Spot inspection method, system and device for kiln production line and medium
By responding to the controls in the inspection system of the furnace production line, and calculating and updating the inspection completion rate chart, the problem of difficult to visually display the inspection completion status of high-temperature furnaces in glass manufacturing is solved, and maintenance efficiency and user experience are improved .
Patent Information
- Application Number
- CN202411577367.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-06
- Publication Date
- 2025-02-18
AI Technical Summary
The inspection completion of high-temperature furnaces during glass manufacturing is difficult to visually display, which may lead to missed inspections, missed inspections or misjudgments in the inspection tasks, affecting the equipment maintenance efficiency.
Provide a method and system for inspection of kiln production lines. By responding to triggering different controls, query parameters are determined, and based on inspection data and setting parameters, the inspection completion rate chart is calculated and updated, and the inspection completion status is visually displayed. .
By intuitively displaying the completion of inspection, the omissions, missed inspections or misjudgments of inspection tasks are reduced, and the efficiency of maintenance of furnace equipment is improved by users, which is convenient for managing inspection data and improves user experience.
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Figure CN119477594A_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the field of glass manufacturing technology, and in particular to a method, system, device and medium for inspecting a kiln production line. Background Art
[0002] With the development of technology, glass manufacturing has evolved into a highly specialized and technology-intensive field. The glass manufacturing process involves high-temperature furnaces and precision molding equipment. If the equipment fails or wears out, it may cause safety accidents. Equipment inspection is an equipment management method that aims to prevent failures, extend equipment life and reduce maintenance costs by regularly checking key parts of the equipment.
[0003] In the related art, there are many high-temperature furnaces used in the glass manufacturing process, and it is difficult to fully and intuitively display the completion of the inspection, which may cause omissions, missed inspections or misjudgments of inspection tasks. The display of the completion of the inspection has the problem of poor visualization, which in turn affects the user's maintenance efficiency of the kiln equipment. Summary of the invention
[0004] The main purpose of the embodiments of the present application is to provide a kiln production line inspection method, system, device and medium, so as to realize the intuitive display of the inspection completion status and improve the user's maintenance efficiency of the kiln equipment.
[0005] To achieve the above purpose, one aspect of an embodiment of the present application provides a method for inspecting a kiln production line, comprising the following steps:
[0006] In response to triggering the first control, displaying a first interface, the first interface including an inspection completion rate chart, a query control, and a second control;
[0007] In response to triggering the second control, determining a query parameter;
[0008] In response to triggering the query control, acquiring inspection data corresponding to the query parameter according to the query parameter;
[0009] The spot inspection completion rate is determined according to the spot inspection data and the set spot inspection parameters, the spot inspection completion rate chart is updated according to the spot inspection completion rate and the query parameters, and the updated spot inspection completion rate chart is displayed on the first interface.
[0010] Furthermore, the formation process of the spot inspection data includes:
[0011] Acquire the kiln visual data and kiln production line information uploaded by the mobile terminal, extract and process the kiln visual data, and determine the kiln to be inspected according to the kiln production line information;
[0012] Performing spot inspection on the inspection kiln according to the processed kiln visual data to obtain the inspection result;
[0013] The upload time of the kiln visual data and the kiln production line information is obtained, and the inspection data is formed according to the kiln production line information, the inspection result and the upload time.
[0014] Further, determining the query parameter includes:
[0015] In response to triggering the second control, displaying a third control corresponding to the second control on the first interface;
[0016] In response to triggering the third control, the query parameter is determined, and the query parameter is displayed in the second control.
[0017] Further, the query parameters include inspection department, inspection office, inspection kiln, inspection route, inspection status, start time and end time; and obtaining the inspection data corresponding to the query parameters includes:
[0018] In response to triggering the query control, determining kiln production line information corresponding to the inspection department, the inspection office, the inspection kiln and the inspection line, and using it as kiln information;
[0019] The upload time of the kiln information is obtained, and within the start time to the end time, the actual number of inspections of the kiln on that day is counted according to the number of upload times, and the inspection result corresponding to the inspection status is obtained.
[0020] Further, the set spot inspection parameters include the set current spot inspection number; and the determination of the spot inspection completion rate includes:
[0021] According to the actual inspection number of the day, determining the set current inspection number corresponding to the actual inspection number of the day;
[0022] The inspection completion rate is determined based on the actual number of inspections on the day and the set current number of inspections.
[0023] Further, the spot check completion rate chart includes a completion rate table and a completion rate comprehensive chart, and updating the spot check completion rate chart includes:
[0024] Displaying a three-color safety impact graph corresponding to the inspection completion rate on the first interface according to the time dimension;
[0025] Update the time dimension of the safety impact three-color diagram according to the start time and the end time;
[0026] The spot inspection completion rate is formed into a spot inspection completion rate curve according to the time dimension, and the spot inspection completion rate curve is displayed on the safety impact three-color diagram to update the completion rate comprehensive diagram;
[0027] In response to triggering the query control, the monthly inspection achievement rate is obtained, and the monthly inspection achievement rate is displayed on the first interface in the form of a table to update the completion rate table.
[0028] Furthermore, the method further comprises:
[0029] A fourth control corresponding to the spot inspection completion rate is provided on the spot inspection completion rate curve;
[0030] In response to triggering the fourth control, displaying a second interface corresponding to the fourth control in the security impact three-color diagram;
[0031] The set inspection tasks and the kiln information are compared to determine the inspection tasks to be completed, and the second interface displays the upload date, the inspection department, the inspection kiln, the inspection route, the inspection completion rate, the actual number of inspections on the day, the set current number of inspections and the inspection tasks to be completed.
[0032] To achieve the above-mentioned purpose, another aspect of the embodiment of the present application provides a spot inspection system for a kiln production line, the system comprising:
[0033] A first module, the first module is used to display a first interface in response to triggering a first control, the first interface including an inspection completion rate chart, a query control, and a second control;
[0034] A second module, the second module is used to determine a query parameter in response to triggering the second control;
[0035] A third module, the third module is used for acquiring inspection data corresponding to the query parameter according to the query parameter in response to triggering the query control;
[0036] The fourth module is used to determine the inspection completion rate according to the inspection data and the set inspection parameters, update the inspection completion rate chart according to the inspection completion rate and the query parameters, and display the updated inspection completion rate chart on the first interface.
[0037] To achieve the above-mentioned purpose, another aspect of an embodiment of the present application proposes an electronic device, characterized in that the electronic device includes a hardware device, the hardware device includes a memory and a processor, the memory stores a computer program, and the processor implements the above-mentioned kiln production line inspection method when executing the computer program.
[0038] Another aspect of the technical solution of the present application is a computer-readable storage medium, on which a computer program is stored. When the computer program is executed by one or more processors, it can implement the steps of the inspection method of the kiln production line as mentioned above.
[0039] The embodiments of the present application include at least the following beneficial effects: The present application provides a kiln production line inspection method, system, device and medium, which determines query parameters by responding to triggering different controls, and obtains inspection data corresponding to the query parameters by responding to triggering query controls. The inspection completion rate is determined by the inspection data and the set inspection parameters, and the inspection completion rate chart is updated by the inspection completion rate and query parameters, and displayed in the first interface to intuitively reflect the inspection completion status, reduce the omission, missed inspection or misjudgment of inspection tasks, improve the user's maintenance efficiency of kiln equipment, facilitate the management of inspection data, and improve the user experience of viewing the inspection status during the glass manufacturing process.
[0040] Additional aspects and advantages of the present application will be given in part in the description below, and in part will become apparent from the description below, or will be learned through the practice of the present application. BRIEF DESCRIPTION OF THE DRAWINGS
[0041] The above and / or additional aspects and advantages of the present application will become apparent and easily understood from the description of the embodiments in conjunction with the following drawings, in which:
[0042] Figure 1 is a flow chart of a kiln production line inspection method provided by some embodiments of the present application;
[0043] Figure 2 It is a display schematic effect diagram of a first interface of a kiln production line inspection method provided by some embodiments of the present application;
[0044] Figure 3 It is a display schematic effect diagram of a third control of a kiln production line inspection method provided by some embodiments of the present application;
[0045] Figure 4 It is a display schematic effect diagram of an updated inspection completion rate chart of an inspection method for a kiln production line provided by some embodiments of the present application;
[0046] Figure 5 It is a schematic effect diagram showing a fourth control and a second interface of a kiln production line inspection method provided by some embodiments of the present application;
[0047] Figure 6 It is a schematic diagram of the framework of a kiln production line inspection system provided in some embodiments of the present application. DETAILED DESCRIPTION
[0048] In order to make the purpose, technical solutions and advantages of the present application clearer, the present application is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the reference to "embodiment" in this article means that the specific features, structures or characteristics described in conjunction with the embodiment may be included in at least one embodiment of the present application. The appearance of this phrase in various positions in the specification does not necessarily refer to the same embodiment, nor is it an independent or alternative embodiment that is mutually exclusive with other embodiments. It is explicitly and implicitly understood by those skilled in the art that the embodiments described herein can be combined with other embodiments. The embodiments described in the following exemplary embodiments do not represent all embodiments consistent with the embodiments of the present application. They are only examples of devices and methods consistent with some aspects of the embodiments of the present application as detailed in the attached claims.
[0049] It is understood that the terms "first", "second", etc. used in this application can be used to describe various concepts in this article, but unless otherwise specified, these concepts are not limited by these terms. These terms are only used to distinguish one concept from another concept. For example, without departing from the scope of the embodiment of the present application, the first information may also be referred to as the second information, and similarly, the second information may also be referred to as the first information. Depending on the context, the words "if" and "if" as used herein can be interpreted as "at the time of" or "when" or "in response to determination".
[0050] The terms "at least one", "multiple", "each", "any", etc. used in this application, at least one includes one, two or more, multiple includes two or more, each refers to each of the corresponding multiple, and any refers to any one of the multiple.
[0051] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by those skilled in the art to which this application belongs. The terms used herein are only for the purpose of describing the embodiments of this application and are not intended to limit this application.
[0052] In the following description, specific details such as specific system structures, technologies, etc. are provided for the purpose of illustration rather than limitation, so as to provide a thorough understanding of the embodiments of the present application. However, it should be clear to those skilled in the art that the present application may also be implemented in other embodiments without these specific details. In other cases, detailed descriptions of well-known systems, devices, circuits, and methods are omitted to prevent unnecessary details from obstructing the description of the present application.
[0053] In order to make the inventive concept of the present application easy to understand, before describing the embodiments of the present application in detail, the English abbreviations (terms) / related concepts involved in the embodiments of the present application are first described. The English abbreviations (terms) / related concepts involved in the embodiments of the present application are subject to the following explanations.
[0054] KPI: KPI stands for Key Performance Indicators, which are key indicators for measuring the performance of an enterprise, department or individual. They can help enterprises understand their operating conditions, evaluate progress, optimize management and improve efficiency. Different KPIs can be set according to the strategic goals of the enterprise and the characteristics of the industry.
[0055] Security Impact Chart: The Security Impact Chart is also called the SIC Chart. It is a security analysis tool used to identify and evaluate potential security threats during system design. The SIC Chart uses color coding to represent different types of security impacts, usually including the following three colors:
[0056] Red: represents high risk or severe impact. Red areas usually include components or functions that will have serious consequences for system security if they are compromised.
[0057] Yellow: represents medium risk or general impact. The yellow area indicates components or functions that may have a certain impact on system security if they are compromised.
[0058] Green: represents low risk or minor impact. The green area refers to those components or functions that will not have a significant impact on system security even if they are compromised.
[0059] The purpose of the SIC three-color map is to help design teams identify and prioritize the parts that need security measures the most, so that resources can be allocated more effectively to prevent potential security threats. In this way, it can be ensured that the importance and priority of security are taken into account during the design and development process.
[0060] As mentioned in the background technology, with the development of technology, glass manufacturing has evolved into a highly specialized and technology-intensive field. The glass manufacturing process involves high-temperature furnaces and precision molding equipment. If the equipment fails or wears out, it may cause safety accidents. Equipment inspection is an equipment management method that aims to prevent failures, extend equipment life and reduce maintenance costs by regularly checking key parts of the equipment.
[0061] In the related art, there are many high-temperature furnaces used in the glass manufacturing process, and it is difficult to fully and intuitively display the completion of the inspection, which may cause omissions, missed inspections or misjudgments of inspection tasks. The display of the completion of the inspection has the problem of poor visualization, which in turn affects the user's maintenance efficiency of the kiln equipment.
[0062] In view of this, the present application proposes a kiln production line inspection method, system, device and medium to achieve the ability to intuitively display the inspection completion status and improve the user's maintenance efficiency of the kiln equipment.
[0063] The method provided in the embodiment of the present application can be applied to the system provided in the embodiment of the present application, wherein the system can be a terminal or a server.
[0064] The terminal may be a tablet computer, a laptop computer, a desktop computer, etc., but is not limited thereto.
[0065] The server can be an independent physical server, a server cluster or distributed system composed of multiple physical servers, or a cloud server that provides basic cloud computing services such as cloud services, cloud databases, cloud computing, cloud functions, cloud storage, network services, cloud communications, middleware services, domain name services, security services, content distribution networks, as well as big data and artificial intelligence platforms.
[0066] The above is an introduction to the implementation environment of the embodiments of the present application.
[0067] The following will describe in detail the implementation steps of a kiln production line inspection method provided by an embodiment of the present application in conjunction with the accompanying drawings.
[0068] Please refer to Figure 1 , Figure 1 A flowchart of a kiln production line inspection method is provided for some embodiments of the present application; it should be noted that the steps shown in the flowchart of the accompanying drawings can be executed in a computer system such as a set of computer executable instructions, and, although a logical order is shown in the flowchart, in some cases, the steps shown or described may be executed in an order different from that shown here.
[0069] The method of the embodiment of the present application comprises the following steps:
[0070] S100, in response to triggering a first control, displaying a first interface, the first interface including an inspection completion rate chart, a query control, and a second control.
[0071] S200: In response to triggering the second control, determining a query parameter.
[0072] S300, in response to triggering a query control, obtaining inspection data corresponding to the query parameters according to the query parameters.
[0073] S400, determining the inspection completion rate according to the inspection data and the set inspection parameters, updating the inspection completion rate chart according to the inspection completion rate and the query parameters, and displaying the updated inspection completion rate chart on the first interface.
[0074] Steps S100 to S400 shown in the embodiment of the present application determine query parameters by responding to triggering different controls, and obtain spot inspection data corresponding to the query parameters by responding to triggering the query controls. The spot inspection completion rate is determined by the spot inspection data and the set spot inspection parameters, and the spot inspection completion rate chart is updated by the spot inspection completion rate and the query parameters, and displayed in the first interface to intuitively reflect the spot inspection completion status, reduce the omission, missed inspection or misjudgment of spot inspection tasks, improve the user's maintenance efficiency of kiln equipment, and facilitate the management of spot inspection data. When the user checks the spot inspection completion status, he only needs to trigger the corresponding control to display the corresponding information on the first interface. By performing the above operations, the user experience of checking the spot inspection status during the glass manufacturing process is improved.
[0075] The specific implementation methods of the above steps are introduced below.
[0076] Please refer to Figure 2 , Figure 2 It is a schematic display effect diagram of the first interface of a kiln production line inspection method provided in some embodiments of the present application. Figure 2 The inspection completion rate chart, query control and second control are provided as examples. The second control is located above the first interface. It should be understood that the second control can also be located below the first interface according to the display settings, and this application does not limit this.
[0077] In S100 , in response to triggering the first control, a first interface is displayed, the first interface including: an inspection completion rate chart, a query control, and a second control.
[0078] The first control may be a button, a label, or a tree view. The present application does not limit the specific form of the first control.
[0079] The triggering operation for the first control may be a user touch and click operation, a mouse movement or click, or a trigger through voice control. This application does not limit the triggering operation of the first control.
[0080] The inspection completion rate chart includes: completion rate table and completion rate comprehensive chart. The completion rate table is divided by month as the table header, and the initial chart of the completion rate comprehensive chart is not the safety impact three-color chart.
[0081] For example, when the user clicks the first control, an inspection completion rate dashboard interface (first interface) is displayed, on which an inspection completion rate chart, a query control, and a second control are provided. The second control includes: a department control, a room control, a kiln control, an inspection line control, an inspection status control, a start time control, and an end time control.
[0082] The embodiment provided in the present application displays a first interface in response to triggering a first control, and guides the user to query the inspection completion status of different kiln production lines by displaying a second control in the first interface, thereby facilitating the user to manage and view the inspection data and improving the user experience of viewing the inspection status during the glass manufacturing process.
[0083] In S200, in response to triggering the second control, a query parameter required by the user is determined, and the query parameter is displayed on the second control, thereby forming a query condition.
[0084] The second control may be a button, a label, or a tree view. The present application does not limit the specific form of the second control.
[0085] The triggering operation for the second control may be a user touch and click operation, a mouse movement or click, or a trigger through voice control. This application does not limit the triggering operation of the second control.
[0086] When the second control is triggered, at least one query parameter can be displayed on the first interface, and in response to the triggering operation, a query parameter is selected from the at least one query parameter to determine the query parameter. There are multiple second controls.
[0087] By responding to the second control, the query parameters can be determined according to the user's needs, thereby forming a query condition to collect the corresponding required inspection data, and the determined query parameters are displayed in the second control for the user to confirm again.
[0088] Figure 2 In the example, seven second controls are provided, each of which corresponds to a query parameter. It should be understood that, according to display requirements, the second controls can also be set to eight or nine, and this application does not limit this.
[0089] For example, refer to Figure 2 The second control includes: department control, room control, kiln control, inspection line control, inspection status control, start time control and end time control.
[0090] The user clicks the department control, room control, furnace control, inspection line control, inspection status control, start time control, and end time control one by one: click the department control (second control) to determine that the inspection department is Production Department 1, and display Production Department 1 on the department control; click the room control (second control) to determine that the inspection room is Process Department 1, and display Process Department 1 on the room control; click the furnace control (second control) to determine that the inspection furnace is DY1 furnace, and display DY1 furnace on the furnace control; click the inspection line control (second control) to determine that the inspection furnace is DY2 furnace, and display DY3 furnace on the furnace control; click the inspection line control (second control) to determine that the inspection department is Production Department 1, and display Production Department 1 on the department control; click the room control (second control) to determine that the inspection department is Process Department 1, and display Process Department 1 on the room control; click the furnace control (second control) to determine that the inspection furnace is DY1 furnace, and display DY2 furnace on the furnace control; click the inspection line control (second control) to determine that the inspection department is Production Department 1, and display Production Department 1 on the department control; click the room control (second control) to determine that the inspection department is Production Department 1, and display Production Department 1 on the department control. ), determine that the inspection line is D1-1 machine, and display D1-1 machine on the inspection line control; click the inspection status control (the second control), determine that the inspection status is simple processing, and display the simple processing result on the inspection status control; click the start time control (the second control), and determine the start time as 2024-07-28; click the end time control (the second control), and determine the end time as 2024-08-31, and so on, and display it on the corresponding controls to reduce the situation where users trigger errors and set error filtering conditions.
[0091] The embodiment provided in the present application determines query parameters and forms query conditions in response to triggering the second control, thereby facilitating the subsequent collection of inspection data required by the user, increasing the interactivity of the first interface, and maintaining the consistency of the inspection data with the query parameters, thereby improving the user experience.
[0092] In S300, in response to triggering the query control, the spot check data is obtained through the query parameters, and the spot check data corresponds to the query parameters.
[0093] The query control may be a button, a label, or a tree view. The present application does not limit the specific form of the query control.
[0094] The triggering operation of the query control can be a user touch and click operation, a mouse movement or click, or a voice control trigger. This application does not limit the triggering operation of the query control.
[0095] When the query control is triggered, the stored spot inspection data is collected according to the query parameters determined in S200, and the spot inspection data corresponding to the determined query parameters is obtained. In other words, the query conditions formed by the query parameters determined in S200 are used to filter the stored spot inspection data to obtain the spot inspection data that meets the query conditions.
[0096] Exemplarily, when the department control (second control) is triggered; the inspection department is determined to be Production Department 1, the room control (second control) is triggered, and the inspection department is determined to be Process Department 1; the kiln control (second control) is triggered, and the inspection kiln is determined to be DY1 kiln; the inspection line control (second control) is triggered, and the inspection line is determined to be D1-1 machine; the inspection status control (second control) is triggered, and the inspection status is determined to display all inspection results; the start time control (second control) is triggered, and the start time is determined to be 2024-07-28; the end time control (second control) is triggered, and the end time is determined to be 2024-08-31, then click the query control to collect inspection data that meets the above query parameters.
[0097] The embodiment provided in the present application collects inspection data that meets the query parameters in S200 in response to triggering a query control, thereby facilitating rapid acquisition of the inspection status that the user needs to view, maintaining consistency between the inspection data and the query parameters, improving user experience, and improving user maintenance efficiency of the kiln equipment.
[0098] In S400, the inspection completion rate is calculated by the inspection data and the set inspection parameters, the inspection completion rate chart is updated by the inspection completion rate and the query parameters, and the updated inspection completion rate chart is displayed in the first interface for the user to view.
[0099] S300 collects spot inspection data that meets the query parameters, compares the spot inspection data with the set spot inspection parameters, and calculates the spot inspection completion rate to prevent operators from missing inspections and affecting the user's maintenance efficiency. The spot inspection completion rate chart is updated using the spot inspection completion rate and query parameters so that users can intuitively view the spot inspection completion status and quickly determine missed inspections.
[0100] Inspection data includes: kiln production line information, inspection results and upload time. Kiln production line information includes: inspection department, inspection kiln, inspection line, and submitted inspection tasks.
[0101] The set inspection parameters include: the set current inspection number.
[0102] The embodiment provided in the present application calculates the inspection completion rate through the acquired inspection data and the set inspection parameters to prevent the operator from missing inspections and affecting the user's maintenance efficiency. The inspection completion rate chart is updated so that the user can intuitively view the inspection completion status and quickly identify missed inspections.
[0103] Reference Figure 3 , Figure 3 1 is a display schematic effect diagram of a third control of a kiln production line inspection method provided in some embodiments of the present application. In some embodiments of the present invention, in S200, the process of determining the query parameter includes:
[0104] S210: In response to triggering the second control, displaying a third control corresponding to the second control on the first interface.
[0105] S220, in response to triggering the third control, determining a query parameter, and displaying the query parameter on the first interface.
[0106] In S210, when the second control is triggered, a third control is displayed on the first interface, the third control corresponds to the second control, and the third control can display at least one query parameter on the first interface.
[0107] The third control may be a drop-down box, a prompt box, or a tree view. This application does not limit the specific form of the third control.
[0108] Figure 3 The third control corresponding to the inspection status control (second control) is provided as an example. The third control is located below the second control. It should be understood that, according to the display setting, the third control can also be located in the center of the first interface, and this application does not limit this.
[0109] For example, refer to Figure 3 When the user clicks the inspection status control (the second control), the third control is displayed below the inspection status control. In the first interface, the third control displays blank query parameters, simply processed query parameters, repaired query parameters, and unprocessed query parameters.
[0110] The embodiment provided in the present application displays a third control corresponding to the second control in response to triggering the second control. Through the third control, the user can determine the query parameters as needed, thereby helping the user to quickly find the required query parameters, maintain the consistency of the inspection data and the query parameters, and improve the user experience.
[0111] In S220, when the third control is triggered, in response to the triggering operation, a query parameter is selected from at least one query parameter to determine the query parameter required by the user, and the determined query parameter is displayed on the second control to reduce the possibility of user triggering errors.
[0112] The triggering operation of the third control may be a user touch and click operation, a mouse movement or click, or a trigger through voice control. This application does not limit the triggering operation of the third control.
[0113] For example, refer to Figure 3When the user clicks the inspection status control (second control), the third control is displayed below the inspection status control. In the first interface, the third control displays all query parameters, simple processing query parameters, repair query parameters, and unprocessed query parameters. The user clicks the simple processing query parameters in the third control, determines the inspection status as simple processing, and determines the query parameters, and displays "simple processing" in the second control.
[0114] The embodiment provided by the present application helps users quickly find the required query parameters by determining the required query parameters in response to triggering the third control, so as to form query conditions. The determined query parameters are displayed on the second control to reduce the possibility of user triggering errors.
[0115] In some embodiments of the present invention, in S300, the process of forming the spot inspection data includes:
[0116] S301, obtaining the kiln visual data and kiln production line information uploaded by the mobile terminal, extracting and processing the kiln visual data, and determining the kiln to be inspected based on the kiln production line information.
[0117] S302, performing spot inspection on the inspection kiln according to the processed kiln visual data to obtain the inspection result.
[0118] S303, obtaining the upload time of the kiln visual data and the kiln production line information, and forming the inspection data according to the kiln production line information, the inspection result and the upload time.
[0119] In S301, the user uploads kiln visual data using a mobile terminal, performs visual extraction processing on the uploaded kiln visual data, and determines the current operating status of each component of the inspection kiln in the kiln production line, so as to inspect each component of the inspection kiln.
[0120] In some embodiments, the kiln visual data may be kiln image data and / or kiln video data.
[0121] In some embodiments, the kiln visual data may be processed by edge extraction algorithms, image segmentation algorithms, or feature extraction algorithms to determine the current operating status of the inspection kiln. In the present application, no limitation is imposed on the extraction and processing of the kiln visual data.
[0122] The kiln production line information includes: inspection department, inspection kiln, inspection line, and submitted inspection tasks.
[0123] The kiln to be inspected is determined through the kiln production line information uploaded by the user, so that the kiln production line can be inspected and the consistency of the inspection data can be maintained.
[0124] The embodiment provided in the present application performs visual extraction processing on the kiln visual data uploaded by the user, determines the current operating status of the inspection kiln, so as to inspect the inspection kiln, and determines the current inspection kiln to maintain the consistency of the inspection data.
[0125] In S302, the current operating status of the inspection kiln is determined through the processed kiln visual data.
[0126] According to the set visual data, the abnormality of the current operating state of the inspection furnace is determined to inspect the inspection furnace. According to the abnormality, the inspection result is determined.
[0127] Among them, the inspection results include: qualified, simple processing required, repair required and unprocessed.
[0128] Exemplarily, the current operating state is determined through the processed kiln image data, the normal operating image of the kiln corresponding to the current operating state is obtained, and the normal operating image of the kiln and the kiln image data are compared to determine the abnormality of the current operating state. If there is no abnormality in the current operating state, the inspection result is qualified; if the abnormality of the current operating state is slight, the inspection result is simple processing required; if the abnormality of the current operating state is moderate, the inspection result is repair required; if the abnormality of the current operating state is severe, the inspection result is unprocessed.
[0129] The embodiment provided in the present application allows the user to perform spot inspections on the kiln based on processed visual data of the kiln, obtain inspection results, and prevent potential safety accidents from occurring in uninspected equipment.
[0130] In S303, the user upload time is obtained, and the inspection data is formed through the upload time, the inspection result and the kiln production line information to achieve consistency between the inspection data and the query parameters.
[0131] In some embodiments of the present invention, in S300, the process of acquiring the spot inspection data corresponding to the query parameter includes:
[0132] S310, in response to triggering the query control, determining the kiln production line information corresponding to the inspection room, the inspection kiln and the inspection line, and using it as the kiln information.
[0133] S320, obtaining the upload time of the kiln information, and counting the actual number of inspections of the kiln on that day according to the number of upload times during the period from the start time to the end time, and obtaining the inspection result corresponding to the inspection status.
[0134] In S310, when the query control is triggered, the kiln production line information matching the query parameters is determined according to the inspection department, inspection office, inspection kiln and inspection line, and the kiln production line information matching the above query parameters is used as the kiln information.
[0135] That is to say, from the stored inspection data, the kiln production line information that is the same as the inspection department, inspection office, inspection kiln and inspection line is collected, and the kiln production line information that is the same as the above query parameters is used as the kiln information to exclude kilns of other production lines.
[0136] In S320, the actual number of inspections of the kiln per day is counted based on the upload time of the kiln information in S310 during the period from the start time to the end time according to the number of upload times to obtain the actual number of inspections for the day.
[0137] For example, the kiln production line information is obtained, and the kiln production line information is the same as the kiln information. When the start time is 2024-07-28 and the end time is 2024-08-31, the upload time of the kiln information is obtained. The upload time of the kiln information is 2024-07-28, 2024-07-29 and 2024-08-28. During the period from 2024-07-28 to 2024-08-31, according to the upload time of 2024-07-28, the number of times of the upload time is counted to determine the actual number of inspections at 2024-07-28. By analogy, the number of times of other upload times is counted, so as to count the actual number of inspections of the kiln on that day.
[0138] The embodiment provided in the present application collects the inspection data corresponding to the query parameters through S310 to S320, and follows up on the daily inspection results, so as to facilitate the rapid acquisition of the inspection status that the user needs to view, facilitate the subsequent determination of the inspection completion rate, maintain the consistency of the inspection data and the query parameters, improve the user experience, and improve the user's maintenance efficiency of the kiln equipment.
[0139] In some embodiments of the present invention, in S400, the process of determining the spot inspection completion rate includes:
[0140] S410, determining a current inspection number corresponding to the actual inspection number of the day according to the actual inspection number of the day.
[0141] S420, determining the inspection completion rate according to the actual inspection number of the day and the set current inspection number.
[0142] In S410, the set inspection parameters include the set current inspection number. The set current inspection number is determined by the actual inspection number of the day, and the set current inspection number corresponds to the actual inspection number of the day, which is convenient for calculating the daily inspection completion rate, thereby achieving the follow-up of the daily inspection effect.
[0143] In S420, the inspection completion rate is calculated by the actual number of inspections on the day and the set current number of inspections. It can be seen from S310 that the actual number of inspections on the day is obtained by counting the number of upload times, so the inspection completion rate is corresponding to the upload time.
[0144] The embodiment provided in the present application calculates the inspection completion rate corresponding to the upload time through S410 to S420 by using the actual number of inspections on the day and the set current number of inspections, so as to follow up on the daily inspection results and prevent safety hazards from occurring in uninspected equipment.
[0145] Reference Figure 4 , Figure 4 The present invention provides a schematic effect diagram of displaying an updated inspection completion rate chart of an inspection method for a kiln production line provided by some embodiments of the present invention. In some embodiments of the present invention, in S400, the updating process of the inspection completion rate chart includes:
[0146] S430: Displaying a three-color safety impact graph corresponding to the inspection completion rate according to the time dimension on the first interface.
[0147] S440: Update the time dimension of the safety impact three-color map according to the start time and the end time.
[0148] S450, forming an inspection completion rate curve according to the time dimension, and displaying the inspection completion rate curve on the safety impact three-color diagram to update the completion rate comprehensive diagram.
[0149] S460, in response to triggering the query control, obtaining the monthly inspection achievement rate, and displaying the monthly inspection achievement rate in the form of a table on the first interface to update the completion rate table.
[0150] In S430, in the first interface, a three-color safety impact diagram is displayed with the time dimension as the horizontal axis and the inspection completion rate as the vertical axis.
[0151] In some embodiments, reference Figure 4 , the area with a spot inspection completion rate below 90% in the vertical axis is displayed in red, the area with a spot inspection completion rate between 90% and 100% in the vertical axis is displayed in yellow, and the area with a spot inspection completion rate above 100% in the vertical axis is displayed in green, so as to divide the risk areas into colors.
[0152] Among them, the color area of the safety impact three-color map and the inspection completion rate of the vertical axis can be adjusted according to actual needs to meet the intuitiveness of viewing the inspection completion rate.
[0153] In S440, the start time is displayed as the starting point of the horizontal axis of the safety impact three-color diagram, and the end time is displayed as the end point of the horizontal axis of the safety impact three-color diagram, so as to update the time dimension of the safety impact three-color diagram.
[0154] For example, refer to Figure 4 , when the start time is 2024-07-28 and the end time is 2024-08-31, the starting point of the horizontal axis of the safety impact three-color diagram is 2024-07-28, and the end point of the horizontal axis of the safety impact three-color diagram is 2024-08-31.
[0155] In S450, it can be known from S420 that the inspection completion rate is corresponding to the upload time. During the period between the start time and the end time, the inspection completion rate is calculated based on the time dimension to form an inspection completion rate curve, which is displayed on the three-color safety impact diagram to update the comprehensive completion rate diagram.
[0156] The safety impact three-color map can be used to represent the safety risk level or status, while the line chart can be used to show the trend of the inspection completion rate over time. Through this combination, users can obtain comprehensive information on risk status and trend changes at the same time.
[0157] In S460, when the query control is triggered, the monthly inspection achievement rate is obtained from the database, and the monthly inspection achievement rate is displayed on the first interface in the form of a table to update the completion rate table.
[0158] The embodiment provided in the present application not only displays the inspection completion rate within the required time period, but also displays the monthly inspection achievement rate through S430 to S460 by updating the inspection completion rate chart, intuitively reflects the inspection completion status, reduces the omission, missed inspection or misjudgment of inspection tasks, improves the user's maintenance efficiency of kiln equipment, facilitates the management of inspection data, and improves the user experience of viewing the inspection status during the glass manufacturing process.
[0159] Reference Figure 5 , Figure 5 It is a schematic effect diagram showing the fourth control and the second interface of a kiln production line inspection method provided by some embodiments of the present application. In some embodiments of the present invention, the inspection method further includes:
[0160] S500: a fourth control corresponding to the spot inspection completion rate is provided on the spot inspection completion rate curve.
[0161] S600, in response to triggering the fourth control, displays a second interface corresponding to the fourth control in the security impact three-color diagram;
[0162] S700, compare the set inspection tasks and kiln information to determine the inspection tasks to be completed. The second interface displays the upload date, inspection department, inspection kiln, inspection route, inspection completion rate, actual inspection number of the day, set current inspection number and inspection tasks to be completed.
[0163] In S500 , the inspection completion rate curve is provided with a fourth control, and the fourth control corresponds to the inspection completion rate.
[0164] The fourth control can represent the inspection completion rate of a certain day and the color risk area in the safety impact three-color map.
[0165] The fourth control can be a button, a label, or a broken line point. This application does not limit the specific form of the fourth control.
[0166] The number of the fourth control is determined by the number of inspection completion rates, that is, by the upload time of the kiln information.
[0167] For example, refer to Figure 5 The inspection completion rate curve has ten fourth controls, each of which represents the inspection completion rate of the day and the color risk area in which it is located.
[0168] In S600, when the fourth control is triggered, a second interface is displayed in the security impact three-color diagram, and the second interface corresponds to the fourth control.
[0169] The triggering operation of the fourth control may be a user touch and click operation, a mouse movement or click, or a trigger through voice control. This application does not limit the triggering operation of the fourth control.
[0170] It should be noted that the display position of the second interface is in the safety impact three-color diagram, so as not to block the inspection completion rate curve, and at the same time, it can correspond to the fourth control and display the corresponding information, thereby reducing the confusion of users when viewing data.
[0171] The second interface can be displayed below the fourth control, and depending on the display settings, it can also be displayed above the fourth control, which is not limited in this application.
[0172] In S700, the set inspection task is compared with the inspection task submitted in the kiln information obtained in S310, and the inspection task to be completed is determined.
[0173] The set inspection tasks that are the same as the submitted inspection tasks are excluded, and the remaining set inspection tasks are taken as inspection tasks to be completed and displayed on the second interface.
[0174] In one implementation, when the submitted inspection tasks are all the same as the set inspection tasks, the displayed inspection tasks to be completed are empty.
[0175] The second interface is used to display the upload date, inspection department, inspection kiln, inspection route, inspection completion rate, actual number of inspections on the day, the current number of inspections set and inspection tasks to be completed.
[0176] The embodiment provided in the present application triggers the fourth control on the inspection completion rate curve through S500 to S700 to display corresponding information according to user needs, reduce the confusion of users when viewing data, and can also view the inspection tasks to be completed, follow up on the results of daily inspections, prevent safety hazards of equipment that has not been inspected, intuitively reflect the completion of inspections, reduce the omissions, missed inspections or misjudgments of inspection tasks, improve the user's maintenance efficiency of kiln equipment, facilitate the management of inspection data, and improve the user experience of viewing inspection status during the glass manufacturing process.
[0177] The above is an introduction to an embodiment of a spot inspection method for a kiln production line provided in this application.
[0178] The implementation of the inspection system for the kiln production line provided by the embodiment of the present application will be described in detail below with reference to the accompanying drawings.
[0179] Regarding the inspection method of a kiln production line provided in the above embodiment, the present application embodiment also provides an inspection system for a kiln production line, which is used to implement the above method, such as Figure 6 As shown, Figure 6 This is a schematic block diagram of a module of a kiln production line inspection system according to an embodiment of the present application. The kiln production line inspection system 1100 includes:
[0180] The first module 1101 is used to display a first interface in response to triggering a first control, where the first interface includes an inspection completion rate chart, a query control, and a second control;
[0181] The second module 1102 is configured to determine a query parameter in response to triggering the second control;
[0182] The third module 1103 is used to obtain the inspection data corresponding to the query parameter according to the query parameter in response to triggering the query control;
[0183] The fourth module 1104 is used to determine the inspection completion rate according to the inspection data and the set inspection parameters, update the inspection completion rate chart according to the inspection completion rate and the query parameters, and display the updated inspection completion rate chart on the first interface.
[0184] The kiln production line inspection system 1100 also includes:
[0185] A fifth module is used to set a fourth control corresponding to the spot inspection completion rate on the spot inspection completion rate curve;
[0186] A sixth module, configured to respond to triggering the fourth control and display a second interface corresponding to the fourth control in the security impact three-color diagram;
[0187] The seventh module is used to compare the set inspection tasks and kiln information to determine the inspection tasks to be completed. The second interface displays the upload date, inspection department, inspection kiln, inspection route, inspection completion rate, actual number of inspections on the day, the current number of inspections set and the inspection tasks to be completed.
[0188] It can be understood that the contents of the above method embodiments are all applicable to the present system embodiments, the functions specifically implemented by the present device embodiments are the same as those of the above method embodiments, and the beneficial effects achieved are also the same as those achieved by the above method embodiments.
[0189] The embodiment of the present application also provides an electronic device, which includes a hardware device, and the hardware device includes a memory, one or more processors, and a computer program stored in the memory and executable on the processor. The memory is used to store software programs and units, and the processor executes various functional applications and data processing by running the software programs and units stored in the memory to obtain the resources corresponding to the above-mentioned preset events. Optionally, the processor implements the above-mentioned inspection method of a kiln production line by running the above-mentioned computer program stored in the memory.
[0190] The memory, as a non-transitory computer-readable medium, can be used to store non-transitory software programs and non-transitory computer executable programs. In addition, the memory may include a high-speed random access memory, and may also include a non-transitory memory, such as at least one disk storage device, a flash memory device, or other non-transitory solid-state storage device. In some embodiments, the memory may optionally include a memory remotely disposed relative to the processor, and these remote memories may be connected to the processor via a network.
[0191] It can be understood that the contents of the above method embodiments are all applicable to the electronic device embodiment, the functions specifically implemented by the electronic device embodiment are the same as those of the above method embodiments, and the beneficial effects achieved are also the same as those achieved by the above method embodiments.
[0192] An embodiment of the present application further provides a computer-readable storage medium, which stores a computer program. When the computer program is executed by a processor, the above-mentioned inspection method for a kiln production line is implemented.
[0193] It can be understood that the contents of the above method embodiments are all applicable to the present storage medium embodiments, the functions specifically implemented by the present storage medium embodiments are the same as those of the above method embodiments, and the beneficial effects achieved are also the same as those achieved by the above method embodiments.
[0194] An embodiment of the present application also provides a computer program product, which includes a computer program. When the computer program is executed by one or more processors, it can implement the steps of the inspection method for a kiln production line as described above.
[0195] It can be understood that the contents of the above method embodiments are all applicable to the present computer program product, the functions specifically implemented by the present computer program product embodiments are the same as those of the above method embodiments, and the beneficial effects achieved are also the same as those achieved by the above method embodiments.
[0196] The embodiments described in the embodiments of the present application are intended to more clearly illustrate the technical solutions of the embodiments of the present application and do not constitute a limitation on the technical solutions provided in the embodiments of the present application. Those skilled in the art will appreciate that with the evolution of technology and the emergence of new application scenarios, the technical solutions provided in the embodiments of the present application are also applicable to similar technical problems.
[0197] Although specific embodiments are described herein, those of ordinary skill in the art will recognize that many other modifications or alternative embodiments are also within the scope of the present disclosure. For example, any of the functions and / or processing capabilities described in conjunction with a particular device or component may be performed by any other device or component. In addition, although various exemplary implementations and architectures have been described according to embodiments of the present disclosure, those of ordinary skill in the art will recognize that many other modifications to the exemplary implementations and architectures described herein are also within the scope of the present disclosure.
[0198] Some aspects of the present disclosure are described above with reference to the block diagram and flow chart of the system, method, system and / or computer program product according to the exemplary embodiments.It should be understood that the combination of one or more blocks in the block diagram and the flow chart and the blocks in the block diagram and the flow chart can be realized by executing computer executable program instructions respectively.Equally, according to some embodiments, some blocks in the block diagram and the flow chart may not need to be executed in the order shown, or may not need to be executed in full.In addition, additional components and / or operations beyond those components and / or operations shown in the blocks in the block diagram and the flow chart may be present in certain embodiments.
[0199] Therefore, the blocks in the block diagrams and flow charts support the combination of devices for performing the specified functions, the combination of elements or steps for performing the specified functions, and the program instruction devices for performing the specified functions. It should also be understood that each block in the block diagrams and flow charts and the combination of blocks in the block diagrams and flow charts can be implemented by a special-purpose hardware computer system or a combination of special-purpose hardware and computer instructions that performs a specific function, element or step.
[0200] The program modules, applications, etc. described herein may include one or more software components, including, for example, software objects, methods, data structures, etc. Each such software component may include computer-executable instructions that, in response to execution, cause at least a portion of the functionality described herein (e.g., one or more operations of the illustrative methods described herein) to be performed.
[0201] Software components may be stored as files or other data storage structures. Software components of similar type or related functions may be stored together, such as in a specific directory, folder, or library. Software components may be static (e.g., preset or fixed) or dynamic (e.g., created or modified at execution time).
[0202] The embodiments of the present application are described in detail above in conjunction with the accompanying drawings, but the present application is not limited to the above embodiments, and various changes can be made within the knowledge scope of ordinary technicians in the relevant technical field without departing from the purpose of the present application.
Claims
1. A method for inspecting a kiln production line, characterized in that: The following steps are involved: In response to triggering the first control, displaying a first interface, the first interface including an inspection completion rate chart, a query control, and a second control; In response to triggering the second control, determining a query parameter; In response to triggering the query control, acquiring inspection data corresponding to the query parameter according to the query parameter; The spot inspection completion rate is determined according to the spot inspection data and the set spot inspection parameters, the spot inspection completion rate chart is updated according to the spot inspection completion rate and the query parameters, and the updated spot inspection completion rate chart is displayed on the first interface.
2. A kiln production line inspection method according to claim 1, characterized in that: The formation process of the spot inspection data includes: Acquire the kiln visual data and kiln production line information uploaded by the mobile terminal, extract and process the kiln visual data, and determine the kiln to be inspected according to the kiln production line information; Performing spot inspection on the inspection kiln according to the processed kiln visual data to obtain the inspection result; The upload time of the kiln visual data and the kiln production line information is obtained, and the inspection data is formed according to the kiln production line information, the inspection result and the upload time.
3. The inspection method for a kiln production line according to claim 1, characterized in that: Determining the query parameter includes: In response to triggering the second control, displaying a third control corresponding to the second control on the first interface; In response to triggering the third control, the query parameter is determined, and the query parameter is displayed in the second control.
4. The inspection method for a kiln production line according to claim 1, characterized in that: The query parameters include inspection department, inspection office, inspection furnace, inspection route, inspection status, start time and end time; The acquiring of the spot inspection data corresponding to the query parameter comprises: In response to triggering the query control, determining kiln production line information corresponding to the inspection department, the inspection office, the inspection kiln and the inspection line, and using it as kiln information; The upload time of the kiln information is obtained, and within the start time to the end time, the actual number of inspections of the kiln on that day is counted according to the number of upload times, and the inspection result corresponding to the inspection status is obtained.
5. A kiln production line inspection method according to claim 4, characterized in that: The set inspection parameters include the set current inspection number; Determining the inspection completion rate includes: According to the actual inspection number of the day, determining the set current inspection number corresponding to the actual inspection number of the day; The inspection completion rate is determined based on the actual number of inspections on the day and the set current number of inspections.
6. A kiln production line inspection method according to claim 4, characterized in that: The spot check completion rate chart includes a completion rate table and a completion rate comprehensive chart, and updating the spot check completion rate chart includes: Displaying a three-color safety impact graph corresponding to the inspection completion rate on the first interface according to the time dimension; Update the time dimension of the safety impact three-color diagram according to the start time and the end time; The spot inspection completion rate is formed into a spot inspection completion rate curve according to the time dimension, and the spot inspection completion rate curve is displayed on the safety impact three-color diagram to update the completion rate comprehensive diagram; In response to triggering the query control, the monthly inspection achievement rate is obtained, and the monthly inspection achievement rate is displayed on the first interface in the form of a table to update the completion rate table.
7. A method for inspecting a kiln production line according to claim 6, characterized in that: The method further comprises: A fourth control corresponding to the spot inspection completion rate is provided on the spot inspection completion rate curve; In response to triggering the fourth control, displaying a second interface corresponding to the fourth control in the security impact three-color diagram; The set inspection tasks and the kiln information are compared to determine the inspection tasks to be completed, and the second interface displays the upload date, the inspection department, the inspection kiln, the inspection route, the inspection completion rate, the actual number of inspections on the day, the set current number of inspections and the inspection tasks to be completed.
8. A kiln production line inspection system, characterized in that: The system comprises: A first module, the first module is used to display a first interface in response to triggering a first control, the first interface including an inspection completion rate chart, a query control, and a second control; A second module, the second module is used to determine a query parameter in response to triggering the second control; A third module, the third module is used for acquiring inspection data corresponding to the query parameter according to the query parameter in response to triggering the query control; The fourth module is used to determine the inspection completion rate according to the inspection data and the set inspection parameters, update the inspection completion rate chart according to the inspection completion rate and the query parameters, and display the updated inspection completion rate chart on the first interface.
9. An electronic device, characterized in that: The electronic device includes a hardware device, and the hardware device includes a memory and a processor. The memory stores a computer program, and when the processor executes the computer program, a kiln production line inspection method as described in any one of claims 1 to 7 is implemented.
10. A computer-readable storage medium storing a computer program, characterized in that: When the computer program is executed by a processor, a kiln production line inspection method as described in any one of claims 1 to 7 is implemented.