Rapid detection device for intensity of photocuring lamp
By designing a rapid detection device including a support cabinet, a simulation mechanism and a detection mechanism, the intensity of the light curing lamp can be directly detected on the light curing robot, solving the problem of long detection time in the prior art and realizing the intensity of the light curing lamp Fast and accurate detection.
Patent Information
- Application Number
- CN202510058943.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-15
- Publication Date
- 2025-02-18
- Estimated Expiration
- 2045-01-15
AI Technical Summary
The inspection of existing light curing lamps requires disassembly of the equipment and sent to the laboratory or testing equipment, resulting in a longer inspection time.
A rapid detection device is designed, including a support cabinet, a simulation mechanism and a detection mechanism. Through the simulation pipeline, the underground pipeline to be repaired is simulated. The detection mechanism has a built-in ultraviolet light intensity detection component, which can directly detect the intensity of the light curing lamp on the photocuring robot.
It realizes rapid detection of the intensity of the light curing lamp, and can determine whether the light curing lamp meets the requirements of repairing underground pipelines without disassembling the equipment, significantly shortening the detection time.
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Figure CN119469690A_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of light intensity detection equipment, and in particular to a rapid detection device for light curing lamp intensity. Background Art
[0002] Among underground pipeline repair technologies, trenchless pipeline repair technology is widely used due to its advantages such as low cost, short construction period, small environmental impact, no impact on traffic and good construction safety.
[0003] Among trenchless pipeline repair technologies, UV light curing pipeline repair methods are often used. The repair principle and steps are as follows: fit the lining hose material tightly to the inner wall of the underground pipeline, and then use a light-curing robot to pass through the lining hose. During the movement of the light-curing robot, the light-curing lamp on the light-curing robot emits ultraviolet light. The resin undergoes a polymerization reaction under the irradiation of ultraviolet light and then solidifies on the surface of the pipeline, forming a hard "pipe in pipe" structure, thereby allowing the underground pipeline that has been damaged or has lost its transportation function to be repaired in situ.
[0004] The light curing lamp is the most important part of the light curing robot. The quality of the light curing lamp is directly related to the curing and molding effect of the resin, and then directly related to the repair effect of the underground pipeline. However, the intensity of the light curing lamp will decay with the increase of the use time. When the intensity of the light curing lamp decreases, the ultraviolet light emitted by the light curing lamp will increase the time required for the lining hose material to cure, or even make the lining hose material unable to cure. Therefore, in order to ensure that the repair of the underground pipeline can proceed normally, it is necessary to detect whether the intensity of the light curing lamp meets the requirements.
[0005] At present, the main way to detect light-curing lamps is through laboratory testing. The light-curing lamp needs to be disassembled from the light-curing robot and sent to the corresponding laboratory or professional testing equipment for testing.
[0006] When testing the curing light in the above manner, although the intensity of the curing light can be accurately detected, the curing light needs to be disassembled from the curing light robot and sent to a corresponding laboratory or corresponding test equipment for testing, which results in the testing of the curing light taking a long time. Summary of the invention
[0007] The present application provides a rapid detection device for the intensity of a curing light, the purpose of which is to quickly detect the intensity of a curing light when the curing light is installed on a curing robot, and to determine whether the intensity of the curing light meets the requirements for repairing underground pipelines of corresponding sizes.
[0008] The present application provides a rapid detection device for light curing lamp intensity using the following technical solution: A rapid detection device for the intensity of a light-curing lamp comprises a supporting cabinet; a simulation mechanism, comprising a plurality of connecting tubes, wherein the axial direction of the connecting tubes is arranged along the length direction of the supporting cabinet, the plurality of connecting tubes are coaxially connected in sequence along their own axial directions, a supporting frame is arranged between the connecting tubes and the supporting cabinet, the connecting tubes are detachably connected to the corresponding supporting frame, and the supporting frame is slidably connected to the supporting cabinet; a detection mechanism, comprising a detection tube, the detection tube is located between two adjacent connecting tubes, the detection tube is coaxially arranged with the connecting tubes, and both ends of the detection tube are detachably connected to the corresponding connecting tubes, and an ultraviolet light intensity detection component is arranged on the inner side wall of the detection tube.
[0009] By adopting the above technical solution, firstly, the simulation mechanism is arranged through the coordination of a plurality of connecting pipes and a plurality of supporting frames. After the connecting pipes are installed on the supporting frames, the plurality of connecting pipes can be coaxially connected by sliding a plurality of supporting frames. At this time, the plurality of connecting pipes form a simulated pipeline, which can simulate the underground pipeline to be repaired.
[0010] Secondly, the detection mechanism is equipped with a detection tube, and the detection tube can be installed between two connecting tubes, so that the detection tube can be connected to the simulated pipeline, and an ultraviolet light intensity detection component is arranged on the inner wall of the detection tube, so that the ultraviolet light intensity detection component can detect the ultraviolet light intensity on the inner wall of the simulated pipeline.
[0011] With the cooperation of the simulation mechanism and the detection mechanism, the light-curing robot is placed in the simulated pipeline and powered on. At this time, the light-curing robot automatically adapts to the simulated pipeline of corresponding size. The light-curing lamp on the light-curing robot emits ultraviolet light. The position of the light-curing robot in the simulated pipeline is adjusted to ensure that the ultraviolet light intensity detection component can detect the intensity of the light-curing lamp. After the detection is completed, the intensity of the light-curing lamp can be determined through the detection result of the ultraviolet light intensity detection component.
[0012] Therefore, the rapid detection device of the present application can directly detect the intensity of the curing lamp installed on the curing robot, realize the rapid detection of the intensity of the curing lamp, and then determine whether the intensity of the curing lamp meets the requirements for repairing underground pipelines of corresponding sizes, and then determine whether the curing lamp needs to be disassembled for inspection.
[0013] Optionally, the ultraviolet light intensity detection component includes a plurality of ultraviolet light sensors, and the ultraviolet light sensors are arranged on the inner wall of the detection tube, and the plurality of ultraviolet light sensors are arranged in sequence and spaced apart along the circumference of the detection tube.
[0014] By adopting the above technical solution, the ultraviolet light intensity detection component is equipped with an ultraviolet light sensor. Without disassembling the detection tube and several connecting tubes, the ultraviolet light sensor can detect the ultraviolet light intensity on the inner wall of the simulated pipeline, and then directly obtain the light-curing lamp intensity data, which makes the acquisition of light-curing lamp intensity data more convenient and accurate.
[0015] In addition, by assembling several connecting pipes of different sizes, simulated pipelines of different sizes can be established, and the UV light intensity on the inner wall of all simulated pipelines can be detected by the UV light sensor, so that the intensity of the light-curing lamp in the simulated pipelines of different sizes can be determined, which can establish a functional relationship between the intensity of the light-curing lamp and the size of the simulated pipeline. Through this functional relationship, when the simulated pipeline cannot directly establish an underground pipeline of the corresponding size, the functional relationship and the size of the underground pipeline can be used to determine whether the intensity of the light-curing lamp meets the requirements, which makes it easy to quickly estimate whether the light-curing lamp needs to be disassembled for testing.
[0016] Optionally, the ultraviolet light intensity detection component includes UV test paper, and the UV test paper is attached to the inner wall of the detection tube.
[0017] By adopting the above technical solution, the ultraviolet light intensity detection component is set through the UV test paper, and the color of the UV test paper can indicate the intensity of the light-curing lamp. Then, by comparing the color of the UV test paper with the standard colorimetric card, the ultraviolet light intensity on the inner wall of the simulated pipeline can be determined, and then it can be determined whether the intensity of the light-curing lamp meets the requirements.
[0018] Optionally, the ultraviolet light intensity detection component includes an inner lining hose, the detection tube is sleeved on the outside of the inner lining hose, the inner wall of the detection tube is in contact with the inner lining hose, and both ends of the inner lining hose are detachably connected to the detection tube.
[0019] By adopting the above technical scheme, the ultraviolet light intensity detection component is provided through the lining hose. The lining hose adopts the lining hose for repairing underground pipelines. When the intensity of the light curing lamp is detected, the lining hose is cured and formed. After the detection is completed, by observing the curing condition of the lining hose, it can be determined whether the intensity of the light curing lamp meets the requirements.
[0020] Optionally, a mounting hole is formed through the support frame, the connecting pipe is inserted into the corresponding mounting hole, and an adaptor support mechanism is arranged between the support frame and the corresponding connecting pipe; the adaptor support mechanism includes a plurality of arc rods, and the plurality of arc rods are arranged in sequence along the circumference of the corresponding connecting pipe, and adaptor holes are formed between the plurality of arc rods, the connecting pipe is plugged into the corresponding adaptor holes, and the plurality of arc rods all abut against the outer side wall of the corresponding connecting pipe; an adaptor drive assembly is arranged on the support frame, the plurality of arc rods are connected to the adaptor drive assembly, and the adaptor drive assembly is used to drive the plurality of arc rods to move in a direction close to or away from the corresponding connecting pipe.
[0021] By adopting the above technical solution, the installation holes on the support frame are opened to ensure that several connecting pipes can be coaxially connected. The adapting support mechanism is arranged by the matching of the adapting drive assembly and several arc-shaped rods. The several arc-shaped rods form the adapting holes, and the connecting pipes are plugged and matched with the corresponding adapting holes, which can realize the detachable connection between the support frame and the corresponding connecting pipes. The adapting drive assembly can adjust the positions of the several arc-shaped rods, and then adjust the size of the adapting holes, which enables the support frame to assemble connecting pipes of different sizes, and then establish simulated pipelines of different sizes.
[0022] Optionally, the adapter drive assembly includes an active driving source, a driving gear, a driving ring gear, a plurality of driving gears and a plurality of driving racks; the driving racks are arranged in a one-to-one correspondence with the arc rods, the driving racks are slidingly connected to the support frame along their own length direction, the length direction of the driving racks is arranged radially corresponding to the adapter hole, and one end of the driving racks is connected to the corresponding arc rods; the driving gears are arranged in a one-to-one correspondence with the driving racks, the driving gears are rotatably connected to the support frame, and the driving gears are meshed with the corresponding driving racks; the driving ring gear is rotatably connected to the support frame, and a plurality of driving gears are meshed with the driving ring gear; the driving gear is rotatably connected to the support frame, and the driving gear is meshed with the driving ring gear; the active driving source is arranged on the support frame, and the active driving source is coaxially connected to the driving gear.
[0023] By adopting the above technical solution, the adapter drive component is arranged through the coordination of an active drive source, an active gear, a drive gear ring, a plurality of drive gears and a plurality of drive racks. When the active drive source drives the active gear to rotate, the active gear drives the drive gear ring to rotate, thereby driving the drive gear ring to drive a plurality of drive gears to rotate, and then the drive gear drives the corresponding drive rack to move along its own length direction. Since the drive rack is connected to the corresponding arc rod, it can drive the arc rod to move along the length direction of the corresponding drive rack, and then the size of the adapter hole can be adjusted, which can realize the function of the adapter drive component.
[0024] Optionally, a plurality of clearance holes are provided on the support frame, and the clearance holes are arranged one-to-one with the driving racks. The clearance holes are axially arranged along the length direction of the corresponding driving racks, the driving racks are plug-fitted with the corresponding clearance holes, and the driving racks are slidingly connected with the inner side walls of the corresponding clearance holes; a plurality of scales are provided on the driving rack, and the plurality of scales are arranged in sequence and spaced apart along the length direction of the driving rack.
[0025] By adopting the above technical solution, the opening of the clearance hole on the support frame has a guiding function for the driving rack, thereby improving the stability of the driving rack sliding on the support frame. The driving rack is provided with a scale, and when the adapter drive assembly drives a plurality of arc rods to move, the scale on the driving rack is read to determine the moving distance of the driving rack and the size of the adapter hole, thereby facilitating manual calibration of the position of the arc rod.
[0026] Optionally, a linear drive assembly is provided on the support cabinet, and the linear drive assembly includes a linear rack, a plurality of linear gears and a plurality of linear drive sources; the linear rack is provided on the support cabinet, and the length direction of the linear rack is provided along the length direction of the support cabinet; the linear gear is provided in a one-to-one correspondence with the support frame, the linear gear is rotatably connected with the corresponding support frame, and the linear gear is meshed with the linear rack; the linear drive source is provided in a one-to-one correspondence with the support frame, the linear drive source is provided on the support frame, and the driving end of the linear drive source is coaxially connected with the corresponding linear gear.
[0027] By adopting the above technical solution, the linear drive component is arranged through the coordination of a linear rack, a linear gear and a linear drive source. Under the drive of the linear drive source, the linear gear rotates. At this time, under the action of the linear gear and the linear rack, the linear gear moves along the length direction of the linear rack, thereby causing the support frame to move along the length direction of the support cabinet. This allows several support frames to adjust their positions along the length direction of the support cabinet, thereby facilitating the splicing of several connecting pipes.
[0028] Optionally, an auxiliary sliding assembly is also provided on the support cabinet, and the auxiliary sliding assembly includes a linear slide rail, and the linear slide rail is arranged on the support cabinet, and the linear slide rail is arranged parallel to the linear rack. A plurality of slides are provided on the linear slide rail, and the slides are slidably connected to the linear slide rails, and the slides are arranged one by one with the support frames, and the slides are connected to the corresponding support frames.
[0029] By adopting the above technical solution, the auxiliary sliding component can realize the sliding connection between the support frame and the support cabinet through the coordinated setting of the linear slide rail and the slide table, and guide and limit the sliding between the support frame and the support cabinet, thereby improving the sliding stability of the support frame.
[0030] Optionally, a closing mechanism is also included, which includes a first plug plate and a second plug plate, the first plug plate and the second plug plate are spaced apart along the length direction of the supporting cabinet, a plurality of connecting pipes are located between the first plug plate and the second plug plate, the first plug plate is detachably connected to an adjacent connecting pipe, the second plug plate is detachably connected to an adjacent connecting pipe, and the first plug plate and the second plug plate both close the corresponding connecting pipe.
[0031] By adopting the above technical solution, the sealing mechanism is arranged by the cooperation of the first plug plate and the second plug plate. After the first plug plate and the second plug plate are installed on the corresponding connecting pipe, the first plug plate and the second plug plate can seal the simulated pipeline. On the one hand, after the first plug plate and the second plug plate seal the simulated pipeline, the interference of external light can be reduced, thereby improving the accuracy of the intensity detection result of the light-curing lamp; on the other hand, the light-curing robot can be stored and used as a cabinet for storing the light-curing robot, so that the cabinet in the light-curing pipeline repair vehicle can be replaced, and then it can be directly installed in the light-curing pipeline repair vehicle, thereby improving the convenience of light-curing lamp intensity detection.
[0032] In summary, the present application includes at least one of the following beneficial technical effects: 1. The present application can directly detect the intensity of the curing light installed on the curing light robot, realize the rapid detection of the intensity of the curing light, and then determine whether the intensity of the curing light meets the requirements for repairing underground pipelines of corresponding sizes, and then determine whether the curing light needs to be disassembled for testing.
[0033] 2. The ultraviolet light intensity detection component of the present application can choose to use one or more of ultraviolet light sensors, UV test paper and lined hoses, thereby being able to adapt to different detection requirements, improve the diversity of detection methods, and improve the accuracy of detection results.
[0034] 3. The present application can also realize the storage of the light-curing robot and be used as a cabinet for storing the light-curing robot, so that it can replace the cabinet in the light-curing pipeline repair vehicle, and then can be directly installed in the light-curing pipeline repair vehicle, thereby improving the convenience of light-curing lamp intensity detection. BRIEF DESCRIPTION OF THE DRAWINGS
[0035] Figure 1 It is a schematic diagram of the overall structure of the rapid detection device for the intensity of a light-curing lamp according to Example 1 of the present application.
[0036] Figure 2 It is a schematic diagram of the overall structure of the support frame and connecting pipe of Example 1 of the present application.
[0037] Figure 3 It is a schematic diagram of the cross-sectional structure of the support frame and the connecting pipe of Example 1 of the present application.
[0038] Figure 4 It is a schematic diagram of the overall structure of the support frame and the connecting pipe of Example 1 of the present application from another perspective.
[0039] Figure 5 It is a schematic diagram of the overall structure of the detection mechanism of Example 1 of the present application.
[0040] Figure 6 It is a schematic diagram of the cross-sectional structure of the detection mechanism of Example 1 of the present application.
[0041] Figure 7 It is a schematic diagram of the overall structure of the detection mechanism of Example 2 of the present application.
[0042] Figure 8 It is a schematic diagram of the cross-sectional structure of the detection mechanism of Example 2 of the present application.
[0043] Fig. 9 It is a schematic diagram of the overall structure of the detection mechanism of Example 3 of the present application.
[0044] Fig.10 It is a schematic diagram of the cross-sectional structure of the detection mechanism of Example 3 of the present application.
[0045] In the figure, 1, support cabinet; 11, traction assembly; 2, simulation mechanism; 21, connecting pipe; 22, support frame; 221, mounting hole; 222, annular mounting cavity; 223, clearance hole; 3, detection mechanism; 31, detection tube; 311, ring slot; 312, clamp; 32, ultraviolet light intensity detection part; 321, ultraviolet light sensor; 322, UV test paper; 323, lining hose; 4, linear sliding mechanism; 41, auxiliary sliding assembly; 411 , linear guide rail; 412, slide; 42, linear drive assembly; 421, linear rack; 422, linear gear; 423, linear drive source; 5, adapter support mechanism; 51, arc rod; 52, adapter hole; 53, adapter drive assembly; 531, active drive source; 532, active gear; 533, drive gear ring; 534, drive gear; 535, drive rack; 6, closing mechanism; 61, first plug plate; 62, second plug plate; 63, slot. DETAILED DESCRIPTION
[0046] The following is combined with Figure 1 -Attached Fig.10 , further details of this application are given.
[0047] Example 1: A rapid detection device for light curing lamp intensity, referring to Figure 1, including a support cabinet 1, on which a simulation mechanism 2 and a detection mechanism 3 are arranged. The simulation mechanism 2 includes a plurality of connecting tubes 21, which are axially arranged along the length direction of the support cabinet 1, and the plurality of connecting tubes 21 are arranged in sequence along their own length direction, and the plurality of connecting tubes 21 are coaxially connected, and a support frame 22 is arranged between the connecting tube 21 and the support cabinet 1, and the support frame 22 is slidably connected to the support cabinet 1 along the length direction of the support cabinet 1, and the connecting tube 21 is detachably connected to the corresponding support frame 22. The detection mechanism 3 includes a detection tube 31, and an ultraviolet light intensity detection member 32 is arranged on the inner wall of the detection tube 31, and the detection tube 31 is coaxially arranged with the connection tube 21, and the detection tube 31 is located between two adjacent connection tubes 21, and both ends of the detection tube 31 are coaxially detachably connected to the corresponding connection tube 21.
[0048] A number of connecting pipes 21 are coaxially connected in sequence, so that a simulated pipeline can be established, and the simulated pipeline can simulate the underground pipeline to be repaired. The light-curing robot is placed in the simulated pipeline, and the light-curing robot is powered on, and the light-curing lamp on the light-curing robot lights up. At this time, the light-curing lamp emits ultraviolet light, and the ultraviolet light intensity detection member 32 in the detection tube 31 detects the intensity of the ultraviolet light on the inner wall of the simulated pipeline, and then can detect the intensity of the light-curing lamp, determine whether the intensity of the light-curing lamp can meet the requirements of repairing underground pipelines of corresponding sizes, and then determine whether the light-curing lamp needs to be disassembled for inspection.
[0049] Reference Figure 1 A linear sliding mechanism 4 is provided between the support frame 22 and the support cabinet 1 , and the linear sliding mechanism 4 includes an auxiliary sliding component 41 .
[0050] Reference Figure 1 and Figure 2 The auxiliary sliding assembly 41 includes a linear slide rail 411, which is arranged on the upper side of the support cabinet 1. The length direction of the linear slide rail 411 is arranged along the length direction of the support cabinet 1. A plurality of slides 412 are arranged on the linear slide rail 411. The slides 412 are slidably connected with the linear slide rail 411. The slides 412 are arranged in a one-to-one correspondence with the support frame 22. The slides 412 are arranged on the lower side of the corresponding support frame 22, and the slides 412 are connected with the corresponding support frame 22. The setting of the auxiliary sliding assembly 41 realizes the sliding connection between the support frame 22 and the support cabinet 1.
[0051] In this embodiment, refer to Figure 1 The auxiliary sliding assembly 41 is provided with two, and the two linear slide rails 411 are arranged at intervals along the width direction thereof. Through the cooperation of the two auxiliary sliding assemblies 41, the sliding stability of the support frame 22 can be improved.
[0052] Reference Figure 1 and Figure 3The linear sliding mechanism 4 also includes a linear drive assembly 42, and the linear drive assembly 42 includes a linear rack 421, a plurality of linear gears 422 and a plurality of linear drive sources 423. The linear rack 421 is arranged on the upper side of the support cabinet 1, and the linear rack 421 is located on the lower side of the support frame 22, and the length direction of the linear rack 421 is arranged along the length direction of the support cabinet 1. The linear gear 422 is arranged in a one-to-one correspondence with the support frame 22, and the linear gear 422 is rotatably arranged on the lower side of the support frame 22, and the linear gear 422 is meshed with the linear rack 421. The linear drive source 423 is arranged in a one-to-one correspondence with the support frame 22, and the linear drive source 423 is arranged on the corresponding support frame 22, and the linear drive source 423 is coaxially connected with the corresponding linear gear 422. In this embodiment, the linear drive source 423 adopts a motor.
[0053] Reference Figure 1 and Figure 3 Driven by the linear drive source 423, the linear gear 422 rotates. At this time, under the action of the linear gear 422 and the linear rack 421, the linear gear 422 moves along the length direction of the linear rack 421, thereby making the support frame 22 move along the length direction of the support cabinet 1. This makes it possible to freely adjust the position of the support frame 22 along the length direction of the support cabinet 1.
[0054] In this embodiment, refer to Figure 1 The linear rack 421 is located between the two linear rails 411 along its width direction. The linear rack 421 and the two linear rails 411 are arranged so that the linear drive assembly 42 drives the support frame 22 in the middle of the support frame 22, which can improve the stability of the movement of the support frame 22.
[0055] Reference Figure 2 A mounting hole 221 is formed through the support frame 22, the connecting pipe 21 is located in the mounting hole 221, and the connecting pipe 21 is coaxially arranged with the mounting hole 221, the connecting pipe 21 is spaced apart from the inner wall of the mounting hole 221, and an adapting support mechanism 5 is arranged between the support frame 22 and the corresponding connecting pipe 21.
[0056] Reference Figure 2 and Figure 3 The adapting support mechanism 5 includes a plurality of arc-shaped rods 51, and the plurality of arc-shaped rods 51 are all located in the mounting hole 221. The plurality of arc-shaped rods 51 are sequentially arranged along the circumference of the mounting hole 221, and adapting holes 52 are formed between the plurality of arc-shaped rods 51. The connecting tube 21 is plugged into the corresponding adapting holes 52, and the plurality of arc-shaped rods 51 all contact the outer side wall of the corresponding connecting tube 21.
[0057] With the cooperation of a plurality of arc-shaped rods 51 , the connecting pipe 21 can be installed on the corresponding supporting frame 22 .
[0058] Reference Figure 2 and Figure 3 The adapting support mechanism 5 also includes an adapting driving assembly 53 , and the adapting driving assembly 53 includes an active driving source 531 , a driving gear 532 , a driving ring gear 533 , a plurality of driving gears 534 and a plurality of driving racks 535 .
[0059] Reference Figure 3 The driving rack 535 is arranged in one-to-one correspondence with the arc rod 51, and the length direction of the driving rack 535 is arranged along the radial direction corresponding to the mounting hole 221. One end of the driving rack 535 is fixedly connected to the arc rod 51, and the driving rack 535 is slidably connected to the support frame 22 along its own length direction. The driving gear 534 is arranged in one-to-one correspondence with the driving rack 535, and the driving gear 534 is rotatably connected to the support frame 22, and the driving gear 534 is meshed with the corresponding driving rack 535. The driving ring gear 533 is rotatably arranged on the support frame 22, and the driving ring gear 533 is coaxially arranged with the mounting hole 221. A plurality of driving gears 534 are located in the driving ring gear 533, and a plurality of driving gears 534 are meshed with the driving ring gear 533.
[0060] When the driving ring gear 533 rotates, the driving ring gear 533 drives several driving gears 534 to rotate synchronously, and then each driving gear 534 drives the corresponding driving rack 535 to move along its own length direction. This allows several arc rods 51 to move synchronously toward or away from the corresponding connecting pipe 21, which can achieve the adjustment of the size of the adapter hole 52.
[0061] Reference Figure 2 and Figure 3 The driving gear 532 is rotatably connected to the support frame 22, and the driving gear 532 is meshed with the driving gear ring 533. The active driving source 531 is disposed on the support frame 22, and the driving end of the active driving source 531 is coaxially connected to the driving gear 532. In this embodiment, the active driving source 531 is a motor.
[0062] Driven by the active driving source 531, the active gear 532 rotates, and at this time the active gear 532 can drive the driving ring gear 533 to rotate, which can automatically and synchronously adjust the size of the adapter hole 52, so that the support frame 22 can install connecting pipes 21 of different sizes, and then establish simulated pipelines of different sizes.
[0063] Reference Figure 3 An annular mounting cavity 222 is defined in the support frame 22 , in which a driving gear 532 , a driving gear ring 533 and a plurality of driving gears 534 are all located. The driving gear 532 , the driving gear ring 533 and a plurality of driving gears 534 are all rotatably connected to the inner side wall of the annular mounting cavity 222 .
[0064] Reference Figure 2 and Figure 3A plurality of clearance holes 223 are provided on the inner side wall of the mounting hole 221. The clearance holes 223 penetrate the support frame 22. The clearance holes 223 are communicated with the annular mounting cavity 222. The clearance holes 223 are arranged one-to-one with the driving rack 535. The clearance holes 223 are axially arranged along the length direction of the corresponding driving rack 535. The driving rack 535 is plugged into and matched with the corresponding clearance holes 223. The driving rack 535 is slidably connected with the inner side wall of the corresponding clearance hole 223 along its own length direction.
[0065] The opening of the annular mounting cavity 222 provides space for the installation of the driving gear 532, the driving gear ring 533 and the driving gear 534. The opening of the clearance hole 223 provides installation space for the driving rack 535. Since the clearance hole 223 is connected to the annular mounting cavity 222, it is ensured that the driving rack 535 can mesh with the corresponding driving gear 534, thereby ensuring that the adapter driving assembly 53 can work normally.
[0066] Reference Figure 2 and Figure 4 The driving rack 535 is engraved with a plurality of scales, and the plurality of scales are sequentially spaced apart along the length direction of the driving rack 535 .
[0067] By reading the scale of the leaked portion of the driving rack 535 , the size of the adapter hole 52 at this time can be determined, thereby facilitating manual calibration of the position of the arc rod 51 .
[0068] Reference Figure 1 and Figure 4 A closing mechanism 6 is also provided on the support frame 22, and the closing mechanism 6 includes a first plug plate 61 and a second plug plate 62. The first plug plate 61 and the second plug plate 62 are arranged at intervals along the axial direction of the connecting tube 21. A plurality of connecting tubes 21 and a plurality of support frames 22 are located between the first plug plate 61 and the second plug plate 62. The first plug plate 61 is detachably connected to an adjacent support frame 22, and the first plug plate 61 contacts the corresponding connecting tube 21. The second plug plate 62 is detachably connected to an adjacent support frame 22, and the second plug plate 62 contacts the corresponding connecting tube 21. Then, the first plug plate 61 and the second plug plate 62 both close the corresponding connecting tube 21.
[0069] After the simulation pipeline is established, the first plug plate 61 is installed on the first support frame 22, and the second plug plate 62 is installed on the last support frame 22. At this time, the first plug plate 61 and the second plug plate 62 close the corresponding connecting pipe 21, thereby closing the simulation pipeline, and placing the simulation pipeline in a dark environment, thereby reducing the interference of external light and improving the accuracy of the detection results.
[0070] At the same time, the closed simulation pipeline can store the light-curing robot, which makes the rapid detection device of the present application also able to serve as a cabinet to store the light-curing robot.
[0071] In this embodiment, refer to Figure 1 and Figure 4 Two slots 63 are provided on both sides of the support frame 22 , and the two slots 63 are arranged at intervals along the axial direction of the mounting hole 221 . The first plug plate 61 and the second plug plate 62 are arranged in one-to-one correspondence with the two slots 63 , and the first plug plate 61 and the second plug plate 62 are both plugged in and matched with the corresponding slots 63 .
[0072] The slot 63 is provided to facilitate the installation of the first plug board 61 and the second plug board 62 onto the corresponding support frame 22 .
[0073] In this embodiment, refer to Figure 1 The first plug plate 61 and the second plug plate 62 are both provided with working holes, and the working holes are coaxially arranged with the mounting hole 221. A traction assembly 11 is arranged in the support cabinet 1, and the traction assembly 11 includes a traction cable, a cable drum and a reeling and unreeling drive. The traction cable is wound on the cable drum, and the reeling and unreeling drive is connected to the cable drum. The traction cable is inserted into the simulated pipeline through the corresponding working hole.
[0074] When inspecting the light-curing lamp, the light-curing robot is placed in the simulated pipeline, and the traction component 11 can realize the power supply and traction of the light-curing robot, which is more in line with the actual underground pipeline repair process and can improve the accuracy of the detection structure.
[0075] Reference Figure 1 There are a plurality of detection mechanisms 3, which are arranged in sequence and spaced apart along the length direction of the support frame 22, and only one detection mechanism 3 is installed between two adjacent connecting pipes 21. The cooperation of a plurality of detection mechanisms 3 can improve the accuracy of the detection result of the light curing lamp.
[0076] Reference Figure 5 and Figure 6 , both opposite ends of the detection tube 31 are provided with ring slots 311, and the ring slots 311 are coaxially arranged with the detection tube 31. The ring slots 311 are arranged one-to-one with the connecting tubes 21, and the connecting tubes 21 are plugged into the corresponding ring slots 311. The opening of the ring slots 311 facilitates the installation of the detection tube 31 between two adjacent connecting tubes 21.
[0077] Reference Figure 5 and Figure 6 The ultraviolet light intensity detection component 32 includes an ultraviolet light sensor 321. A plurality of ultraviolet light sensors 321 are provided. The plurality of ultraviolet light sensors 321 are all provided on the inner wall of the detection tube 31, and the plurality of ultraviolet light sensors 321 are arranged in sequence at intervals along the circumference of the detection tube 31. The detection end of the ultraviolet light sensor 321 is flush with the inner wall of the detection tube 31.
[0078] When the light-curing robot passes through the detection tube 31, a plurality of ultraviolet sensors 321 perform detection, which can determine the intensity of ultraviolet light received by the inner wall of the simulated pipe, and further determine the intensity of the light-curing lamp.
[0079] The implementation principle of the embodiment of the present application is as follows: first, according to the size of the underground pipeline to be repaired, select the corresponding size of the connecting pipe 21 and the detection pipe 31; secondly, the adapting support mechanism 5 adjusts the size of the adapting hole 52 in the plurality of support frames 22, so that the size of the adapting hole 52 meets the installation requirements of the connecting pipe 21, and then installs the connecting pipe 21 into the corresponding support frame 22; then, the linear sliding mechanism 4 drives the plurality of support frames 22 to move on the support cabinet 1, and splices the plurality of connecting pipes 21 and the detection pipe 31 into a simulated pipeline; then, put the light-curing robot into the simulated pipeline, install the first plug plate 61 on the corresponding support frame 22, and install the second plug plate 62 on the corresponding support frame 22, so that a completely closed simulated pipeline can be formed, and the storage function of the light-curing robot can be realized. This enables the rapid detection device to be used as a cabinet for storing the light-curing robot, and then can replace the cabinet in the light-curing pipeline repair vehicle, and the rapid detection device can be directly installed in the light-curing pipeline repair vehicle to realize the storage of the light-curing robot.
[0080] When it is necessary to test the intensity of the curing lamp on the curing robot, the curing robot can be powered by the traction cable in the traction assembly 11, and the curing robot is towed through all the detection tubes 31 in the simulated pipeline. The ultraviolet light sensor 321 in the detection tube 31 detects the intensity of the curing lamp, and whether the intensity of the curing lamp meets the requirement is determined directly based on the detection result of the ultraviolet light sensor 321.
[0081] Example 2: A rapid detection device for light curing lamp intensity, referring to Figure 7 and Figure 8 The difference between this embodiment and embodiment 1 is that the ultraviolet light intensity detection member 32 includes a UV test paper 322 , and the UV test paper 322 is attached to the inner wall of the detection tube 31 .
[0082] The implementation principle of the embodiment of the present application is as follows: first, in a laboratory test, the resin is cured by a light-curing robot to determine the minimum requirement for the intensity of the light-curing lamp when repairing underground pipelines, and the UV test paper 322 is used to detect the intensity of ultraviolet light emitted by the light-curing lamp at this time, and the color of the UV test paper 322 at this time is used as the standard color. Therefore, when the color of the UV test paper 322 is darker than the standard color, it means that the intensity of the light-curing lamp meets the requirement, and when the color of the UV test paper 322 is lower than the standard color, it means that the intensity of the light-curing lamp does not meet the requirement.
[0083] Then, when the quick detection device of the present application is used to detect the intensity of the light curing lamp, the UV test paper 322 is used as the ultraviolet light intensity detection element 32. At this time, the color of the UV test paper 322 can indicate the intensity of the light curing lamp, and then by comparing the color of the UV test paper 322 with the standard color, it is determined whether the intensity of the light curing lamp meets the requirements. By comparing the color of the UV test paper 322, the intensity detection result of the light curing lamp is more intuitive.
[0084] Example 3: A rapid detection device for light curing lamp intensity, referring to Fig. 9 and Fig.10 The difference between this embodiment and embodiment 1 is that the ultraviolet light intensity detection component 32 includes an inner lining hose 323, the detection tube 31 is sleeved on the outside of the inner lining hose 323, the inner wall of the detection tube 31 is in contact with the inner lining hose 323, and both ends of the inner lining hose 323 are flipped and sleeved on the outside of the detection tube 31.
[0085] Reference Fig. 9 and Fig.10 Two clamps 312 are provided on the outside of the detection tube 31. The two clamps 312 are arranged at intervals along the axial direction of the detection tube 31. The two clamps 312 are arranged one by one corresponding to the two ends of the lining hose 323, and one end of the lining hose 323 is located between the inner wall of the corresponding clamp 312 and the outer wall of the detection tube 31.
[0086] The implementation principle of the embodiment of the present application is: directly use the lining hose 323 to detect the ultraviolet light intensity. After the detection is completed, by observing the curing and molding of the lining hose 323, it can be determined whether the intensity of the light curing lamp meets the requirements.
[0087] The intensity of the light-curing lamp can be detected by the molding of the inner lining hose 323, so that when the light-curing robot is used to repair the underground pipeline, it can be intuitively detected whether the molding of the inner lining hose 323 inside the underground pipeline meets the requirements, and then it can be determined whether the intensity of the light-curing lamp meets the repair requirements.
[0088] The embodiments of this specific implementation are all preferred embodiments of the present application, and are not intended to limit the protection scope of the present application. The same components are represented by the same figure marks. Therefore, any equivalent changes made based on the structure, shape, and principle of the present application should be included in the protection scope of the present application.
Claims
1. A rapid detection device for light curing lamp intensity, characterized in that: include: Support cabinet (1); The simulation mechanism (2) comprises a plurality of connecting pipes (21), wherein the axial direction of the connecting pipes (21) is arranged along the length direction of the supporting cabinet (1), the plurality of connecting pipes (21) are coaxially connected in sequence along their own axial direction, a supporting frame (22) is arranged between the connecting pipes (21) and the supporting cabinet (1), the connecting pipes (21) are detachably connected to the corresponding supporting frame (22), and the supporting frame (22) is slidably connected to the supporting cabinet (1); The detection mechanism (3) comprises a detection tube (31), wherein the detection tube (31) is located between two adjacent connecting tubes (21), the detection tube (31) and the connecting tube (21) are coaxially arranged, and both ends of the detection tube (31) are detachably connected to the corresponding connecting tube (21), and an ultraviolet light intensity detection member (32) is arranged on the inner side wall of the detection tube (31).
2. A rapid detection device for light curing lamp intensity according to claim 1, characterized in that: The ultraviolet light intensity detection component (32) comprises a plurality of ultraviolet light sensors (321), wherein the ultraviolet light sensors (321) are arranged on the inner side wall of the detection tube (31), and the plurality of ultraviolet light sensors (321) are arranged in sequence and spaced apart along the circumference of the detection tube (31).
3. A rapid detection device for light curing lamp intensity according to claim 1, characterized in that: The ultraviolet light intensity detection element (32) comprises UV test paper (322), and the UV test paper (322) is attached to the inner wall of the detection tube (31).
4. A rapid detection device for light curing lamp intensity according to claim 1, characterized in that: The ultraviolet light intensity detection component (32) comprises an inner lining hose (323), the detection tube (31) is sleeved on the outside of the inner lining hose (323), the inner side wall of the detection tube (31) is in contact with the inner lining hose (323), and both ends of the inner lining hose (323) are detachably connected to the detection tube (31).
5. The rapid detection device for light curing lamp intensity according to claim 1, characterized in that: The support frame (22) is provided with a mounting hole (221) extending therethrough, the connecting pipe (21) is inserted into the corresponding mounting hole (221), and an adapting support mechanism (5) is provided between the support frame (22) and the corresponding connecting pipe (21); The adapting support mechanism (5) comprises a plurality of arc-shaped rods (51), the plurality of arc-shaped rods (51) being arranged in sequence along the circumference of the corresponding connecting tube (21), and adapting holes (52) being formed between the plurality of arc-shaped rods (51), the connecting tube (21) being plugged into and matched with the corresponding adapting holes (52), and the plurality of arc-shaped rods (51) all abutting against the outer side wall of the corresponding connecting tube (21); An adaptor drive assembly (53) is provided on the support frame (22), and the plurality of arc-shaped rods (51) are connected to the adaptor drive assembly (53), and the adaptor drive assembly (53) is used to drive the plurality of arc-shaped rods (51) to move in a direction close to or away from the corresponding connecting tube (21).
6. A rapid detection device for light curing lamp intensity according to claim 5, characterized in that: The adaptable drive assembly (53) comprises an active drive source (531), a driving gear (532), a driving ring gear (533), a plurality of driving gears (534) and a plurality of driving racks (535); The driving rack (535) and the arc-shaped rod (51) are arranged in a one-to-one correspondence, the driving rack (535) is slidably connected to the support frame (22) along its own length direction, the length direction of the driving rack (535) is arranged along the corresponding radial direction of the adapter hole (52), and one end of the driving rack (535) is connected to the corresponding arc-shaped rod (51); The driving gear (534) and the driving rack (535) are arranged in a one-to-one correspondence, the driving gear (534) is rotatably connected to the support frame (22), and the driving gear (534) is meshed with the corresponding driving rack (535); The driving gear ring (533) is rotatably connected to the support frame (22), and a plurality of driving gears (534) are all meshed with the driving gear ring (533); The driving gear (532) is rotatably connected to the support frame (22), and the driving gear (532) is meshed with the driving gear ring (533); The active driving source (531) is arranged on the support frame (22), and the active driving source (531) is coaxially connected to the active gear (532).
7. A rapid detection device for light curing lamp intensity according to claim 6, characterized in that: The support frame (22) is provided with a plurality of clearance holes (223), the clearance holes (223) are arranged in one-to-one correspondence with the drive racks (535), the clearance holes (223) are axially arranged along the length direction of the corresponding drive racks (535), the drive racks (535) are plug-fitted with the corresponding clearance holes (223), and the drive racks (535) are slidably connected with the inner side walls of the corresponding clearance holes (223); The driving rack (535) is provided with a plurality of scales, and the plurality of scales are sequentially spaced apart along the length direction of the driving rack (535).
8. The rapid detection device for light curing lamp intensity according to claim 1, characterized in that: The support cabinet (1) is provided with a linear drive assembly (42), wherein the linear drive assembly (42) comprises a linear rack (421), a plurality of linear gears (422) and a plurality of linear drive sources (423); The linear rack (421) is arranged on the supporting cabinet (1), and the length direction of the linear rack (421) is arranged along the length direction of the supporting cabinet (1); The linear gear (422) and the support frame (22) are arranged in a one-to-one correspondence, the linear gear (422) is rotationally connected to the corresponding support frame (22), and the linear gear (422) is meshed with the linear rack (421); The linear drive source (423) is arranged in a one-to-one correspondence with the support frame (22); the linear drive source (423) is arranged on the support frame (22); and a driving end of the linear drive source (423) is coaxially connected to the corresponding linear gear (422).
9. A rapid detection device for light curing lamp intensity according to claim 8, characterized in that: The support cabinet (1) is also provided with an auxiliary sliding assembly (41), the auxiliary sliding assembly (41) comprising a linear slide rail (411), the linear slide rail (411) being provided on the support cabinet (1), the linear slide rail (411) being provided in parallel with the linear rack (421), a plurality of slide platforms (412) being provided on the linear slide rail (411), the slide platforms (412) being slidably connected to the linear slide rail (411), the slide platforms (412) being provided in one-to-one correspondence with the support frames (22), and the slide platforms (412) being connected to the corresponding support frames (22).
10. A rapid detection device for light curing lamp intensity according to claim 1, characterized in that: The invention also comprises a closing mechanism (6), the closing mechanism (6) comprising a first plug plate (61) and a second plug plate (62), the first plug plate (61) and the second plug plate (62) being arranged at intervals along the length direction of the supporting cabinet (1), a plurality of connecting pipes (21) being located between the first plug plate (61) and the second plug plate (62), the first plug plate (61) being detachably connected to the adjacent connecting pipe (21), the second plug plate (62) being detachably connected to the adjacent connecting pipe (21), and the first plug plate (61) and the second plug plate (62) both closing the corresponding connecting pipe (21).
Citation Information
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Photo-curing repair device and underground pipeline repair system applying same
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