Automatic metal heat treatment equipment and method thereof

By using the cooperation of hydraulic rods and shrapnel in metal heat treatment equipment, the metal slowly drops into the quenching pool, avoiding the problems of rapid cooling and water boiling, solving the safety and quality problems during the metal quenching process, improving the production efficiency and device Protective.

CN119464648AInactive Publication Date: 2025-02-18无锡市旺盛热处理有限公司
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Patent Information

Application Number
CN202411769116.1
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-06-28
Publication Date
2025-02-18
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

During metal quenching, rapid placing of hot metal into water will cause water to boil and spray out, endangering workers' safety, while rapid cooling may cause temperature gradients, residual stress and metal damage.

Method used

An automated metal heat treatment equipment is designed to move the output end of the hydraulic rod to contact the shrapnel and friction plate, increasing the resistance and slowly dropping into the quenching pool to avoid rapid cooling. At the same time, the water in the quenching pool is circulated to maintain a low temperature, preventing water from boiling, and preventing violent reactions after contact with the metal through protective devices.

Benefits of technology

It effectively prevents the temperature gradient and residual stress caused by rapid contact between metal and water, improves the safety and quality of metal heat treatment, and improves the production efficiency and the protection of the device.

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Abstract

The invention discloses automatic metal heat treatment equipment and a method thereof, and relates to the technical field of metal treatment.The automatic metal heat treatment equipment comprises a bed frame, a base is fixedly installed at the bottom of the bed frame, a sliding rail is slidably installed at the bottom of the bed frame, a hydraulic rod is fixedly installed at the bottom of the sliding rail, and a hook claw is arranged at the output end of the hydraulic rod; an inductor is arranged on the surface of the bed frame, an induction module and a control module are arranged in the inductor, a buffer device is arranged at the bottom of the sliding rail, the shell is fixedly installed at the bottom of the sliding rail, and the output end of the hydraulic rod is slidably installed and penetrates through the bottom of the shell; the elastic piece is fixedly installed on the circumferential surface of the output end of the hydraulic rod, the output end of the hydraulic rod moves to drive the elastic piece to move, and the situation that temperature gradients are generated on the surface and the interior of a metal workpiece due to rapid contact of metal and water, so that residual stress is generated, cracks and deformation are caused, and damage is caused is avoided.
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Description

Technical Field

[0001] The invention relates to the technical field of metal treatment, in particular to an automated metal heat treatment device and a method thereof. Background Art

[0002] Automated metal heat treatment equipment and methods can achieve the heat treatment process of metal materials by integrating advanced control systems, sensor technology and automation equipment.

[0003] The patent with the patent announcement number CN208776770U relates to a metal heat treatment equipment, including a heating zone, a discharge buffer zone and a cooling zone arranged in sequence, the heating zone includes a heating furnace, the cooling zone includes a cooling device, and the discharge buffer zone includes a discharge buffer device; the discharge buffer device includes a protective cover and a material guide mechanism arranged in the protective cover, and a buffer zone feed port and a buffer zone discharge port are arranged outside the protective cover, the buffer zone feed port is connected to the heating furnace discharge port, and the buffer zone discharge port is connected to the cooling device feed port; one end of the material guide mechanism is connected to the buffer zone feed port, and the other end of the material guide mechanism is connected to the buffer zone discharge port. The metal heat treatment equipment of this patent has a compact and ingenious structure, good reliability, and a high degree of automation. The discharge buffer device is added to effectively prevent the external cold air from directly entering the heating zone, reduce heat loss, block the heat transfer between the heating zone and the cooling zone, improve the heating efficiency and heat treatment quality, reduce workpiece damage, and improve product quality.

[0004] In the above patent, by adding a discharge buffer device, it is effective to prevent external cold air from directly entering the heating zone, reduce heat loss, block heat transfer between the heating zone and the cooling zone, improve heating efficiency and heat treatment quality, reduce workpiece damage, and improve product quality. However, when the metal is quenching, if the hot metal is quickly placed in water for quenching, the incoming water will react violently with the water, causing the water to boil and spray out, which may cause harm to nearby workers, and rapid cooling will cause temperature gradients on the surface and inside of the metal workpiece, thereby generating residual stress, inducing cracks and deformation, and causing damage. Summary of the invention

[0005] In view of the deficiencies of the prior art, the present invention provides an automated metal heat treatment device and method thereof, which solves the problems raised in the above-mentioned background technology.

[0006] To achieve the above objectives, the present invention is implemented through the following technical solutions: an automated metal heat treatment equipment, including a bed frame, a base is fixedly installed at the bottom of the bed frame, a slide rail is slidably installed at the bottom of the bed frame, a hydraulic rod is fixedly installed at the bottom of the slide rail, a hook is arranged at the output end of the hydraulic rod, a sensor is arranged on the surface of the bed frame, a sensing module and a control module are arranged inside the sensor, a buffer device is arranged at the bottom of the slide rail, a protective device and a cleaning device are arranged at the bottom of the bed frame, and a quenching pool is arranged at the bottom of the bed frame; The buffer device includes: a shell, a spring, an elastic telescopic rod, a limit block, a friction plate, a support rod, an L-shaped plate, a No. 1 spring, a ring, a rotating plate, a push block and a limit rod. The shell is fixedly mounted on the bottom of the slide rail, the output end of the hydraulic rod is slidably mounted and passes through the bottom of the shell, the spring is fixedly mounted on the circumferential surface of the output end of the hydraulic rod, and the movement of the output end of the hydraulic rod will drive the spring to move, the fixed end of the elastic telescopic rod is fixedly mounted on the bottom of the inner wall of the shell, the limit block is fixedly mounted on the output end of the elastic telescopic rod, the friction plate is slidably mounted on the inner wall of the shell, the support rod is fixedly mounted on the inner side wall of the shell, the L-shaped plate is rotatably mounted on the circumferential surface of the support rod, the ring is fixedly mounted on the circumferential surface of the output end of the hydraulic rod, and the movement of the output end of the hydraulic rod will drive the ring to move, the rotating plate is fixedly mounted on the circumferential surface of the output end of the hydraulic rod, the push block is rotatably mounted on the surface of the rotating plate, and the limit rod is fixedly mounted on the circumferential surface of the output end of the hydraulic rod.

[0007] According to the above technical solution, a spring No. 1 is arranged between the friction plate and the housing, the L-shaped plate is in contact with the friction plate, and the friction plate is reset by the spring No. 1.

[0008] According to the above technical solution, the push block contacts the L-shaped plate, the limit rod contacts the push block, and the limit block contacts the friction plate.

[0009] According to the above technical scheme, the protective device includes: a dual-axis motor, a threaded rod, a sliding tube, a connecting rod, a cover plate, a sealing cap, a steel cable and a water baffle. The dual-axis motor is arranged on the surface of the quenching pool, the threaded rod is fixedly installed on the output end of the dual-axis motor, the sliding tube is threadedly installed on the circumferential surface of the threaded rod, one end of the connecting rod is fixedly installed on the circumferential surface of the sliding tube, and the movement of the sliding rod will drive the connecting rod to move, the cover plate is slidably installed on the inner wall of the quenching pool, the other end of the connecting rod is fixedly installed on the top of the cover plate, the sealing cap is fixedly installed on the inner wall of the quenching pool, the water baffle is slidably installed on the inner wall of the quenching pool, one end of the steel cable is fixedly installed on the top of the water baffle, and the movement of the steel cable will drive the water baffle to move, the other end of the steel cable is fixedly installed on the surface of the cover plate, and the steel cable is slidably installed and passes through the sealing cap.

[0010] According to the above technical solution, the dual-axis motor is electrically connected to the control module, and a water inlet pipe is provided on the surface of the quenching pool.

[0011] According to the above technical solution, an arc groove is provided on the surface of the cover plate, and a sliding hole is provided on the surface of the sealing cover.

[0012] According to the above technical scheme, the cleaning device includes: a water outlet pipe, a filter, a large rotating shaft, a small rotating shaft, a rotating rod, a transmission rod, a scraper and a protrusion. The water outlet pipe is fixedly installed on the surface of the quenching pool, the filter is fixedly installed on the inner wall of the water outlet pipe, the large rotating shaft is fixedly installed on the end of the threaded rod away from the dual-axis motor, the rotation of the threaded rod will drive the large rotating shaft to rotate, the small rotating shaft is rotatably installed on the surface of the quenching pool, the large rotating shaft and the small rotating shaft are connected by a belt drive, the rotating rod is fixedly installed on the surface of the small rotating shaft, the rotation of the small rotating shaft will drive the rotating rod to rotate, the transmission rod is rotatably installed on the circumferential surface of the rotating rod, the scraper is rotatably installed on the surface of the transmission rod, the scraper is slidably installed and passes through the surface of the water outlet pipe, and the protrusion is fixedly installed on the inner wall of the water outlet pipe.

[0013] According to the above technical solution, the scraper is in contact with the convex block, and the scraper is in contact with the filter plate.

[0014] A processing method for automated metal heat treatment equipment comprises the following steps: Step 1: When the metal needs to be heat treated, the output end of the hydraulic rod is controlled to move toward the bottom, the hook is controlled to clamp the metal, and the slide rail drives the hook to move toward the top of the quenching tank; Step 2: After moving to the top of the quenching pool, operate the output end of the hydraulic rod to move toward the quenching pool. The movement of the output end of the hydraulic rod will drive the spring piece to move. The movement of the spring piece will contact the friction plate and increase the resistance of the hydraulic rod when moving; Step 3: Slowly lower the output end of the hydraulic rod. The output end of the hydraulic rod will place the metal into the quenching pool to heat treat the metal and prevent the rapid contact between the metal and water from causing temperature gradients on the surface and inside of the metal workpiece, thereby generating residual stress, causing cracks and deformation, and causing damage. The present invention provides an automated metal heat treatment device and method thereof, which has the following beneficial effects: The invention drives the spring piece to move by the movement of the output end of the hydraulic rod. The movement of the spring piece will contact the friction plate and produce deformation. The deformation of the spring piece will increase the contact area with the friction plate, thereby increasing the resistance and slowing down the descent speed. Preventing the rapid contact between metal and water will cause a temperature gradient on the surface and inside of the metal workpiece, thereby generating residual stress, inducing cracks and deformation, and causing damage. When the ring moves to the bottom, it will push the limit block. The movement of the limit block will release the limit on the friction plate. The friction plate will drive itself away from the spring through the No. 1 spring reset, so that the output end of the hydraulic rod will no longer have a deceleration effect when moving to the top, preventing excessive friction from causing overload and damage to the hydraulic rod, thereby improving the protection of the device. When the output end of the hydraulic rod moves to the top, it will drive the push block to move, and the push block will drive the L-shaped rod to rotate. The rotation of the L-shaped rod will drive the friction plate to move and be limited by the limit plate again, which will not hinder the subsequent deceleration work, thereby improving the practicability of the device.

[0015] (2) The invention continuously takes in water from the water inlet and discharges it from the water outlet, so that the water in the quenching pool is always flowing, ensuring that the water in the quenching pool remains at a low temperature, preventing the water temperature from being too high and causing poor quenching effect, thereby improving production efficiency. When the slide rail slides to the top of the quenching pool, the sensing module in the sensor will detect the slide rail and start the control module. The control module will start the dual-axis motor, which will drive the threaded rod to rotate. The rotation of the threaded rod will drive the slide rod to move. The movement of the slide rod will drive the transmission rod to move. The movement of the transmission rod will drive the cover to move and seal the quenching pool to prevent the water from reacting violently after the metal comes into contact with the water, and the boiling water will splash and injure the workers, thereby improving production safety. When the cover moves, it will drive the steel cable to move. The movement of the steel cable will drive the water baffle to move. The movement of the water baffle will seal the water inlet and the water outlet to prevent the flowing water from increasing the generation of gas after coming into contact with the metal. Excessive gas will cause pores and bubbles to form inside the metal, affecting the density and strength of the material, thereby improving production efficiency.

[0016] (3) The invention provides a filter on the inner wall of the water outlet pipe so that the hot water after use can filter out the debris in the residue after being discharged, without hindering the recycling after cooling. The rotation of the threaded rod will drive the large shaft to rotate, and the rotation of the large shaft will drive the small shaft to rotate through the belt. The rotation of the small shaft will drive the rotating rod and the scraper to rotate. The scraper will scrape off the impurities on the surface of the filter to prevent the impurities from accumulating too much and causing the filtering effect to deteriorate, thereby improving the cleaning effect. When the scraper moves, it will contact the protrusion, and the scraper will vibrate after contacting the protrusion, thereby preventing the debris from adhering to the surface of the filter and improving the cleaning effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the overall structure of the present invention; Figure 2 This is a schematic diagram of the structural relationship between the quenching tank and the water inlet pipe of the present invention; Figure 3 It is a schematic diagram of the structure of the deceleration device of the present invention; Figure 4 For the present invention Figure 3 A schematic diagram of the structure enlargement of part A; Figure 5 It is a schematic diagram of the structure of the protective device of the present invention; Figure 6 This is a schematic structural diagram of the positional relationship between the water retaining plate and the steel cable of the present invention; Figure 7 It is a schematic diagram of the structure of the cleaning device of the present invention.

[0018] In the figure: 1. bed frame; 2. base; 3. slide rail; 4. hydraulic rod; 5. hook; 61. shell; 62. spring; 63. elastic telescopic rod; 64. limit block; 65. friction plate; 66. support rod; 67. L-shaped plate; 68. No. 1 spring; 69. ring; 610. rotating plate; 611. push block; 612. limit rod; 71. quenching pool; 72. double-axis motor; 73. threaded rod; 74. slide pipe; 75. connecting rod; 76. cover plate; 77. sealing cover; 78. steel cable; 79. water retaining plate; 81. water outlet pipe; 82. filter screen; 83. large rotating shaft; 84. small rotating shaft; 85. rotating rod; 86. transmission rod; 87. scraper; 88. bump; 9. sensor. DETAILED DESCRIPTION

[0019] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0020] See also Figure 1-Figure 4 One embodiment of the present invention is: an automated metal heat treatment equipment, including a bed frame 1, a base 2 is fixedly installed at the bottom of the bed frame 1, a slide rail 3 is slidably installed at the bottom of the bed frame 1, a hydraulic rod 4 is fixedly installed at the bottom of the slide rail 3, a hook 5 is arranged at the output end of the hydraulic rod 4, a sensor 9 is arranged on the surface of the bed frame 1, a sensing module and a control module are arranged inside the sensor 9, a buffer device is arranged at the bottom of the slide rail 3, and a quenching pool 71 is arranged at the bottom of the bed frame 1; The buffer device includes: a shell 61, a spring 62, an elastic telescopic rod 63, a limit block 64, a friction plate 65, a support rod 66, an L-shaped plate 67, a No. 1 spring 68, a ring 69, a rotating plate 610, a push block 611 and a limit rod 612. The shell 61 is fixedly mounted on the bottom of the slide rail 3, the output end of the hydraulic rod 4 is slidably mounted and passes through the bottom of the shell 61, the spring 62 is fixedly mounted on the circumferential surface of the output end of the hydraulic rod 4, the fixed end of the elastic telescopic rod 63 is fixedly mounted on the bottom of the inner wall of the shell 61, the limit block 64 is fixedly mounted on the output end of the elastic telescopic rod 63, and the friction plate 65 is slidably mounted on the inner wall of the shell 61, so that the output end of the hydraulic rod 4 It slowly descends when moving toward the quenching pool 71 to prevent rapid contact between metal and water, which will cause temperature gradients on the surface and inside of the metal workpiece, thereby generating residual stress, inducing cracks and deformation, and causing damage. The support rod 66 is fixedly mounted on the inner wall of the outer shell 61, and the L-shaped plate 67 is rotatably mounted on the circumferential surface of the support rod 66. The ring 69 is fixedly mounted on the circumferential surface of the output end of the hydraulic rod 4, and the rotating plate 610 is fixedly mounted on the circumferential surface of the output end of the hydraulic rod 4. The push block 611 is rotatably mounted on the surface of the rotating plate 610, and the limit rod 612 is fixedly mounted on the circumferential surface of the output end of the hydraulic rod 4, which does not hinder the subsequent deceleration work and improves the practicality of the device.

[0021] A No. 1 spring 68 is provided between the friction plate 65 and the housing 61 , and the L-shaped plate 67 is in contact with the friction plate 65 , and the No. 1 spring 68 drives the friction plate 65 to reset.

[0022] The push block 611 contacts the L-shaped plate 67 , the limiting rod 612 contacts the push block 611 , and the limiting block 64 contacts the friction plate 65 .

[0023] A processing method for automated metal heat treatment equipment comprises the following steps: Step 1: When the metal needs to be heat treated, the output end of the hydraulic rod 4 is controlled to move toward the bottom, the hook 5 is controlled to clamp the metal, and the slide rail 3 drives the hook 5 to move toward the top of the quenching pool 71; Step 2: After moving to the top of the quenching pool 71, the output end of the hydraulic rod 4 is manipulated to move toward the quenching pool 71. The movement of the output end of the hydraulic rod 4 will drive the spring plate 62 to move. The movement of the spring plate 62 will contact the friction plate 65 and increase the resistance of the hydraulic rod 4 when moving; Step 3: Slowly lower the output end of the hydraulic rod 4, which will place the metal into the quenching pool 71 to perform heat treatment on the metal to prevent rapid contact between the metal and water, which will cause temperature gradients on the surface and inside of the metal workpiece, thereby generating residual stress, causing cracks and deformation, and causing damage.

[0024] When this embodiment is working: after the hook 5 clamps the metal, the slide rail 3 moves to drive the hook 5 to move to the top of the quenching pool 71, and then the output end of the hydraulic rod 4 puts the clamped metal into the water for quenching. When the output end of the hydraulic rod 4 moves, the movement of the output end of the hydraulic rod 4 will drive the spring piece 62 to move, and the movement of the spring piece 62 will contact the friction plate 65. After the spring piece 62 contacts the friction plate 65, it will be deformed. After the deformation of the spring piece 62, the contact area with the friction plate 65 will increase. The increase in the contact area will increase the friction between the spring piece 62 and the friction plate 65, so that the output end of the hydraulic rod 4 slowly descends when moving toward the quenching pool 71 to prevent the metal from contacting the water quickly, which will cause a temperature gradient on the surface and inside of the metal workpiece, thereby generating residual stress, inducing cracks and deformation, and causing damage. After the output end of the hydraulic rod 4 moves to the bottom, the movement of the output end of the hydraulic rod 4 will drive the ring 69 to move, and the movement of the ring 69 will contact and squeeze the limit block After the limit block 64 is squeezed, it will move toward the bottom. The movement of the limit block 64 will release the limit on the friction plate 65. After the friction plate 65 loses the limit, it will be reset by the No. 1 spring 68 to drive the friction plate 65 to move in the direction away from the hydraulic rod 4. After the movement, the friction plate 65 will no longer contact the spring 62, so that the output end of the hydraulic rod 4 will no longer have a deceleration effect when moving toward the top, preventing the hydraulic rod 4 from being overloaded and damaged due to excessive friction, thereby improving the protection of the device. When the output end of the hydraulic rod 4 moves toward the top, the movement of the output end of the hydraulic rod 4 will drive the rotating plate 610 to move, and the movement of the rotating plate 610 will drive the push block 611 to move. The push block 611 will contact the L-shaped plate 67 and drive the L-shaped plate 67 to rotate. The rotation of the L-shaped plate 67 will drive the friction plate 65 to move toward the output end of the hydraulic rod 4. The movement of the friction plate 65 will be re-limited by the limit block 64, which will not hinder the subsequent deceleration work, thereby improving the practicality of the device.

[0025] See also Figure 1-Figure 7On the basis of the above embodiment, in another embodiment of the present invention, a protective device and a cleaning device are provided at the bottom of the bed frame 1; wherein the protective device comprises: a double-axis motor 72, a threaded rod 73, a slide tube 74, a connecting rod 75, a cover plate 76, a cover 77, a steel cable 78 and a water baffle 79, the double-axis motor 72 is arranged on the surface of the quenching pool 71, the threaded rod 73 is fixedly mounted on the output end of the double-axis motor 72, the slide tube 74 is threadedly mounted on the circumferential surface of the threaded rod 73, one end of the connecting rod 75 is fixedly mounted on the circumferential surface of the slide tube 74, the cover plate 76 is slidably mounted on the inner wall of the quenching pool 71, and the other end of the connecting rod 75 is fixedly mounted on the circumferential surface of the slide tube 74. It is fixedly installed on the top of the cover plate 76, and the cover 77 is fixedly installed on the inner wall of the quenching pool 71 to prevent the water from reacting violently after the metal comes into contact with water, and the boiling water may injure the staff, thereby improving the safety of production. The water baffle 79 is slidably installed on the inner wall of the quenching pool 71, one end of the steel cable 78 is fixedly installed on the top of the water baffle 79, and the other end of the steel cable 78 is fixedly installed on the surface of the cover plate 76. The steel cable 78 is slidably installed and passes through the cover 77 to prevent the flowing water from coming into contact with the metal, which will increase the generation of gas. Too much gas will cause pores and bubbles to form inside the metal, affecting the density and strength of the material, thereby improving production efficiency.

[0026] The dual-axis motor 72 is electrically connected to the control module, and the control module can control the dual-axis motor 72. A water inlet pipe is provided on the surface of the quenching pool 71, and liquid can be added to the interior of the quenching pool 71 through the water inlet pipe.

[0027] An arc groove is provided on the surface of the cover plate 76, and a sliding hole is provided on the surface of the cover 77. The sliding hole allows the steel cable 78 to move inside the sliding hole.

[0028] The cleaning device includes: an outlet pipe 81, a filter screen 82, a large rotating shaft 83, a small rotating shaft 84, a rotating rod 85, a transmission rod 86, a scraper 87 and a protrusion 88. The outlet pipe 81 is fixedly installed on the surface of the quenching pool 71, the filter screen 82 is fixedly installed on the inner wall of the outlet pipe 81, the large rotating shaft 83 is fixedly installed on the end of the threaded rod 73 away from the dual-axis motor 72, the small rotating shaft 84 is rotatably installed on the surface of the quenching pool 71, the large rotating shaft 83 is connected to the small rotating shaft 84 by belt transmission, the rotating rod 85 is fixedly installed on the surface of the small rotating shaft 84, the transmission rod 85 is rotatably installed on the circumferential surface of the rotating rod 86, the scraper 87 is rotatably installed on the surface of the transmission rod 86, the scraper 87 is slidably installed and passes through the surface of the outlet pipe 81 to prevent excessive accumulation of impurities from causing poor filtering effect, thereby improving the cleaning effect, and the protrusion 88 is fixedly installed on the inner wall of the outlet pipe 81 to improve the cleaning effect.

[0029] The scraper 87 contacts the protrusion 88 , and the scraper 87 contacts the filter screen 82 .

[0030] When the present embodiment is working, cold water is continuously poured into the quenching pool 71 through the water inlet pipe, and then discharged through the water outlet pipe 81, so that the water in the quenching pool 71 is always circulated, ensuring that the water in the quenching pool 71 remains at a low temperature, preventing the water temperature from being too high and causing poor quenching effect, thereby improving production efficiency. When the slide rail 3 slides to the top of the quenching pool 71, the sensing module in the sensor 9 will detect the slide rail 3 and start the control module, and the control module will start the dual-axis motor 72. The rotation of the output end of the dual-axis motor 72 will drive the threaded rod 73 to rotate, and the rotation of the threaded rod 73 will drive the slide tube 74 to move, and the movement of the slide tube 74 will bring The movable connecting rod 75 moves, and the movement of the connecting rod 75 will drive the cover 77 to move. The movement of the cover 77 will seal the quenching pool 71 to prevent the water from reacting violently after the metal contacts the water, and the boiling water will injure the workers, thereby improving the safety of production. When the cover plate 76 moves, it will drive the steel cable 78 to move, and the movement of the steel cable 78 will drive the water baffle 79 to move. The movement of the water baffle 79 will seal the water inlet and the water outlet to prevent the flowing water from contacting the metal, which will increase the generation of gas. Too much gas will cause pores and bubbles to form inside the metal, affecting the density and strength of the material, thereby improving production efficiency.

[0031] By arranging a filter screen 82 on the inner wall of the water outlet pipe 81, the hot water after use can filter out the debris in the residue after being discharged, which will not hinder the recycling after cooling. The rotation of the threaded rod 73 will drive the large rotating shaft 83 to rotate, and the rotation of the large rotating shaft 83 will drive the small rotating shaft 84 to rotate through the belt. The rotation of the small rotating shaft 84 will drive the rotating rod 85 to rotate. The rotation of the rotating rod 85 will drive the transmission rod 86 to rotate. The rotation of the transmission rod 86 will drive the scraper 87 to move. The movement of the scraper 87 will scrape off the impurities on the surface of the filter screen 82 to prevent the impurities from accumulating too much and causing the filtering effect to deteriorate, thereby improving the cleaning effect. When the scraper 87 moves, it will contact the protrusion 88. After the scraper 87 contacts the protrusion 88, it will vibrate to prevent the debris from adhering to the surface of the filter screen 82, thereby improving the cleaning effect.

[0032] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An automated metal heat treatment device, comprising a bed frame (1), characterized in that: A base (2) is fixedly mounted on the bottom of the bed frame (1); a slide rail (3) is slidably mounted on the bottom of the bed frame (1); a hydraulic rod (4) is fixedly mounted on the bottom of the slide rail (3); a hook (5) is arranged at the output end of the hydraulic rod (4); a sensor (9) is arranged on the surface of the bed frame (1); a sensing module and a control module are arranged inside the sensor (9); a buffer device is arranged at the bottom of the slide rail (3); a protective device and a cleaning device are arranged at the bottom of the bed frame (1); and a quenching pool (71) is arranged at the bottom of the bed frame (1); The buffer device comprises: a shell (61), a spring (62), an elastic telescopic rod (63), a limit block (64), a friction plate (65), a support rod (66), an L-shaped plate (67), a No. 1 spring (68), a ring (69), a rotating plate (610), a push block (611) and a limit rod (612), wherein the shell (61) is fixedly mounted on the bottom of the slide rail (3), the output end of the hydraulic rod (4) is slidably mounted and passes through the bottom of the shell (61), the spring (62) is fixedly mounted on the circumferential surface of the output end of the hydraulic rod (4), and the fixed end of the elastic telescopic rod (63) is fixedly mounted on the bottom of the inner wall of the shell (61). The limit block (64) is fixedly mounted on the output end of the elastic telescopic rod (63), the friction plate (65) is slidably mounted on the inner wall of the housing (61), the support rod (66) is fixedly mounted on the inner wall of the housing (61), the L-shaped plate (67) is rotatably mounted on the circumferential surface of the support rod (66), the ring (69) is fixedly mounted on the circumferential surface of the output end of the hydraulic rod (4), the rotating plate (610) is fixedly mounted on the circumferential surface of the output end of the hydraulic rod (4), the pushing block (611) is rotatably mounted on the surface of the rotating plate (610), and the limit rod (612) is fixedly mounted on the circumferential surface of the output end of the hydraulic rod (4); A first spring (68) is provided between the friction plate (65) and the housing (61), and the L-shaped plate (67) is in contact with the friction plate (65); The push block (611) contacts the L-shaped plate (67), the limit rod (612) contacts the push block (611), and the limit block (64) contacts the friction plate (65).

2. The automated metal heat treatment equipment according to claim 1, characterized in that: The protective device comprises: a double-shaft motor (72), a threaded rod (73), a sliding tube (74), a connecting rod (75), a cover plate (76), a sealing cover (77), a steel cable (78) and a water baffle (79); the double-shaft motor (72) is arranged on the surface of the quenching pool (71); the threaded rod (73) is fixedly mounted on the output end of the double-shaft motor (72); the sliding tube (74) is threadedly mounted on the circumferential surface of the threaded rod (73); one end of the connecting rod (75) is fixedly mounted on the circumferential surface of the sliding tube (74); The cover plate (76) is slidably mounted on the inner wall of the quenching pool (71), the other end of the connecting rod (75) is fixedly mounted on the top of the cover plate (76), the cover (77) is fixedly mounted on the inner wall of the quenching pool (71), the water baffle (79) is slidably mounted on the inner wall of the quenching pool (71), one end of the steel cable (78) is fixedly mounted on the top of the water baffle (79), the other end of the steel cable (78) is fixedly mounted on the surface of the cover plate (76), and the steel cable (78) is slidably mounted and passes through the cover (77); The dual-axis motor (72) is electrically connected to the control module, and a water inlet pipe is provided on the surface of the quenching pool (71); An arc-shaped groove is provided on the surface of the cover plate (76), and a sliding hole is provided on the surface of the sealing cover (77).

3. The automated metal heat treatment equipment according to claim 1, characterized in that: The cleaning device comprises: a water outlet pipe (81), a filter screen (82), a large rotating shaft (83), a small rotating shaft (84), a rotating rod (85), a transmission rod (86), a scraper (87) and a protrusion (88), wherein the water outlet pipe (81) is fixedly mounted on the surface of the quenching pool (71), the filter screen (82) is fixedly mounted on the inner wall of the water outlet pipe (81), the large rotating shaft (83) is fixedly mounted on one end of the threaded rod (73) away from the dual-axis motor (72), and the small rotating shaft (84) is fixedly mounted on the inner wall of the threaded rod (73). The large rotating shaft (83) is rotatably mounted on the surface of the quenching pool (71); the large rotating shaft (83) is connected to the small rotating shaft (84) via a belt drive; the rotating rod (85) is fixedly mounted on the surface of the small rotating shaft (84); the transmission rod (86) is rotatably mounted on the circumferential surface of the rotating rod (85); the scraper (87) is rotatably mounted on the surface of the transmission rod (86); the scraper (87) is slidably mounted and penetrates the surface of the water outlet pipe (81); and the protrusion (88) is fixedly mounted on the inner wall of the water outlet pipe (81).

4. The processing method of an automated metal heat treatment equipment according to claim 2, characterized in that: The steps include: Step 1: When heat treatment is required for the metal, the output end of the hydraulic rod (4) is controlled to move toward the bottom, the hook (5) is controlled to clamp the metal, and the slide rail (3) drives the hook (5) to move toward the top of the quenching pool (71); Step 2: After moving to the top of the quenching pool (71), the output end of the hydraulic rod (4) is manipulated to move in the direction of the quenching pool (71), the movement of the output end of the hydraulic rod (4) drives the spring sheet (62) to move, the spring sheet (62) moves to contact the friction plate (65) and increases the resistance of the hydraulic rod (4) when it moves; Step 3: The output end of the hydraulic rod (4) is slowly lowered, and the output end of the hydraulic rod (4) places the metal into the quenching pool (71) to perform heat treatment on the metal to prevent the metal from rapidly contacting with water, which may cause a temperature gradient on the surface and inside of the metal workpiece, thereby generating residual stress, causing cracks and deformation, and causing damage.

Citation Information

Patent Citations

  • Metal heat treatment equipment

    CN208776770U