Correction device for graphite mold forming based on CNC machining
By designing a correction device based on CNC machining, the problem of existing tools being difficult to deal with the adhesion of waste chips of deep cavity molds and graphite molds is solved, efficient grinding and waste chip cleaning are achieved, and the service life of the mold is extended.
Patent Information
- Application Number
- CN202510062282.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-15
- Publication Date
- 2025-05-02
- Estimated Expiration
- 2045-01-15
AI Technical Summary
Existing correction tools are difficult to effectively deal with deep cavity molds, and graphite molds are prone to stick to waste chips during the correction process, affecting the service life of the mold.
A correction device based on CNC machining is designed, including a workbench, mold body, clamping mechanism, lifting assembly, drive mechanism, transmission mechanism, reciprocating mechanism and cleaning parts. Through the coordinated work of these components, efficient grinding of graphite molds and scrap cleaning are achieved.
This device can effectively handle deep cavity molds, improve grinding efficiency, reduce waste chip adhesion, extend mold service life, and improve mold processing quality.
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Figure CN119458075B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field related to grinding, and specifically discloses a correction device based on CNC (Central Numerical Control) machining of graphite mold forming. Background Art
[0002] Molds are basic process equipment that are widely used in industrial production, and the mold industry is a basic industry of the national economy. In modern industrial production, product parts are widely processed by stamping, forging, die-casting, extrusion, plastic injection or other forming methods, which are matched with forming molds to form the blanks into parts that meet the product requirements. The various tools and products used in our daily production and life, from the base and body shell of the machine tool to the embryo head screws, buttons and the shells of various household appliances, are closely related to the mold. The shape of the mold determines the appearance of these products, and the processing quality and precision of the mold also determine the quality of these products. In recent years, the mold industry has developed rapidly. Graphite materials, new processes and the increasing number of mold factories have continuously impacted the mold market. Graphite has gradually become the preferred material for mold production with its good physical and chemical properties;
[0003] When correcting and polishing graphite molds, existing correction tools are not easy to handle for molds with deeper cavities, and because of the material problem of graphite itself, it is easier to adhere to waste chips. In addition, tiny metal waste chips will be mixed into the mold cavity during the mold closing process. If they are not handled during the correction process, it will affect the use of the mold. For this reason, we need to make improvements. Summary of the invention
[0004] The purpose of the present invention is to solve the problems existing in the background technology, and a correction device based on CNC machining of graphite mold forming is proposed, which includes a workbench and a mold body, a pad is fixedly arranged on the upper surface of the workbench, a U-shaped seat is arranged on the upper surface of the pad, the inside of the U-shaped seat is connected to the mold body through a clamping mechanism, a vertical frame is fixedly arranged at one end of the outer wall of the workbench, and the two sides of the vertical frame are connected to the frame seat through a lifting assembly, the middle of the frame seat is connected to an L-shaped seat through a driving mechanism, the inside of the L-shaped seat is connected to a support frame through a transmission mechanism, the lower end of the support frame is connected to the U-shaped frame through a fixed vertical rod, the inside of the U-shaped frame is connected to a frame plate through a reciprocating mechanism, the lower end surface of the support frame is fixedly arranged with a connecting rod, and the lower end of the connecting rod is fixedly arranged with a clamping tube;
[0005] A sliding cavity is provided inside the clamping tube, and a suction pipe is slidably installed inside the sliding cavity. The suction pipe is L-shaped and one end of the suction pipe is connected to a dust collector. One end of the frame plate is connected to the outside of the suction pipe, and a strip groove adapted to the sliding of the clamping plate is provided on the corresponding outside of the clamping tube. The dust collector is located inside the frame plate, and a grinding shell is fixedly mounted on the lower outer side of the clamping tube, and the grinding shell is slidably fitted with the inner cavity of the mold body. An extension rod is fixedly provided on one side of the outer wall of the frame plate, and the side of the extension rod away from the frame plate is threadedly engaged with the screw.
[0006] Preferably, the clamping mechanism comprises second hydraulic cylinders respectively arranged at two ends inside the U-shaped seat, and a clamping plate is fixedly arranged at the telescopic end of the second hydraulic cylinder, and the clamping plate abuts against the outer surface of the mold body.
[0007] Preferably, the lifting assembly includes a support seat fixedly arranged on one side of the outer wall of the stand, the inner surface of the support seat is connected to a fixed block via a fixedly arranged first hydraulic cylinder, and one side of the fixed block is connected to the frame seat.
[0008] Preferably, the driving mechanism includes a rail seat fixedly mounted in the middle of the frame seat, a first screw rod is rotatably connected inside the rail seat, a first motor is arranged at one end of the first screw rod, the first motor is fixedly arranged on the outside of one end of the rail seat, the first screw rod is externally threaded with a T-shaped seat, the T-shaped seat slides on the upper edge of the rail seat, the lower end face of the T-shaped seat is connected to the L-shaped seat, and clamping rods are fixedly arranged on both sides of the upper end face of the L-shaped seat, and the clamping rods are slidably fitted with the frame seat.
[0009] Preferably, the transmission mechanism includes a fixed plate, which is installed below one end of the L-shaped seat, a second screw is rotatably installed inside the fixed plate, the end of the second screw away from the fixed plate is connected to a second motor, the second motor is fixedly arranged on the outside of the end of the L-shaped seat away from the fixed plate, the external thread of the second screw is equipped with a mounting seat, the mounting seat slides at the lower end of the L-shaped seat, and the support frame is fixedly arranged at the lower end of the mounting seat.
[0010] Preferably, the reciprocating mechanism includes a third motor fixedly mounted on the upper part of the U-shaped frame, a screw is fixedly provided on the output end of the third motor, a clamping shaft is fixedly sleeved on the lower end of the screw, the clamping shaft is rotatably mounted on the lower part of the U-shaped frame, and a second gear is sleeved on the outside of the clamping shaft.
[0011] Preferably, a rotating sleeve is rotatably installed at the lower outer side of the clamping tube, a first gear is fixedly sleeved on the outer side of the rotating sleeve, the first gear is meshingly connected with the second gear, and a cleaning piece is arranged on the lower end surface of the rotating sleeve.
[0012] Preferably, the cleaning member comprises metal magnetic rods installed at equal distances on the lower end surface of the rotating sleeve along the circumferential direction, the metal magnetic rods are located outside the polishing shell, and the lower part of the interior of the polishing shell is arranged as a cavity.
[0013] Compared with the prior art, the present invention has the following beneficial effects:
[0014] 1. The lifting assembly can be used to drive the frame to move up and down outside the stand, so that the mold body can be polished.
[0015] 2. The L-shaped seat structure can be moved laterally inside the frame by the driving mechanism, and the mounting seat and the support frame can drive the lower structure to move longitudinally by the transmission mechanism, so that the mold cavity at different positions inside the mold body can be polished.
[0016] 3. By arranging a third motor, a screw, a second gear, and a clamping shaft inside the U-shaped frame, the screw can be rotated. Under the connection of the extension rod, the dust collector and the suction tube are driven to move to the inside of the grinding shell. After the grinding of the grinding shell is completed, it goes deep into the lower end of the grinding shell to absorb the waste chips deep in the mold cavity. In addition, under the connection of the rotating sleeve and the first gear, the metal magnetic suction rod at the lower end of the rotating sleeve can be rotated. When the surface of the grinding shell goes deep into the mold cavity, the metal chips pushed to the upper surface can be absorbed, thereby improving the service life of the mold body. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0018] Figure 2 It is a structural schematic diagram of another angle of the present invention;
[0019] Figure 3 A schematic diagram of the connection structure between the frame and the L-shaped seat of the present invention;
[0020] Figure 4 It is a schematic diagram of the connection structure between the U-shaped frame, the clamping plate and the screw rod of the present invention;
[0021] Figure 5 It is a schematic diagram of the connection structure between the U-shaped frame, the clamping plate and the screw rod of the present invention from another angle;
[0022] Figure 6 It is a schematic diagram of the connection and separation between the clamping tube and the straw of the present invention.
[0023] In the figure: 1. workbench; 2. pad; 3. support seat; 4. stand; 5. frame seat; 6. fixed block; 7. first motor; 8. U-shaped seat; 9. L-shaped seat; 10. second motor; 11. support frame; 12. mold body; 13. clamping plate; 14. rail seat; 15. first screw rod; 16. first hydraulic cylinder; 17. T-shaped seat; 18. clamping rod; 19. mounting seat; 20. U-shaped frame; 21. second screw rod; 22. fixing plate; 23. frame plate; 24. dust collector; 25. connecting rod; 26. metal magnetic rod; 27. clamping pipe; 28. first gear; 29. rotating sleeve; 30. vertical rod; 31. second gear; 32. third motor; 33. grinding shell; 34. extension rod; 35. screw rod; 36. suction pipe; 37. second hydraulic cylinder. DETAILED DESCRIPTION
[0024] In order to more clearly understand the above-mentioned objects, features and advantages of the present invention, the present invention is further described in detail below with reference to the accompanying drawings and specific embodiments.
[0025] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Therefore, the present invention is not limited to the specific embodiments disclosed below.
[0026] like Figure 1-Figure 6 The correction device based on CNC machining of graphite mold forming shown in the figure comprises a workbench 1 and a mold body 12, a pad 2 is fixedly arranged on the upper surface of the workbench 1, a U-shaped seat 8 is arranged on the upper surface of the pad 2, the inside of the U-shaped seat 8 is connected to the mold body 12 through a clamping mechanism, a stand 4 is fixedly arranged at one end of the outer wall of the workbench 1, and the two sides of the stand 4 are connected to a frame 5 through a lifting assembly, the middle of the frame 5 is connected to an L-shaped seat 9 through a driving mechanism, the inside of the L-shaped seat 9 is connected to a support frame 11 through a transmission mechanism, the lower end of the support frame 11 is connected to a U-shaped frame 20 through a fixed vertical rod 30, the inside of the U-shaped frame 20 is connected to a frame plate 23 through a reciprocating mechanism, the lower end surface of the support frame 11 is fixedly arranged with a connecting rod 25, and the lower end of the connecting rod 25 is fixedly arranged with a clamping tube 27;
[0027] A sliding cavity is provided inside the clamp tube 27, and a suction pipe 36 is slidably installed inside the sliding cavity. The suction pipe 36 is L-shaped and one end of the suction pipe 36 is connected to the dust collector 24. One end of the frame plate 23 is connected to the outside of the suction pipe 36. A strip groove adapted to the sliding of the frame plate 23 is provided on the corresponding outside of the clamp tube 27. The dust collector 24 is located inside the frame plate 23. A grinding shell is fixedly sleeved on the lower outer side of the clamp tube 27. The grinding shell 33 is slidably fitted with the inner cavity of the mold body 12. An extension rod 34 is fixedly provided on one side of the outer wall of the frame plate 23. The side of the extension rod 34 away from the frame plate 23 is threadedly engaged with the screw 35.
[0028] Reference Manual Attached Figure 1 , Figure 2 and Figure 6 It can be seen that the strip grooves can facilitate the connection between the frame plate 23 and the suction tube 36 . Later, the frame plate 23 , driven by the extension rod 34 , can control the suction tube 36 to move up and down inside the polishing shell 33 .
[0029] The clamping mechanism includes a second hydraulic cylinder 37 respectively disposed at both ends of the U-shaped seat 8, and a clamping plate 13 is fixedly disposed at the telescopic end of the second hydraulic cylinder 37, and the clamping plate 13 abuts against the outer surface of the mold body 12;
[0030] Reference Manual Attached Figure 1 and Figure 2 It can be seen that, under the connection of the second hydraulic cylinder 37 , the clamping plates 13 can be pushed closer to each other, thereby positioning the mold body 12 .
[0031] The lifting assembly includes a support seat 3 fixedly arranged on one side of the outer wall of the stand 4, the inner surface of the support seat 3 is connected to a fixing block 6 via a fixedly arranged first hydraulic cylinder 16, and one side of the fixing block 6 is connected to the frame seat 5;
[0032] Reference Manual Attached Figure 1 and Figure 2 It can be seen that the first hydraulic cylinder 16 can drive the fixing block 6 to move up and down, thereby driving the frame 5 to move up and down.
[0033] The driving mechanism includes a rail seat 14 fixedly mounted in the middle of the frame 5, a first screw rod 15 is rotatably connected inside the rail seat 14, a first motor 7 is arranged at one end of the first screw rod 15, the first motor 7 is fixedly arranged outside one end of the rail seat 14, the first screw rod 15 is externally threaded with a T-shaped seat 17, the T-shaped seat 17 slides on the upper edge of the rail seat 14, the lower end surface of the T-shaped seat 17 is connected to the L-shaped seat 9, and the upper end surface of the L-shaped seat 9 is fixedly provided with a clamping rod 18 on both sides, and the clamping rod 18 is slidably matched with the frame 5;
[0034] Reference Manual Attached Figure 1 and Figure 2 It can be seen that the first motor 7 drives the first screw rod 15 to rotate, and the T-shaped seat 17 threadedly matched therewith drives the clamping rod 18 and the L-shaped seat 9 to move laterally inside the bracket 5 .
[0035] The transmission mechanism includes a fixed plate 22, which is installed below one end of the L-shaped seat 9. A second screw rod 21 is rotatably installed inside the fixed plate 22. The second motor 10 is connected to the end of the second screw rod 21 away from the fixed plate 22. The second motor 10 is fixedly arranged on the outer side of the end of the L-shaped seat 9 away from the fixed plate 22. The second screw rod 21 is externally threaded with a mounting seat 19. The mounting seat 19 slides on the lower end of the L-shaped seat 9. The support frame 11 is fixedly arranged on the lower end of the mounting seat 19.
[0036] Reference Manual Attached Figure 3 It can be seen that, driven by the second motor 10, the second screw rod 21 drives the mounting seat 19 to move at the lower end of the L-shaped seat 9, and the mounting seat 19 and the support frame 11 can move synchronously, so it is convenient to adapt to the movement of the mold cavity at different positions of the mold body 12 during polishing later.
[0037] The reciprocating mechanism includes a third motor 32 fixedly mounted on the upper part of the U-shaped frame 20, a screw 35 is fixedly arranged at the output end of the third motor 32, a clamping shaft is fixedly sleeved at the lower end of the screw 35, the clamping shaft is rotatably mounted at the lower part of the U-shaped frame 20, a second gear 31 is sleeved on the outer side of the clamping shaft, a rotating sleeve 29 is rotatably mounted at the lower part of the outer side of the clamping tube 27, a first gear 28 is fixedly sleeved on the outer side of the rotating sleeve 29, the first gear 28 is meshedly connected with the second gear 31, and a cleaning piece is arranged on the lower end surface of the rotating sleeve 29;
[0038] Reference Manual Attached Figure 4 and Figure 5 It can be seen that the third motor 32 drives the screw 35 to rotate, and the card shaft connected to the lower end of the screw 35 rotates together, and the second gear 31 outside the card shaft can engage with the first gear 28. Under the rotation connection between the rotating sleeve 29 and the first gear 28, the cleaning piece can rotate under the rotating sleeve 29.
[0039] The cleaning member includes a metal magnetic rod 26 installed at equal distances along the circumferential direction on the lower end surface of the rotating sleeve 29, the metal magnetic rod 26 is located outside the polishing shell 33, and the lower part of the polishing shell 33 is provided with a cavity;
[0040] Reference Manual Attached Figure 4 and Figure 5 It can be seen that the metal magnetic rod 26 can be used to process the metal scraps generated from the mold body 12 inside the mold cavity when the mold is closed. Each time the grinding shell 33 penetrates into the mold cavity, the metal scraps on the surface will be pushed to the outside and upward, and then adsorbed by the metal magnetic rod 26.
[0041] Working principle: When in use, the mold body 12 is placed on the upper end surface of the U-shaped seat 8, and the two groups of second hydraulic cylinders 37 drive the clamping plates 13 to approach each other to clamp the mold body 12. Under the drive of the first motor 7, the first screw rod 15 drives the T-shaped seat 17 and the L-shaped seat 9 to move horizontally inside the frame seat 5. The second motor 10 drives the second screw rod 21 to rotate, and the mounting seat 19 outside the second screw rod 21 can slide under the L-shaped seat 9, so that the U-shaped frame 20 can move longitudinally, so as to grind different mold cavities inside the mold body 12. Driven by the lifting assembly, the grinding shell 33 slides back and forth in the mold cavity along the vertical direction. After the inside of the mold cavity at the corresponding position is corrected and smooth, the third motor 32 drives the screw rod 35 to rotate, so that the extension rod 34 slides vertically outside the screw rod 35, and the frame plate 23 slides outside the clamping tube 27 When the frame 23 moves, the dust collector 24 synchronously drives the correspondingly arranged suction pipe 36 to slide inside the clamping pipe 27. After the polishing shell 33 moves upward from the inside of the mold cavity to leave space, the suction pipe 36 moves downward to process the waste chips deep in the mold cavity. As a result, after the mold is corrected, the waste chips deep in the mold cavity that are not easy to process can be processed in time. When the screw 35 rotates, the card shaft fixed at the bottom end can drive the second gear 31 to rotate, and then the first gear 28 drives the rotating sleeve 29 and the multiple metal magnetic rods 26 on the lower end face to rotate. When the polishing shell 33 goes deep into the mold cavity and the bottom contacts the bottom wall of the mold cavity, the metal chips on the outer surface of the polishing shell 33 that contact the mold cavity can be pushed to the upper surface and then adsorbed by the metal magnetic rod 26. As a result, different waste chips can be processed when polishing the mold body 12, further improving the quality after polishing.
[0042] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments, and the above embodiments and descriptions only describe the principles of the present invention. The present invention may be subject to various changes and improvements without departing from the spirit and scope of the present invention, and these changes and improvements fall within the scope of the present invention claimed.
Claims
1. A correction device for graphite mold forming based on CNC machining, comprising a workbench (1) and a mold body (12), characterized in that: A pad (2) is fixedly arranged on the upper surface of the workbench (1), a U-shaped seat (8) is arranged on the upper surface of the pad (2), the interior of the U-shaped seat (8) is connected to the mold body (12) via a clamping mechanism, a vertical frame (4) is fixedly arranged on one end of the outer wall of the workbench (1), both sides of the vertical frame (4) are connected to a frame seat (5) via a lifting assembly, the middle of the frame seat (5) is connected to an L-shaped seat (9) via a driving mechanism, the interior of the L-shaped seat (9) is connected to a support frame (11) via a transmission mechanism, the lower end of the support frame (11) is connected to the U-shaped frame (20) via a fixed vertical rod (30), the interior of the U-shaped frame (20) is connected to a frame plate (23) via a reciprocating mechanism, a connecting rod (25) is fixedly arranged on the lower end surface of the support frame (11), and a clamping tube (27) is fixedly arranged at the lower end of the connecting rod (25); A sliding cavity is provided inside the clamping tube (27), and a suction tube (36) is slidably installed inside the sliding cavity. The suction tube (36) is arranged in an L shape and one end of the suction tube (36) is connected to a dust collector (24). One end of the frame plate (23) is connected to the outside of the suction tube (36). A strip groove adapted to the sliding of the clamping plate (13) is provided on the corresponding outside of the clamping tube (27). The dust collector (24) is located inside the frame plate (23). A grinding shell (33) is fixedly sleeved on the lower outer side of the clamping tube (27). The grinding shell (33) is slidably fitted with the inner cavity of the mold body (12). An extension rod (34) is fixedly provided on one side of the outer wall of the frame plate (23). The side of the extension rod (34) away from the frame plate (23) is threadedly engaged with the screw rod (35). The reciprocating mechanism comprises a third motor (32) fixedly mounted on the upper part of the U-shaped frame (20), a screw rod (35) fixedly arranged at the output end of the third motor (32), a clamping shaft fixedly sleeved at the lower end of the screw rod (35), the clamping shaft rotatably mounted on the lower part of the U-shaped frame (20), and a second gear (31) sleeved on the outer part of the clamping shaft; A rotating sleeve (29) is rotatably mounted on the lower outer side of the clamping tube (27); a first gear (28) is fixedly sleeved on the outer side of the rotating sleeve (29); the first gear (28) is meshingly connected with a second gear (31); and a cleaning member is disposed on the lower end surface of the rotating sleeve (29); The cleaning member comprises metal magnetic rods (26) which are installed at equal distances along the circumferential direction on the lower end surface of the rotating sleeve (29); the metal magnetic rods (26) are located outside the polishing shell (33); and a cavity is arranged at the lower part of the polishing shell (33).
2. The correction device for graphite mold forming based on CNC machining according to claim 1 is characterized in that: The clamping mechanism comprises second hydraulic cylinders (37) respectively arranged at two ends inside the U-shaped seat (8), and a clamping plate (13) is fixedly arranged at the telescopic end of the second hydraulic cylinder (37), and the clamping plate (13) abuts against the outer surface of the mold body (12).
3. The correction device for graphite mold forming based on CNC machining according to claim 1 is characterized in that: The lifting assembly comprises a support seat (3) fixedly arranged on one side of the outer wall of the vertical frame (4); the inner surface of the support seat (3) is connected to a fixed block (6) via a fixedly arranged first hydraulic cylinder (16); one side of the fixed block (6) is connected to the frame seat (5).
4. The correction device for graphite mold forming based on CNC machining according to claim 1 is characterized in that: The driving mechanism comprises a rail seat (14) fixedly mounted in the middle of the frame seat (5), a first screw rod (15) being rotatably connected inside the rail seat (14), a first motor (7) being arranged at one end of the first screw rod (15), the first motor (7) being fixedly mounted on the outer side of one end of the rail seat (14), a T-shaped seat (17) being threadedly engaged on the outer side of the first screw rod (15), the T-shaped seat (17) sliding on the upper edge of the rail seat (14), the lower end surface of the T-shaped seat (17) being connected to the L-shaped seat (9), the upper end surface of the L-shaped seat (9) being fixedly mounted with a clamping rod (18), the clamping rod (18) being slidably engaged with the frame seat (5).
5. The correction device for graphite mold forming based on CNC machining according to claim 1 is characterized in that: The transmission mechanism comprises a fixed plate (22), the fixed plate (22) being mounted below one end of the L-shaped seat (9), a second screw rod (21) being rotatably mounted inside the fixed plate (22), an end of the second screw rod (21) away from the fixed plate (22) being connected to a second motor (10), the second motor (10) being fixedly mounted outside one end of the L-shaped seat (9) away from the fixed plate (22), an external thread of the second screw rod (21) being engaged with a mounting seat (19), the mounting seat (19) being slidable at the lower end of the L-shaped seat (9), and a support frame (11) being fixedly mounted at the lower end of the mounting seat (19).
Citation Information
Patent Citations
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