Concrete supporting pipe pile still kettle

By adopting a combined structure of the lower bracket and the upper bracket in the concrete supporting pipe pile autoclave, and combining the lifting components, side restraint frame and frame posture adjustment components, the pipe pile cutting consumption in the prior art is solved. The problems of duration and dumping risk have achieved efficient and stable discharge of pipe piles.

CN119458588AActive Publication Date: 2025-02-18ANHUI JINMEIYA NEW BUILDING MATERIALS CO LTD

Patent Information

Application Number
CN202411624258.9
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-14
Publication Date
2025-02-18
Estimated Expiration
2044-11-14

AI Technical Summary

Technical Problem

The existing concrete supporting pipe pile autoclave takes too long to discharge, and the tower stacked pipe piles lacks a fence structure on both sides, which poses a risk of dumping.

Method used

A concrete supporting pipe pile autoclave was designed, and a combination structure of the lower bracket and the upper bracket material rack was adopted to increase the amount of pipe piles placed and ensure stability. At the same time, lifting components, side restraint frames and frame posture adjustment components are installed to achieve rapid lifting and unloading of pipe piles, ensuring the stability and unloading efficiency of pipe piles.

Benefits of technology

Through the above design, the maintenance stability and discharge speed of pipe piles are significantly improved, the risk of pipe piles being dumped is avoided, and the overall discharge efficiency is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention provides a concrete support pipe pile still kettle which comprises a kettle body, a material inlet and outlet assembly is installed at the opening end of the kettle body, and a hoisting assembly is installed at the top of the material inlet and outlet assembly; the material inlet and outlet assembly comprises a material plate, a lower bracket and an outer rail. Frame body posture adjusting assemblies are installed at the two ends of the outer rail. Each frame body posture adjusting assembly comprises a sliding base, a sliding plate, a first taking and placing component and a swing driving component. The hoisting assembly comprises a longitudinal moving guide rail, a first driving rod, a side fixing block, an overturning motor, a middle plate body, a material clamping component, a second taking and placing component and an anti-rust liquid smearing component. By arranging the lower bracket and the upper material supporting frame, the placing quantity of the pipe piles can be increased, and the stability of all the pipe piles can be guaranteed at the same time; the side restraint frame can synchronously position the side portion of the pipe pile above the upper material supporting frame, the side restraint frame can deform and rotate outwards, so that the three sets of pipe piles located on the outer side can rotate outwards to the side supporting frame, and rapid discharging of the three sets of pipe piles on the side portion is achieved.
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Description

Technical Field

[0001] The invention relates to the technical field of concrete pipe pile autoclaves, and in particular to a concrete support pipe pile autoclave. Background Art

[0002] Concrete support pipe pile is a commonly used foundation pit support structure, which is widely used in engineering fields such as construction, bridges, and tunnels. It has the advantages of simple construction, low cost, and strong bearing capacity. When producing support pipe piles, the steel cage and concrete need to be placed in the production mold first, and then the mold is vibrated to shape to make the support pipe pile. After curing and shaping, the support pipe pile will be sent to the autoclave for pressure steaming. Autoclaving can give full play to the secondary reaction of cement, and can significantly improve the strength of concrete under the same cement dosage.

[0003] At present, the material placement table of the autoclave is stacked with pipe piles in a tower shape. Although this stacking method has a large stacking volume, it still has the following shortcomings:

[0004] 1. When unloading, the hoisting machine needs to lift and move the pipe piles one by one, which makes the entire unloading process take too long;

[0005] 2. There is a lack of retaining structures on both sides of the tower-like stacked pipe piles, which makes the pipe piles at risk of tipping over to both sides.

[0006] In summary, there is a need for an autoclave that can improve the stability of pipe pile maintenance and the material feeding speed. Summary of the invention

[0007] In view of the deficiencies in the prior art, the present invention provides a concrete support pipe pile autoclave, which solves the problems mentioned in the background technology.

[0008] To achieve the above objectives, the present invention is implemented through the following technical solutions:

[0009] A concrete support pipe pile autoclave comprises a kettle body, a material inlet and outlet assembly is installed at the open end of the kettle body, side support frames are installed on both longitudinal sides of the material inlet and outlet assembly, and a hoisting assembly is installed on the top of the material inlet and outlet assembly;

[0010] The material in-and-out assembly includes a material plate, a lower bracket and an outer track. The outer track is arranged at the open end of the kettle body. The material plate is slidably installed on the top of the outer track. The surface of the material plate is symmetrically provided with a lower bracket, and the top of the lower bracket is inserted with an upper bracket. The lower stacking area is between the lower bracket and the upper bracket. Pipe piles are horizontally stacked inside the lower stacking area, and pipe piles are stacked in a tower-like manner on the top of the upper bracket.

[0011] The two ends of the outer rail are equipped with a frame posture adjustment component, which includes a slide, a slide plate, a first pick-and-place component and a swing drive component. The slide is longitudinally arranged on the side of the outer rail, and the slide plate is slidably installed on the top surface of the slide. The first pick-and-place component is installed on the surface of the slide plate, and the swing drive component is installed on the top of the first pick-and-place component; the first pick-and-place component is used to insert the side constraint frame into the end of the pipe pile or extract it from the end of the pipe pile, and the side constraint frame is inserted into the ends of multiple pipe piles on the outer side of the top of the upper bracket; the swing drive component is used to drive the side constraint frame to rotate, so as to drive the multiple pipe piles connected to the side constraint frame to turn outward to the side support frame;

[0012] The hoisting assembly includes a longitudinal guide rail, a first driving rod, a side fixed block, a flip motor, a middle plate body, a material clamping component, a second picking and placing component and an anti-rust liquid coating component; the longitudinal guide rail is arranged above the material inlet and outlet component, the top of the longitudinal guide rail is vertically slidably installed with the first driving rod, the bottom end of the first driving rod is connected to the side fixed block, the inner wall of the side fixed block is installed with a flip motor, the inner side of the flip motor is connected to the middle plate body, the bottom surface of the middle plate body is installed with a material clamping component and an anti-rust liquid coating component, the top surface of the middle plate body is installed with a second picking and placing component, the second picking and placing component is used to take out or lower the upper bracket, and the anti-rust liquid coating component is used to apply anti-rust liquid on both ends of the pipe pile.

[0013] Furthermore, the clamping component includes a vertical hanger, a horizontal hanger and an inner push rod. The top end of the vertical hanger is slidably installed on the bottom surface of the middle plate body, the bottom end of the vertical hanger is vertically provided with a horizontal hanger, and the inner end side wall of the horizontal hanger is provided with an inner push rod, which supports the pipe pile from the inside.

[0014] Furthermore, the anti-rust liquid coating component includes an outer cover body, a connecting seat, a side cover body, a support rod and a bearing ring. The side walls of the cross suspension rod are symmetrically provided with constraint strips. The bearing ring is slidably mounted on the outer wall of the cross suspension rod. The top surface of the bearing ring is vertically provided with a support rod. The top end of the support rod is connected to the vertically arranged side cover body. The top surface of the side cover body is provided with a connecting seat. The top of the connecting seat is vertically connected to the horizontally arranged outer cover body. An outer roller is installed inside the outer cover body. A first liquid storage tank is opened inside the outer cover body. The outer roller fits and extends into the inner part of the first liquid storage tank. A sealing plate for controlling the on and off of the first liquid storage tank is vertically slidably installed inside the first liquid storage tank, and an adjusting rod is provided on the top of the sealing plate, and the vertical damping sliding of the adjusting rod passes through the top surface of the outer cover body; a side roller is installed inside the side cover body, and a second liquid storage tank is opened inside the side cover body, and the side roller fits and extends into the second liquid storage tank, the second liquid storage tank is connected with the first liquid storage tank, and the second liquid storage tank is connected to the bottom of the sealing plate; the outer roller is used to apply the anti-rust liquid to the side wall of one end of the pipe pile, and the side roller is used to apply the anti-rust liquid to the end face of the pipe pile.

[0015] Furthermore, the second pick-and-place component includes a screw seat, which is arranged on the top surface of the middle plate body, and a clamping frame is symmetrically and slidably installed inside the screw seat, and a first plug block is provided on the inner wall of the outer end of the clamping frame.

[0016] Furthermore, the upper support rack includes an upper support rack and a reinforcing rod. An upper support rack is provided on the top of each lower support rack, and adjacent upper support racks are connected as a whole through reinforcing rods. Vertical pipes are symmetrically provided on the surface of the lower support rack, and second plug blocks are symmetrically provided on the bottom surface of the upper support rack. The second plug blocks are inserted into the vertical pipes. Hanging grooves are provided on the outer walls of the upper support racks at both ends, and the first plug blocks are inserted into the hanging grooves.

[0017] Furthermore, the first picking and placing component includes a second driving rod, a translation plate, a diagonal support rod and a clamping component. The second driving rod is arranged on the inner side of the surface of the slide plate, and the output end of the second driving rod is connected to the translation plate. The surface of the translation plate is symmetrically fixed with diagonal support rods, and the top of the diagonal support rod is provided with a horizontally arranged swing driving component, and the inner wall of the diagonal support rod is provided with a clamping component; the clamping component includes a jacket and a fifth driving rod, the jacket is arranged in the middle of the inner wall of the diagonal support rod, and a movable baffle is slidably provided at the open end of the jacket, and the side wall of the jacket is provided with a fifth driving rod for driving the movable baffle to move.

[0018] Furthermore, the side constraint frame includes a lower connecting rod, a locking block, an upper connecting rod and a constraint plug-in. The top end of the lower connecting rod is rotatably connected to the upper connecting rod and a swing gear is installed at the rotating connection. The outer wall of the lower connecting rod is provided with a locking piece for locking the swing gear. The two groups of upper connecting rods are arranged in an eight-shaped shape, and the two groups of lower connecting rods are arranged in a V-shape. The inner wall of the upper connecting rod is provided with multiple groups of constraint plug-ins; a locking block is provided at the bottom end of the outer wall of the lower connecting rod, and the constraint plug-in includes a side column, a first spring rod and an arc top plate. The side column is vertically arranged on the inner wall of the upper connecting rod, and the side wall of the side column is symmetrically provided with a first spring rod. The outer end of the first spring rod is provided with an arc top plate, and the two groups of arc top plates are arranged in a cone shape, and the two groups of arc top plates are inserted into the pipe pile; the jacket is clamped on the lower connecting rod.

[0019] Furthermore, the locking member includes a lower positioning rod, a second spring rod, a pressure plate and a matching rod. The lower positioning rod is vertically arranged at the top end of the lower connecting rod. The second spring rod is installed on the top surface of the outer end of the lower positioning rod. The top end of the second spring rod is provided with a pressure plate, the side wall of the pressure plate is provided with a matching rod, and the bottom surface of the pressure plate is provided with convex teeth. The pressure plate is used to press down and position the swing gear.

[0020] Furthermore, the swing driving component includes a base plate, a fourth driving rod, a tooth plate and a contact plate; the base plate is arranged at the top end of the diagonal support rod, a tooth plate is slidably installed on the surface of the base plate, a contact plate is provided on the side wall of the tooth plate, a groove is provided on the inner end of the contact plate, a fourth driving rod for driving the tooth plate to translate is installed on the surface of the base plate, the tooth plate is engaged with the bottom of the swing gear, the tooth plate drives the swing gear to rotate to drive the upper connecting rod to swing outward; the contact plate is used to contact the matching rod to lift up, so that the pressure plate is lifted up and separated from the swing gear.

[0021] Furthermore, slots are symmetrically provided at the ends of the material plate, a hexagonal column is provided at the inner center of the slot, an elastic column is installed at the bottom of the slot, the locking block is inserted into the slot, a matching groove matching the hexagonal column is provided inside the locking block, a vertically arranged locking hole is provided inside the locking block, the elastic column is inserted into the locking hole; an unlocking back plate is provided on the inner side of the surface of the slide plate, and unlocking rods are provided at both ends of the inner wall of the unlocking back plate, the unlocking rods are used to resist the downward movement of the elastic column, so that the locking block can be separated from the slot.

[0022] The present invention provides a concrete support pipe pile autoclave. Compared with the prior art, it has the following beneficial effects:

[0023] 1. By setting up the lower bracket and the upper bracket, the placement amount of pipe piles can be increased and the stability of each pipe pile can be ensured at the same time;

[0024] 2. The setting of the hoisting assembly can achieve the following effects: the clamping component can clamp and position the pipe piles, and can realize the hoisting loading and unloading of each pipe pile; the second pick-up and placement component can clamp and position the upper bracket, so that the upper bracket can be placed above the middle plate body, so that the clamping component can complete the loading and unloading normally, and when the lower stacking area is placed, the flip motor is set to drive the middle plate body to rotate, so that the clamping component and the second pick-up and placement component switch actions, and the second pick-up and placement component can clamp and place the upper bracket on the lower bracket; anti-rust liquid coating components are set at both ends of the clamping component, which can quickly complete the anti-rust liquid coating work on the end of each pipe pile before steam pressure steaming;

[0025] 3. The setting of the side restraint frame can achieve the following effects: the side restraint frame can synchronously position the side of the pipe pile above the upper support frame, making the arrangement of the pipe pile more stable; when unloading, the side restraint frame can be deformed and rotated outward, so that the three groups of pipe piles located on the outside can be rotated outward to the side support frame, realizing the rapid unloading of the three groups of pipe piles on the side without hoisting, and the side support frame can be directly moved outward to the storage area, effectively improving the unloading efficiency;

[0026] 4. The setting of the frame posture adjustment component can achieve the following effects: the slide plate can move laterally along the slide seat, so that the first pick-up and placement component and the swing drive component can move in and out quickly; the first pick-up and placement component can realize the automatic insertion and removal of the side restraint frame, so that the side restraint frame can be automatically installed after the pipe piles are placed, and the side restraint frame can be automatically removed after the autoclave is completed. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0028] Figure 1 The schematic diagram of the concrete support pipe pile autoclave structure of the present invention is shown;

[0029] Figure 2 A schematic diagram of the structure of the second pick-and-place component of the present invention is shown;

[0030] Figure 3 A schematic diagram of the structure of the material clamping component of the present invention is shown;

[0031] Figure 4 The schematic diagram of the structure of the anti-rust liquid applying component of the present invention is shown;

[0032] Figure 5 A schematic diagram of the connection structure between the bearing ring and the horizontal suspension rod of the present invention is shown;

[0033] Figure 6 A schematic diagram of the connection structure between the side restraint frame and the frame posture adjustment assembly of the present invention is shown;

[0034] Figure 7 A schematic diagram of the structure of the frame posture adjustment assembly of the present invention is shown;

[0035] Figure 8 A schematic diagram of the side restraint frame structure of the present invention is shown;

[0036] Fig. 9 A schematic diagram of the constraint plug-in structure of the present invention is shown;

[0037] Fig.10 Shows Figure 8 A schematic diagram of the enlarged structure at point A;

[0038] Fig.11 A schematic diagram of the structure of the swing drive component of the present invention is shown;

[0039] Fig.12 A schematic diagram of the structure of the clamping component of the present invention is shown;

[0040] Fig.13 A schematic diagram of the unlocking back plate structure of the present invention is shown;

[0041] Fig.14 The schematic diagram of the material inlet and outlet assembly structure of the present invention is shown;

[0042] Fig.15 Shows Fig.14 A schematic diagram of the enlarged structure at B;

[0043] Fig.16 A schematic diagram of the docking structure between the locking block and the material plate of the present invention is shown;

[0044] As shown in the figure: 1. kettle body, 2. lifting assembly, 21. longitudinal guide rail, 22. first driving rod, 23. side fixing block, 24. flip motor, 25. middle plate, 26. clamping part, 261. vertical hanging rod, 262. horizontal hanging rod, 2611. restraining strip, 263. inner push rod, 27. second pick-up and place part, 271. screw seat, 272. clamping frame, 2721. first plug block, 28. anti-rust liquid coating part, 281. outer cover, 28 11. First liquid storage tank, 282. Connecting seat, 283. Side cover, 2831. Second liquid storage tank, 284. Support rod, 285. Bearing ring, 286. Blocking plate, 2861. Adjusting rod, 287. Outer roller, 288. Side roller, 3. Side restraint frame, 31. Lower connecting rod, 32. Locking block, 321. Locking hole, 322. Matching groove, 33. Swing gear, 34. Upper connecting rod, 35. Restraint plug-in, 351. Side column, 352 , first spring rod, 353, arc top plate, 36, locking member, 361, lower positioning rod, 362, second spring rod, 363, pressure plate, 364, matching rod, 4, frame posture adjustment component, 41, slide seat, 42, slide plate, 43, translation plate, 431, second driving rod, 44, diagonal support rod, 45, clamping component, 451, jacket, 452, fifth driving rod, 453, movable baffle, 46, swing driving component, 461, bottom plate, 4 62. Fourth driving rod, 463. Tooth plate, 464. Resistance plate, 4641. Missing slot, 47. Unlocking back plate, 471. Unlocking rod, 5. Material inlet and outlet assembly, 51. Material plate, 511. Slot, 512. Elastic plug column, 52. Lower bracket, 521. Vertical pipe, 53. Hexagonal column, 54. Outer track, 6. Upper bracket, 61. Upper bracket, 611. Second plug block, 62. Reinforcement rod, 63. Hanging slot, 7. Side support frame, 8. Pipe pile. DETAILED DESCRIPTION

[0045] In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention are clearly and completely described. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0046] In order to solve the technical problems in the background technology, a concrete support pipe pile autoclave is provided as follows:

[0047] Combination Figure 1-Figure 16 As shown, a concrete support pipe pile autoclave provided by the present invention comprises a kettle body 1, a material inlet and outlet assembly 5 is installed at the open end of the kettle body 1, side support frames 7 are installed on both longitudinal sides of the material inlet and outlet assembly 5, and a hoisting assembly 2 is installed on the top of the material inlet and outlet assembly 5;

[0048] The material in-and-out assembly 5 comprises a material plate 51, a lower bracket 52 and an outer track 54. The outer track 54 is arranged at the open end of the kettle body 1. The material plate 51 is slidably mounted on the top of the outer track 54. The lower bracket 52 is symmetrically arranged on the surface of the material plate 51. The upper bracket 6 is inserted on the top of the lower bracket 52. The lower stacking area is between the lower bracket 52 and the upper bracket 6. Pipe piles 8 are horizontally stacked inside the lower stacking area, and pipe piles 8 are stacked in a tower-like manner on the top of the upper bracket 6.

[0049] The two ends of the outer rail 54 are equipped with a frame posture adjustment component 4, which includes a slide 41, a slide plate 42, a first pick-up and placement component and a swing drive component 46. The slide 41 is longitudinally arranged on the side of the outer rail 54, and the slide plate 42 is slidably installed on the top surface of the slide 41. The surface of the slide plate 42 is equipped with a first pick-up and placement component, and the top of the first pick-up and placement component is equipped with a swing drive component 46; the first pick-up and placement component is used to insert the side constraint frame 3 into the end of the pipe pile 8 or extract it from the end of the pipe pile 8, and the side constraint frame 3 is inserted into the ends of multiple pipe piles 8 on the outer side of the top of the upper bracket 6; the swing drive component 46 is used to drive the side constraint frame 3 to rotate, so as to drive the multiple pipe piles 8 connected to the side constraint frame 3 to turn outward to the side support frame 7;

[0050] The hoisting assembly 2 includes a longitudinal guide rail 21, a first driving rod 22, a side fixing block 23, a flipping motor 24, a middle plate body 25, a material clamping component 26, a second picking and placing component 27 and an anti-rust liquid coating component 28; the longitudinal guide rail is arranged above the material in-and-out assembly 5, and the first driving rod 22 is vertically slidably installed on the top of the longitudinal guide rail 21, the bottom end of the first driving rod 22 is connected to the side fixing block 23, the inner wall of the side fixing block 23 is installed with a flipping motor 24, the inner side of the flipping motor 24 is connected to the middle plate body 25, the bottom surface of the middle plate body 25 is installed with a material clamping component 26 and an anti-rust liquid coating component 28, the top surface of the middle plate body 25 is installed with a second picking and placing component 27, the second picking and placing component 27 is used to take out or lower the upper bracket 6, and the anti-rust liquid coating component 28 is used to apply anti-rust liquid on both ends of the pipe pile 8.

[0051] In the above scheme:

[0052] 1. By setting up the lower bracket and the upper bracket, the placement amount of pipe piles can be increased and the stability of each pipe pile can be ensured at the same time;

[0053] 2. The setting of the hoisting components can achieve the following effects:

[0054] 2.1. The clamping parts can clamp and position the pipe piles, and can realize the lifting and unloading of each pipe pile;

[0055] 2.2. The second pick-and-place component can clamp and position the upper bracket so that the upper bracket can be placed above the middle plate body. In this way, the clamping component can complete loading and unloading normally. When the lower stacking area is placed, a flip motor is set to drive the middle plate body to rotate, so that the clamping component and the second pick-and-place component switch actions, and the second pick-and-place component can clamp and place the upper bracket on the lower bracket;

[0056] 2.3. Anti-rust liquid coating components are provided at both ends of the clamping components, which can quickly complete the anti-rust liquid coating work on the ends of each pipe pile before steam pressing;

[0057] 3. The setting of the side restraint frame can achieve the following effects:

[0058] 3.1. The side restraint frame can synchronously position the side of the pipe pile above the upper support frame, making the pipe pile layout more stable;

[0059] 3.2. When unloading, the side restraint frame can be deformed and rotated outward, so that the three groups of pipe piles located on the outside can be rotated outward to the side support frame, realizing the rapid unloading of the three groups of pipe piles on the side without lifting. The side support frame can be directly moved outward to the storage area, effectively improving the unloading efficiency;

[0060] 4. The setting of the frame posture adjustment component can achieve the following effects:

[0061] 4.1. The slide plate can move laterally along the slide seat, so that the first pick-and-place component and the swing drive component can move in and out quickly;

[0062] 4.2. The first pick-up and placement component can realize automatic insertion and removal of the side restraint frame, so that the side restraint frame is automatically installed after the pipe piles are placed, and the side restraint frame is automatically removed after the autoclave is completed.

[0063] In this embodiment, the clamping component 26 includes a vertical hanging rod 261, a horizontal hanging rod 262 and an inner push rod 263. The top end of the vertical hanging rod 261 is slidably installed on the bottom surface of the middle plate body 25, and the bottom end of the vertical hanging rod 261 is vertically provided with a horizontal hanging rod 262. The inner end side wall of the horizontal hanging rod 262 is provided with an inner push rod 263. The inner push rod 263 supports the pipe pile 8 from the inside.

[0064] In the above scheme: the vertical hanging rod can move along the bottom surface of the middle plate body, so that the horizontal hanging rod moves inward, and the inner push rod is inserted into the open end of the pipe pile, so that the inner push rod can support and position the pipe pile.

[0065] In this embodiment, the anti-rust liquid smearing component 28 includes an outer cover body 281, a connecting seat 282, a side cover body 283, a support rod 284 and a bearing ring 285. The side wall of the horizontal suspension rod 262 is symmetrically provided with a constraint strip 2611. The bearing ring 285 is slidably mounted on the outer wall of the horizontal suspension rod 262. The top surface of the bearing ring 285 is vertically provided with a support rod 284. The top of the support rod 284 is connected to the vertically arranged side cover body 283. The top surface of the side cover body 283 is provided with a connecting seat 282. The top of the connecting seat 282 is vertically connected to the horizontally arranged outer cover body 281. The outer roller column 287 is installed inside the outer cover body 281. The first liquid storage tank 2811 is opened inside the outer cover body 281. The outer roller column 287 fits and extends into the first liquid storage tank 28 11, a sealing plate 286 for controlling the on and off of the first liquid reservoir 2811 is installed vertically in the first liquid reservoir 2811, and an adjusting rod 2861 is provided on the top of the sealing plate 286, and the vertical damping sliding of the adjusting rod 2861 passes through the top surface of the outer cover body 281; a side roller 288 is installed in the side cover body 283, and a second liquid reservoir 2831 is opened in the side cover body 283, and the side roller 288 fits and extends into the second liquid reservoir 2831, and the second liquid reservoir 2831 is connected with the first liquid reservoir 2811, and the second liquid reservoir 2831 is connected to the bottom of the sealing plate 286; the outer roller 287 is used to apply the anti-rust liquid to the side wall of one end of the pipe pile 8, and the side roller 288 is used to apply the anti-rust liquid to the end face of the pipe pile 8.

[0066] In the above scheme: the rust-proof liquid is stored in the first liquid storage tank on a daily basis. When lifting the pipe pile, the worker lifts the adjusting rod to open the first liquid storage tank, and the oil in the first liquid storage tank is discharged to the outer roller, and a part of the oil is discharged to the second liquid storage tank, and then guided to the side roller; the worker rotates the rust-proof liquid smearing component to make the outer roller smear the rust-proof liquid to the end side wall of the pipe pile, and the side roller smears the rust-proof liquid to the end face of the pipe pile, thereby realizing the rapid application of the rust-proof liquid; the interior of the first liquid storage tank is funnel-shaped, and the sealing plate seals the first liquid storage tank when it is lowered, and the first liquid storage tank can be opened when it is lifted.

[0067] In this embodiment, the second placing and taking component 27 includes a screw seat 271, which is arranged on the top surface of the middle plate body 25, and a clamping frame 272 is symmetrically slidably installed inside the screw seat 271, and a first plug block 2721 is provided on the inner wall of the outer end of the clamping frame 272.

[0068] In the above scheme: the screw seat can drive the two sets of clamping frames to open and close, so that the first plug block is inserted into the upper supporting frame, and the upper supporting frame can be removed for storage and automatically lowered for assembly without manual installation.

[0069] In this embodiment, the upper support frame 9 includes an upper support frame 61 and a reinforcing rod 62. An upper support frame 61 is arranged on the top of each lower support frame 52. Adjacent upper support frames 61 are connected as a whole through the reinforcing rod 62. Vertical pipes 521 are symmetrically arranged on the surface of the lower support frame 52. Second plug blocks 611 are symmetrically arranged on the bottom surface of the upper support frame 61. The second plug blocks 611 are inserted into the vertical pipes 521. Hanging grooves 63 are provided on the outer walls of the upper support frames 61 at both ends. The first plug blocks 2721 are inserted into the hanging grooves 63.

[0070] In the above scheme: an integrated upper bracket is adopted. When assembling the upper bracket, the second plug is inserted into the vertical pipe to realize the assembly of the upper bracket and the lower bracket, and the first plug can be inserted into the hanging groove to realize the hanging of the lower bracket.

[0071] In this embodiment, the first picking and placing component includes a second driving rod 431, a translation plate 43, a diagonal support rod 44 and a clamping component. The second driving rod 431 is arranged on the inner side of the surface of the slide plate 42, and the output end of the second driving rod 431 is connected to the translation plate 43. The surface of the translation plate 43 is symmetrically fixed with diagonal support rods 44, and the top of the diagonal support rod 44 is provided with a horizontally arranged swing driving component 46, and the inner wall of the diagonal support rod 44 is provided with a clamping component 45; the clamping component 45 includes a jacket 451 and a fifth driving rod 452, the jacket 451 is arranged in the middle of the inner wall of the diagonal support rod 44, and a movable baffle 453 is slidably provided at the open end of the jacket 451, and the side wall of the jacket 451 is provided with a fifth driving rod 452 for driving the movable baffle 453 to move.

[0072] In the above scheme: the second driving rod drives the translation plate to move, which can drive the two groups of diagonal support rods to translate. When the diagonal support rods are close to the side restraint frame, the jacket is clamped on the side restraint frame, the swing driving component engages with the swing gear, and the fifth driving rod drives the movable baffle to move, so that the jacket is clamped on the side restraint frame; the swing driving component can drive the side restraint frame to rotate to realize automatic unloading.

[0073] In this embodiment, the side restraint frame 3 includes a lower connecting rod 31, a locking block 32, an upper connecting rod 34 and a restraining plug-in 35. The top end of the lower connecting rod 31 is rotatably connected to the upper connecting rod 34 and a swing gear 33 is installed at the rotating connection. The outer wall of the lower connecting rod 31 is provided with a locking piece 36 for locking the swing gear 33. The two groups of upper connecting rods 34 are arranged in an eight-shaped shape, and the two groups of lower connecting rods 31 are arranged in a V-shaped shape. The inner wall of the upper connecting rod 34 is provided with multiple groups of restraining plug-ins 35; A locking block is provided at the bottom end of the outer wall of the rod. The constraint plug-in 35 includes a side column 351, a first spring rod 352 and an arc top plate 353. The side column 351 is vertically arranged on the inner wall of the upper connecting rod 34. The side wall of the side column 351 is symmetrically provided with a first spring rod 352. The outer end of the first spring rod 352 is provided with an arc top plate 353. The two sets of arc top plates 353 are arranged in a conical shape. The two sets of arc top plates 353 are inserted into the pipe pile 8. The jacket 451 is clamped on the lower connecting rod 31.

[0074] The locking member 36 includes a lower positioning rod 361, a second spring rod 362, a pressure plate 363 and a matching rod 364. The lower positioning rod 361 is vertically arranged at the top end of the lower connecting rod 31. The second spring rod 362 is installed on the top surface of the outer end of the lower positioning rod 361. The top end of the second spring rod 362 is provided with a pressure plate 363. The side wall of the pressure plate 363 is provided with a matching rod 364. The bottom surface of the pressure plate 363 is provided with convex teeth. The pressure plate 363 is used to press down and position the swing gear 33.

[0075] In the above scheme:

[0076] 1. The side restraint frame is designed to be a two-section structure, with the lower connecting rod as a supporting structure and the upper connecting rod as a swingable structure. When the upper connecting rod swings, it can drive the three sets of restraint plug-ins to swing, thereby realizing the unloading of the three sets of pipe piles;

[0077] 2. When the second spring rod is in the normal state, the pressure plate presses down the swing gear, so that the upper connecting rod can be locked and positioned to prevent the upper connecting rod from rotating;

[0078] 3. During insertion, the conical arc top plate can adapt to pipe piles with different inner diameters, and the arc top plate can be inserted into the pipe pile. When the arc top plate is retracted, the second spring can be compressed to achieve internal elastic support.

[0079] In this embodiment, the swing driving component 46 includes a base plate 461, a fourth driving rod 462, a tooth plate 463 and a contact plate 464; the base plate 461 is arranged at the top end of the diagonal support rod 44, and a tooth plate 463 is slidably installed on the surface of the base plate 461, and a contact plate 464 is provided on the side wall of the tooth plate 463, and a notch 4641 is provided at the inner end of the contact plate 464, and a fourth driving rod 462 for driving the tooth plate 463 to translate is installed on the surface of the base plate 461, and the tooth plate 463 is engaged with the bottom of the swing gear 33, and the tooth plate 463 drives the swing gear 33 to rotate to drive the upper connecting rod 34 to swing outward; the contact plate 464 is used to contact the matching rod 364 to lift up, so that the pressure plate 363 is lifted up and separated from the swing gear 33.

[0080] In the above scheme: when the swing driving component approaches the side restraint frame, the tooth plate engages with the bottom of the swing gear, the bottom end of the matching rod is placed in the notch, the fourth driving rod drives the tooth plate to slide outward, the tooth plate drives the swing gear to rotate, the contact plate contacts the matching rod to lift and compress the second spring rod, and the swing gear drives the upper connecting rod to rotate.

[0081] In this embodiment, a slot 511 is symmetrically provided at the end of the material plate 51, a hexagonal column 53 is provided at the inner center of the slot 511, an elastic column 512 is installed at the bottom of the slot 511, the locking block 32 is inserted into the slot 511, a matching groove 322 matching the hexagonal column 53 is provided inside the locking block 32, a vertically arranged locking hole 321 is provided inside the locking block 32, and the elastic column 512 is inserted into the locking hole 321; an unlocking back plate 47 is provided on the inner side of the surface of the slide plate 42, and unlocking rods 471 are provided at both ends of the inner wall of the unlocking back plate 47, and the unlocking rod 471 is used to resist the downward movement of the elastic column 512, so that the locking block 32 can be separated from the slot 511.

[0082] In the above scheme:

[0083] 1. The hexagonal column can be inserted into the matching groove to realize the smooth guiding entry of the locking block and the internal positioning of the plug-in block; the elastic plug-in column can be inserted into the locking hole to realize the locking positioning of the plug-in block and the material plate; the stability of the side restraint frame insertion is ensured;

[0084] 2. When the slide plate moves, the unlocking rod will cooperate with the elastic plug column to move downward, and the elastic plug column will be separated from the locking hole. In this way, automatic unlocking can be achieved, making it easy to quickly remove the side restraint frame.

[0085] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.

[0086] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit the same. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that the technical solutions described in the aforementioned embodiments may still be modified, or some of the technical features may be replaced by equivalents. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the embodiments of the present invention.

Claims

1. A concrete support pile autoclave, characterized in that: It comprises a kettle body, a material inlet and outlet assembly is installed at the open end of the kettle body, side support frames are installed on both longitudinal sides of the material inlet and outlet assembly, and a lifting assembly is installed on the top of the material inlet and outlet assembly; The material in-and-out assembly includes a material plate, a lower bracket and an outer track. The outer track is arranged at the open end of the kettle body. The material plate is slidably installed on the top of the outer track. The surface of the material plate is symmetrically provided with a lower bracket, and the top of the lower bracket is inserted with an upper bracket. The lower stacking area is between the lower bracket and the upper bracket. Pipe piles are horizontally stacked inside the lower stacking area, and pipe piles are stacked in a tower-like manner on the top of the upper bracket. The two ends of the outer rail are equipped with a frame posture adjustment component, which includes a slide, a slide plate, a first pick-and-place component and a swing drive component. The slide is longitudinally arranged on the side of the outer rail, and the slide plate is slidably installed on the top surface of the slide. The first pick-and-place component is installed on the surface of the slide plate, and the swing drive component is installed on the top of the first pick-and-place component; the first pick-and-place component is used to insert the side constraint frame into the end of the pipe pile or extract it from the end of the pipe pile, and the side constraint frame is inserted into the ends of multiple pipe piles on the outer side of the top of the upper bracket; the swing drive component is used to drive the side constraint frame to rotate, so as to drive the multiple pipe piles connected to the side constraint frame to turn outward to the side support frame; The hoisting assembly includes a longitudinal guide rail, a first driving rod, a side fixed block, a flip motor, a middle plate body, a material clamping component, a second picking and placing component and an anti-rust liquid coating component; the longitudinal guide rail is arranged above the material inlet and outlet component, the top of the longitudinal guide rail is vertically slidably installed with the first driving rod, the bottom end of the first driving rod is connected to the side fixed block, the inner wall of the side fixed block is installed with a flip motor, the inner side of the flip motor is connected to the middle plate body, the bottom surface of the middle plate body is installed with a material clamping component and an anti-rust liquid coating component, the top surface of the middle plate body is installed with a second picking and placing component, the second picking and placing component is used to take out or lower the upper bracket, and the anti-rust liquid coating component is used to apply anti-rust liquid on both ends of the pipe pile.

2. The concrete support pipe pile autoclave according to claim 1, characterized in that: The clamping component includes a vertical hanger, a horizontal hanger and an inner push rod. The top end of the vertical hanger is slidably installed on the bottom surface of the middle plate body, the bottom end of the vertical hanger is vertically provided with a horizontal hanger, and the inner end side wall of the horizontal hanger is provided with an inner push rod, which supports the pipe pile from the inside.

3. A concrete support pipe pile autoclave according to claim 2, characterized in that: The anti-rust liquid coating component includes an outer cover body, a connecting seat, a side cover body, a support rod and a bearing ring. The side wall of the horizontal suspension rod is symmetrically provided with constraint strips. The bearing ring is slidably sleeved on the outer wall of the horizontal suspension rod. The top surface of the bearing ring is vertically provided with a support rod. The top end of the support rod is connected to the vertically arranged side cover body. The top surface of the side cover body is provided with a connecting seat. The top of the connecting seat is vertically connected to the horizontally arranged outer cover body. An outer roller column is installed inside the outer cover body. A first liquid storage tank is opened inside the outer cover body. The outer roller column fits and extends into the first liquid storage tank. A sealing plate for controlling the on and off of the first liquid storage tank is installed vertically inside the first liquid storage tank, and an adjusting rod is provided on the top of the sealing plate, and the vertical damping sliding of the adjusting rod passes through the top surface of the outer cover body; a side roller is installed inside the side cover body, and a second liquid storage tank is opened inside the side cover body, and the side roller fits and extends into the second liquid storage tank, the second liquid storage tank is connected with the first liquid storage tank, and the second liquid storage tank is connected to the bottom of the sealing plate; the outer roller is used to apply anti-rust liquid to the side wall of one end of the pipe pile, and the side roller is used to apply anti-rust liquid to the end face of the pipe pile.

4. A concrete support pipe pile autoclave according to claim 3, characterized in that: The second pick-and-place component comprises a screw seat, which is arranged on the top surface of the middle plate body. A clamping frame is symmetrically and slidably mounted inside the screw seat, and a first plugging block is arranged on the inner wall of the outer end of the clamping frame.

5. The concrete support pipe pile autoclave according to claim 4, characterized in that: The upper support frame includes an upper support and a reinforcing rod. An upper support is arranged on the top of each lower support, and adjacent upper support frames are connected as a whole through the reinforcing rod. Vertical pipes are symmetrically arranged on the surface of the lower support, and second plug blocks are symmetrically arranged on the bottom surface of the upper support, and the second plug blocks are inserted into the vertical pipes. Hanging grooves are opened on the outer walls of the upper support at both ends, and the first plug blocks are inserted into the hanging grooves.

6. The concrete support pipe pile autoclave according to claim 5, characterized in that: The first picking and placing component includes a second driving rod, a translation plate, a diagonal support rod and a clamping component. The second driving rod is arranged on the inner side of the surface of the slide plate, and the output end of the second driving rod is connected to the translation plate. The surface of the translation plate is symmetrically fixed with diagonal support rods, and the top of the diagonal support rod is provided with a horizontally arranged swing driving component, and the inner wall of the diagonal support rod is provided with a clamping component; the clamping component includes a jacket and a fifth driving rod. The jacket is arranged in the middle of the inner wall of the diagonal support rod, and a movable baffle is slidably provided at the open end of the jacket, and the side wall of the jacket is provided with a fifth driving rod for driving the movable baffle to move.

7. The concrete support pipe pile autoclave according to claim 6, characterized in that: The side constraint frame includes a lower connecting rod, a locking block, an upper connecting rod and a constraint plug-in. The top end of the lower connecting rod is rotatably connected to the upper connecting rod and a swing gear is installed at the rotating connection. The outer wall of the lower connecting rod is provided with a locking piece for locking the swing gear. The two groups of upper connecting rods are arranged in an eight-shaped shape, and the two groups of lower connecting rods are arranged in a V-shape. The inner wall of the upper connecting rod is provided with multiple groups of constraint plug-ins; a locking block is provided at the bottom end of the outer wall of the lower connecting rod, and the constraint plug-in includes a side column, a first spring rod and an arc top plate. The side column is vertically arranged on the inner wall of the upper connecting rod, and the side wall of the side column is symmetrically provided with a first spring rod. The outer end of the first spring rod is provided with an arc top plate, and the two groups of arc top plates are arranged in a cone shape, and the two groups of arc top plates are inserted into the pipe pile; the jacket is clamped on the lower connecting rod.

8. The concrete support pipe pile autoclave according to claim 7, characterized in that: The locking member includes a lower positioning rod, a second spring rod, a pressure plate and a matching rod. The lower positioning rod is vertically arranged at the top end of the lower connecting rod. The second spring rod is installed on the top surface of the outer end of the lower positioning rod. The top end of the second spring rod is provided with a pressure plate, the side wall of the pressure plate is provided with a matching rod, and the bottom surface of the pressure plate is provided with convex teeth. The pressure plate is used to press down and position the swing gear.

9. The concrete support pipe pile autoclave according to claim 7, characterized in that: The swing driving component includes a base plate, a fourth driving rod, a tooth plate and a contact plate; the base plate is arranged at the top end of the diagonal support rod, a tooth plate is slidably installed on the surface of the base plate, a contact plate is provided on the side wall of the tooth plate, a notch is provided on the inner end of the contact plate, a fourth driving rod for driving the tooth plate to translate is installed on the surface of the base plate, the tooth plate is engaged with the bottom of the swing gear, the tooth plate drives the swing gear to rotate to drive the upper connecting rod to swing outward; the contact plate is used to contact the matching rod to lift up, so that the pressure plate is lifted up and separated from the swing gear.

10. The concrete support pipe pile autoclave according to claim 9, characterized in that: The ends of the material plate are symmetrically provided with slots, a hexagonal column is provided at the inner center of the slot, an elastic column is installed at the bottom of the slot, the locking block is inserted into the slot, a matching groove matching the hexagonal column is provided inside the locking block, a vertically arranged locking hole is provided inside the locking block, the elastic column is inserted into the locking hole; an unlocking back plate is provided on the inner side of the surface of the slide plate, and unlocking rods are provided at both ends of the inner wall of the unlocking back plate, the unlocking rods are used to resist the downward movement of the elastic column, so that the locking block can be separated from the slot.

Citation Information

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