixedly connected with a top block (415); the end of the surface of the top block (415) away from the rotating rod (43) is symmetrically provided with a positioning block (416) through a torsion spring; A baffle (417) is installed on the hole wall of the mounting hole (15) via a torsion spring, and one end of the top block (415) away from the rotating rod (43) is fixedly connected to a fixing column (418).
7. A screw processing tool according to claim 6, characterized in that: The surface of the top block (415) is fixedly connected to the limiting protrusions (419) located beside the two positioning blocks (416).
8. A method for processing a screw processing tool as claimed in any one of claims 1 to 7, characterized in that: The screw processing method comprises the following steps: S1: placing a plurality of screws to be ground on the surface of the placement groove (14) and the loading plate (11). Since the surface of the loading plate (11) is inclined, under the action of the weight of the screws to be ground, the screws to be ground closest to the installation groove (13) will be located below the U-shaped column (42), and the remaining screws to be ground will be restricted due to the blocking effect of the baffle plate (417), that is, the plurality of screws to be ground can be stably placed; S2: The first motor (514) is started, driving the first gear (512) to rotate, which is then driven by the sprocket (511) chain to drive the first rotating column (54) to rotate. Under the elastic force of the first spring (57), the plurality of first clamping blocks (53) are stably engaged with the second clamping blocks (59), so that the rotation of the first rotating column (54) can stably drive the worm (51) to rotate, and the worm wheel (519) rotates with the rotation of the worm (51), thereby driving the third rotating column (5110) to rotate. The adjusting column (5111) rotates with the rotation of the third rotating column (5110), and the protrusion (5115) Relative movement is generated between the first spiral groove (5112) and the second spiral groove (5114), driving the connecting ring (41) and the U-shaped column (42) to move in a direction close to the placement groove (14); the transmission gear (410) cooperates with the first rack (413); the top block (415) and the positioning block (416) lift the screw to be ground at the surface of the placement groove (14) closest to the installation groove (13) to load the material; because the positioning blocks (416) are arranged at an angle, the screw to be ground can be stably placed on the surfaces of the four positioning blocks (416) under the action of its own gravity; S3: The first gear (512) rotates to drive the second gear (515), and the second gear (515) rotates to drive the third gear (516). The transmission column (518) rotates as the third gear (516) rotates. The rotation of the transmission column (518) can drive the adjustment disk (310) to rotate. The disk (38) rotates as the third rotating column (5110) rotates. The first arc block (37) can cooperate with the second arc block (39) to drive the rotating disk (35) to rotate. The two connecting columns (33) pull the two L-shaped plates (32) toward The two L-shaped plates (32) move in a direction approaching each other, and the screw to be ground is brought away from the surface of the positioning block (416) by a plurality of clamping rods (313). As the two L-shaped plates (32) continue to approach each other, the two ends of the screw to be ground will respectively contact the groove walls of the conical grooves (311) on the surfaces of the two adjustment disks (310) to be clamped, and then the grinding assembly (12) grinds the screw. After the processing is completed, the first motor (514) drives the first gear (512) to rotate in the opposite direction to return to the initial state, and the next screw to be ground is ground, and the cycle is repeated.
Citation Information
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