Assembly line type packaging system for processing non-woven fabrics

By designing a packaging system for assembly line processing of non-woven fabrics, using rotary positioning components, movement control components and membrane surround systems, the automatic positioning, fixing and multi-layer spiral winding packaging of non-woven fabric rollers are achieved, solving traditional manual packaging The problem of inefficiency improves efficiency and saves labor.

CN119460249AInactive Publication Date: 2025-02-18SHIYUAN TECH WUHU NEW MATERIALS CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202411594337.X
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-09
Publication Date
2025-02-18
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

Traditionally, there are difficulties in relying on manual packaging of non-woven rollers, especially due to their large weight and large volume, which leads to low manual packaging efficiency.

Method used

A packaging system for assembly line processing non-woven fabrics is designed, including a total packaging seat, a U-shaped hanging frame, a double round convex seat, a loading system, a translation assembly and a membrane surround system. The system realizes automatic positioning, fixing and multi-layered spiral winding and packaging of non-woven rollers through rotary positioning components, movement control components and membrane surround systems.

Benefits of technology

The automatic packaging of non-woven rollers is realized, which replaces manual labor, improves efficiency, saves a lot of manual labor, and ensures the quality and consistency of packaging.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN119460249A_ABST
    Figure CN119460249A_ABST
Patent Text Reader

Abstract

The invention relates to an assembly line type packaging system for processing non-woven fabrics. The assembly line type packaging system comprises a main packaging seat, a U-shaped hanging bracket and a double-circle convex seat, wherein the U-shaped hanging bracket and the double-circle convex seat are fixedly mounted on the main packaging seat; a loading system is mounted on the U-shaped hanging bracket; the loading system is composed of two rotary clamping assemblies and a movement control assembly. A translation assembly is arranged on the front portion of the main packaging base and connected with a moving base. And a film surrounding system is mounted on the moving seat. The device is convenient to operate and control, manual labor can be replaced, the non-woven fabric roller can be sequentially clamped in a positioning mode, after clamping, the outer side of the main body part of the non-woven fabric roller is automatically wrapped with a film in a spiral and multi-layer winding mode, automatic packaging is completed, and a large amount of manual labor is saved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The present invention relates to the field of production and processing of medical supplies, and specifically to a packaging system for assembly line processing of non-woven fabrics. Background Art

[0002] In the processing of non-woven fabrics, in order to make the non-woven fabrics have specific medical properties, the non-woven fabrics are usually impregnated with slurry, and then collected in a roll after drying, so as to form Figure 6 The nonwoven fabric roller shown has roller shafts and keys on both axial sides of the nonwoven fabric roller.

[0003] In order to facilitate the subsequent storage and sale of the non-woven fabric roll, the main part of the non-woven fabric roll needs to be packaged, that is, a layer of plastic film is wrapped around the outside of the main part of the non-woven fabric roll. Due to the heavy weight and large volume of the non-woven fabric roll, it is difficult to complete the traditional manual packaging. Summary of the invention

[0004] In order to replace manual work to pack non-woven fabric rolls, the present invention proposes a packing system for assembly line processing of non-woven fabrics.

[0005] The technical problem to be solved by the present invention is achieved by adopting the following technical solutions:

[0006] A packaging system for assembly line processing of non-woven fabrics, comprising a general packaging seat and a U-shaped hanger and a double circular convex seat fixedly mounted on the general packaging seat; a loading system is mounted on the U-shaped hanger; the loading system is composed of two rotating clamping components and a moving control component; a translation component is provided at the front of the general packaging seat, and the translation component is connected to a moving seat; a film wrapping system is mounted on the moving seat. The loading system is used to fix the non-woven fabric roller. The translation component can drive the moving seat to move horizontally, and the film wrapping system can assist in wrapping the film around the outside of the main body of the non-woven fabric roller to complete the packaging. The two rotating clamping components can respectively cooperate with the two roller shafts of the non-woven fabric roller, and the moving control component can be used to control the clamping and fixing of the non-woven fabric roller.

[0007] Each rotary positioning assembly includes a base plate and a sleeve connected to the base plate through a bearing, and the sleeve is provided with a loading circular groove, a key groove and a lateral groove. The loading circular groove can be matched with the roller shaft of the non-woven fabric roller; the key groove can be matched with the key of the non-woven fabric roller.

[0008] The base plate on the left is fixedly mounted on the U-shaped hanger; the U-shaped hanger is equipped with an I-shaped motor connected to the sleeve on the left; the base plate on the right is connected with a turning plate. That is, the base plate on the right is in a slidable active state, and the I-shaped motor provides rotational power.

[0009] The beneficial effects of the present invention are:

[0010] The present invention is easy to operate and control, can replace manual labor, realize sequential positioning clamping of the non-woven fabric roller, and after clamping, automatically wrap the film spirally and multi-layered around the outside of the main body of the non-woven fabric roller to complete automatic packaging, thus saving a lot of manual labor. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] The present invention is further described below in conjunction with the accompanying drawings and embodiments.

[0012] Figure 1 is a first perspective stereogram of the present invention;

[0013] Figure 2 is a second viewing angle stereogram of the present invention;

[0014] Figure 3 yes Figure 2 A local enlarged view of location I;

[0015] Figure 4 yes Figure 3 A partial enlarged view of location II;

[0016] Figure 5 yes Figure 2 A partial enlarged view of location III;

[0017] Figure 6 It is a structural diagram of a nonwoven fabric roller.

[0018] In the figure: 1. general packing seat; 2. U-shaped hanger; 2a. horizontal groove; 3. double circular convex seat; 4. sleeve; 4a. loading circular groove; 4b. keyway; 4c. lateral groove; 5. base plate; 6. type I motor; 7. turning plate; 8. cylinder; 9. blocking plate; 10. type I hydraulic cylinder; 11. moving seat; 12. lead screw; 13. guide rod; 14. type II motor; 15. placement rod; 16. film roll; 17. extension plate; 18. three-axis cylinder; 19. main pressure block; 20. double guide rod. DETAILED DESCRIPTION

[0019] In order to enable those skilled in the art to better understand the technical solution of the present invention, the present invention will be explained more clearly and completely below in conjunction with the drawings in the embodiments. Of course, the described embodiments are only a part of the present invention but not all of it. Based on this embodiment, other embodiments obtained by those skilled in the art without creative labor are all within the protection scope of the present invention.

[0020] like Figure 1As shown, a packaging system for assembly line processing of non-woven fabrics includes a general packaging seat 1 and a U-shaped hanger 2 and a double circular convex seat 3 fixedly mounted on the general packaging seat 1; a loading system is installed on the U-shaped hanger 2; the loading system is composed of two rotating clamping components and a moving control component; a translation component is provided at the front of the general packaging seat 1, and the translation component is connected to a moving seat 11; a film wrapping system is installed on the moving seat 11. The loading system is used to fix the non-woven fabric roller. The translation component can drive the moving seat 11 to move horizontally, and the film wrapping system can help wrap the film around the outside of the main part of the non-woven fabric roller to complete the packaging. The two rotating clamping components can respectively cooperate with the two roller shafts of the non-woven fabric roller, and the moving control component can be used to control the clamping and fixing of the non-woven fabric roller.

[0021] like Figures 2 to 4 As shown, each rotary positioning assembly includes a base plate 5 and a sleeve 4 connected to the base plate 5 through a bearing, and the sleeve 4 is provided with a loading circular groove 4a, a key groove 4b and a lateral groove 4c. The loading circular groove 4a can be matched with the roller shaft of the non-woven fabric roller; the key groove 4b can be matched with the key of the non-woven fabric roller.

[0022] like Figures 1 to 3 As shown, the base plate 5 on the left is fixedly mounted on the U-shaped hanger 2; the U-shaped hanger 2 is equipped with an I-shaped motor 6 connected to the sleeve 4 on the left; the base plate 5 on the right is connected with a turning plate 7. That is, the base plate 5 on the right is in a slidable active state, and the I-shaped motor 6 provides rotational power.

[0023] like Figure 3 and Figure 4 As shown, each rotation locking assembly further includes a cylinder 8 mounted on the outer side of the corresponding sleeve 4 and a blocking plate 9 connected to the cylinder 8; the blocking plate 9 is slidably matched with the lateral groove 4c. That is, by controlling the lifting and lowering of the blocking plate 9, the blocking plate 9 can be made to abut against the key portion of the non-woven fabric roller, thereby limiting the sliding of the non-woven fabric roller in the horizontal direction.

[0024] like Figure 1 As shown, the mobile control assembly is an I-type hydraulic cylinder 10 installed on the upper end of the U-shaped hanger 2, and the I-type hydraulic cylinder 10 is connected to the turning plate 7. That is, the rotating positioning assembly on the right side can slide horizontally under the driving action of the I-type hydraulic cylinder 10.

[0025] like Figure 1 As shown, the U-shaped hanger 2 is provided with a horizontal groove 2a for horizontally slidingly installing the turning plate 7. The above is a conventional design of the sliding structure.

[0026] like Figure 1As shown, the translation assembly includes a lead screw 12 connected to the moving seat 11, a guide rod 13 and a type II motor 14, all of which are installed on the main packing seat 1; the type II motor 14 is connected to the lead screw 12; the moving seat 11 and the guide rod 13 are slidably matched. The lead screw 12 is installed at the front of the packing seat 1 through a bearing. That is, through the transmission of the lead screw nut, the moving seat 11 can slide horizontally.

[0027] like Figure 2 and Figure 5 As shown, the film wrapping system comprises a placement rod 15 fixedly mounted on the front of the moving seat 11, a film roll 16 rotating on the placement rod 15, and a double guide rod 20 mounted on the rear of the moving seat 11. The double guide rods 20 are arranged vertically and a gap is provided between the double guide rods 20. The outer extension end of the film roll 16 can pass through the gap between the two double guide rods 20, so as to stably and conveniently supply the film.

[0028] like Figure 3 As shown, an extension plate 17 is welded on each of the two sleeves 4; a three-axis cylinder 18 is mounted on the extension plate 17, and the three-axis cylinder 18 is connected to a main pressing block 19. That is, by controlling the main pressing block 19 to move downward, the main pressing block 19 can press the outer extension end of the film roll 16 onto the main body of the non-woven fabric roller, so as to facilitate the subsequent wrapping and packaging.

[0029] like Figure 3 As shown, the lower end surface of the main pressing block 19 is an arc surface. The arc surface is convenient for compaction.

[0030] When using, the manual Figure 6 The nonwoven fabric roller shown is placed on the double circular convex seat 3, and the single roller shaft of the nonwoven fabric roller is correspondingly inserted into the loading circular groove 4a, and the key groove 4b is ensured to match with the card key.

[0031] Further, the I-type hydraulic cylinder 10 pulls and drives, so that the two sleeves 4 close and clamp the non-woven fabric roller, and then the cylinder 8 pulls down the blocking plate 9, so that the blocking plate 9 limits the key.

[0032] Further, the outer extended end of the film roll 16 is manually pulled out and pulled to the top of the main body of the non-woven fabric roll through the gap between the double guide rods 20 .

[0033] The main pressing block 19 is pushed by the three-axis cylinder 18 on the left side to press the outer extended end of the film roll 16. The II-type motor 14 drives the lead screw 12 to rotate, allowing the film roll 16 to move horizontally, while the I-type motor 6 drives the sleeve 4 and the entire non-woven fabric roller to rotate to complete a layer of spiral winding.

[0034] Furthermore, the three-axis cylinder 18 on the right side can control the main pressure block 19 on the right side to press, and then the II-type motor 14 drives in the reverse direction, and the I-type motor 6 also drives to rotate, that is, another layer of spiral winding is completed.

[0035] By performing multi-layer spiral winding on the main part of the non-woven fabric roll in the above manner, the packaging work can be automatically completed.

[0036] Thereby, the film is spirally wound around the outside of the main body of the non-woven fabric roller to achieve automatic packaging.

[0037] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions only describe the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention. The scope of protection of the present invention is defined by the attached claims and their equivalents.

Claims

1. A packing system for processing nonwoven fabrics in an assembly line, comprising a general packing seat (1), a U-shaped hanger (2) and a double circular convex seat (3) fixedly mounted on the general packing seat (1); characterized in that: The U-shaped hanger (2) is provided with a loading system; the loading system is composed of two rotating positioning components and a moving control component; a translation component is provided at the front of the general packaging seat (1), and the translation component is connected to a moving seat (11); a film wrapping system is installed on the moving seat (11).

2. A packaging system for assembly line processing of nonwoven fabrics according to claim 1; characterized in that: Each rotary positioning assembly comprises a base plate (5) and a sleeve (4) connected to the base plate (5) via a bearing, wherein the sleeve (4) is respectively provided with a loading circular groove (4a), a key groove (4b) and a lateral groove (4c).

3. A packaging system for assembly line processing of nonwoven fabrics according to claim 2; characterized in that: The base plate (5) located on the left side is fixedly mounted on the U-shaped hanger (2); an I-shaped motor (6) connected to the sleeve (4) on the left side is mounted on the U-shaped hanger (2); and the base plate (5) located on the right side is connected to a turning plate (7).

4. A packaging system for assembly line processing of nonwoven fabrics according to claim 2; characterized in that: Each rotary positioning assembly further comprises a cylinder (8) mounted on the outside of the corresponding sleeve (4) and a blocking plate (9) connected to the cylinder (8); the blocking plate (9) is slidably matched with the lateral groove (4c).

5. A packaging system for assembly line processing of nonwoven fabrics according to claim 3; characterized in that: The movement control component is an I-type hydraulic cylinder (10) installed on the upper end of the U-shaped hanger (2), and the I-type hydraulic cylinder (10) is connected to the turning plate (7).

6. A packaging system for assembly line processing of nonwoven fabrics according to claim 5; characterized in that: The U-shaped hanger (2) is provided with a horizontal groove (2a) for horizontally slidingly installing the turning plate (7).

7. A packaging system for assembly line processing of nonwoven fabrics according to claim 1; characterized in that: The translation assembly comprises a lead screw (12) connected to a moving seat (11), a guide rod (13) and a type II motor (14) which are all mounted on a general packing seat (1); the type II motor (14) is connected to the lead screw (12); and the moving seat (11) and the guide rod (13) are slidably matched.

8. A packaging system for assembly line processing of nonwoven fabrics according to claim 1; characterized in that: The film wrapping system comprises a placement rod (15) fixedly mounted on the front of a moving seat (11), a film roll (16) rotating on the placement rod (15), and a double guide rod (20) mounted on the rear of the moving seat (11).

9. A packaging system for assembly line processing of nonwoven fabrics according to claim 2, characterized in that: An extension plate (17) is welded on each of the two sleeves (4); a three-axis cylinder (18) is mounted on the extension plate (17), and the three-axis cylinder (18) is connected to a main pressure block (19).

10. A packaging system for assembly line processing of nonwoven fabrics according to claim 9, characterized in that: The lower end surface of the main pressing block (19) is an arc surface.