Colloidal particle production line
By designing a rubber particle production line including a mold body, main frame, extruder and transmission system, the problem of discontinuous rubber particle production in the existing technology is solved, and the continuous production and one-time molding of rubber particles are realized, thereby improving the improvement of rubber particles. Productivity and practicality.
Patent Information
- Application Number
- CN202510059643.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-15
- Publication Date
- 2025-02-18
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
It is difficult for existing rubber particle production technology to achieve continuous production and one-time molding of rubber particles, and production efficiency and practicality need to be improved.
A rubber particle production line was designed, including a mold body, main frame, extruder and transmission system. Through the cooperation of the mold body and rotary frame, multiple rubber particle injection molding spaces are formed, and the rubber particle raw materials are realized by using upper elbows and fluid diversion. The continuous injection and molding of the transmission system and electric drive rod ensure the discharge drive and continuous use after injection molding.
The continuous production and one-time molding of rubber particles are realized, which improves production efficiency and practicality, and ensures the consistency between various parts in the production process.
Smart Images

Figure CN119458758A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of colloid particle production, and in particular to a colloid particle production line. Background Art
[0002] As we all know, rubber particles are granular raw materials formed after colloid processing. They are mainly composed of various polymers, which are formed by a large number of repeating units (monomers) connected by polymerization reactions. The rubber particle production line is an auxiliary device for realizing rubber particle injection molding production.
[0003] After searching, the Chinese patent application number CN216544626U and the patent application number CN202278694U respectively disclose a rubber pellet flower-shaped molding die and a molding mold for making barbell plates from recycled rubber pellets, wherein the former is roughly described as including a die body and an extruder, a die cavity is arranged in the die body, the die cavity includes a plurality of independent chambers and a merging chamber connected to each chamber, one end of the die body is arranged as a discharge end, the discharge end is provided with a discharge port connected to the merging chamber, the die body is arranged in sequence according to the order of each chamber-merging chamber-discharge port, the chambers and the merging chambers are respectively connected to the corresponding extruders, and the extruder is provided with an injection piece for injecting the extruded material into the die body, The die head body is provided with a feed port corresponding to the extruder to connect the injection part with each chamber and the merging cavity. When in use, it can process multi-color granules, solving the problem of single color of granules made by existing granule molds. The latter can be roughly described as including a mold body, a mold cover is provided on the mold body, and an annular cavity is formed inside after the mold body and the mold cover are closed. The upper and lower surfaces of the outer and inner sides of the annular cavity are provided with an outer annular groove and an inner annular groove respectively. The interval area between the inner annular groove and the outer annular groove is evenly distributed with three fan-shaped concave platforms, and the three fan-shaped concave platforms are adjacent to each other at an interval of 60 degrees. When in use, the annular contact surface of the mold body and the outer edge of the mold cover is provided with an injection and pressing sub-platform structure to increase the molding pressure of the product in the mold cavity, which is beneficial to the molding of the product.
[0004] Although the above-mentioned existing technical solutions can realize auxiliary molding of specific shapes, the former utilizes the shape to form continuous specific shape extrusion. If the pellet cutting molding is to be carried out, other equipment is still needed to assist. Although the latter can form independent barbell plates, it is only a single mold body, and there is a lack of measures for how to form continuous production. Summary of the invention
[0005] In view of the deficiencies in the prior art, the present invention provides a rubber pellet production line, which is equipped with an extruder to form a continuous rubber pellet production line. The various parts in the production process have good continuity and can achieve one-time molding of the corresponding rubber pellet production. The production efficiency is further improved and the practicality is further enhanced.
[0006] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a rubber pellet production line, comprising a mold body, a main frame and a guide butt joint pipe installed corresponding to the extruder head of the extruder, the mold body comprising a plurality of first mold bodies and a plurality of second mold bodies, the plurality of first mold bodies respectively cooperate with the plurality of second mold bodies, a sliding table is installed on the main frame, a cover shell is fixedly connected to the sliding table, a connecting butt joint pipe is fixedly connected to the cover shell, the connecting butt joint pipe matches the guide butt joint pipe, an upper elbow is connected to the front end of the connecting butt joint pipe, a support cylinder is fixedly connected in the cover shell, a rotating frame is rotatably connected to the support cylinder, a plurality of mold base cavities are arranged in the rotating frame, and a plurality of The first mold bodies are respectively connected to the multiple mold base cavities, and the multiple second mold bodies are also respectively connected to the multiple mold base cavities. The multiple mold base cavities are each provided with a mold end cavity group. The first mold body and the second mold body located in the same mold base cavity cooperate with each other to form an integral mold body. The multiple mold end cavity groups are respectively matched with the multiple integral mold bodies. The upper elbow forms a feed guide for the multiple mold end cavity groups. A servo motor for driving the rotating frame to rotate relative to the supporting cylinder is installed outside the cover shell. Multiple transmission systems are installed in the rotating frame. The multiple transmission systems are respectively used for closing and opening drives of multiple integral mold bodies. An electric drive rod is installed on the sliding table, and the electric drive rod is matched with the transmission system.
[0007] Preferably, two first connecting shafts are fixedly connected to the multiple first mold bodies, two second connecting shafts are fixedly connected to the multiple second mold bodies, two first connecting guide grooves and two second connecting guide grooves are opened in the multiple mold base cavities, the multiple first connecting shafts are respectively connected to the multiple first connecting guide grooves, the multiple second connecting shafts are respectively connected to the multiple second connecting guide grooves, the multiple mold base cavities are rotatably connected with two first rotating blocks, the multiple first mold bodies and the multiple second mold bodies are rotatably connected with the second rotating blocks, the multiple second rotating blocks are fixedly connected with auxiliary tension springs, and the multiple auxiliary tension springs are respectively fixedly connected to the multiple first rotating blocks.
[0008] Preferably, a diverter fluid is fixedly connected to the upper elbow, and a main guide hole and a plurality of auxiliary diverter holes are arranged in the diverter fluid, the main guide hole is connected to the upper elbow, and the plurality of auxiliary diverter holes are all connected to the main guide hole, each mold end cavity group includes a plurality of mold end cavities, and the plurality of mold end cavities located in the same mold base cavity are respectively matched with the plurality of auxiliary diverter holes, a plurality of first half mold cavities are each provided in the plurality of first mold bodies, a plurality of second half mold cavities are each provided in the plurality of second mold bodies, a plurality of the first half mold cavities are respectively matched with a plurality of the second half mold cavities, a plurality of mold end cavities are respectively matched with a plurality of first half mold cavities located on the same first mold body, and a plurality of mold end cavities are also respectively matched with a plurality of second half mold cavities located on the same second mold body.
[0009] Preferably, a first side notch is opened in each of the first half-mold cavities, a second side notch is opened in each of the second half-mold cavities, a first pair of push frames are slidably connected to each of the first mold bodies, a plurality of the first pairs of push frames are fixedly connected to each of the first side push frames, a plurality of the first side push frames are respectively slidably connected to the first side notches, a plurality of second mold bodies are slidably connected to the second pair of push frames, a plurality of second pairs of push frames are fixedly connected to a plurality of second side push frames, a plurality of second side push frames are respectively slidably connected to the second side notches, a plurality of first mold bodies are fixedly connected to the first push springs, a plurality of the first push springs are respectively fixedly connected to the first pairs of push frames, a plurality of second mold bodies are fixedly connected to the second push springs, a plurality of the second push springs are respectively fixedly connected to the second pairs of push frames, and a plurality of first pairs of push frames are respectively matched with a plurality of second pairs of push frames.
[0010] Preferably, the plurality of transmission systems each include a synchronous drive plate, a first traction rod and a second traction rod, the plurality of first traction rods and the plurality of second traction rods are slidably connected in the rotating frame, the plurality of first traction rods are respectively fixedly connected to the plurality of synchronous drive plates, the plurality of first traction rods are also respectively fixedly connected to the plurality of synchronous drive plates, the plurality of first mold bodies are each connected to the first transmission rod, the plurality of second mold bodies are each connected to the second transmission rod, the plurality of first transmission rods and the plurality of second transmission rods are each connected to a transmission circular shaft, the plurality of transmission circular shafts are respectively fixedly connected to the plurality of first traction rods and the plurality of second traction rods, the plurality of first traction rods are each fixedly connected to the first return spring, the plurality of second traction rods are each fixedly connected to the second return spring, and the plurality of first return springs and the plurality of second return springs are each fixedly connected to the rotating frame.
[0011] Preferably, the plurality of first transmission rods and the plurality of second transmission rods are rotatably connected to an adapter frame, the plurality of first mold bodies and the plurality of second mold bodies are provided with side notches, the plurality of side notches are fixedly connected with connecting circular shafts, and the plurality of adapter frames are rotatably connected to the plurality of connecting circular shafts, respectively.
[0012] Preferably, a round head plate is fixedly connected to the driving rod of the electric driving rod, and a plurality of the synchronous driving plates are each provided with a notch area matching the round head plate.
[0013] Preferably, the cover shell is arranged outside the rotating frame, and a space gap is arranged at the bottom end of the cover shell, and the space gap is used for synchronously pushing out the first mold body and the second mold body.
[0014] Preferably, the sliding table is fixedly connected to an auxiliary mounting frame, the auxiliary mounting frame is provided with a suspension fixed end and an insertion mounting hole, the suspension fixed end is fixedly connected to the cover shell, the electric drive rod is fixedly connected in the insertion mounting hole, a first electric telescopic rod is installed on the main frame, the auxiliary mounting frame is fixedly connected to a fixed sleeve tube, and the telescopic rod of the first electric telescopic rod is fixedly connected to the fixed sleeve tube.
[0015] Preferably, the connecting butt tube is provided with a centering insertion guide chamfer that matches the guide butt tube.
[0016] Compared with the prior art, the present invention provides a granule production line, which has the following beneficial effects:
[0017] (1) In the present invention, a plurality of granule injection spaces are formed by the cooperation of the mold body and the rotating frame. By controlling the plurality of granule injection spaces to sequentially pass through the connected injection molding area of the upper elbow, the injection and feeding of raw materials for preparing granules can be realized for the plurality of granule injection spaces, so as to form a continuous granule production line, which can realize one-time molding of the corresponding granule production, and the production efficiency is further improved.
[0018] (2) In the present invention, the transmission system and the electric drive rod are matched with the first mold body and the second mold body to form a post-injection unloading drive to facilitate the continuous use of multiple pellet injection spaces. The continuity between the various parts in the production process is good, and the practicality is further enhanced. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a schematic diagram of the overall three-dimensional structure of the present invention; Figure 2 It is a schematic diagram of the three-dimensional structure of the slide table, cover shell and servo motor of the present invention; Figure 3 It is a schematic diagram of the three-dimensional structure of the auxiliary mounting frame, the cover shell and the fixed sleeve tube of the present invention; Figure 4 It is a schematic diagram of a three-dimensional structure of the first mold body, the second mold body and the rotating frame of the present invention; Figure 5 For the present invention Figure 4 A schematic diagram of the local enlarged structure at point A in the middle; Figure 6 It is a schematic diagram of the three-dimensional structure of the rotating frame of the present invention; Figure 7 It is a schematic diagram of the three-dimensional structure of the present invention as a whole from another angle; Figure 8 It is a bottom-up three-dimensional structural schematic diagram of the auxiliary mounting frame, the cover shell and the fixed sleeve tube of the present invention; Fig. 9It is a schematic diagram of a partially cutaway three-dimensional structure of the upper elbow, the support cylinder and the rotating frame of the present invention; Fig.10 It is a schematic diagram of a three-dimensional structure of a part of the rotating frame of the present invention; Fig.11 It is a schematic diagram of an exploded three-dimensional structure of the cooperation of the first mold body, the second mold body and the first pair of push frames of the present invention; Fig.12 It is a schematic diagram of a three-dimensional structure in which the first traction rod, the second traction rod and the first transmission rod cooperate with each other in the present invention; Fig.13 It is a schematic diagram of the three-dimensional structure of the synchronous driving plate of the present invention; Fig.14 It is a schematic diagram of the exploded three-dimensional structure of the guide butt joint pipe, the first mold body and the first connecting shaft of the present invention; Fig.15 It is a schematic diagram of the three-dimensional structure of the round head plate of the present invention forming a hooking effect on the synchronous driving plate; Fig.16 It is a three-dimensional structural schematic diagram of the process of the first mold body of the present invention being pushed out and opened relative to the mold base cavity; Fig.17 It is a three-dimensional structural schematic diagram of the corresponding matching changes of the first traction rod, the first transmission rod, the transmission circular shaft and the adapter frame during the process of pushing out and opening the first mold body relative to the mold base cavity of the present invention.
[0020] In the figure: 1, main frame; 2, guide butt joint tube; 3, first mold body; 4, second mold body; 5, sliding table; 6, connecting butt joint tube; 7, upper elbow; 8, cover shell; 9, support cylinder; 10, rotating frame; 11, mold base cavity; 12, mold end cavity group; 13, servo motor; 14, electric drive rod; 15, first connecting shaft; 16, second connecting shaft; 17, first connecting guide groove; 18, second connecting guide groove; 19, first rotating block; 20, second rotating block; 21, auxiliary tension spring; 22, flow divider; 23, main guide hole; 24, auxiliary flow divider hole; 25, first Half mold cavity; 26, second half mold cavity; 27, first side notch; 28, second side notch; 29, first pair of push frames; 30, first side push frames; 31, second pair of push frames; 32, second side push frames; 33, first push spring; 34, second push spring; 35, synchronous drive plate; 36, first traction rod; 37, second traction rod; 38, first transmission rod; 39, second transmission rod; 40, transmission circular shaft; 41, adapter frame; 42, side notch; 43, connecting circular shaft; 44, round head plate; 45, notch area; 46, first electric telescopic rod; 47, centering insertion guide chamfer. DETAILED DESCRIPTION
[0021] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0022] For examples, see Figure 1-17 A rubber pellet production line includes a mold body, a main frame 1 and a guide butt joint pipe 2 installed corresponding to the extruder head of the extruder, the mold body includes a plurality of first mold bodies 3 and a plurality of second mold bodies 4, the plurality of first mold bodies 3 are respectively matched with the plurality of second mold bodies 4, a sliding table 5 is installed on the main frame 1, a cover shell 8 is fixedly connected to the sliding table 5, a connecting butt joint pipe 6 is fixedly connected to the cover shell 8, the connecting butt joint pipe 6 matches the guide butt joint pipe 2, and the connecting butt joint pipe 6 is provided with a centering insertion guide chamfer 47 matching the guide butt joint pipe 2, and the front end of the connecting butt joint pipe 6 is connected with an upper elbow 7, a support cylinder 9 is fixedly connected in the cover shell 8, a rotating frame 10 is rotatably connected to the support cylinder 9, and a plurality of mold base cavities 11 are arranged in the rotating frame 10, a plurality of first mold bodies 3 are respectively connected in the plurality of mold base cavities 11, a plurality of second mold bodies 4 are also respectively connected in the plurality of mold base cavities 11, and two first connecting Axle 15, two second connecting shafts 16 are fixedly connected to multiple second mold bodies 4, two first connecting guide grooves 17 and two second connecting guide grooves 18 are opened in multiple mold base cavities 11, multiple first connecting shafts 15 are respectively connected in multiple first connecting guide grooves 17, multiple second connecting shafts 16 are respectively connected in multiple second connecting guide grooves 18, multiple mold base cavities 11 are rotatably connected with two first rotating blocks 19, multiple first mold bodies 3 and multiple second mold bodies 4 are rotatably connected with second rotating blocks 20, multiple second rotating blocks 20 are fixedly connected with auxiliary tension springs 21, and multiple auxiliary tension springs 21 are respectively fixedly connected with multiple first rotating blocks 19, multiple mold base cavities 11 are provided with mold end cavity groups 12, the first mold body 3 and the second mold body 4 located in the same mold base cavity 11 cooperate with each other to form a whole mold body, multiple mold end cavity groups 12 are respectively matched with multiple whole mold bodies, and the upper elbow 7 forms a feed guide for multiple mold end cavity groups 12.
[0023] It should be further explained that a flow divider 22 is fixedly connected to the upper elbow 7, and a main guide hole 23 and a plurality of auxiliary flow divider holes 24 are arranged in the flow divider 22. The main guide hole 23 is connected to the upper elbow 7, and the plurality of auxiliary flow divider holes 24 are connected to the main guide hole 23. Each die end cavity group 12 includes a plurality of die end cavities, and the plurality of die end cavities located in the same die base cavity 11 are matched with the plurality of auxiliary flow divider holes 24 respectively. A plurality of first half cavities 25 are provided in the plurality of first die bodies 3, and a plurality of second half cavities 26 are provided in the plurality of second die bodies 4. The plurality of first half cavities 25 are matched with the plurality of second half cavities 26 respectively, and the plurality of die end cavities are matched with the plurality of The plurality of first half mold cavities 25 located on the same first mold body 3 are matched, and the plurality of mold end cavities are also matched with the plurality of second half mold cavities 26 located on the same second mold body 4. A servo motor 13 for driving the rotating frame 10 to rotate relative to the support cylinder 9 is installed outside the cover shell 8. Through the cooperation of the mold body and the rotating frame 10, a plurality of rubber pellet injection spaces are formed. By controlling the plurality of rubber pellet injection spaces to sequentially pass through the connected injection molding area of the upper elbow 7, the injection and feeding of the raw materials for preparing the rubber pellets can be realized for the plurality of rubber pellet injection spaces, so as to form a continuous production line for the rubber pellets, and the one-time molding of the corresponding rubber pellet production can be realized, and the production efficiency is further improved. The first side notches 27 are provided in the plurality of first half mold cavities 25, the second side notches 28 are provided in the plurality of second half mold cavities 26, the first pair of push frames 29 are slidably connected in the plurality of first mold bodies 3, the first pair of push frames 29 are fixedly connected with the plurality of first side push frames 30, the first side push frames 30 are respectively slidably connected in the plurality of first side notches 27, the second pair of push frames 31 are slidably connected in the plurality of second mold bodies 4, the second pair of push frames 31 are fixedly connected with the plurality of second side push frames 32, the plurality of second side push frames 32 are respectively slidably connected in the plurality of second side notches 28, the plurality of first mold bodies 3 are fixedly connected with the plurality of A first push spring 33 is connected, and multiple first push springs 33 are respectively fixedly connected to multiple first pairs of push frames 29. Multiple second mold bodies 4 are each fixedly connected with second push springs 34. Multiple second push springs 34 are respectively fixedly connected to multiple second pairs of push frames 31. Multiple first pairs of push frames 29 are respectively matched with multiple second pairs of push frames 31, so as to improve the demolding effect of the rubber particles injected through the first half mold cavity 25 and the second half mold cavity 26 relative to the first half mold cavity 25 and the second half mold cavity 26. The cover shell 8 is arranged on the outside of the rotating frame 10, and a space gap is arranged at the bottom end of the cover shell 8, and the space gap is used for the synchronous ejection of the first mold body 3 and the second mold body 4.
[0024] It should be further explained that a plurality of transmission systems are installed in the rotating frame 10, and the plurality of transmission systems are respectively used for closing and opening driving of the plurality of whole mold bodies. An electric drive rod 14 is installed on the sliding table 5, and the electric drive rod 14 matches the transmission system. The plurality of transmission systems include a synchronous drive plate 35, a first traction rod 36 and a second traction rod 37. The plurality of first traction rods 36 and the plurality of second traction rods 37 are all slidably connected in the rotating frame 10, and the plurality of first traction rods 36 are respectively fixedly connected to the plurality of synchronous drive plates 35, and the plurality of first traction rods 36 are also respectively connected to the plurality of synchronous drive plates 35. The plate 35 is fixedly connected, the plurality of first mold bodies 3 are connected to the first transmission rod 38, the plurality of second mold bodies 4 are connected to the second transmission rod 39, the plurality of first transmission rods 38 and the plurality of second transmission rods 39 are connected to the transmission round shaft 40, the plurality of transmission round shafts 40 are respectively fixedly connected to the plurality of first traction rods 36 and the plurality of second traction rods 37, the plurality of first traction rods 36 are fixedly connected to the first return spring, the plurality of second traction rods 37 are fixedly connected to the second return spring, the plurality of first return springs and the plurality of second return springs are fixedly connected to the rotating frame 10, the plurality of first transmission rods 38 The plurality of second transmission rods 39 are rotatably connected with an adapter frame 41, the plurality of first mold bodies 3 and the plurality of second mold bodies 4 are each provided with a side notch 42, the plurality of side notches 42 are each fixedly connected with a connecting circular shaft 43, the plurality of adapter frames 41 are rotatably connected with the plurality of connecting circular shafts 43, and the unloading drive after injection molding is formed by matching the transmission system and the electric drive rod 14 with the first mold body 3 and the second mold body 4 to facilitate the continuous use of the plurality of pellet injection spaces, the coherence between the various parts in the production process is good, and the practicality is further enhanced, and the driving rod of the electric drive rod 14 is fixedly connected with the connecting circular shaft 43. A round head plate 44 is connected, and a plurality of synchronous drive plates 35 are all provided with a notch area 45 matching the round head plate 44, providing sufficient passing space for the synchronous drive plate 35 to rotate relative to the round head plate 44. An auxiliary mounting frame is fixedly connected to the sliding table 5, and a suspension fixed end and an insertion mounting hole are provided on the auxiliary mounting frame. The suspension fixed end is fixedly connected to the cover shell 8, and the electric drive rod 14 is fixedly connected in the insertion mounting hole. A first electric telescopic rod 46 is installed on the main frame 1, and the auxiliary mounting frame is fixedly connected to a fixed sleeve cylinder, and the telescopic rod of the first electric telescopic rod 46 is fixedly connected to the fixed sleeve cylinder.
[0025] The servo motor 13, the electric drive rod 14 and the first electric telescopic rod 46 in this embodiment are all conventional devices purchased on the market and known to those skilled in the art. In the present invention, we only use them without improving their structure and function. For those skilled in the art, their setting method, installation method and electrical connection method only need to be debugged and operated according to the requirements of their instruction manual, and will not be described in detail here.
[0026] In summary, the working principle of the granule production line is as follows: when in use, the granule production line is first installed at the desired location. During the installation process, the guide butt joint pipe 2 should be installed corresponding to the extrusion head of the matching extruder, so that the raw materials of the granules output by the extruder can be auxiliary guided by the guide butt joint pipe 2, and the main frame 1 is installed relative to the extruder, so that the axis of the connecting butt joint pipe 6 on the main frame 1 coincides with the axis of the guiding butt joint pipe 2. During actual operation, the displacement drive of the sliding table 5 relative to the main frame 1 can be realized by powering on the first electric telescopic rod 46. During the movement of the sliding table 5, the synchronous movement of the connecting butt joint pipe 6 is realized through the cover shell 8, so that the relative connection and separation state of the guiding butt joint pipe 2 and the connecting butt joint pipe 6 can be controlled. When the connecting butt joint pipe 6 approaches and contacts the guiding butt joint pipe 2 and is connected, the raw materials in the guiding butt joint pipe 2 can be transported to the upper elbow 7 through the guidance of the connecting butt joint pipe 6, and are sequentially guided through the main guide hole 23 and the auxiliary diversion hole 24 in the diversion flow 22. and diversion and enter multiple die end cavities connected to the auxiliary diversion hole 24, and finally form filling and pressure holding in the mutually cooperating die end cavities, the first half die cavity 25 and the second half die cavity 26 to realize auxiliary molding of the rubber particles. Along with the aforementioned injection molding, the servo motor 13 is started. A driving gear is installed on the output shaft of the servo motor 13. The driving gear is meshed with an internal gear ring. The internal gear ring is fixedly connected to the rotating frame 10. Through the meshing transmission of the driving gear and the internal gear ring, the servo motor 13 is powered on in stages to realize the rotation drive of the rotating frame 10 relative to the cover shell 8. During the rotation of the rotating frame 10, multiple die end cavity groups 12 will rotate sequentially into the feeding area of the upper elbow 7 to realize the sequential injection of raw materials into multiple whole mold bodies. The bending direction of the upper elbow 7 is upward, so the whole mold body that rotates into the top of the multiple whole mold bodies is in the raw material injection state, and the whole mold body that rotates into the bottom of the multiple whole mold bodies is in the unloading state. Considering the effect of gravity, it is convenient to assist in demolding and falling of the solidified rubber particles.
[0027] Furthermore, during the rotation of the rotating frame 10, the synchronous rotation movement of multiple synchronous drive plates 35 will be realized. The rotation of the synchronous drive plate 35 to the lowest position will cause the round head plate 44 to enter the notch area 45 on the synchronous drive plate 35. Then, the electric drive rod 14 is powered on to realize the movement of the round head plate 44 in the direction away from the connecting butt joint 6. Under the pulling effect of the round head plate 44 on the synchronous drive plate 35, the synchronous drive plate 35 can be moved away from the rotating frame 10. The movement of the synchronous drive plate 35 drives the first traction rod 36 and the second traction rod 37 connected thereto to move synchronously. The first traction rod 36 and the second traction rod 37 respectively drive the two transmission circular shafts 40 to move. The first transmission rod 38 and the second transmission rod 39 are driven by the two round head plates 44 to move. The first transmission rod 38 and the second transmission rod 39 respectively realize the movement and push of the first mold body 3 and the second mold body 4, that is, the first mold body 3 and the second mold body 4 in the whole mold body at the bottom are rotated to move downward synchronously. Since the interior of the mold base cavity 11 is a vertical surface structure and the exterior is a gradually expanding surface structure, the first mold body 3 and the second mold body 4 moving downward will first maintain a relatively contact closed state and move under the guidance of the vertical surface structure. In this process, the rubber particles can be assisted to be removed from the mold end cavity. When the first mold body 3 and the second mold body 4 are completely entered, When the first mold body 3 and the second mold body 4 are in the structural area of the gradually expanding surface, the limiting effect of the vertical surface structure on the first mold body 3 and the second mold body 4 fails. At the same time, under the elastic pulling action of the auxiliary tension spring 21, the first mold body 3 and the second mold body 4 in the relatively contact closed state will rotate and separate relative to each other, so that the first half mold cavity 25 and the second half mold cavity 26 can be relatively rotated and opened to facilitate the demolding of the rubber particles. After the first mold body 3 and the second mold body 4 are relatively rotated and separated, the relative pushing effect of the first pair of push frames 29 and the second pair of push frames 31 formed relatively inside the two will also be reduced or even disappear. Therefore, under the elastic pushing action of the first push spring 33, the first pair of push frames 29 will form a relative position relative to the first mold body 3. The movement of the first pair of push frames 29 will drive the multiple first side push frames 30 thereon to form synchronous movement, and the moving multiple first side push frames 30 will respectively move outward relative to the multiple first half-mold cavities 25 to assist the rubber particles located in the first half-mold cavities 25 to form auxiliary outward push demolding. Similarly, under the elastic pushing action of the second push spring 34, the second pair of push frames 31 will form a relative position movement relative to the second mold body 4, and the movement of the second pair of push frames 31 will drive the multiple second side push frames 32 thereon to form synchronous movement, and the moving multiple second side push frames 32 will respectively move outward relative to the multiple second half-mold cavities 26 to assist the rubber particles located in the second half-mold cavities 26 to form auxiliary outward push demolding.
[0028] Furthermore, since the plastic pellets after injection molding are an integrated complete structure, during the demolding process, after the first half-mold cavity 25 and the second half-mold cavity 26 that cooperate with each other form a relative rotation separation, the plastic pellets with the complete structure will be in the first half-mold cavity 25 or the second half-mold cavity 26. Therefore, in the actual operation process, one of the first side push frame 30 and the second side push frame 32 will complete the auxiliary demolding of the plastic pellets. After the demolding is completed, the electric drive rod 14 controls the round head plate 44 to reset, and the pulling effect of the reset round head plate 44 on the synchronous drive plate 35 fails. Under the action of the first reset spring and the second reset spring, the first traction rod 36 and the second traction rod 37 are reset in the reverse motion. , thereby achieving the synchronous upward reset of the first mold body 3 and the second mold body 4 that have moved downward at the bottom, so that the first mold body 3 and the second mold body 4 form a whole mold body again and enter the mold base cavity 11, and then the rotating frame 10 rotates again to realize the synchronous rotation drive of multiple whole mold bodies, and then realize the alternating raw material injection and rubber pellet demolding of multiple whole mold bodies in sequence to form continuous production of rubber pellets. After the production is completed, the first electric telescopic rod 46 works to control the connection docking tube 6 to separate relative to the guide docking tube 2 to facilitate the corresponding cleaning of the extruder head on the extruder. In order to facilitate the guidance and external discharge of the rubber pellets after demolding, a guide ramp is provided on the main frame 1 and a through port is provided on the sliding table 5.
[0029] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A pellet production line, comprising a mold body, characterized in that: The invention also comprises a main frame (1) and a guide butt joint pipe (2) installed corresponding to the extruder head of the extruder, the mold body comprises a plurality of first mold bodies (3) and a plurality of second mold bodies (4), the plurality of first mold bodies (3) respectively cooperate with the plurality of second mold bodies (4), a sliding table (5) is installed on the main frame (1), a cover shell (8) is fixedly connected to the sliding table (5), the cover shell (8) is fixedly connected to a connecting butt joint pipe (6), the connecting butt joint pipe (6) matches the guide butt joint pipe (2), the front end of the connecting butt joint pipe (6) is connected to an upper elbow (7), a support cylinder (9) is fixedly connected inside the cover shell (8), a rotating frame (10) is rotatably connected to the support cylinder (9), a plurality of mold base cavities (11) are arranged inside the rotating frame (10), and the plurality of first mold bodies (3) are respectively connected to the plurality of mold base cavities (11). In the base cavity (11), a plurality of the second mold bodies (4) are also respectively connected to a plurality of mold base cavities (11), a mold end cavity group (12) is provided in each of the plurality of mold base cavities (11), the first mold body (3) and the second mold body (4) located in the same mold base cavity (11) cooperate with each other to form an integral mold body, the plurality of the mold end cavity groups (12) are respectively matched with the plurality of the integral mold bodies, the upper elbow (7) forms a feed guide for the plurality of the mold end cavity groups (12), a servo motor (13) for driving the rotating frame (10) to rotate relative to the support cylinder (9) is installed outside the cover shell (8), a plurality of transmission systems are installed in the rotating frame (10), the plurality of the transmission systems are respectively used for closing and opening driving of the plurality of integral mold bodies, an electric drive rod (14) is installed on the sliding table (5), the electric drive rod (14) is matched with the transmission system.
2. A granule production line according to claim 1, characterized in that: Two first connecting shafts (15) are fixedly connected to the plurality of first mold bodies (3), two second connecting shafts (16) are fixedly connected to the plurality of second mold bodies (4), two first connecting guide grooves (17) and two second connecting guide grooves (18) are opened in the plurality of mold base cavities (11), the plurality of first connecting shafts (15) are respectively connected to the plurality of first connecting guide grooves (17), the plurality of second connecting shafts (16) are respectively connected to the plurality of second connecting guide grooves (18), two first rotating blocks (19) are rotatably connected in the plurality of mold base cavities (11), the plurality of first mold bodies (3) and the plurality of second mold bodies (4) are rotatably connected to the second rotating blocks (20), the plurality of second rotating blocks (20) are fixedly connected to auxiliary tension springs (21), and the plurality of auxiliary tension springs (21) are respectively fixedly connected to the plurality of first rotating blocks (19).
3. A granule production line according to claim 2, characterized in that: A flow divider (22) is fixedly connected to the upper elbow (7), and a main guide hole (23) and a plurality of auxiliary flow divider holes (24) are arranged in the flow divider (22); the main guide hole (23) is in communication with the upper elbow (7), and the plurality of auxiliary flow divider holes (24) are all in communication with the main guide hole (23); each die end cavity group (12) comprises a plurality of die end cavities, and the plurality of die end cavities located in the same die base cavity (11) are respectively matched with the plurality of auxiliary flow divider holes (24); a plurality of first mold bodies (3) are each provided with a plurality of first half mold cavities (25), and a plurality of second mold bodies (4) are each provided with a plurality of second half mold cavities (26), and the plurality of first half mold cavities (25) are respectively matched with the plurality of second half mold cavities (26); the plurality of die end cavities are respectively matched with the plurality of first half mold cavities (25) located on the same first mold body (3), and the plurality of die end cavities are also respectively matched with the plurality of second half mold cavities (26) located on the same second mold body (4).
4. A granule production line according to claim 3, characterized in that: A plurality of the first half mold cavities (25) are each provided with a first side notch (27), a plurality of the second half mold cavities (26) are each provided with a second side notch (28), a plurality of the first mold bodies (3) are each slidably connected with a first pair of push frames (29), a plurality of the first pair of push frames (29) are each fixedly connected with a plurality of first side push frames (30), a plurality of the first side push frames (30) are each slidably connected with the plurality of first side notches (27), a plurality of the second mold bodies (4) are each slidably connected with a second pair of push frames (31), a plurality of the second pair of push frames (31) are each fixedly connected with A plurality of second side push frames (32) are connected, and the plurality of second side push frames (32) are respectively slidably connected in the plurality of second side notches (28); a plurality of first mold bodies (3) are respectively fixedly connected with first push springs (33); the plurality of first push springs (33) are respectively fixedly connected with the plurality of first pairs of push frames (29); a plurality of second mold bodies (4) are respectively fixedly connected with second push springs (34); the plurality of second push springs (34) are respectively fixedly connected with the plurality of second pairs of push frames (31); and the plurality of first pairs of push frames (29) are respectively matched with the plurality of second pairs of push frames (31).
5. A granule production line according to claim 4, characterized in that: The plurality of transmission systems each comprise a synchronous drive plate (35), a first traction rod (36) and a second traction rod (37); the plurality of first traction rods (36) and the plurality of second traction rods (37) are slidably connected in the rotating frame (10); the plurality of first traction rods (36) are respectively fixedly connected to the plurality of synchronous drive plates (35); the plurality of first traction rods (36) are also respectively fixedly connected to the plurality of synchronous drive plates (35); the plurality of first mold bodies (3) are each connected to a first transmission rod (38); the plurality of second mold bodies (4) are each connected to a second transmission rod (39); the plurality of first transmission rods (38) and the plurality of second transmission rods (39) are each connected to a transmission circular shaft (40); the plurality of transmission circular shafts (40) are respectively fixedly connected to the plurality of first traction rods (36) and the plurality of second traction rods (37); the plurality of first traction rods are each fixedly connected to a first return spring; the plurality of second traction rods are each fixedly connected to a second return spring; the plurality of first return springs and the plurality of second return springs are each fixedly connected to the rotating frame.
6. A granule production line according to claim 5, characterized in that: The plurality of first transmission rods (38) and the plurality of second transmission rods (39) are all rotatably connected to an adapter frame (41); the plurality of first mold bodies (3) and the plurality of second mold bodies (4) are all provided with side notches (42); the plurality of side notches (42) are all fixedly connected with connecting circular shafts (43); and the plurality of adapter frames (41) are respectively rotatably connected to the plurality of connecting circular shafts (43).
7. A granule production line according to claim 6, characterized in that: A round head plate (44) is fixedly connected to the driving rod of the electric driving rod (14), and a plurality of the synchronous driving plates (35) are each provided with a notch area (45) matching the round head plate (44).
8. A granule production line according to claim 7, characterized in that: The cover shell (8) is arranged outside the rotating frame (10), and a space gap is arranged at the bottom end of the cover shell (8), wherein the space gap is used for synchronously pushing out the first mold body (3) and the second mold body (4).
9. A granule production line according to claim 8, characterized in that: The sliding table (5) is fixedly connected to an auxiliary mounting frame, the auxiliary mounting frame is provided with a suspension support fixing end and an insertion mounting hole, the suspension support fixing end is fixedly connected to the cover shell (8), the electric drive rod (14) is fixedly connected in the insertion mounting hole, a first electric telescopic rod (46) is installed on the main frame (1), the auxiliary mounting frame is fixedly connected to a fixed sleeve cylinder, and the telescopic rod of the first electric telescopic rod (46) is fixedly connected to the fixed sleeve cylinder.
10. A granule production line according to claim 9, characterized in that: The connecting butt-joint pipe (6) is provided with a centering insertion guide chamfer (47) that matches the guide butt-joint pipe (2).
Citation Information
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