Environment-friendly heat-preservation sound-insulation waterproof system material for building and construction method of heat-preservation sound-insulation waterproof system material

By using thermal insulation and sound insulation and waterproofing system materials for building composed of specific ores and using multi-step processing technology, the problems of high power of rock crushing and harsh fiber forming environment in the existing technology are solved, achieving more efficient and safe production process.

CN119461860APending Publication Date: 2025-02-18MAANSHAN TIANJINYUN PAINT IND
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Patent Information

Application Number
CN202411661126.3
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-20
Publication Date
2025-02-18

AI Technical Summary

Technical Problem

During the production process of existing thermal insulation and sound insulation and waterproofing system materials for building, rock crushing requires high power, uneven particle size, and a strict fiber forming environment, which affects human safety.

Method used

The green and environmentally friendly building insulation and soundproofing system materials consisting of basalt, diaquat, dolomite, silica and other ores are processed through ore crushers, high-temperature furnaces, high-speed centrifugal equipment and molding equipment, and surfactants and coke powder are added. , clarifiers, binders and dustproof oils to control particle size and fiber forming.

Benefits of technology

It reduces the surface tension of rock particles, improves crushing efficiency and particle size uniformity, reduces the energy consumption of crushers, provides a safer fiber processing environment, and protects the health of staff.

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Abstract

The invention discloses a green and environment-friendly heat-preservation sound-insulation waterproof system material for a building and a construction method thereof. The material comprises 50-70 parts of basalt, 10-30 parts of diabase, 5-15 parts of dolomite, 5-10 parts of silica, 2-6 parts of an auxiliary material and 3-7 parts of an additive. Wherein the auxiliary materials comprise 1-5 parts of coke powder and 0.5-1 part of a clarifying agent. The invention relates to the technical field of environment-friendly building materials. According to the environment-friendly heat-preservation sound-insulation waterproof system material for the building and the construction method thereof, surface tension among rock particles is effectively reduced, dispersion and smashing of the particles are promoted, the crushing efficiency can be improved, meanwhile, the sizes of the particles are better controlled to be uniform, energy consumption needed by working of a crusher is reduced, and the service life of the crusher is prolonged. And through the use of auxiliary materials and additives, a reducing environment required in the melting process is provided, the influence of impurities in the melt on the surface of the melt is reduced, the stimulation to the human body in the fiber processing process is reduced, and the personal safety of workers is effectively protected.
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Description

Technical Field

[0001] The invention relates to the technical field of environmentally friendly building materials, in particular to a thermal insulation, sound insulation and waterproof system material for green environmentally friendly buildings and a construction method thereof. Background Art

[0002] With the increasing global climate change and energy crisis, improving energy efficiency in the construction industry has become an important research field. Traditional building materials have many deficiencies in thermal insulation, sound insulation and waterproofing, resulting in high energy consumption and poor indoor environmental quality during the use of buildings. In order to cope with these problems, thermal insulation, sound insulation and waterproofing system materials for buildings came into being, becoming an important innovation in the field of modern building materials.

[0003] During the production process of existing thermal insulation, sound insulation and waterproof system materials, rocks need to be crushed. During this process, due to the hardness and properties of the rocks themselves, the crusher requires great power to crush them, and the size of the crushed particles varies greatly. At the same time, during the fiber molding process after crushing, the molding environment is harsh, and the fiber processing process is also prone to have adverse effects on the human body.

[0004] To this end, the present invention provides a green environmentally friendly building thermal insulation, sound insulation and waterproof system material and a construction method thereof to solve the above problems. Summary of the invention

[0005] In view of the deficiencies in the prior art, the present invention provides a green and environmentally friendly building thermal insulation, sound insulation and waterproof system material and a construction method thereof, which solves the above-mentioned problems.

[0006] To achieve the above objectives, the present invention is implemented through the following technical solutions: a green environmentally friendly building thermal insulation, sound insulation and waterproof system material and a construction method thereof, comprising the following components: 50-70 parts of basalt, 10-30 parts of diabase, 5-15 parts of dolomite, 5-10 parts of silica, 2-6 parts of auxiliary materials, and 3-7 parts of additives; The auxiliary materials include 1-5 parts of coke powder and 0.5-1 part of clarifier.

[0007] Preferably, the auxiliary materials include 3 parts of coke powder and 1 part of clarifier.

[0008] Preferably, the additive includes 3 parts of binder, 2 parts of dust-proof oil and 1 part of surfactant.

[0009] Preferably, the method comprises the following steps: S1: Prepare the ore crusher, adjust the speed, add the corresponding components of rock and surfactant according to the needs, and crush it into the required particle size; S2: uniformly mixing the crushed rock particles, coke powder and clarifier; S3: melting the mixed material obtained in the previous step in a high temperature furnace; S4: The molten ore is made into long and thin fibers by high-speed centrifugal equipment; S5: Adding binder and dust-proof oil to the fiber, and then forming it into the desired shape through molding equipment; S6: The fibers are bonded into a stable structure by heating or natural curing.

[0010] Preferably, the ore crusher in S1 is a cone crusher, and the rotation speed is controlled at 200-500 rpm.

[0011] Preferably, the temperature of the high temperature furnace in S3 is controlled at 1500-1600°C.

[0012] Preferably, a thermoforming machine is used in S5 to form the fibrous ore raw material into a desired shape by heating and pressure.

[0013] The present invention provides a green and environmentally friendly building thermal insulation, sound insulation and waterproof system material and a construction method thereof. Compared with the prior art, it has the following beneficial effects: The green and environmentally friendly building thermal insulation, sound insulation and waterproof system material and its construction method can effectively reduce the surface tension between rock particles, promote the dispersion and crushing of particles, increase the crushing efficiency, better control the uniformity of the size between particles, and reduce the energy consumption required for the crusher to work. Through the use of auxiliary materials and additives, the reducing environment required in the melting process is provided, the influence of impurities in the melt on the melt surface is reduced, and the stimulation to the human body during the fiber processing process is reduced, which effectively protects the personal safety of the staff. DETAILED DESCRIPTION

[0014] A green environmentally friendly building thermal insulation, sound insulation and waterproof system material and a construction method thereof, comprising the following components: 50-70 parts of basalt, 10-30 parts of diabase, 5-15 parts of dolomite, 5-10 parts of silica, 2-6 parts of auxiliary materials, and 3-7 parts of additives; The auxiliary materials include 1-5 parts of coke powder and 0.5-1 part of clarifier.

[0015] Auxiliary materials include 3 parts of coke powder and 1 part of clarifier.

[0016] The additives include 3 parts of adhesive, 2 parts of dust-proof oil and 1 part of surfactant.

[0017] The following steps are involved: S1: Prepare the ore crusher, adjust the speed, add the corresponding components of rock and surfactant according to the needs, and crush it into the required particle size; S2: uniformly mixing the crushed rock particles, coke powder and clarifier; S3: melting the mixed material obtained in the previous step in a high temperature furnace; S4: The molten ore is made into long and thin fibers by high-speed centrifugal equipment; S5: Adding binder and dust-proof oil to the fiber, and then forming it into the desired shape through molding equipment; S6: Bonding of fibers into a stable structure by heating or natural curing; By adding surfactants during the rock crushing process, the surface tension between rock particles is effectively reduced, the dispersion and crushing of particles are promoted, the crushing efficiency can be increased, the size of particles can be better controlled, and the energy consumption required for the crusher to work is reduced; By adding coke powder and clarifier, coke powder can provide the reducing environment required in the melting process, ensuring the smooth progress of the melting process. The clarifier can be selected from fluorite, etc., which is used to reduce the melting temperature and clarify the melt, and reduce the impact of impurities in the melt on the melt surface; Through the use of additives, the bonding force between the rock fibers after fiber molding is increased, and dust-proof oil is used to reduce irritation to the human body during fiber processing, effectively protecting the personal safety of the workers.

[0018] The ore crusher in S1 is a cone crusher with a rotation speed controlled at 200-500 rpm.

[0019] The temperature of the high temperature furnace in S3 is controlled at 1500-1600°C.

[0020] The S5 uses a thermoforming machine to form the fibrous ore raw materials into the desired shape through heating and pressure.

[0021] Meanwhile, the contents not described in detail in this specification belong to the prior art known to those skilled in the art.

[0022] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A thermal insulation, sound insulation and waterproof system material for green and environmentally friendly buildings, characterized by: The composition includes the following components: 50-70 parts of basalt, 10-30 parts of diabase, 5-15 parts of dolomite, 5-10 parts of silica, 2-6 parts of auxiliary materials, and 3-7 parts of additives; The auxiliary materials include 1-5 parts of coke powder and 0.5-1 part of clarifier.

2. The green environmental protection building thermal insulation, sound insulation and waterproof system material according to claim 1, characterized in that: The auxiliary materials include 3 parts of coke powder and 1 part of clarifier.

3. The green environmental protection building thermal insulation, sound insulation and waterproof system material according to claim 1, characterized in that: The additives include 3 parts of a binder, 2 parts of dust-proof oil, and 1 part of a surfactant.

4. The construction method of a green environmentally friendly building thermal insulation, sound insulation and waterproof system material according to claim 1, characterized in that: The following steps are involved: S1: Prepare the ore crusher, adjust the speed, add the corresponding components of rock and surfactant according to the needs, and crush it into the required particle size; S2: uniformly mixing the crushed rock particles, coke powder and clarifier; S3: melting the mixed material obtained in the previous step in a high temperature furnace; S4: The molten ore is made into long and thin fibers by high-speed centrifugal equipment; S5: Adding binder and dust-proof oil to the fiber, and then forming it into the desired shape through molding equipment; S6: The fibers are bonded into a stable structure by heating or natural curing.

5. The green environmentally friendly building thermal insulation, sound insulation and waterproof system material and its construction method according to claim 4, characterized in that: The ore crusher in S1 is a cone crusher, and the rotation speed is controlled at 200-500 rpm.

6. The construction method of a green environmentally friendly building thermal insulation, sound insulation and waterproof system material according to claim 4, characterized in that: The temperature of the high temperature furnace in S3 is controlled at 1500-1600°C.

7. The construction method of a green environmentally friendly building thermal insulation, sound insulation and waterproof system material according to claim 4, characterized in that: The S5 uses a thermoforming machine to form the fibrous ore raw material into a desired shape by heating and pressure.

Citation Information

Patent Citations

  • Hollow-core rock wool and preparation method and applications thereof

    CN101538122A

  • Production method for basalt fiber materials

    CN102329080A

  • Method for manufacturing micro-hollow and micro-bubble rock wool by using basalt as a main ingredient and product of the method

    CN102757178A

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  • Composite heat preservation structure of building outer wall and construction method of composite heat preservation structure

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