Functional polyester-viscose yarn hairiness detection device and detection method

By adopting multi-angle detection and air pump straightening technology in the yarn hair detection device, the problem of limited detection angle in the prior art is solved, and the comprehensive, accurate and efficient yarn hair detection is achieved.

CN119470452APending Publication Date: 2025-02-18HANGZHOU XIAOXING TEXTILE
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Patent Information

Application Number
CN202411615630.X
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-13
Publication Date
2025-02-18

AI Technical Summary

Technical Problem

With the limited detection angle of the existing yarn hair detection device, it is difficult to achieve comprehensive and detailed observation of yarn hair defects, resulting in inconsistent and inaccurate detection results.

Method used

A functional polyester sticky yarn hair detection device is designed, using multiple mounting plates to fix the industrial camera, and changing the camera position through the transmission assembly, combining the air pump to blow straight yarn hair to achieve comprehensive inspection from different angles.

Benefits of technology

Through automated yarn conveying and multi-angle detection, detection efficiency and accuracy are improved, detection blind spots are avoided, and the comprehensiveness and reliability of yarn hair detection are ensured.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of yarn defect detection, in particular to a functional polyester-viscose yarn hairiness detection device and method.The functional polyester-viscose yarn hairiness detection device comprises a detection box base and yarn, a yarn conveying assembly for driving the yarn to be conveyed is arranged at the top of the detection box base, and a transverse frame is arranged above the detection box base; a plurality of mounting plates are arranged in the transverse frame, industrial cameras are fixedly connected to the interiors of the mounting plates, empty shells are fixedly connected to the two sides of the mounting plates, a plurality of air outlets are formed in one sides of the empty shells, and a second blackboard is fixedly connected to the interior of the transverse frame in the axial direction of the transverse frame in a flying mode; a first blackboard is fixedly connected to the interior of the transverse frame in the longitudinal direction of the transverse frame, and a transmission assembly for driving the mounting plate to move is arranged in the transverse frame. By arranging the first blackboard and the second blackboard, yarn can be comprehensively detected from different angles, and detection blind areas are avoided.
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Description

Technical Field

[0001] The invention relates to the technical field of yarn defect detection, and in particular to a functional polyester-viscose yarn hairiness detection device and a detection method. Background Art

[0002] In the textile industry, yarn quality is one of the important indicators to measure the quality of textiles, and the hairiness of yarn directly affects its appearance and performance. As a common synthetic fiber yarn, the hairiness detection of polyester-viscose yarn is particularly important. Traditional hairiness detection methods mostly rely on manual visual inspection, which is not only inefficient but also easily affected by human factors, resulting in inconsistency and inaccuracy in the test results. With the advancement of science and technology and the development of automation technology, more and more automated testing equipment has been introduced into the textile industry to improve production efficiency and detection accuracy.

[0003] For example, the patent application with the prior art publication number CN117054427A belongs to the technical field of aramid yarn production equipment, and specifically relates to an aramid yarn appearance detection method and device; wherein, the aramid yarn appearance detection method includes the following contents: obtaining the appearance image information of the aramid yarn; judging whether the aramid yarn has defects based on the appearance image information; if so, controlling the alarm indication. The aramid yarn appearance detection method can perform real-time detection of the aramid yarn in the production process, and can achieve 24-hour uninterrupted detection, without missing every inch of the aramid yarn, and after detecting defects in the aramid yarn, it will promptly issue an alarm prompt, so that the technicians can analyze the causes according to the number and type of defects, and promptly improve the process to reduce the defective rate and improve the quality.

[0004] Although the existing technology has been able to achieve continuous detection of defects in aramid yarns by acquiring appearance image information of aramid yarns, this technology still has significant limitations in actual application scenarios. Specifically, in existing detection devices, the shooting angle of industrial cameras is usually limited to a single direction, which means that it can only capture image information of aramid yarns at a specific viewing angle. However, the hairiness defects of aramid yarns often present complex and diverse forms and may be distributed in various parts of the yarn. Therefore, it is difficult to achieve a comprehensive and detailed observation of aramid yarns by only detecting from a single-direction shooting angle. This limitation may not only cause certain defects to be missed, but also, due to the limitation of the shooting angle, the detected defect morphology may deviate from the actual situation, thereby affecting the accuracy and reliability of the detection. To this end, the present application proposes a functional polyester-viscose yarn hairiness detection device and detection method. Summary of the invention

[0005] The object of the present invention is to provide a functional polyester-viscose yarn hairiness detection device and detection method to solve the problems raised in the above background technology.

[0006] To achieve the above-mentioned object, the present invention provides the following technical solutions: a functional polyester-viscose yarn hairiness detection device, comprising a detection box seat and yarn, a line transmission assembly for driving the yarn transmission is arranged on the top of the detection box seat, a horizontal frame is arranged above the detection box seat, a plurality of mounting plates are arranged inside the horizontal frame, an industrial camera is fixedly connected to the inside of the plurality of mounting plates, an empty shell is fixedly connected to both sides of the plurality of mounting plates, and a plurality of air outlets are opened on one side of the empty shell;

[0007] The interior of the cross frame is fixedly connected with a second blackboard along its axial direction, the interior of the cross frame is fixedly connected with a first blackboard along its longitudinal direction, and the interior of the cross frame is provided with a transmission assembly for driving the installation plate to move;

[0008] An air pump for filling air into the empty shell is fixedly connected inside the mounting plate.

[0009] Preferably, the transmission assembly includes a plurality of arc-shaped racks fixedly connected to the inside of a horizontal frame, a plurality of mounting plates are fixedly connected to one side with a double-headed motor, a plurality of output ends of the double-headed motors are fixedly connected to a gear meshing with the arc-shaped rack, a plurality of double-headed motors are fixedly connected to one side with a straight frame, a sliding bar is fixedly connected to the inside of the straight frame, and a guide groove for the sliding bar to slide and connect is provided inside the horizontal frame.

[0010] Preferably, the air inlet end of the air pump is fixedly connected to an air intake pipe, one end of the air intake pipe is fixedly connected to an air ring shell, the outer surface of the air ring shell is fixedly connected to multiple filter screens, and multiple air outlets are opened on one side of the multiple empty shells.

[0011] Preferably, a connecting strip is fixedly connected to the top of the gear, a notched brush ring is fixedly connected to one side of the connecting strip, and the notched brush ring is slidably connected to the outer surface of the air ring casing.

[0012] Preferably, a mounting support plate is fixedly connected to the top of the detection box seat, the cross frame is fixedly connected to the outer surface of the mounting support plate, and a top plate is fixedly connected to the top of the mounting support plate.

[0013] Preferably, the line transmission assembly includes a plurality of line rollers rotatably connected to the inside of the detection box seat, a plurality of rotating rods are rotatably connected to the inside of the top plate, connecting rollers are installed on the outer surfaces of the plurality of rotating rods, the two ends of the yarn are respectively fixedly connected to the connecting rollers and the inside of the line rollers, one end of the plurality of rotating rods is fixedly connected to a worm gear, a protective shell is fixedly connected to one side of the top plate, a multi-section worm is rotatably connected to the inside of the protective shell, a driving motor fixedly connected to the multi-section worm is fixedly connected to one end of the protective shell, and the multi-section worm is meshed with a plurality of worm gears.

[0014] Preferably, a plurality of feet are fixedly connected to the bottom of the detection box base.

[0015] Preferably, the tops and bottoms of the plurality of mounting plates are fixedly connected with light sources.

[0016] The present invention also provides a method for detecting hairiness of functional polyester-viscose yarn, comprising the following steps:

[0017] S1. When in use, the yarn can be continuously driven to move by operating the thread conveying assembly;

[0018] S2, at the same time, the transmission assembly is operated to change the position of the industrial camera, and when the industrial camera is placed directly opposite to the first blackboard, the transmission assembly is stopped, and the industrial camera is controlled to record the surface of the yarn to detect the surface velvet, and then the transmission assembly is continuously operated to drive the industrial camera to move to the directly opposite to the second blackboard, and the industrial camera is controlled to record the velvet on the outer surface of the yarn;

[0019] S3. When the transmission assembly is running at the same time, the air pump is used to spray air from the air outlet to the surface of the yarn, thereby improving the accuracy of its hairiness detection.

[0020] Preferably, the air outlet is placed directly opposite to the yarn.

[0021] Compared with the prior art, the present invention has the following beneficial effects:

[0022] 1. By setting up a wire feeding component, especially a driving motor driving a multi-section worm to mesh with multiple worm gears, the yarn can be automatically driven to move without manual operation, thereby greatly improving the detection efficiency. The yarn is stably transported through the cooperation of the connecting roller and the line roller, ensuring the continuity and accuracy of the detection. The industrial camera cooperates with the light source to clearly capture the hairiness on the yarn surface, thereby improving the detection accuracy. By setting up the first blackboard and the second blackboard, the yarn can be fully detected from different angles to avoid detection blind spots. The transmission component, especially the double-headed motor driving gear meshing with the arc rack can flexibly change the position of the industrial camera so that it can be aimed at the first blackboard and the second blackboard respectively, thereby realizing a comprehensive detection of different parts of the yarn. The sliding connection of the slider in the guide groove ensures the stability and accuracy of the movement of the industrial camera.

[0023] 2. The air pump draws gas from the air ring shell through the suction pipe, and after filtering through the filter, it is ejected from the air outlet of the empty shell to blow the hair on the surface of the yarn straight. This design allows the originally bent or tilted hair to reach the actual length, thereby improving the accuracy of hair detection. When the double-headed motor is running, it drives the gear to rotate, and then drives the connecting strip and the notched brush ring to slide on the outer surface of the air ring shell. The notched brush ring rubs against multiple filter screens, automatically cleans the outer surface of the filter screen, prevents clogging, and extends the service life of the filter screen. Since the notched brush ring can automatically clean the filter screen, the frequency of manual cleaning is reduced. When the double-headed motor is located directly opposite the first blackboard or the second blackboard, it stops running, and the gear is also stationary at this time. The notched brush ring no longer cleans the filter screen, but allows gas to enter the air pump through the filter screen and eject from the air outlet to blow the hair on the surface of the yarn. When the double-headed motor stops running, the notched brush ring no longer blocks the gas from entering the air ring shell. At this time, the air pump can more smoothly absorb gas from the air ring shell, reducing energy consumption. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 It is a schematic diagram of a first three-dimensional structure of the present invention;

[0025] Figure 2 It is a schematic diagram of a second three-dimensional structure of the present invention;

[0026] Figure 3 It is a structural schematic diagram of the present invention in which the detection box seat is removed;

[0027] Figure 4 It is a schematic diagram of the structure of the connecting roller in the present invention;

[0028] Figure 5 It is a schematic diagram of a first partial structure of the horizontal frame in the present invention;

[0029] Figure 6 It is a schematic diagram of a second partial structure of the horizontal frame in the present invention;

[0030] Figure 7 It is a structural schematic diagram of the industrial camera in the present invention;

[0031] Figure 8 It is a structural schematic diagram of the double-head motor in the present invention;

[0032] Fig. 9 For the present invention Figure 8 A schematic diagram of the structure enlargement in the middle;

[0033] Fig.10 It is a schematic diagram of the cross-sectional structure of the gas ring casing in the present invention.

[0034] In the figure: 100, detection box seat; 101, foot; 102, mounting support plate; 103, top plate; 104, rotating rod; 105, connecting roller; 106, line roller; 107, yarn; 200, protective shell; 201, driving motor; 202, multi-section worm; 203, worm gear; 300, cross frame; 301, first blackboard; 302, second blackboard; 303, industrial camera; 304, mounting plate; 305, light source; 306, double-headed motor; 307, straight frame; 308, slide bar; 309, gear; 310, arc-shaped rack; 311, guide groove; 400, empty shell; 401, air outlet; 402, air pump; 403, suction pipe; 404, air ring shell; 405, connecting strip; 406, notched brush ring; 407, filter. DETAILED DESCRIPTION

[0035] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0036] Example 1: Please refer to Figure 1 , Figure 6 as well as Figure 7The present invention provides a technical solution: a functional polyester-viscose yarn hairiness detection device, comprising a detection box seat 100 and a yarn 107, a plurality of feet 101 are fixedly connected to the bottom of the detection box seat 100, and the plurality of feet 101 are used to support the detection box seat 100, and a line transmission component for driving the yarn 107 to be transported is arranged on the top of the detection box seat 100, and the yarn 107 can be effectively driven to move by setting the line transmission component, so as to realize automatic detection, a horizontal frame 300 is arranged above the detection box seat 100, and a plurality of mounting plates 304 are arranged inside the horizontal frame 300, and industrial cameras 303 are fixedly connected inside the plurality of mounting plates 304, and the industrial cameras 303 can effectively detect the yarn 107, and the tops and bottoms of the plurality of mounting plates 304 are fixedly connected to light sources 305, and the light sources 305 can release light to be placed on the surface of the yarn 107 to facilitate the detection of hairiness on the surface, The top of the detection box seat 100 is fixedly connected to the mounting support plate 102, the cross frame 300 is fixedly connected to the outer surface of the mounting support plate 102, the top of the mounting support plate 102 is fixedly connected to the top plate 103, the inside of the cross frame 300 is fixedly connected to the second blackboard 302 along its axial flight, and the inside of the cross frame 300 is fixedly connected to the first blackboard 301 along its longitudinal direction. By setting the first blackboard 301 and the second blackboard 302 to cooperate with each other, the surface hairiness of the yarn 107 can be fully detected. The first blackboard 301 and the second blackboard 302 are fixed at a vertical angle, and the inside of the cross frame 300 is provided with a transmission component for driving the mounting plate 304 to move. By setting the transmission component, the position of the industrial camera 303 can be effectively changed, so that it can continuously change its position, so that it is placed directly opposite the first blackboard 301 and the second blackboard 302, which is convenient for comprehensive detection of the yarn 107 and improves the shooting range.

[0037] For further information, see Figure 2 , Figure 5 as well as Figure 8 The transmission assembly includes a plurality of arc-shaped racks 310 fixedly connected to the inside of the horizontal frame 300, a plurality of mounting plates 304 are fixedly connected to one side of a double-headed motor 306, the output ends of the plurality of double-headed motors 306 are fixedly connected to a gear 309 meshing with the arc-shaped rack 310, a plurality of double-headed motors 306 are fixedly connected to one side of a straight frame 307, a sliding bar 308 is fixedly connected to the inside of the straight frame 307, and a guide groove 311 for the sliding bar 308 to slide and connect is opened inside the horizontal frame 300.

[0038] For further information, see Figure 3 , Figure 4 as well as Figure 5The line feeding assembly includes a plurality of line rollers 106 rotatably connected to the inside of the detection box seat 100, a plurality of rotating rods 104 are rotatably connected to the inside of the top plate 103, and a connecting roller 105 is installed on the outer surface of the plurality of rotating rods 104. The two ends of the yarn 107 are respectively fixedly connected to the inside of the connecting roller 105 and the line roller 106, and one end of the plurality of rotating rods 104 is fixedly connected to a worm gear 203. A protective shell 200 is fixedly connected to one side of the top plate 103, and a multi-section worm 202 is rotatably connected to the inside of the protective shell 200. A driving motor 201 fixedly connected to the multi-section worm 202 is fixedly connected to one end of the protective shell 200, and the multi-section worm 202 is meshed with a plurality of worm gears 203.

[0039] Specifically, when in use, the plurality of line rollers 106 are first rotated and connected to the inside of the detection box seat 100, and then the yarn 107 wound on the outer surface of the line roller 106 is pulled, and one end of the yarn 107 passes through the horizontal frame 300 and is connected to the connecting roller 105, and then the driving motor 201 is driven to drive the multi-section worm 202 to rotate, so that the multi-section worm 202 is meshed with the plurality of worm wheels 203 to drive the rotating rod 104 to rotate and drive the connecting roller 105 to rotate, thereby continuously driving the yarn 107 to move, and at the same time, the double-headed motor 306 is turned on to drive the gear 30 9 rotates, so that the gear 309 is engaged with the arc rack 310, thereby driving the slide bar 308 to slide in the guide groove 311, thereby changing the position of the industrial camera 303. When the industrial camera 303 is placed directly opposite the first blackboard 301, the double-headed motor 306 is stopped, and the industrial camera 303 is controlled to record the surface of the yarn 107 to detect the surface fuzz. Then, the double-headed motor 306 is continuously driven to rotate and drive the industrial camera 303 to move to the opposite side of the second blackboard 302, and the industrial camera 303 is controlled to record the fuzz on the outer surface of the yarn 107.

[0040] In summary, by setting up the line transmission component, especially the driving motor 201 drives the multi-section worm 202 to mesh with multiple worm wheels 203, the yarn 107 can be automatically driven to move without manual operation, thereby greatly improving the detection efficiency. The yarn 107 is stably transported through the cooperation of the connecting roller 105 and the line roller 106, ensuring the continuity and accuracy of the detection. The industrial camera 303 cooperates with the light source 305 to clearly capture the hairiness on the surface of the yarn 107, thereby improving the detection accuracy. By setting up the first blackboard 301 and the second blackboard 302, the yarn 107 can be fully detected from different angles to avoid the detection blind spot. The transmission component, especially the double-headed motor 306 drives the gear 309 to mesh with the arc rack 310, which can flexibly change the position of the industrial camera 303, so that it can be aligned with the first blackboard 301 and the second blackboard 302 respectively, thereby realizing a comprehensive detection of different parts of the yarn 107. The sliding connection of the slider 308 in the guide groove 311 ensures the stability and accuracy of the movement of the industrial camera 303.

[0041] Example 2: Please refer to Figure 8 , Fig. 9 as well as Fig.10 The present invention also provides a technical solution, which is different from the technical solution of the first embodiment: a functional polyester-viscose yarn hairiness detection device, multiple mounting plates 304 are fixedly connected to both sides of an empty shell 400, one side of the empty shell 400 is provided with multiple air outlets 401, the interior of the mounting plate 304 is fixedly connected to an air pump 402 for filling air into the empty shell 400, the air inlet end of the air pump 402 is fixedly connected to an air suction pipe 403, one end of the air suction pipe 403 is fixedly connected to an air ring shell 404, the outer surface of the air ring shell 404 is fixedly connected to multiple filter screens 407, and one side of the multiple empty shells 400 is provided with multiple air outlets 401, the filter screens 407 can be cleaned by setting a notched brush ring 406, and the filter screen 407 can filter the gas to purify the gas entering the air pump 402, and the gas ejected from the air outlet 401 can blow the hairiness straight.

[0042] Furthermore, a connecting strip 405 is fixedly connected to the top of the gear 309 , a notched brush ring 406 is fixedly connected to one side of the connecting strip 405 , and the notched brush ring 406 is slidably connected to the outer surface of the air ring housing 404 .

[0043] It is worth mentioning that when the double-headed motor 306 is located opposite to the first blackboard 301 and the second blackboard 302, the double-headed motor 306 stops running and the gear 309 also stops running. The air pump 402 continues to run and will continuously draw gas from the air ring shell 404 and spray it out from the air outlet 401, thereby blowing the feathers on the surface of the yarn 107. By blowing the surface of the yarn, the airflow can straighten the originally bent or inclined feathers to reach their actual length. When the double-headed motor 306 continues to run, the notched brush ring 406 will continuously pass over the filter 407, thereby blocking the gas from entering the interior of the air ring shell 404 and cleaning the filter 407 at the same time.

[0044] Specifically, when the double-headed motor 306 is running, it drives the gear 309 to rotate, so that the gear 309 drives the connecting strip 405 to rotate together and drives the notched brush ring 406 to slide on the outer surface of the air ring housing 404, and at the same time rubs with multiple filter screens 407 to clean the outer surface of the filter screen 407, wherein the air pump 402 is continuously turned on to inhale air from the air ring housing 404 and spray it from multiple air outlets 401, and when the notched brush ring 406 continues to slide on the outer surface of the air ring housing 404, it can effectively block the gas entering the air ring housing 404, and when the gear 309 stops rotating, the notched brush ring 406 stops rotating, so that the filter screen 407 is connected to the outside, so that the gas passes through the air ring housing 404 into the air pump 402 and is sprayed from the air outlet 401, blowing to the surface of the yarn 107, thereby improving its feather detection accuracy.

[0045] In summary, the air pump 402 draws air from the air ring housing 404 through the air suction pipe 403, and after being filtered by the filter 407, it is ejected from the air outlet 401 of the empty housing 400 to straighten the hairiness on the surface of the yarn 107. This design allows the originally bent or tilted hairiness to reach the actual length, thereby improving the accuracy of hairiness detection. When the double-headed motor 306 is running, it drives the gear 309 to rotate, thereby driving the connecting strip 405 and the notched brush ring 406 to slide on the outer surface of the air ring housing 404. The notched brush ring 406 rubs against the multiple filter screens 407 to automatically clean the outer surface of the filter screens 407, prevent clogging, and extend the service life of the filter screens. Since the notched brush ring 406 can automatically clean the filter screens 407, the frequency of manual cleaning is reduced. When the double-headed motor 306 is located directly opposite the first blackboard 301 or the second blackboard 302, it stops running. At this time, the gear 309 is also stationary. The notched brush ring 406 no longer cleans the filter screen 407, but allows the gas to pass through the filter screen 407 into the air pump 402, and spray out from the air outlet 401 to blow the feathers on the surface of the yarn 107. When the double-headed motor 306 stops running, the notched brush ring 406 no longer blocks the gas from entering the air ring shell 404. At this time, the air pump 402 can more smoothly absorb gas from the air ring shell 404, reducing energy consumption.

[0046] Example 3: Please refer to Figures 1 to 10 The present invention also provides a technical solution, which is different from the technical solution of the first embodiment: a functional polyester-viscose yarn hairiness detection method, comprising the following steps:

[0047] S1. When in use, firstly, the plurality of line rollers 106 are rotated and connected to the inside of the detection box seat 100, then the yarn 107 wound on the outer surface of the line roller 106 is pulled, one end of the yarn 107 is passed through the horizontal frame 300 and connected to the connecting roller 105, then the driving motor 201 is driven to drive the multi-section worm 202 to rotate, so that the multi-section worm 202 is meshed with the plurality of worm wheels 203, thereby driving the rotating rod 104 to rotate and driving the connecting roller 105 to rotate, thereby continuously driving the yarn 107 to move;

[0048] S2, at the same time, the double-headed motor 306 is turned on to drive the gear 309 to rotate, so that the gear 309 is meshed with the arc-shaped rack 310 to drive the slide bar 308 to slide in the guide groove 311, thereby changing the position of the industrial camera 303, and when the industrial camera 303 is placed directly opposite to the first blackboard 301, the double-headed motor 306 is stopped, and the industrial camera 303 is controlled to record the surface of the yarn 107 to detect the surface fluff, and then the double-headed motor 306 is continuously driven to rotate to drive the industrial camera 303 to move to the opposite side of the second blackboard 302, and the industrial camera 303 is controlled to record the fluff on the outer surface of the yarn 107;

[0049] S3. At the same time, when the double-headed motor 306 is running, it drives the gear 309 to rotate, so that the gear 309 drives the connecting strip 405 to rotate together and drives the notched brush ring 406 to slide on the outer surface of the air ring housing 404, and at the same time rubs with multiple filter screens 407 to clean the outer surface of the filter screens 407, wherein the air pump 402 is continuously turned on to inhale air from the air ring housing 404 and spray it from multiple air outlets 401, and when the notched brush ring 406 continues to slide on the outer surface of the air ring housing 404, it can effectively block the gas entering the air ring housing 404, and when the gear 309 stops rotating, the notched brush ring 406 stops rotating to connect the filter screen 407 with the outside, so that the gas passes through the air ring housing 404 into the air pump 402 and is sprayed from the air outlet 401, blowing to the surface of the yarn 107, thereby improving its feather detection accuracy.

[0050] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0051] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A functional polyester-viscose yarn hairiness detection device, comprising a detection box seat (100) and a yarn (107), characterized in that: A line transmission assembly for driving the yarn (107) to be transported is arranged on the top of the detection box seat (100), a horizontal frame (300) is arranged above the detection box seat (100), a plurality of mounting plates (304) are arranged inside the horizontal frame (300), an industrial camera (303) is fixedly connected inside the plurality of mounting plates (304), an empty shell (400) is fixedly connected on both sides of the plurality of mounting plates (304), and a plurality of air outlets (401) are opened on one side of the empty shell (400); The interior of the cross frame (300) is fixedly connected with a second blackboard (302) along its axial direction, the interior of the cross frame (300) is fixedly connected with a first blackboard (301) along its longitudinal direction, and a transmission assembly for driving the mounting plate (304) to move is arranged inside the cross frame (300); An air pump (402) for filling air into the hollow shell (400) is fixedly connected to the interior of the mounting plate (304).

2. A functional polyester-viscose yarn hairiness detection device according to claim 1, characterized in that: The transmission assembly comprises a plurality of arc-shaped racks (310) fixedly connected to the interior of a horizontal frame (300); a plurality of mounting plates (304) are fixedly connected to a double-headed motor (306) on one side; a plurality of output ends of the double-headed motors (306) are fixedly connected to a gear (309) meshing with the arc-shaped racks (310); a plurality of double-headed motors (306) are fixedly connected to a straight frame (307) on one side; a slide bar (308) is fixedly connected to the interior of the straight frame (307); and a guide groove (311) for the slide bar (308) to be slidably connected is provided inside the horizontal frame (300).

3. A functional polyester-viscose yarn hairiness detection device according to claim 1, characterized in that: The air inlet end of the air pump (402) is fixedly connected to an air intake pipe (403), one end of the air intake pipe (403) is fixedly connected to an air ring shell (404), the outer surface of the air ring shell (404) is fixedly connected to a plurality of filter screens (407), and a plurality of air outlets (401) are provided on one side of the plurality of empty shells (400).

4. A functional polyester-viscose yarn hairiness detection device according to claim 2, characterized in that: A connecting strip (405) is fixedly connected to the top of the gear (309), a notched brush ring (406) is fixedly connected to one side of the connecting strip (405), and the notched brush ring (406) is slidably connected to the outer surface of the air ring casing (404).

5. A functional polyester-viscose yarn hairiness detection device according to claim 1, characterized in that: The top of the detection box seat (100) is fixedly connected to a mounting support plate (102), the cross frame (300) is fixedly connected to the outer surface of the mounting support plate (102), and the top of the mounting support plate (102) is fixedly connected to a top plate (103).

6. A functional polyester-viscose yarn hairiness detection device according to claim 5, characterized in that: The line transmission assembly comprises a plurality of line rollers (106) rotatably connected to the inside of the detection box seat (100); the inside of the top plate (103) is rotatably connected to a plurality of rotating rods (104); the outer surfaces of the plurality of rotating rods (104) are each mounted with a connecting roller (105); the two ends of the yarn (107) are respectively fixedly connected to the inside of the connecting roller (105) and the line roller (106); one end of the plurality of rotating rods (104) is each fixedly connected to a worm gear (203); one side of the top plate (103) is fixedly connected to a protective shell (200); the inside of the protective shell (200) is rotatably connected to a multi-section worm gear (202); one end of the protective shell (200) is fixedly connected to a driving motor (201) fixedly connected to the multi-section worm gear (202); the multi-section worm gear (202) is meshed with the plurality of worm gears (203).

7. A functional polyester-viscose yarn hairiness detection device according to claim 1, characterized in that: A plurality of ground feet (101) are fixedly connected to the bottom of the detection box seat (100).

8. A functional polyester-viscose yarn hairiness detection device according to claim 1, characterized in that: The tops and bottoms of the plurality of mounting plates (304) are fixedly connected with light sources (305).

9. A method for detecting hairiness of functional polyester-viscose yarn, according to any one of claims 1 to 8, characterized in that: The following steps are involved: S1, when in use, the yarn (107) can be continuously driven to move by operating the thread conveying assembly; S2, at the same time, the transmission component is operated to change the position of the industrial camera (303), and when the industrial camera (303) is placed directly opposite to the first blackboard (301), the transmission component is stopped, and the industrial camera (303) is controlled to record the surface of the yarn (107) to detect the fluff on the surface, and then the transmission component is continuously operated to drive the industrial camera (303) to move to the directly opposite to the second blackboard (302), and the industrial camera (303) is controlled to record the fluff on the outer surface of the yarn (107); S3. When the transmission assembly is operated at the same time, the air pump (402) sprays air and the air is ejected from the air outlet (401) to the surface of the yarn (107), thereby improving the accuracy of the hairiness detection.

10. A functional polyester-viscose yarn hairiness detection method according to claim 9, characterized in that: The air outlet (401) is placed directly opposite to the yarn (107).

Citation Information

Patent Citations

  • Aramid yarn appearance detection method and device

    CN117054427A