Intelligent temperature control tea baking equipment and process

By using components such as heating plates, rotating plates and screens in tea baking equipment, uniform heating and screening of tea leaves are achieved, solving the problem of uneven heating of tea leaves during baking, and improving the quality of finished products.

CN119468649APending Publication Date: 2025-02-18普洱和聚诚生物科技发展有限公司
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Patent Information

Application Number
CN202411660395.8
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-20
Publication Date
2025-02-18

AI Technical Summary

Technical Problem

Existing tea baking equipment is prone to stick together after being placed in damp tea, resulting in uneven heating of the tea leaves, thereby reducing the quality of the finished product.

Method used

An intelligent temperature-controlled tea baking equipment is designed, using components such as heating plates, control mechanisms, rotating disks, screens, etc., and the tea leaves are uniformly heated through the heating plate. The rotating plate drives the screens to rotate to achieve uniform baking, and hydraulic expansion and contraction. The rod drives the screen to shake up and down to remove the fine pieces of slag from the tea leaves.

Benefits of technology

Through uniform heating and screening functions, the finished product quality of tea is improved, and the problem of uneven heating of tea is avoided.

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Abstract

The invention relates to the technical field of tea leaf processing, in particular to intelligent temperature control tea leaf baking equipment and a process. The intelligent temperature control tea leaf baking equipment comprises a box body, a heating plate, a control mechanism, a rotating disc, a fixed plate, a supporting plate, a connecting spring, a movable plate and a screen; according to the tea leaf screening device, the screening net is arranged in the box body, so that fine disintegrating slag in tea leaves in the screening net can be screened out, the finished product quality of the tea leaves is improved, a heating plate is arranged in the box body, the heating plate can heat the inner space of the box body, the heating plate can bake the tea leaves on the screening net, and a rotating disc rotates in the box body along the axis of the rotating disc; according to the tea baking device, the fixing plate can be driven to rotate along the axis of the fixing plate in the box body, then the screen can be driven to rotate along the axis of the screen in the box body, uniform baking of tea on the screen is achieved, and the situation that the quality of finished tea obtained through baking is reduced due to uneven heating of the tea is avoided.
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Description

Technical Field

[0001] The present invention relates to the technical field of tea processing, and in particular to intelligent temperature-controlled tea baking equipment and technology. Background Art

[0002] Tea is one of the three major beverages in the world. Due to its refreshing, anti-oxidant, anti-aging, and beauty-enhancing effects, tea is loved by more and more people. In the process of tea production, baking equipment is usually required to dry the tea leaves. The existing tea baking equipment has low heating efficiency for tea leaves and cannot promptly remove the moisture evaporated from the tea leaves and the dust generated during the baking process.

[0003] The prior art CN216164913U discloses a fire-clearing and baking device for preparing natural floral rock tea. A symmetrical placement rack is arranged in a baking chamber, and an outer octagonal slope is arranged at the bottom of the placement rack. The far-infrared emitter arranged on the outer octagonal slope can heat the placement tray placed on the placement rack on the next layer, so as to realize the fire-clearing and baking of the tea leaves. The temperature sensor arranged on the placement tray is used to detect the heating temperature of the far-infrared emitter. The use of a frequency converter can realize intelligent control of the fire-clearing and baking temperature of the tea leaves. The air circulation mechanism arranged can realize external circulation of the hot air in the baking chamber under the drive of the negative pressure fan. The filter chamber and the duct dehumidifier can realize dust filtration and dehumidification of the hot air, thereby accelerating the efficiency of the fire-clearing and baking of the tea leaves. At the same time, it has a good dust removal effect and is suitable for popularization and use.

[0004] However, the above-mentioned baking device is easy to stick together after wet tea leaves are put in, and the tea leaves inside are heated unevenly, which easily leads to a decrease in the quality of the finished tea leaves obtained by baking. Summary of the invention

[0005] The purpose of the present invention is to provide an intelligent temperature-controlled tea baking device and process, which solves the technical problem that the existing baking device is easy to stick together after wet tea leaves are put in, and the tea leaves inside are heated unevenly, which easily leads to a decrease in the quality of the finished tea leaves obtained by baking.

[0006] To achieve the above-mentioned objectives, the present invention provides an intelligent temperature-controlled tea baking equipment, comprising a box body, and also comprising a heating plate, a control mechanism, a rotating disk, a fixed plate, a support plate, a connecting spring, a movable plate and a screen. The heating plate is arranged in the box body, and the control mechanism is used to control the start and stop of the heating plate. The rotating disk is located in the heating plate, the fixed plate is arranged on the rotating disk, the support plate is arranged on a side of the fixed plate away from the heating plate, the connecting spring is arranged on the support plate, the movable plate is arranged on a side of the connecting spring away from the support plate, and the screen is placed on the movable plate. The screen has sieve holes evenly distributed on the sieve, and the sieve holes filter out fine debris in the tea leaves.

[0007] Wherein, the intelligent temperature-controlled tea baking equipment also includes a support block and a collection box, the support block and the collection box are both arranged under the support plate, and the collection box is placed on the support block.

[0008] Wherein, the control mechanism includes a temperature sensor and a control module, the temperature sensor is arranged at the inner top of the box, the control module is connected to the temperature sensor and the heating plate respectively, and the control module is arranged at the inner bottom of the box.

[0009] Wherein, the intelligent temperature-controlled tea baking equipment also includes a protection mechanism, and the protection mechanism is used to open or close the internal space of the box.

[0010] Wherein, the protection mechanism comprises a hinge and a protection door, the hinge is arranged outside the box body, and the protection door is arranged on a side of the hinge away from the box body.

[0011] Among them, the protection mechanism also includes a rotating rod, a handle and a limit block. The rotating rod is rotatably connected to the protection door and passes through the protection door. The handle is arranged at the end of the rotating rod away from the box body. The limit block is detachably connected to the box body and is arranged at the end of the rotating rod away from the handle.

[0012] The present invention also provides an intelligent temperature-controlled tea baking process, comprising the following steps:

[0013] The protective door is rotated to open the inner space of the box, and the screen with tea leaves is placed on the movable plate, and the protective door is rotated again to close the inner space of the box;

[0014] Starting the heating plate to heat the tea leaves, evaporating the steam on the surface of the tea leaves, and achieving baking of the tea leaves;

[0015] Then, the rotating motor is started, and the power outputted by the output shaft of the rotating motor drives the rotating disk to rotate, thereby driving the screen to rotate along the axis of the rotating disk, so as to achieve uniform roasting of the tea leaves;

[0016] While the tea leaves are being roasted, the hydraulic telescopic rod is started to drive the movable plate to move up and down, thereby driving the screen to swing up and down, screening out fine debris in the tea leaves and dropping them into a collection box for unified collection.

[0017] The intelligent temperature-controlled tea baking equipment and process of the present invention, by placing the screen on the movable plate and allowing the movable plate to move up and down above the support plate, the screen can be driven to shake up and down above the support plate, and then the fine debris in the tea leaves in the screen can be screened out to improve the quality of the finished tea leaves; by arranging the heating plate in the box, the heating plate can heat the internal space of the box, and then the heating plate can bake the tea leaves on the screen; by allowing the rotating disk to rotate along its own axis in the box, the fixed plate can be driven to rotate along its own axis in the box, and then the screen can be driven to rotate along its own axis in the box, so as to achieve uniform baking of the tea leaves on the screen, so as to avoid the situation where the quality of the finished tea leaves obtained by baking is reduced due to uneven heating of the tea leaves. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art are briefly introduced below.

[0019] Figure 1 It is a schematic diagram of the overall structure of the intelligent temperature-controlled tea roasting equipment according to the first embodiment of the present invention.

[0020] Figure 2 1 is a schematic cross-sectional view along the rotating rod of the first embodiment of the present invention.

[0021] Figure 3 FIG. 1 is a schematic cross-sectional view of a rotating motor according to a first embodiment of the present invention.

[0022] Figure 4 It is a process step diagram of the intelligent temperature-controlled tea baking process according to the second embodiment of the present invention.

[0023] In the figure: 101-box, 102-heating plate, 103-rotating disk, 104-fixed plate, 105-support plate, 106-connecting spring, 107-movable plate, 108-sieve, 109-support block, 110-collecting box, 111-temperature sensor, 112-control module, 113-hinge, 114-protective door, 115-rotating rod, 116-handle, 117-limiting block, 118-rotating motor, 119-hydraulic telescopic rod, 120-sieve hole, 121-limiting groove. DETAILED DESCRIPTION

[0024] Embodiments of the present invention are described in detail below. Examples of the embodiments are shown in the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the present invention, but should not be construed as limiting the present invention.

[0025] First embodiment:

[0026] See also Figures 1 to 3 ,in, Figure 1 is a schematic diagram of the overall structure of the intelligent temperature-controlled tea roasting equipment according to the first embodiment of the present invention. Figure 2 is a cross-sectional schematic diagram along the rotating rod 115 of the first embodiment of the present invention, Figure 3 It is a cross-sectional schematic diagram along the rotating motor 118 of the first embodiment of the present invention. The present invention provides an intelligent temperature-controlled tea baking equipment, including a box body 101, a heating plate 102, a control mechanism, a rotating disk 103, a fixed plate 104, a support plate 105, a connecting spring 106, a movable plate 107, a screen 108, a support block 109, a collection box 110 and a protective mechanism. The control mechanism includes a temperature sensor 111 and a control module 112. The protective mechanism includes a hinge 113, a protective door 114, a rotating rod 115, a handle 116 and a limit block 117.

[0027] In this embodiment, by placing the screen 108 on the movable plate 107 and allowing the movable plate 107 to move up and down above the support plate 105, the screen 108 can be driven to shake up and down above the support plate 105, and then the fine debris in the tea leaves in the screen 108 can be screened out to improve the quality of the finished tea leaves. By arranging the heating plate 102 in the box 101, the heating plate 102 can heat the internal space of the box 101, and then the heating plate 102 can bake the tea leaves on the screen 108. By allowing the rotating disk 103 to rotate along its own axis in the box 101, the fixed plate 104 can be driven to rotate along its own axis in the box 101, and then the screen 108 can be driven to rotate along its own axis in the box 101, so as to achieve uniform baking of the tea leaves on the screen 108, so as to avoid the situation where the tea leaves are not heated evenly and the quality of the baked tea leaves is reduced.

[0028] The heating plate 102 is arranged in the box 101, the control mechanism is used to control the start and stop of the heating plate 102, the rotating disk 103 is located in the heating plate 102, the fixed plate 104 is arranged on the rotating disk 103, the support plate 105 is arranged on the side of the fixed plate 104 away from the heating plate 102, the connecting spring 106 is arranged on the support plate 105, the movable plate 107 is arranged on the side of the connecting spring 106 away from the support plate 105, and the screen 108 is placed on the movable plate 107 The screen 108 is evenly distributed with screen holes 120, and the screen holes 120 screen out the fine residues in the tea leaves. The interior of the box 101 is a hollow structure. The fixed plates 104 are arranged on the left and right sides of the rotating disk 103, and each of the fixed plates 104 is evenly distributed with a plurality of the supporting plates 105, and each of the supporting plates 105 is provided with a movable plate 107, and a plurality of the connecting springs 106 are evenly distributed between each of the supporting plates 105 and the movable plate 107, and the connecting springs 106 are provided with dampers. When the movable plate 107 is When the plate 107 shakes up and down, the connecting spring 106 will expand and contract. At this time, the damper of the connecting spring 106 will generate a damping force to prevent the connecting spring 106 from continuing to expand and contract, so that the expansion and contraction of the connecting spring 106 will eventually stop and will no longer continue to expand and contract and shake, thereby realizing the self-recovery of the movable plate 107. Since the rotating disk 103 can rotate along its own axis in the box body 101, it can drive the fixed plate 104 on the rotating disk 103 to rotate along its own axis in the box body 101, thereby driving the supporting plate 107 to rotate. The support plate 105 rotates along its own axis between the two fixed plates 104. The rotation of the support plate 105 along its own axis between the two fixed plates 104 can drive the movable plate 107 to rotate along its own axis between the two fixed plates 104, thereby driving the screen 108 to rotate along its own axis between the two fixed plates 104. The screen 108 is evenly distributed with the sieve holes 120, and the sieve holes 120 can filter out fine debris in the tea leaves to improve the quality of the finished tea leaves.

[0029] Secondly, the rotation of the rotating disk 103 in the box 101 is achieved by a rotating motor 118, the output shaft of the rotating motor 118 is connected to the rotating disk 103, and the rotating motor 118 is arranged in the box 101, the output shaft of the rotating motor 118 is connected to the rotating disk 103, and drives the rotating disk 103 to rotate along its own axis in the box 101, thereby driving the fixed plate 104 to rotate along its own axis in the box 101.

[0030] Again, the shaking of the movable plate 107 on the support plate 105 is achieved by a hydraulic telescopic rod 119, the output end of the hydraulic telescopic rod 119 is connected to the movable plate 107, and the hydraulic telescopic rod 119 is arranged on the support plate 105. The output end of the hydraulic telescopic rod 119 is connected to the movable plate 107, and drives the movable plate 107 to move up and down above the support plate 105, thereby driving the screen 108 on the movable plate 107 to shake up and down.

[0031] At the same time, the support block 109 and the collecting box 110 are both arranged under the support plate 105, and the collecting box 110 is placed on the support block 109. The interior of the collecting box 110 is a hollow structure. The sieve holes 120 of the screen 108 can filter out the fine debris in the tea leaves and finally drop them into the collecting box 110, thereby realizing the unified collection and processing of the tea leaves.

[0032] In addition, the temperature sensor 111 is arranged at the inner top of the box body 101, the control module 112 is respectively connected to the temperature sensor 111 and the heating plate 102, the control module 112 is arranged at the inner bottom of the box body 101, the temperature sensor 111 is connected to the control module 112, so that the temperature sensor 111 can monitor the temperature in the box body 101 in real time and transmit the monitoring result to the control module 112, the control module 112 is respectively connected to the heating plate 102, the rotating motor 118 and the hydraulic telescopic rod 119, so that the control module 112 can control the start and stop of the heating plate 102, the rotating motor 118 and the hydraulic telescopic rod 119.

[0033] Finally, the hinge 113 is arranged outside the box body 101, and the protective door 114 is arranged on a side of the hinge 113 away from the box body 101. The rotating rod 115 is rotatably connected to the protective door 114 and passes through the protective door 114. The handle 116 is arranged at one end of the rotating rod 115 away from the box body 101. The limit block 117 is detachably connected to the box body 101 and is arranged at one end of the rotating rod 115 away from the handle 116. The protective door 114 can be rotated outside the box body 101, so that the protective door 114 can open or close the internal space of the box body 101. The box body 101 has a limit groove 121, and the limit block 117 cooperates with the limit groove 121, so that the limit block 117 can be inserted into the limit groove 121, so as to realize the limit fixation of the protective door 114 outside the box body 101.

[0034] When using the intelligent temperature-controlled tea baking equipment of the present embodiment, the handle 116 is held and rotated along the axis of the rotating rod 115, thereby driving the rotating rod 115 to rotate along its own axis in the through hole of the protective door 114, and then driving the limit block 117 to rotate along the axis of the rotating rod 115 in the box 101, so that the limit block 117 is moved out of the limit groove 121, and the fixed state of the protective door 114 outside the box 101 is released. Thereafter, the protective door 114 is rotated to open the internal space of the box 101, and then the screen 108 with tea leaves placed on it is placed on the movable plate 107, and the protective door 114 is rotated again to close the internal space of the box 101.

[0035] The temperature sensor 111 is started so that the temperature sensor 111 can monitor the temperature in the box 101 in real time, and transmit the monitoring result to the control module 112, so that the control module 112 can control the start and stop of the heating plate 102, the rotating motor 118 and the hydraulic telescopic rod 119 according to the control instruction, and the heating plate 102 is started so that the heating plate 102 can heat the tea leaves, and then evaporate the steam on the surface of the tea leaves to achieve baking of the tea leaves.

[0036] Restart the rotating motor 118 so that the power output by the output shaft of the rotating motor 118 drives the rotating disk 103 to rotate along its own axis in the box 101, thereby driving the fixed plate 104 to rotate along its own axis in the box 101, and further driving the support plate 105 to rotate along its own axis between the two fixed plates 104. Through the rotation of the support plate 105 along its own axis between the two fixed plates 104, the movable plate 107 can be driven to rotate along its own axis between the two fixed plates 104, and further driving the screen 108 to rotate along its own axis between the two fixed plates 104, thereby achieving uniform baking of the tea leaves.

[0037] While the tea leaves are being roasted, the hydraulic telescopic rod 119 is started, so that the power output from the output end of the hydraulic telescopic rod 119 drives the movable plate 107 to move up and down above the support plate 105, thereby driving the screen 108 to swing up and down in the box 101, screening out the fine debris in the tea leaves and dropping it into the collecting box 110, so as to realize the unified collection of the tea leaves. During the up and down swinging of the screen 108, the connecting spring 106 will be extended and retracted. Since the connecting spring 106 has a self-restoring effect, the connecting spring 106 can buffer the movable plate 107 during the up and down swinging of the movable plate 107, thereby achieving buffering of the screen 108, so as to avoid the situation where the screen 108 swings up and down too fast and causes the tea leaves in the screen 108 to spill out.

[0038] Second embodiment:

[0039] Based on the first embodiment, please refer to Figure 4 , Figure 4 : is a process step diagram of the intelligent temperature-controlled tea baking process of the second embodiment of the present invention. The present invention also provides an intelligent temperature-controlled tea baking process, including the following steps:

[0040] S101, rotating the protection door 114 to open the inner space of the box 101, placing the screen 108 with tea leaves on the movable plate 107, and rotating the protection door 114 again to close the inner space of the box 101.

[0041] Specifically, the handle 116 is held and rotated along the axis of the rotating rod 115, thereby driving the rotating rod 115 to rotate along its own axis in the through hole of the protective door 114, and then driving the limit block 117 to rotate along the axis of the rotating rod 115 in the box body 101, so that the limit block 117 is moved out of the limit groove 121, and the fixed state of the protective door 114 outside the box body 101 is released. Thereafter, the protective door 114 is rotated to open the internal space of the box body 101, and then the screen 108 with tea leaves is placed on the movable plate 107, and the protective door 114 is rotated again to close the internal space of the box body 101.

[0042] S102, starting the heating plate 102, allowing the heating plate 102 to heat the tea leaves, evaporating the steam on the surface of the tea leaves, and achieving baking of the tea leaves.

[0043] Specifically, the temperature sensor 111 is started so that the temperature sensor 111 can monitor the temperature in the box 101 in real time, and transmit the monitoring result to the control module 112, so that the control module 112 can control the start and stop of the heating plate 102, the rotating motor 118 and the hydraulic telescopic rod 119 according to the control instruction, and the heating plate 102 is started, so that the heating plate 102 can heat the tea leaves, and then evaporate the steam on the surface of the tea leaves to achieve baking of the tea leaves.

[0044] S103, restarting the rotating motor 118, and driving the rotating disk 103 to rotate by the power output by the output shaft of the rotating motor 118, thereby driving the screen 108 to rotate along the axis of the rotating disk 103, so as to achieve uniform roasting of the tea leaves.

[0045] Specifically, the rotating motor 118 is started again, so that the power output by the output shaft of the rotating motor 118 drives the rotating disk 103 to rotate along its own axis in the box 101, thereby driving the fixed plate 104 to rotate along its own axis in the box 101, and then driving the support plate 105 to rotate along its own axis between the two fixed plates 104. Through the rotation of the support plate 105 along its own axis between the two fixed plates 104, the movable plate 107 can be driven to rotate along its own axis between the two fixed plates 104, and then the screen 108 can be driven to rotate along its own axis between the two fixed plates 104, thereby achieving uniform baking of the tea leaves.

[0046] S104, while the tea leaves are being roasted, the hydraulic telescopic rod 119 is started, and the movable plate 107 is driven to move up and down by the hydraulic telescopic rod 119, thereby driving the screen 108 to shake up and down, so that the fine debris in the tea leaves is screened out and falls into the collection box 110 for unified collection.

[0047] Specifically, while the tea leaves are being roasted, the hydraulic telescopic rod 119 is started, so that the power output from the output end of the hydraulic telescopic rod 119 drives the movable plate 107 to move up and down above the support plate 105, thereby driving the screen 108 to swing up and down in the box 101, and the fine debris in the tea leaves is screened out and dropped into the collection box 110, so as to realize the unified collection of the tea leaves. During the up and down swinging of the screen 108, the connecting spring 106 will be extended and retracted. Since the connecting spring 106 has a self-restoring effect, the connecting spring 106 can buffer the movable plate 107 during the up and down swinging of the movable plate 107, thereby realizing the buffering of the screen 108, so as to avoid the situation where the screen 108 swings up and down too fast and causes the tea leaves in the screen 108 to spill out.

[0048] What is disclosed above is only one or more preferred embodiments of the present application, and cannot be used to limit the scope of rights of the present application. Ordinary technicians in this field can understand that all or part of the processes of implementing the above embodiments and equivalent changes made according to the claims of the present application are still within the scope covered by the present application.

Claims

1. An intelligent temperature-controlled tea baking device, comprising a box, characterized in that: It also includes a heating plate, a control mechanism, a rotating disk, a fixed plate, a support plate, a connecting spring, a movable plate and a screen. The heating plate is arranged in the box body. The control mechanism is used to control the start and stop of the heating plate. The rotating disk is located in the heating plate. The fixed plate is arranged on the rotating disk. The support plate is arranged on a side of the fixed plate away from the heating plate. The connecting spring is arranged on the support plate. The movable plate is arranged on a side of the connecting spring away from the support plate. The screen is placed on the movable plate. The screen has evenly distributed screen holes, and the screen holes filter out fine debris in the tea leaves.

2. The intelligent temperature-controlled tea roasting equipment according to claim 1, characterized in that: The intelligent temperature-controlled tea baking equipment further comprises a support block and a collection box, wherein the support block and the collection box are both arranged below the support plate, and the collection box is placed on the support block.

3. The intelligent temperature-controlled tea roasting equipment according to claim 1, characterized in that: The control mechanism includes a temperature sensor and a control module. The temperature sensor is arranged on the inner top of the box. The control module is connected to the temperature sensor and the heating plate respectively. The control module is arranged on the inner bottom of the box.

4. The intelligent temperature-controlled tea roasting equipment according to claim 1, characterized in that: The intelligent temperature-controlled tea baking equipment also includes a protection mechanism, which is used to open or close the internal space of the box.

5. The intelligent temperature-controlled tea roasting equipment according to claim 4, characterized in that: The protection mechanism comprises a hinge and a protection door, wherein the hinge is arranged outside the box body, and the protection door is arranged on a side of the hinge away from the box body.

6. The intelligent temperature-controlled tea roasting equipment according to claim 5, characterized in that: The protection mechanism also includes a rotating rod, a handle and a limit block. The rotating rod is rotatably connected to the protection door and passes through the protection door. The handle is arranged at an end of the rotating rod away from the box body. The limit block is detachably connected to the box body and is arranged at an end of the rotating rod away from the handle.

7. An intelligent temperature-controlled tea baking process, applied to the intelligent temperature-controlled tea baking equipment according to any one of claims 1 to 6, characterized in that: The following steps are involved: The protective door is rotated to open the inner space of the box, and the screen with tea leaves is placed on the movable plate, and the protective door is rotated again to close the inner space of the box; Starting the heating plate to heat the tea leaves, evaporating the steam on the surface of the tea leaves, and achieving baking of the tea leaves; Then, the rotating motor is started, and the power outputted by the output shaft of the rotating motor drives the rotating disk to rotate, thereby driving the screen to rotate along the axis of the rotating disk, so as to achieve uniform roasting of the tea leaves; While the tea leaves are being roasted, the hydraulic telescopic rod is started to drive the movable plate to move up and down, thereby driving the screen to swing up and down, screening out fine debris in the tea leaves and dropping them into a collection box for unified collection.

Citation Information

Patent Citations

  • Fire-clearing baking device for preparing natural flower fragrance type rock tea

    CN216164913U