Foam packaging box processing equipment and method

By using water-cooling tanks and backblowing pipes in the foam packaging box processing equipment, the circulating cooling of coolant and rapid release of foam packaging box are solved, and the problems of low cooling efficiency and poor release quality in the existing technology are improved. Processing efficiency and product quality.

CN119458762AInactive Publication Date: 2025-02-18GUANGDONG HUIMEIZHUANG ENVIRONMENTAL PROTECTION TECH CO LTD
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Patent Information

Application Number
CN202411838444.2
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-13
Publication Date
2025-02-18
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

In the prior art, the coolant in the mold absorbs heat due to continuous processing, which leads to a temperature increase, reducing the cooling effect and efficiency; at the same time, the mechanical pulling method can easily lead to a decrease in the quality of the foam packaging box.

Method used

A foam packaging box processing equipment is designed, using components such as water-cooled tanks and backblowing pipes. The station plate is driven to rotate through hydraulic cylinders and servo motors to realize the circulating cooling of the coolant and the rapid release of the foam packaging box.

Benefits of technology

It improves cooling efficiency and processing efficiency, ensures the production quality of foam packaging boxes, and avoids failure in mold release.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses foam packaging box processing equipment and method, and belongs to the field of resource reprocessing. Foam packaging box processing equipment comprises a processing table, the top of the processing table is rotationally connected with a station disc, the station disc is fixedly connected with a lower mold, the processing table is fixedly connected with a hydraulic air cylinder, the top of the telescopic end of the hydraulic air cylinder is fixedly connected with a mounting plate, and the side wall of the mounting plate is fixedly connected with an upper mold; an injection molding tank is fixedly connected to the top of the mounting plate, and a discharging pipe of the injection molding tank communicates with the top of an inner cavity of the upper mold; the cooling liquid in the liquid storage tank is filled into the water cooling tank through reciprocating sliding of the liquid pressing plate in the isolation sleeve plate, and then the cooling liquid in the water cooling tank flows back into the liquid storage tank, so that the cooling liquid absorbing heat is mixed with the original cooling liquid, the cooling effect of the cooling liquid is ensured, and the cooling efficiency is improved; and in addition, the machining positions can be continuously switched in cooperation with rotation of the station disc, and the machining efficiency is effectively improved.
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Description

Technical Field

[0001] The present invention relates to the technical field of resource recycling, and in particular to a foam packaging box processing device and method. Background Art

[0002] Foam packaging is a common packaging material, usually made of polystyrene, polyethylene and other materials, or other plastic materials, and is widely used in the protective packaging of electronic products, household appliances, food, medical devices and other products. Due to its widespread use, a large amount of waste is generated, resulting in a waste of resources. In order to reduce the waste problem of waste foam waste, foam waste can now be recycled and reused. Usually, the recycled foam waste is crushed and cleaned, hot-melted, and then re-injected, which effectively reduces the waste of resources and improves energy conservation and environmental protection effects.

[0003] At present, during the processing of foam packaging boxes, the cooling liquid in the mold absorbs heat during continuous processing, which causes its temperature to rise, thereby reducing the cooling effect and cooling efficiency; and after the packaging box is cooled, the foam packaging box needs to be separated from the mold. Currently, most of them are separated by mechanical pulling, which generates a large stress effect and is prone to demoulding failure, resulting in reduced output quality of the foam packaging box. Therefore, a foam packaging box processing device and method are proposed. Summary of the invention

[0004] The purpose of the present invention is to solve the problem in the prior art that the cooling liquid in the mold absorbs heat during continuous processing, which causes its temperature to rise, thereby reducing the cooling effect and cooling efficiency; and the existing mechanical pulling demolding method easily leads to a decrease in the quality of the foam packaging box, and to propose a foam packaging box processing equipment and method.

[0005] In order to achieve the above object, the present invention adopts the following technical solutions:

[0006] A foam packaging box processing equipment comprises a processing table, the top of the processing table is rotatably connected to a work station disk, a lower mold is fixedly connected to the work station disk, a hydraulic cylinder is fixedly connected to the processing table, a mounting plate is fixedly connected to the top of the telescopic end of the hydraulic cylinder, an upper mold is fixedly connected to the side wall of the mounting plate, an injection tank is fixedly connected to the top of the mounting plate, a discharge pipe of the injection tank is connected to the top of the inner cavity of the upper mold, and also comprises: a cooling component, the cooling component is arranged in the lower mold, the cooling component is used to quickly cool and shape the foam packaging box after injection molding; the back-blowing component is arranged in the lower mold, and the back-blowing component is used to demold the foam packaging box after molding.

[0007] In order to improve the cooling efficiency, preferably, the cooling assembly includes a water-cooling tank, which is opened in the lower mold, and the lower mold is arranged with three groups at equal intervals. A liquid storage tank is opened in the middle of the work station plate, and an isolation sleeve is fixedly connected to the liquid storage tank. A liquid pressure plate is sealed and slidably connected between the inner walls of the isolation sleeve. The top of the inner cavity of the liquid storage tank is connected to the bottom of the inner cavity of the water-cooling tank through a liquid guide groove. The side wall of the upper mold is fixedly connected with a pressure plate, and the extrusion end of the pressure plate is located directly above the liquid pressure plate.

[0008] Furthermore, three groups of limit grooves are evenly spaced on the work station disk, a limit rod is fixedly connected in the limit groove, a first spring is sleeved on the limit rod, a connecting plate is slidably sleeved on the side wall of the limit rod, the top of the first spring is fixedly connected to the bottom of the connecting plate, and the side wall of the connecting plate is fixedly connected to the side wall of the pressure plate.

[0009] To facilitate demolding, preferably, the back-blowing assembly includes a back-blowing tube, which is fixed in the lower mold, and four groups of back-blowing tubes are symmetrically arranged, a blocking rod is slidably connected in the back-blowing tube, and the inner cavity of the blocking rod is connected to the inner cavity of the back-blowing tube, a pressure relief rod is slidably connected in the blocking rod, the bottom ends of the four groups of pressure relief rods pass through the bottom of the work station disk and are fixedly connected to an upper magnetic plate, a second spring is fixedly connected between the top of the upper magnetic plate and the bottom of the work station disk, and a positioning plate is fixedly connected to the outer wall of the pressure relief rod.

[0010] Furthermore, the top of the work station plate located on both sides of the lower mold is fixedly connected with a piston cylinder, a piston plate is slidably connected in the piston cylinder, a third spring is fixedly connected between the bottom of the piston plate and the inner wall of the piston cylinder, an air collecting groove is opened in the work station plate, the piston cylinder is connected with the inner cavity of the air collecting groove, the air collecting groove is connected with the inner cavity of the backblowing pipe, and a one-way valve is arranged at the connection point, and air pressure plates are fixedly connected on both sides of the upper mold, the air pressure plates are aligned with the piston plates, an air supply groove is opened at the bottom of the piston cylinder, the bottom end of the air supply groove is connected with the inner cavity of the processing table, and a one-way valve is arranged in the air supply groove.

[0011] Furthermore, a limit plate is fixedly connected to the bottom of the work station disk, and the bottom of the limit plate slides in contact with the bottom of the inner cavity of the processing table, a servo motor is fixedly connected to the bottom of the inner cavity of the processing table, a driving gear is fixedly connected to the side wall of the output shaft of the servo motor, and a double-sided gear plate is fixedly connected to the limit plate, and the driving gear and the double-sided gear plate are meshingly connected, and a lower magnetic plate is fixedly connected to the top of the servo motor, and the lower magnetic plate and the upper magnetic plate are magnetically attracted to each other.

[0012] In order to improve the cooling effect, preferably, both sides of the inner cavity of the air collecting tank are rotatably connected with a linkage shaft, the outer wall of the linkage shaft is fixedly connected with a pneumatic impeller, the top of the linkage shaft passes through the water cooling tank and is fixedly connected with a liquid stirring impeller, and the connecting port between the piston cylinder and the air collecting tank is opposite to the pneumatic impeller.

[0013] In order to improve the injection molding quality, preferably, a stirring paddle is rotatably connected in the injection molding tank, the rotating shaft of the stirring paddle extends downward to the top of the processing table and is rotatably connected thereto, a driven gear is fixedly connected to the lower part of the side wall of the rotating shaft of the stirring paddle, a linkage groove is provided on the side wall of the processing table, a linkage gear is rotatably connected in the linkage groove, the linkage gear is meshingly connected to the driven gear, and the linkage gear is meshingly connected to the double-sided gear disks.

[0014] Furthermore, the top of the inner cavity of the injection molding tank is arranged as a slope, the inclined lower end of the slope faces the input end of the discharge pipe of the injection molding tank, and a quantitative solenoid valve is arranged on the discharge pipe of the injection molding tank.

[0015] A foam packaging box processing method, the steps are as follows:

[0016] Step 1: Clamp the upper mold and the lower mold to form an injection cavity and perform injection molding;

[0017] Step 2: Cooling the material in the injection molding cavity;

[0018] Step 3: demoulding the cooled foam packaging box from the lower mold;

[0019] Step 4: Rotate the work station disk to switch the work station.

[0020] Compared with the prior art, the present invention provides a foam packaging box processing device and method, which has the following beneficial effects:

[0021] 1. The foam packaging box processing equipment fills the coolant in the liquid storage tank into the water cooling tank through the reciprocating sliding of the liquid pressure plate in the isolation sleeve, and then makes the coolant in the water cooling tank flow back to the liquid storage tank, so that the coolant that absorbs heat is mixed with the original coolant, ensuring the cooling effect of the coolant and improving the cooling efficiency; in addition, the rotation of the work station disc can continuously switch the processing position, effectively improving the processing efficiency.

[0022] 2. The foam packaging box processing equipment, through the setting of the lower magnetic plate and the upper magnetic plate, can exert an upward thrust on the foam packaging box on the lower mold when the injection molding is completed and the conversion station is changed, so as to demold the foam packaging box from the lower mold after preliminary cooling, avoid adhesion between the foam packaging box and the lower mold, ensure the production quality of the foam packaging box, and improve processing efficiency.

[0023] 3. The foam packaging box processing equipment uses the thrust generated by the piston plate squeezing the gas in the piston cylinder to drive the pneumatic impeller to rotate, so that the linkage shaft drives the stirring impeller in the water cooling to rotate, thereby stirring the coolant filled in the water cooling tank, so that the coolant can exchange heat evenly, ensuring that the coolant can achieve a uniform cooling effect, so that the recycled plastic slurry can be evenly cooled, and the cooling quality is improved.

[0024] 4. The foam packaging box processing equipment drives the stirring paddle to rotate in the injection molding tank through the meshing transmission of the linkage gear, the double-sided gear plate and the driven gear, so as to stir the recycled slurry in the injection molding tank, so that the recycled slurry can be evenly mixed, thereby improving the uniformity of the recycled slurry dispersion and ensuring the production quality of the recycled foam packaging box. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 This is a schematic diagram of the overall structure of a foam packaging box processing device proposed by the present invention;

[0026] Figure 2 A schematic diagram of a partial cross-sectional structure of a foam packaging box processing device proposed by the present invention;

[0027] Figure 3 A foam packaging box processing equipment proposed by the present invention Figure 2 A schematic diagram of the enlarged structure of the middle A area;

[0028] Figure 4 A side view half-section structure schematic diagram of a foam packaging box processing device proposed by the present invention;

[0029] Figure 5 A foam packaging box processing equipment proposed by the present invention Figure 4 Schematic diagram of the enlarged structure of the middle B area;

[0030] Figure 6 A schematic diagram of a half-section structure of a processing table of a foam packaging box processing device proposed by the present invention;

[0031] Figure 7 A foam packaging box processing equipment proposed by the present invention Figure 6 Schematic diagram of the enlarged structure of the middle C area;

[0032] Figure 8 This is a schematic diagram of the internal structure of a processing table of a foam packaging box processing device proposed by the present invention.

[0033] In the figure: 1, processing table; 2, work station plate; 21, lower mold; 22, limit plate; 221, double-sided gear plate; 3, hydraulic cylinder; 31, mounting plate; 32, upper mold; 321, air pressure plate; 4, injection tank; 41, stirring paddle; 42, driven gear; 43, linkage groove; 431, linkage gear; 5, water cooling groove; 51, liquid storage tank; 511, isolation sleeve; 52, liquid pressure plate; 53, liquid guide groove; 54, pressure plate; 55, limit groove; 5 51. Limit rod; 552. First spring; 553. Connecting plate; 6. Backblowing tube; 61. Sealing rod; 62. Pressure relief rod; 621. Positioning plate; 63. Upper magnetic plate; 631. Second spring; 64. Piston cylinder; 641. Piston plate; 642. Third spring; 643. Air supply groove; 65. Air collecting groove; 651. Linkage shaft; 652. Pneumatic impeller; 653. Liquid stirring impeller; 7. Servo motor; 71. Driving gear; 72. Lower magnetic plate. DETAILED DESCRIPTION

[0034] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0035] In the description of the present invention, it is necessary to understand that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship are based on the orientation or position relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0036] Embodiment 1:

[0037] Reference Figure 1-Figure 8 A foam packaging box processing equipment comprises a processing table 1, the top of the processing table 1 is rotatably connected to a work station 2, a lower mold 21 is fixedly connected to the work station 2, a hydraulic cylinder 3 is fixedly connected to the processing table 1, a mounting plate 31 is fixedly connected to the top of the telescopic end of the hydraulic cylinder 3, an upper mold 32 is fixedly connected to the side wall of the mounting plate 31, an injection tank 4 is fixedly connected to the top of the mounting plate 31, and a discharge pipe of the injection tank 4 is connected to the top of the inner cavity of the upper mold 32. It also includes: a cooling component, which is arranged in the lower mold 21, and the cooling component is used to quickly cool and shape the foam packaging box after injection molding; a back-blowing component, which is arranged in the lower mold 21, and the back-blowing component is used to demold the foam packaging box after molding.

[0038] Reference Figure 1-Figure 4The cooling assembly includes a water cooling tank 5, which is provided in the lower mold 21, and the lower mold 21 is provided with three groups of water cooling tanks at equal intervals. A liquid storage tank 51 is provided in the middle of the station plate 2, and an isolation sleeve 511 is fixedly connected to the liquid storage tank 51. A liquid pressure plate 52 is sealed and slidably connected between the inner walls of the isolation sleeve 511. The top of the inner cavity of the liquid storage tank 51 is connected to the bottom of the inner cavity of the water cooling tank 5 through a liquid guide groove 53. The side wall of the upper mold 32 is fixedly connected to the liquid storage tank 51. A pressure plate 54 is connected, and the extrusion end of the pressure plate 54 is located directly above the liquid pressure plate 52; three groups of limit grooves 55 are evenly spaced on the work station 2, and a limit rod 551 is fixedly connected in the limit groove 55, and a first spring 552 is sleeved on the limit rod 551. A connecting plate 553 is slidably sleeved on the side wall of the limit rod 551, the top of the first spring 552 is fixedly connected to the bottom of the connecting plate 553, and the side wall of the connecting plate 553 is fixedly connected to the side wall of the liquid pressure plate 52.

[0039] By setting the above structure, when the upper mold 32 moves downward, the pressure plate 54 will squeeze the pressure plate 52, so that the pressure plate 52 slides downward along the isolation sleeve 511, thereby squeezing the coolant in the isolation sleeve 511, so that the coolant level in the liquid storage tank 51 rises and enters the water cooling tank 5 along the liquid guide groove 53; thereby, the injection slurry is quickly cooled and shaped, which effectively improves the processing efficiency; and when the injection molding cooling is completed, when the upper mold 32 is reset upward, under the rebound action of the first spring 552, the pressure plate 52 will be reset upward, thereby releasing the squeezing effect on the coolant in the isolation sleeve 511, and the coolant in the liquid storage tank 51 is liquid. The surface will be lowered, and the coolant entering the water-cooling tank 5 will flow back to the liquid storage tank 51, so that the coolant that absorbs heat will mix with the original coolant, thereby reducing the temperature of the coolant in the water-cooling tank 5, ensuring the cooling effect of the subsequent coolant, and improving the cooling efficiency; and when the gas in the piston cylinder 64 is pressurized and enters the gas collecting tank 65, under the thrust of the airflow, it will drive the pneumatic impeller 652 to rotate. At this time, the linkage shaft 651 is used to drive the stirring impeller 653 in the water-cooling tank 5 to rotate, so as to stir the coolant filled in the water-cooling tank 5, so that the coolants can exchange heat evenly, ensuring that the coolant can achieve a uniform cooling effect and improving the cooling quality.

[0040] Reference Figure 4-Figure 7, wherein the back-blowing assembly includes a back-blowing tube 6, which is fixed in the lower mold 21, and four groups of back-blowing tubes 6 are symmetrically arranged, a blocking rod 61 is slidably connected in the back-blowing tube 6, and the inner cavity of the blocking rod 61 is communicated with the inner cavity of the back-blowing tube 6, a pressure relief rod 62 is slidably connected in the blocking rod 61, and the bottom ends of the four groups of pressure relief rods 62 pass through the bottom of the work station disk 2 and are fixedly connected with an upper magnetic plate 63, a second spring 631 is fixedly connected between the top of the upper magnetic plate 63 and the bottom of the work station disk 2, and a positioning plate 621 is fixedly connected to the outer wall of the pressure relief rod 62; the tops of the work stations 2 on both sides of the lower mold 21 are fixedly connected with piston cylinders 64, a piston plate 641 is slidably connected in the piston cylinder 64, a third spring 642 is fixedly connected between the bottom of the piston plate 641 and the inner wall of the piston cylinder 64, an air collecting groove 65 is provided in the work station disk 2, and the piston cylinder 64 is connected to the inner cavity of the air collecting groove 65 The air collecting groove 65 is connected with the inner cavity of the backblowing pipe 6, and a one-way valve is arranged at the connection point. The two sides of the upper mold 32 are fixedly connected with the air pressure plate 321, and the air pressure plate 321 is aligned with the piston plate 641. The bottom of the piston cylinder 64 is provided with an air supply groove 643, and the bottom end of the air supply groove 643 is connected with the inner cavity of the processing table 1, and a one-way valve is arranged in the air supply groove 643; the bottom of the work station 2 is fixedly connected with the limit plate 22, and the bottom of the limit plate 22 slides in contact with the bottom of the inner cavity of the processing table 1, and the bottom of the inner cavity of the processing table 1 is fixedly connected with a servo motor 7, and the side wall of the output shaft of the servo motor 7 is fixedly connected with a driving gear 71, and the limit plate 22 is fixedly connected with a double-sided toothed disc 221, and the driving gear 71 is meshed with the double-sided toothed disc 221, and the top of the servo motor 7 is fixedly connected with a lower magnetic plate 72, and the lower magnetic plate 72 and the upper magnetic plate 63 are magnetically attracted to each other.

[0041] It should be noted that the second spring 631 is initially in a stretched state. When the positioning plate 621 is in contact with the bottom of the work station 2, the top of the pressure relief rod 62 is flush with the surface of the lower mold 21. The one-way valve at the connection between the gas collecting groove 65 and the backblowing pipe 6 can only allow the gas in the gas collecting groove 65 to enter the backblowing pipe 6. The one-way valve in the air replenishing groove 643 can only allow the gas in the processing table 1 to be sucked into the piston cylinder 64.

[0042] Through the arrangement of the above structure, when the injection molding and preliminary cooling are completed, the hydraulic cylinder 3 drives the upper mold 32 to reset upward. At this time, the servo motor 7 is turned on to drive the workstation disk 2 to rotate one workstation. In this process, the lower mold 21 with the foam packaging box will pass over the top of the servo motor 7. At this time, under the attraction of the lower magnetic plate 72 and the upper magnetic plate 63, the upper magnetic plate 63 will be pulled downward, thereby pulling the pressure relief rod 62 downward, so that the pressure relief rod 62 slides into the inner cavity of the blocking rod 61, thereby releasing the blockage of the output end of the blocking rod 61. At this time, the gas filled in the backblowing tube 6 will be discharged upward along the output end of the blocking rod 61, thereby applying an upward thrust to the foam packaging box on the lower mold 21, thereby removing the foam packaging box after preliminary cooling. Demolding is performed between the box and the lower mold 21 to avoid adhesion between the foam packaging box and the lower mold 21, thereby ensuring the production quality of the foam packaging box and improving processing efficiency; in addition, when the upper mold 32 is reset up and down, under the rebound action of the third spring 642, the piston plate 641 is pushed upward, thereby generating negative pressure suction in the piston cylinder 64, thereby opening the one-way valve in the air replenishing groove 643, so that the gas in the processing table 1 is sucked into the piston cylinder 64, thereby replenishing the gas in the piston cylinder 64 for back-blowing and demoulding, and at the same time driving the external air flow to continuously move into the processing table 1, thereby reducing the heat generated by the operation of the servo motor 7 in the processing table 1 and the meshing friction between the driving gear 71 and the double-sided gear disk 221, thereby improving the protection effect of the equipment.

[0043] Reference Figure 6 , Figure 7 Among them, both sides of the inner cavity of the air collecting groove 65 are rotatably connected with a linkage shaft 651, the outer wall of the linkage shaft 651 is fixedly connected with a pneumatic impeller 652, the top of the linkage shaft 651 penetrates into the water cooling groove 5 and is fixedly connected with a liquid stirring impeller 653, and the connecting port between the piston cylinder 64 and the air collecting groove 65 is opposite to the pneumatic impeller 652.

[0044] Through the arrangement of the above structure, when the gas in the piston cylinder 64 is pressurized into the gas collecting groove 65, the pneumatic impeller 652 will be driven to rotate under the thrust of the airflow. At this time, the linkage shaft 651 is used to drive the liquid stirring impeller 653 in the water cooling groove 5 to rotate, so as to stir the coolant filled in the water cooling groove 5, so that the coolant can exchange heat evenly, ensuring that the coolant can achieve a uniform cooling effect and improving the cooling quality.

[0045] Reference Figure 4 , Figure 8, wherein a stirring paddle 41 is rotatably connected in the injection molding tank 4, the rotating shaft of the stirring paddle 41 extends downward to the top of the processing table 1 and is rotatably connected thereto, a driven gear 42 is fixedly connected to the lower part of the rotating shaft side wall of the stirring paddle 41, a linkage groove 43 is provided on the side wall of the processing table 1, a linkage gear 431 is rotatably connected in the linkage groove 43, the linkage gear 431 is meshingly connected to the driven gear 42, and the linkage gear 431 is meshingly connected to the double-sided toothed disc 221; the top of the inner cavity of the injection molding tank 4 is arranged as a slope, the inclined lower end of the slope faces the input end of the discharge pipe of the injection molding tank 4, and a quantitative solenoid valve is arranged on the discharge pipe of the injection molding tank 4.

[0046] Through the arrangement of the above-mentioned structure, each time the workstation disc 2 rotates, the meshing transmission effect of the linkage gear 431, the double-sided gear disc 221 and the driven gear 42 will drive the stirring paddle 41 to rotate in the injection tank 4, thereby stirring the recycled slurry in the injection tank 4, so that the recycled slurries are mixed with each other, thereby improving the uniformity of the slurry dispersion and ensuring the production quality of the recycled foam packaging box.

[0047] Embodiment 2:

[0048] Reference Figure 1-Figure 8 , which is basically the same as the first embodiment, on the basis of the first embodiment, a foam packaging box processing method is proposed, and the steps are as follows:

[0049] Step 1: Clamp the upper mold 32 and the lower mold 21 to form an injection cavity and perform injection molding;

[0050] Step 2: Cooling the material in the injection molding cavity;

[0051] Step 3, demoulding the cooled foam packaging box from the lower mold 21;

[0052] Step 4: Rotate the work station disk 2 to switch the work station.

[0053] Reference Figure 1-Figure 8In the present invention, when in use, firstly, the hot-melted recycled slurry is added into the injection molding tank 4, then the servo motor 7 is turned on, and the work station plate 2 is driven to rotate by the meshing relationship between the driving gear 71 and the double-sided toothed disc 221, so that the lower mold 21 moves to the right below the upper mold 32 and then stops. At this time, the hydraulic cylinder 3 drives the mounting plate 31 to move downward, so that the upper mold 32 is sleeved on the lower mold 21, and in the above process, the air pressure plate 321 will squeeze the piston plate 641, so that the piston plate 641 compresses the third spring 6 After that, it slides downward to squeeze the gas in the piston cylinder 64, thereby opening the gas collecting groove 65 and the one-way valve in the back-blowing tube 6, allowing the gas to enter the back-blowing tube 6 and push the blocking rod 61 to slide upward, and finally the top of the blocking rod 61 is flush with the surface of the lower mold 21, and the top of the back-blowing tube 6 is blocked to form a sealed injection cavity; then the quantitative solenoid valve on the discharge pipe of the injection molding tank 4 is opened, so that a quantitative amount of slurry enters the injection cavity along the discharge pipe, thereby completing the injection molding of the foam packaging box.

[0054] When the upper mold 32 moves downward, the pressing plate 54 will squeeze the liquid pressing plate 52, so that the liquid pressing plate 52 slides downward along the isolation sleeve 511, thereby squeezing the coolant in the isolation sleeve 511, so that the coolant level in the liquid storage tank 51 rises and enters the water cooling tank 5 along the liquid guide groove 53; thereby, the injection slurry is quickly cooled and shaped, which effectively improves the processing efficiency; and when the injection molding cooling is completed, when the upper mold 32 is reset upward, under the rebound action of the first spring 552, the liquid pressing plate 52 will be reset upward, thereby releasing the squeezing effect on the coolant in the isolation sleeve 511, and the coolant level in the liquid storage tank 51 will be lowered. The coolant entering the water-cooling tank 5 will flow back into the liquid storage tank 51, so that the coolant that absorbs heat will mix with the original coolant, thereby reducing the temperature of the coolant in the water-cooling tank 5, ensuring the cooling effect of the subsequent coolant and improving the cooling efficiency; and when the gas in the piston cylinder 64 is pressurized and enters the gas collecting tank 65, the pneumatic impeller 652 will be driven to rotate under the thrust of the airflow. At this time, the linkage shaft 651 is used to drive the liquid stirring impeller 653 in the water-cooling tank 5 to rotate, so as to stir the coolant filled in the water-cooling tank 5, so that the coolants can exchange heat evenly, ensuring that the coolants can achieve a uniform cooling effect and improving the cooling quality;

[0055] When the injection molding and preliminary cooling are completed, the hydraulic cylinder 3 drives the upper mold 32 to reset upward. At this time, the servo motor 7 is turned on to drive the workstation 2 to rotate one station. In this process, the lower mold 21 with the foam packaging box will pass over the top of the servo motor 7. At this time, under the attraction between the lower magnetic plate 72 and the upper magnetic plate 63, the upper magnetic plate 63 will be pulled downward, thereby pulling the pressure relief rod 62 downward, so that the pressure relief rod 62 slides into the inner cavity of the blocking rod 61, thereby releasing the blockage of the output end of the blocking rod 61. At this time, the gas filled in the backblowing tube 6 will be discharged upward along the output end of the blocking rod 61, thereby exerting an upward pressure on the foam packaging box on the lower mold 21. The thrust effect is used to demould the foam packaging box and the lower mold 21 after preliminary cooling, so as to avoid adhesion between the foam packaging box and the lower mold 21, ensure the production quality of the foam packaging box, and improve the processing efficiency. Then, when the lower mold 21 is rotated to another station, it is removed by a robot arm or manually to complete the entire processing step; and each time the station disk 2 rotates, the meshing transmission effect of the linkage gear 431, the double-sided gear disk 221 and the driven gear 42 will drive the stirring paddle 41 to rotate in the injection tank 4, so as to stir the slurry in the injection tank 4, improve the uniformity of the slurry dispersion, and ensure the production quality of the foam packaging box.

[0056] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A foam packaging box processing device, comprising a processing table (1), characterized in that: The top of the processing table (1) is rotatably connected to a work station disk (2), a lower mold (21) is fixedly connected to the work station disk (2), a hydraulic cylinder (3) is fixedly connected to the processing table (1), a mounting plate (31) is fixedly connected to the top of the telescopic end of the hydraulic cylinder (3), an upper mold (32) is fixedly connected to the side wall of the mounting plate (31), an injection tank (4) is fixedly connected to the top of the mounting plate (31), a discharge pipe of the injection tank (4) is in communication with the top of the inner cavity of the upper mold (32), and further comprises: A cooling component, the cooling component is arranged in the lower mold (21), and the cooling component is used to quickly cool and shape the foam packaging box after injection molding; A back-blowing assembly is provided in the lower mold (21) and is used for demoulding the foam packaging box after molding.

2. The foam packaging box processing equipment according to claim 1, characterized in that: The cooling component comprises a water cooling groove (5), wherein the water cooling groove (5) is provided in the lower mold (21), and the lower mold (21) is provided with three groups at equal intervals. A liquid storage groove (51) is provided in the middle of the work station plate (2), an isolation sleeve (511) is fixedly connected in the liquid storage groove (51), a liquid pressure plate (52) is sealed and slidably connected between the inner walls of the isolation sleeve (511), the inner cavity top of the liquid storage groove (51) is connected to the inner cavity bottom of the water cooling groove (5) through a liquid guide groove (53), a pressure plate (54) is fixedly connected to the side wall of the upper mold (32), and the extrusion end of the pressure plate (54) is located directly above the liquid pressure plate (52).

3. The foam packaging box processing equipment according to claim 2, characterized in that: Three groups of limiting grooves (55) are provided at equal intervals on the work station disc (2); a limiting rod (551) is fixedly connected in the limiting groove (55); a first spring (552) is sleeved on the limiting rod (551); a connecting plate (553) is slidably sleeved on the side wall of the limiting rod (551); the top of the first spring (552) is fixedly connected to the bottom of the connecting plate (553); and the side wall of the connecting plate (553) is fixedly connected to the side wall of the liquid pressure plate (52).

4. The foam packaging box processing equipment according to claim 2, characterized in that: The back-blowing assembly includes a back-blowing tube (6), which is fixed in the lower mold (21), and the back-blowing tube (6) is symmetrically arranged in four groups. A blocking rod (61) is slidably connected in the back-blowing tube (6), and the inner cavity of the blocking rod (61) is connected to the inner cavity of the back-blowing tube (6). A pressure relief rod (62) is slidably connected in the blocking rod (61). The bottom ends of the four groups of pressure relief rods (62) pass through the bottom of the work station disk (2) and are fixedly connected to an upper magnetic plate (63). A second spring (631) is fixedly connected between the top of the upper magnetic plate (63) and the bottom of the work station disk (2), and a positioning plate (621) is fixedly connected to the outer wall of the pressure relief rod (62).

5. The foam packaging box processing equipment according to claim 4, characterized in that: The tops of the station plates (2) located on both sides of the lower mold (21) are fixedly connected with piston cylinders (64), and a piston plate (641) is slidably connected inside the piston cylinder (64). A third spring (642) is fixedly connected between the bottom of the piston plate (641) and the inner wall of the piston cylinder (64). An air collecting groove (65) is provided in the station plate (2), and the piston cylinder (64) is communicated with the inner cavity of the air collecting groove (65). The groove (65) is connected to the inner cavity of the backblowing tube (6), and a one-way valve is provided at the connection point. The upper mold (32) is fixedly connected with an air pressure plate (321) on both sides. The air pressure plate (321) is aligned with the piston plate (641). The bottom of the piston cylinder (64) is provided with an air supply groove (643). The bottom end of the air supply groove (643) is connected to the inner cavity of the processing table (1), and a one-way valve is provided in the air supply groove (643).

6. The foam packaging box processing equipment according to claim 4, characterized in that: The bottom of the work station disk (2) is fixedly connected to a limit disk (22), the bottom of the limit disk (22) slides in contact with the bottom of the inner cavity of the processing table (1), the bottom of the inner cavity of the processing table (1) is fixedly connected to a servo motor (7), the side wall of the output shaft of the servo motor (7) is fixedly connected to a driving gear (71), the limit disk (22) is fixedly connected to a double-sided toothed disk (221), the driving gear (71) and the double-sided toothed disk (221) are meshingly connected, and the top of the servo motor (7) is fixedly connected to a lower magnetic plate (72), and the lower magnetic plate (72) and the upper magnetic plate (63) are magnetically attracted to each other.

7. The foam packaging box processing equipment according to claim 5, characterized in that: Both sides of the inner cavity of the gas collecting groove (65) are rotatably connected with a linkage shaft (651), and an air impeller (652) is fixedly connected to the outer wall of the linkage shaft (651). The top of the linkage shaft (651) penetrates into the water cooling groove (5) and is fixedly connected to a liquid stirring impeller (653), and the connecting port between the piston cylinder (64) and the gas collecting groove (65) faces the air impeller (652).

8. The foam packaging box processing equipment according to claim 6, characterized in that: A stirring paddle (41) is rotatably connected inside the injection molding tank (4), the rotating shaft of the stirring paddle (41) extends downward to the top of the processing table (1) and is rotatably connected thereto, a driven gear (42) is fixedly connected to the lower part of the rotating shaft side wall of the stirring paddle (41), a linkage groove (43) is provided on the side wall of the processing table (1), a linkage gear (431) is rotatably connected inside the linkage groove (43), the linkage gear (431) is meshingly connected to the driven gear (42), and the linkage gear (431) is meshingly connected to the double-sided toothed disc (221).

9. The foam packaging box processing equipment according to claim 1, characterized in that: The top of the inner cavity of the injection molding tank (4) is arranged as a slope, the inclined lower end of the slope faces the input end of the discharge pipe of the injection molding tank (4), and a quantitative solenoid valve is arranged on the discharge pipe of the injection molding tank (4).

10. A foam packaging box processing method, using a foam packaging box processing device as claimed in any one of claims 1 to 9, characterized in that: Here are the steps: Step 1: closing the upper mold (32) and the lower mold (21) to form an injection molding cavity and performing injection molding; Step 2: Cooling the material in the injection molding cavity; Step 3, demoulding the cooled foam packaging box from the lower mold (21); Step 4: Rotate the work station disk (2) to switch the work station.