Heat seal separation device for pearl wool processing

By designing a pearl cotton thermal separation device including a separation chamber, a separation rack and a partition knife, the problem of local deformation and high cost of pearl cotton in the existing device is solved, and higher separation accuracy and lower manufacturing cost are achieved.

CN119458485AInactive Publication Date: 2025-02-18YANGZHOU KANGYUAN NEW MATERIALS CO LTD
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Patent Information

Application Number
CN202411421319.1
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-10-12
Publication Date
2025-02-18
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

During the separation process, the existing pearl cotton thermal bonding separation device causes the pearl cotton to be partially deformed due to the blade moving in a straight line, which reduces the separation accuracy, and the overall cost of the device is high.

Method used

A thermal separation device including a separation chamber, a separation frame, a main rod, a carriage and a partition knife is designed. By setting up a partition knife to perform one-way linear movement and reciprocating linear movement, the deformation of the pearl cotton is reduced, and the material pushing assembly and feeding are reduced. The components realize automatic discharge of pearl cotton after separation.

Benefits of technology

The separation accuracy of pearl cotton during cutting and separation is improved, the overall manufacturing cost of the device is reduced, and the production efficiency is improved through automatic discharge.

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Abstract

The invention provides a heat sealing and separating device for pearl wool processing, and belongs to the field of pearl wool processing. The heat sealing and separating device comprises a case, and a separating cavity is formed in the case; the separation assembly comprises a separation frame, the separation frame is connected with the top of the separation cavity through a lifting structure, a main rod is arranged between the left side and the right side in the separation frame, sliding frames are slidably connected to the left side and the right side of the bottom of the separation cavity correspondingly, and the sliding frames are arranged on the outer side of the main rod; the upper sides of the inner walls of the left side and the right side of the separation frame are fixedly connected with first racks correspondingly. According to the separation device, through the arranged structures such as the separation assembly, the separation knife can do one-way linear motion and reciprocating linear motion at the same time in the separation and cutting process of the pearl wool, the local deformation amount and stress of the pearl wool in the separation process are reduced, and the separation precision of the separation device in the cutting and separation process of the pearl wool is improved.
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Description

Technical Field

[0001] The invention relates to the technical field of pearl cotton processing, in particular to a heat-sealing and separating device for pearl cotton processing. Background Art

[0002] Pearl cotton is a new type of environmentally friendly packaging material with high-strength cushioning and shock resistance. In the production and processing of pearl cotton, it is generally produced in multiple groups. Due to the temperature generated by thermal compounding, the two groups of pearl cotton will stick together. In this way, the two groups of pearl cotton need to be separated, and a heat-sealed separation device needs to be used for separation.

[0003] In the existing heat-sealed separation device for pearl cotton, when performing the separation operation on the same batch of fixed-position pearl cotton after heat-sealing processing, the blade used for separation mostly only moves along a straight line to cut and separate the pearl cotton. During the actual cutting, the time will be affected by the cutting resistance generated by the downward pressure and fixation of the pearl cotton during separation, resulting in a large-scale local deformation of the pearl cotton during the cutting process, thereby reducing the separation accuracy. Secondly, after the cutting and separation, it is necessary to independently arrange a conveying mechanism to move the separated pearl cotton out, resulting in a higher overall cost of the device.

[0004] Therefore, we propose a heat-sealing separation device for pearl cotton processing to solve the above problems. Summary of the invention

[0005] In view of the shortcomings of the prior art, the present invention provides a heat-sealing and separating device for pearl cotton processing to solve the problems raised in the above background technology.

[0006] The object of the present invention can be achieved by the following technical solution: comprising a chassis, wherein a separation chamber is provided in the chassis;

[0007] A separation component, the separation component includes a separation frame, the separation frame is connected to the top of the separation chamber through a lifting structure, a main rod is arranged between the left and right sides of the separation frame, and slides are slidably connected to the left and right sides of the bottom of the separation chamber, and the slide is arranged on the outside of the main rod, and the upper sides of the left and right inner walls of the separation frame are respectively fixedly connected with first racks, and the two ends of the main rod are respectively fixedly connected with first gears, and the first gears are meshed with adjacent first racks. A partition is fixedly connected to the middle of the top of the slide, and a connecting rod is rotatably connected to the rear side between the inner wall of one side of the slide located on the left of the two slides and the adjacent side of the partition, and the inner wall of one side of the slide located on the left of the two slides The cam is secured to the outside of the two wheels and is adapted to engage with the first and second wheels, respectively, so that the two wheels can move relative to each other.

[0008] A pushing assembly, which includes electric cylinders fixedly connected to adjacent sides of two slides, the bottom of the electric cylinder is fixedly connected to a positioning frame, the fixing rod is inserted into the inner side of the positioning frame, and second gears are respectively sleeved on the left and right sides of the outer side of the fixing rod, the second gears are movably connected to adjacent surfaces of the adjacent slides, and the adjacent side front sides of the slides are respectively fixedly connected with second racks, and the second gears are meshed with the adjacent second racks.

[0009] Preferably, it also includes a power assembly, which includes a first motor fixedly connected to one side of the left slide of the two slides, and third pulleys are fixedly connected to the outer side of the output end of the first motor and the outer left side of the main rod, respectively, and the same third belt is tensioned between the outer sides of the two third pulleys.

[0010] Preferably, a transverse plate is fixedly connected between the left and right inner walls of the separation frame, and a first groove and a second groove are respectively formed on the left and right sides of the top of the transverse plate.

[0011] Preferably, vertical grooves are respectively formed on adjacent sides of the slide, and one end of the fixing rod is inserted into the inner side of the adjacent vertical groove.

[0012] Preferably, the central axis of the adjusting rod is located above the central axis of the fixing rod, and the left end of the fixing rod is in contact with the adjacent side of the inclined plate.

[0013] Preferably, the front and rear sides of the chassis are respectively fixedly connected with outwardly extending material discharge plates.

[0014] Preferably, it also includes a feeding assembly, which includes a fixing frame fixedly connected to the front and rear sides of one side of the chassis, a second motor is fixedly connected to the fixing frame, the output end of the second motor is highly connected to a conveying roller, and one end of the conveying roller is rotatably connected to an inner wall of one side of the chassis.

[0015] Compared with the prior art, the present invention has the following beneficial effects:

[0016] 1. Through the setting of separation components and other structures, the separation knife can make unidirectional linear motion and reciprocating linear motion during the separation and cutting process of the pearl cotton, reducing the local deformation and pressure of the pearl cotton during the separation process, so as to improve the separation accuracy of the pearl cotton during cutting and separation.

[0017] 2. Through the structures such as the pushing assembly and the feeding assembly, the separating knife can push the separated pearl cotton in the reverse direction after the separation is completed, thereby improving the separation and feeding rhythm of the pearl cotton. At the same time, there is no need to set up an additional independent pushing structure, thereby reducing the overall manufacturing cost of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to facilitate understanding by those skilled in the art, the present invention is further described below with reference to the accompanying drawings.

[0019] Figure 1 It is a three-dimensional structural schematic diagram of the present invention;

[0020] Figure 2 yes Figure 1 A schematic diagram of the partially enlarged structure at center A;

[0021] Figure 3 yes Figure 2 The schematic diagram of the conveyor roller structure is hidden in the middle;

[0022] Figure 4 It is a partial enlarged structural schematic diagram of the present invention;

[0023] Figure 5 yes Figure 2 Schematic diagram of the local enlarged structure at point B in the middle.

[0024] In the figure: 1, chassis; 2, separation chamber; 3, separation frame; 4, main rod; 5, slide; 6, first rack; 7, first gear; 8, partition; 9, connecting rod; 10, adjusting rod; 11, first pulley; 12, first belt; 13, inclined plate; 14, fixed rod; 15, dividing knife; 16, convex plate; 17, spring; 18, electric cylinder; 19, positioning frame; 20, second gear; 21, second rack; 22, second pulley; 23, second belt; 24, first motor; 25, third pulley; 26, third belt; 27, cross plate; 28, unloading plate; 29, fixed frame; 30, second motor; 31, conveyor roller. DETAILED DESCRIPTION

[0025] The technical solution of the present invention will be clearly and completely described below in conjunction with the embodiments. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0026] See also Figure 1-Figure 5As shown, a heat-sealed separation device for pearl cotton processing comprises a chassis 1, in which a separation chamber 2 is arranged; a separation component, the separation component comprises a separation frame 3, the separation frame 3 is connected to the top of the separation chamber 2 through a lifting structure, the lifting structure can adopt a structure such as a hydraulic cylinder, mainly to realize the lifting function of the separation frame 3 in the separation chamber 2, a main rod 4 is arranged between the left and right sides of the separation frame 3, the main rod 4 is used to move by meshing the first gear 7 at its two ends with the first rack 6 to push the slide 5 on its outside to move, the left and right sides of the bottom of the separation chamber 2 are respectively slidably connected with the slide 5, the slide 5 is arranged on the outside of the main rod 4, the slide 5 is provided with a through hole, the main rod 4 is penetrated in the through hole, and the upper sides of the inner walls on the left and right sides of the separation frame 3 are respectively fixedly connected with the first Rack 6, both ends of the main rod 4 are fixedly connected with first gears 7, the first gears 7 are meshed with the adjacent first rack 6, a partition 8 is fixedly connected at the middle of the top of the slide 5, and a connecting rod 9 is rotatably connected to the rear side between the inner wall of one side of the left slide 5 and the adjacent side of the partition 8 of the two slides 5, and the connecting rod 9 is used to adjust the position of the second belt 23 to avoid interference with the cross plate 27. An adjusting rod 10 is rotatably connected to the inner wall of one side of the left slide 5 and the adjacent side of the partition 8 and located in front of the connecting rod 9. The connecting rod 9 and the outer side of the adjusting rod 10 are fixedly connected with a first pulley 11, and the outer side of the first pulley 11 is tensioned with the same first belt 12, and one end of the adjusting rod 10 is fixedly connected to an inclined plate 13 A fixing rod 14 is inserted between the two slides 5, and a dividing knife 15 is fixedly connected to the middle of the outer side of the fixing rod 14. A convex plate 16 is fixedly connected to the outer left end of the fixing rod 14. The convex plate 16 can cooperate with a spring 17 to make the left end of the fixing rod 14 always subject to a leftward force, so that the fixing rod 14 can be reset after being squeezed by the inclined plate 13. A spring 17 is sleeved on the outer left side of the fixing rod 14, and the two ends of the spring 17 are respectively in contact with the convex plate 16 and the adjacent sides of the slide 5. A second pulley 22 is also fixedly connected to the outer left side of the main rod 4 and the connecting rod 9, and the same second belt 23 is also tensioned between the outer sides of the two second pulleys 22; a pushing assembly, which includes electric cylinders 18 fixedly connected to the adjacent sides of the two slides 5, and the bottom of the electric cylinder 18 The fixing rod 14 is inserted into the inner side of the fixing rod 14, and the fixing rod 14 is driven by the electric cylinder 18 to move the fixing rod 14 up and down. The left and right sides of the outer side of the fixing rod 14 are respectively sleeved with second gears 20, and the fixing rod 14 is slidably connected to the inner side of the second gear 20. The second gear 20 is movably connected to the adjacent surface of the adjacent slide 5. The second gear 20 can rotate on the slide 5 and can be lifted and lowered in the vertical direction on the slide 5. The second gear 20 can drive the fixing rod 14 to rotate by meshing with the second rack 21 when the fixing rod 14 is lifted and lowered, thereby changing the angle of the separating knife 15. The front sides of the adjacent sides of the slide 5 are respectively fixedly connected with second racks 21, and the second gear 20 meshes with the adjacent second racks 21.

[0027] It also includes a power assembly, which includes a first motor 24 fixedly connected to one side of the left slide 5 of the two slides 5, and a third pulley 25 is fixedly connected to the outer side of the output end of the first motor 24 and the outer left side of the main rod 4 respectively. The same third belt 26 is tensioned between the outer sides of the two third pulleys 25. The first motor 24 drives the main rod 4 to rotate through the third pulley 25 and the third belt 26, which can facilitate the control of the movement and cutting of the slide 5 and the separating knife 15, and facilitate the separation processing of the pearl cotton.

[0028] A transverse plate 27 is fixedly connected between the left and right inner walls of the separation frame 3. A first groove and a second groove are respectively opened on the left and right sides of the top of the transverse plate 27. The first groove and the second groove are respectively used to allow the second belt 23 and the slide 5 to pass through so that they can slide in the separation frame 3 to avoid interference.

[0029] Vertical grooves are respectively provided on adjacent sides of the slide 5, and one end of the fixing rod 14 is inserted into the inner side of the adjacent vertical groove. The vertical grooves can facilitate the up and down movement of the fixing rod 14 and the fixing of the electric cylinder 18 to avoid interference between the fixing rod 14 and the slide 5.

[0030] The central axis of the adjusting rod 10 is located above the central axis of the fixing rod 14, and the left end of the fixing rod 14 is in conflict with the adjacent side of the inclined plate 13. The inclined plate 13 and the fixing rod 14 are arranged eccentrically, so that the inclined plate 13 can drive the fixing rod 14 to extend and retract through the conflict when rotating along the central axis of the adjusting rod 10, thereby realizing the reciprocating cutting action of the outer dividing knife 15, thereby improving the cutting and separation accuracy of the pearl cotton.

[0031] The front and rear sides of the chassis 1 are respectively fixedly connected with outwardly extending discharge plates 28, and the discharge plates 28 are used to support the pearl cotton to be put in and taken out, so as to facilitate the loading and unloading operations.

[0032] The feeding assembly also includes a fixing frame 29 fixedly connected to the front and rear sides of one side of the chassis 1, a second motor 30 is fixedly connected to the fixing frame 29, an output end of the second motor 30 is highly connected to a conveying roller 31, one end of the conveying roller 31 is rotatably connected to an inner wall of one side of the chassis 1, and the second motor 30 drives the conveying roller 31 to rotate and drive the pearl cotton into or out of the separation chamber 2, so as to facilitate loading and unloading operations.

[0033] When the present invention is used in practice, the device is first connected to an external power source, and the pearl cotton to be separated is pushed from the front discharge plate 28 into the separation chamber 2. When it contacts the front conveying roller 31, the second motor 20 is controlled by the controller to work, and the conveying roller 31 is driven to rotate, and the pearl cotton to be separated is driven into the separation chamber 2 by friction. Then the controller controls the lifting structure to drive the separation frame 3 to lower its height to a suitable position. Then the controller controls the first motor 24 to work, and the third pulley 25 and the third belt 26 cooperate to drive the main rod 4 to rotate, and then the first gear 7 is engaged with the first rack 6 to drive the main rod 4 to move horizontally. At the same time, the main rod 4 is respectively driven to rotate by the second pulley 22 and the second belt 23 and the first pulley 11 and the first belt 12. The connecting rod 9 and the adjusting rod 10 are driven to rotate, and one end of the fixed rod 14 is compressed by rotating the inclined plate 13 to make the separation The partition knife 15 moves left and right, and at the same time, the spring 17 and the convex plate 16 cooperate to reset to make the partition knife 15 reciprocate left and right to cut and separate the pearl cotton. When it is completely separated, the partition knife 15 is located in front of the pearl cotton. At this time, the controller controls the electric cylinder 18 to work, driving the fixed rod 14 to descend in height, and at the same time, the second gear 20 is engaged with the second rack 21 to rotate the partition knife 15 ninety degrees, so that one side of it is parallel to the side of the separated pearl cotton. Then the controller controls the output end of the first motor 24 to reverse, and the partition knife 15 can be driven to retreat at this time. At the same time, due to the reduction in height of the partition knife 15, one end of it no longer contacts the inclined plate 13, so it will not be affected by the thrust of the inclined plate 13, and can move linearly to drive the separated pearl cotton to move backward until the separated pearl cotton contacts the rear conveying roller 31, and moves out of the separation chamber 2 through the friction accelerator to complete the unloading.

[0034] The preferred embodiments of the present invention disclosed above are only used to help explain the present invention. The preferred embodiments do not describe all the details in detail, nor do they limit the invention to only specific implementation methods. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the present invention, so that those skilled in the art can understand and use the present invention well. The present invention is limited only by the claims and their full scope and equivalents.

Claims

1. A heat-sealing and separating device for pearl cotton processing, characterized in that: include A chassis (1), wherein a separation chamber (2) is provided in the chassis (1); A separation component, the separation component comprises a separation frame (3), the separation frame (3) is connected to the top of the separation chamber (2) through a lifting structure, a main rod (4) is arranged between the left and right sides of the separation frame (3), the left and right sides of the bottom of the separation chamber (2) are respectively slidably connected with a slide (5), the slide (5) is arranged on the outside of the main rod (4), the upper sides of the left and right inner walls of the separation frame (3) are respectively fixedly connected with a first rack (6), the two ends of the main rod (4) are respectively fixedly connected with a first gear (7), the first gear (7) is meshed with the adjacent first rack (6), a partition (8) is fixedly connected at the middle of the top of the slide (5), one of the two slides (5) is located between the inner wall of one side of the left slide (5) and the adjacent side of the partition (8) and is rotatably connected with a connecting rod (9), and the one of the two slides (5) is located between the inner wall of one side of the left slide (5) and the adjacent side of the partition (8) and is located The front of the connecting rod (9) is rotatably connected with an adjusting rod (10), and the outer sides of the connecting rod (9) and the adjusting rod (10) are fixedly connected with a first pulley (11), and the outer side of the first pulley (11) is tensioned with a first belt (12), and one end of the adjusting rod (10) is fixedly connected with an inclined plate (13), and a fixing rod (14) is inserted between the two slides (5), and a dividing knife (15) is fixedly connected to the middle of the outer side of the fixing rod (14), and a convex plate (16) is fixedly connected to the outer left end of the fixing rod (14), and a spring (17) is sleeved on the outer left side of the fixing rod (14), and the two ends of the spring (17) are respectively abutted against the adjacent sides of the convex plate (16) and the slide (5), and a second pulley (22) is also fixedly connected to the outer left side of the main rod (4) and the connecting rod (9), and the outer sides of the two second pulleys (22) are also tensioned with a second belt (23); A pusher assembly, the pusher assembly comprises an electric cylinder (18) fixedly connected to adjacent sides of two slides (5), the bottom of the electric cylinder (18) is fixedly connected to a positioning frame (19), the fixing rod (14) is inserted into the inner side of the positioning frame (19), the outer left and right sides of the fixing rod (14) are respectively sleeved with a second gear (20), the second gear (20) is movably connected to the adjacent surface of the adjacent slide (5), the adjacent side front sides of the slide (5) are respectively fixedly connected to a second rack (21), and the second gear (20) is meshed with the adjacent second rack (21).

2. A heat-sealing and separating device for pearl cotton processing according to claim 1, characterized in that: The invention also comprises a power assembly, wherein the power assembly comprises a first motor (24) fixedly connected to one side of the left slide (5) of the two slides (5), a third pulley (25) is fixedly connected to the outer side of the output end of the first motor (24) and the outer left side of the main rod (4), and a third belt (26) is tensioned between the outer sides of the two third pulleys (25).

3. A heat-sealing and separating device for pearl cotton processing according to claim 1, characterized in that: A transverse plate (27) is fixedly connected between the inner walls on the left and right sides of the separation frame (3), and a first groove and a second groove are respectively formed on the left and right sides of the top of the transverse plate (27).

4. A heat-sealing and separating device for pearl cotton processing according to claim 1, characterized in that: Vertical grooves are respectively provided on adjacent sides of the slide frame (5), and one end of the fixing rod (14) is inserted into the inner side of the adjacent vertical groove.

5. A heat-sealing and separating device for pearl cotton processing according to claim 1, characterized in that: The central axis of the adjusting rod (10) is located above the central axis of the fixing rod (14), and the left end of the fixing rod (14) abuts against the adjacent side of the inclined plate (13).

6. A heat-sealing and separating device for pearl cotton processing according to claim 1, characterized in that: Outwardly extending material discharge plates (28) are respectively fixedly connected to the front and rear sides of the chassis (1).

7. A heat-sealing and separating device for pearl cotton processing according to claim 1, characterized in that: The invention also comprises a feeding assembly, the feeding assembly comprising a fixing frame (29) fixedly connected to the front and rear sides of one side of the chassis (1), a second motor (30) fixedly connected to the fixing frame (29), an output end of the second motor (30) being highly connected to a conveying roller (31), one end of the conveying roller (31) being rotatably connected to an inner wall of one side of the chassis (1).