Full-automatic single-head tin-dipping shell-inserting stranding machine

By designing a fully automatic single-head tin-sticking wire twister, using misaligned wire devices and other automation components, the efficiency and consistency problems of existing equipment when dealing with cables of different diameters are solved, and efficient automatic assembly and production are achieved Diversity.

CN119480274AActive Publication Date: 2025-02-18DONGGUAN HAIHONG INTELLIGENT TECH CO LTD
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Patent Information

Application Number
CN202411606254.8
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-12
Publication Date
2025-02-18
Estimated Expiration
2044-11-12

AI Technical Summary

Technical Problem

When handling cables of different diameters, existing automatic cable assembly equipment requires two machines to be assembled or manually cooperated, resulting in limited production efficiency and consistency, especially when tin or stranded wire is required, the equipment is complex. , reduce efficiency.

Method used

A fully automatic single-head tin-dip wire twister is designed, using a misaligned wire device, a cutting tool assembly, a wire pulling device, a displacement switching mechanism, a terminal pressing mechanism, a rubber shell conveying mechanism, an insertion mechanism and a wire twisting mechanism. , realize automatic peeling, riveting terminals, dotted tin and stranding wires at both ends of the cable, and perform automatic operations during the insertion process.

Benefits of technology

It realizes efficient automatic assembly of cables of different diameters, improves production efficiency and consistency, simplifies equipment coordination, reduces production costs, and can adjust processing parameters according to needs to meet the needs of different customers.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a full-automatic single-head tin-dipping shell-inserting stranding machine which comprises a machine base, a front-end peeling assembly, a cutter assembly, a wire pulling device, a displacement switching mechanism, a terminal pressing mechanism, a rubber shell conveying mechanism, an inserting mechanism and a wire stranding mechanism, the front-end peeling assembly is arranged on the machine base, the front-end peeling assembly is used for conveying a cable, and the cutter assembly is arranged on the machine base. The displacement switching device is used for moving a cable with a preset diameter, the inserting mechanism is used for receiving the cable with a terminal riveted by the displacement switching device, the inserting mechanism can insert the terminal into a preset hole position of a rubber shell, and the stranding mechanism is arranged at a position opposite to the inserting mechanism. The wire twisting mechanism performs wire twisting relative to a predetermined cable, and then the insertion mechanism inserts the terminal into the terminal. The equipment can realize stripping of two ends of a cable, riveting of a terminal at one end and automatic tin bonding of the other end, can also realize automatic riveting of different terminals, and can also realize wire stranding while realizing shell insertion.
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Description

Technical Field

[0001] The invention relates to the field of automatic cable assembly equipment, and in particular to a fully automatic single-head tin-dip shell stranding machine. Background Art

[0002] In cable processing equipment, cables generally include steps such as stripping, riveting terminals, and inserting riveted terminals into plastic shells. However, when cables have different diameters, existing cable equipment requires two machines for assembly production or an automatic device combined with manual assembly equipment for assembly, thus affecting production efficiency and production consistency.

[0003] In particular, some manufacturers also require that one end of the cable be tinned or the cable be twisted. Although individual equipment has these requirements (each implementation method has its own advantages and disadvantages), the key point of the design is how to combine the various machines and equipment without affecting production efficiency. Summary of the invention

[0004] The main purpose of the present invention is to propose a fully automatic single-head tinned shell stranding machine, which aims to improve the coordination of various mechanisms so that the equipment can strip the two ends of the cable, rivet the terminal at one end, and automatically tin the other end. At the same time, it can also automatically rivet different terminals, and can also strand the wires while inserting the shell.

[0005] To achieve the above object, the present invention proposes a fully automatic single-head tinned shell stranding machine, comprising:

[0006] Machine base;

[0007] A front-end stripping assembly, which is arranged on a machine base and is used to transport cables. The front-end stripping assembly includes two staggered conductor devices;

[0008] A cutter assembly, the cutter assembly is arranged in front of the conductor device, and the cutter assembly is used to strip the front insulation layer of the cable;

[0009] A wire pulling device, the wire pulling device is used to move the front end of the cable backwards and move the rear end of the cable to the position of the rear stripping device, the rear stripping device is used to strip the insulation layer of the rear end of the cable;

[0010] A displacement switching mechanism, the displacement switching mechanism comprising two displacement switching devices arranged in a staggered manner, the displacement switching device being used to move a cable of a predetermined diameter;

[0011] A terminal pressing mechanism, wherein the terminal pressing mechanism comprises two terminal pressing mechanisms arranged at intervals, and when a predetermined displacement switching device moves to a predetermined terminal pressing mechanism, the terminal pressing mechanism can install a predetermined terminal on the cable;

[0012] A plastic shell conveying mechanism, the plastic shell conveying mechanism is used to convey the plastic shell and limit its position, and the plastic shell conveying mechanism includes two plastic shell conveying devices arranged in a staggered manner;

[0013] An inserting mechanism, the inserting mechanism is used to receive the cable with the riveted terminal of the displacement switching device, and the inserting mechanism can insert the terminal into a predetermined hole position of the plastic shell;

[0014] The wire twisting mechanism is arranged at a position opposite to the insertion mechanism. When the cable needs to be twisted, the wire twisting mechanism twists the wires relative to the predetermined cable, and then the insertion mechanism inserts the terminal into the terminal.

[0015] In the actual design, the plastic shell is provided with holes, and the holes need to be inserted with two cables of different diameters, one end of which is provided with a terminal (i.e. two terminals), and the other end needs to be tinned (so that the wire cores are bundled), and the cables also need to be twisted (i.e. multiple cables are twisted into one strand, so that some of them can be twisted and some do not need to be twisted), so the mechanism coordination is relatively complicated. If they are processed at the same time, there will be interference or the efficiency will be reduced;

[0016] The advantages of the present invention are:

[0017] 1. The staggered wire device is adopted to realize the conveying of cables of different diameters on the same base module. When the front end of the cable is conveyed to the cutter assembly, the cutter assembly strips the front end of the cable, and then the wire device moves backward while turning 90 degrees to realize the tinning of the front end, and then moves horizontally to the position of the rear stripping device. The wire pulling device clamps the front end of the cable and moves the cable backward. At the same time, the rear stripping device strips the insulation layer of the rear end of the cable;

[0018] 2. Then the displacement switching mechanism moves to the position of the rear stripping device and clamps the cable and moves to the predetermined terminal crimping mechanism, and installs the predetermined terminal, and then moves to the visual inspection device to inspect the terminal, and the qualified product moves to the rotation adjustment mechanism (transfer table);

[0019] 3. The insertion mechanism moves to the rotating adjustment mechanism, and drives the cable with the terminal to move to the position of the plastic shell conveying mechanism. When the cable needs to be twisted, the predetermined cable needs to be twisted. If the cable does not need to be twisted, the terminal can be directly inserted into the hole of the plastic shell through the insertion mechanism;

[0020] In the design, the displacement switching device is staggered, which can realize the staggered delivery of the cables that have been stripped at the front end, that is, one is in the process of terminalizing, and the other is in the process of resetting and clamping the cables, and the two displacement switching devices can also clamp large cables or small cables according to actual needs;

[0021] At the same time, the staggered insertion mechanism can also realize staggered processing in the twisted cable and the clamped cable, or staggered processing in the stroke of inserting the terminal and clamping the cable;

[0022] Of course, in specific equipment, when processes such as wire twisting and tinning are not required, or when the diameters are the same, the suitability of processing can be achieved by setting parameters, that is, one device can meet the needs of different customers. In terms of the production cost of a combination of multiple devices, a single device can not only achieve production diversity, but also effectively reduce equipment costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 It is a three-dimensional schematic diagram of the present invention;

[0024] Figure 2 Schematic diagram of the back of the wire feeding tube hidden for the front stripping assembly;

[0025] Figure 3 This is a schematic diagram of the front-end stripping component and the stripping component coordination.

[0026] Figure 4 It is a schematic diagram of the cooperation between the cutter assembly and the rear stripping device;

[0027] Figure 5 is a schematic diagram of a rotary cutting device;

[0028] Figure 6 Schematic diagram of the post-peeling clamping device

[0029] Figure 7 Schematic diagram of displacement switching mechanism Figure 1 .

[0030] Figure 8 Schematic diagram of displacement switching mechanism Figure 2 ;

[0031] Fig. 9 is a schematic diagram of the displacement clamp;

[0032] Fig.10 It is a schematic diagram of the terminal crimping mechanism;

[0033] Fig.11 It is a schematic diagram of the rotation adjustment mechanism;

[0034] Fig.12 Instructions for inserting the mechanism Figure 1 ;

[0035] Fig.13 Instructions for inserting the mechanism Figure 2 ;

[0036] Fig.14 Instructions for inserting the mechanism Figure 3 ;

[0037] Fig.15 It is a schematic diagram of the plastic shell conveying mechanism;

[0038] Fig.16 It is a schematic diagram of the twisting mechanism;

[0039] Fig.17 It is a cross-sectional view of the stranding mechanism;

[0040] Fig.18 This is a schematic diagram of the present invention when a wire cover is provided to shield the displacement switching device;

[0041] Fig.19 A schematic diagram of the cable.

[0042] In the figure, 1 is a machine base, 11 is a tinning device,

[0043] 2 is the front end stripping assembly, 20 is the wire device, 21 is the wire feeding track, 22 is the wire feeding slider, 23 is the wire feeding plate, 24 is the wire feeding guide seat, 25 is the guide groove, 26 is the guide wheel, 27 is the wire feeding longitudinal screw rod pair, 28 is the wire feeding telescopic device, 29 is the wire tube,

[0044] 3 is a cutter assembly, 31 is an upper front stripping knife, 32 is a lower front stripping knife, 33 is a front stripping driving device, 4 is a rotary cutting device, 41 is a rotary cutting seat, 42 is a rotary cutting clamp,

[0045] 5 is a back-peeling device, 51 is an upper back-peeling knife, 52 is a lower back-peeling knife, 53 is a back-peeling clamping device, 54 is a back-peeling longitudinal moving frame,

[0046] 6 is a wire pulling device, 60 is a lifting frame, 61 is a wire pulling driving wheel, 62 is a wire pulling driven wheel, 63 is a driving belt, 64 is a wire pulling clamp, 65 is a wire pulling telescopic device,

[0047] 7 is a displacement switching mechanism, 70 is a displacement switching device, 71 is a displacement seat, 72 is a displacement guide rail, 73 is a front belt driving device, 74 is a rear belt driving device, 75 is a displacement clamp, 76 is a displacement telescopic device,

[0048] 8 is a terminal crimping mechanism, 81 is a visual inspection device, 82 is a rotation adjustment mechanism, 83 is an adjustment seat, 84 is a bidirectional clamping motor, 85 is an adjustment clamp, 86 is an avoidance groove, 87 is a synchronous belt rotation motor,

[0049] 9 is a stranding mechanism, 91 is a stranding transverse moving frame, 92 is a stranding seat, 93 is a stranding clamping device, 94 is a stranding rotating clamp, 95 is a stranding rotating motor,

[0050] 100 is an insertion mechanism, 101 is an insertion horizontal rod screw pair, 102 is an insertion vertical screw pair, 103 is an insertion device, 104 is a front clamping device, 105 is a rear clamping device,

[0051] 200 is a plastic shell conveying mechanism, 201 is a plastic shell, 202 is a plastic shell fixing seat, 203 is a plastic shell front guide rail, 204 is a plastic shell rear guide rail, 205 is a plastic shell telescopic device, 206 is a plastic shell rotating device, 207 is a plastic shell bidirectional clamping device, 208 is a plastic shell clamp, 209 is a plastic shell conveying device,

[0052] 300 is a cable, 301 is a front end of the cable, 302 is a rear end of the cable, and 303 is a terminal. DETAILED DESCRIPTION

[0053] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0054] It should be noted that if the embodiments of the present invention involve directional indications (such as up, down, left, right, front, back, top, bottom, inside, outside, vertical, horizontal, longitudinal, counterclockwise, clockwise, circumferential, radial, axial...), then the directional indication is only used to explain the relative position relationship, movement status, etc. between the components in a certain specific posture (as shown in the accompanying drawings). If the specific posture changes, the directional indication will also change accordingly.

[0055] In addition, if there are descriptions involving "first" or "second" etc. in the embodiments of the present invention, the descriptions of "first" or "second" etc. are only used for descriptive purposes and cannot be understood as indicating or implying their relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" or "second" may explicitly or implicitly include at least one of the features. In addition, the technical solutions between the various embodiments can be combined with each other, but they must be based on the ability of ordinary technicians in the field to implement them. When the combination of technical solutions is contradictory or cannot be implemented, it should be deemed that such combination of technical solutions does not exist and is not within the scope of protection required by the present invention.

[0056] like Figures 1 to 19 As shown, a fully automatic single-head tinned shell stranding machine includes:

[0057] Base 1;

[0058] A front-end stripping assembly 2, the front-end stripping assembly 2 is arranged on the machine base 1, the front-end stripping assembly 2 is used to transport cables, and the front-end stripping assembly 2 includes two staggered wire devices 20;

[0059] A cutter assembly 3, which is arranged in front of the conductor device 20 and is used to strip the front insulation layer of the cable;

[0060] A wire pulling device 6, which is used to move the front end of the cable backwards and move the rear end of the cable to the position of a rear stripping device 5, which is used to strip the insulation layer of the rear end of the cable;

[0061] A displacement switching mechanism 7, wherein the displacement switching mechanism 7 comprises two displacement switching devices 70 arranged in a staggered manner, and the displacement switching device 70 is used to move a cable of a predetermined diameter;

[0062] A terminal pressing mechanism (which is a prior art and will not be described in detail here), wherein the terminal pressing mechanism comprises two terminal pressing mechanisms 8 arranged at intervals. When the predetermined displacement switching device 70 moves to the predetermined terminal pressing mechanism 8, the terminal pressing mechanism 8 can install predetermined terminals (such as different terminals, terminals of the same size but different sizes (wherein the cables can have the same diameter or different diameters), etc.) on the cable;

[0063] A plastic shell conveying mechanism (which can move laterally and rotate), the plastic shell conveying mechanism is used to convey the plastic shell and limit its position, and the plastic shell conveying mechanism includes two plastic shell conveying devices 200 arranged in a staggered manner;

[0064] The insertion mechanism 100 is used to receive the cable with the riveted terminal of the displacement switching device 70, and the insertion mechanism 100 can insert the terminal into the predetermined hole position of the plastic shell;

[0065] The wire twisting mechanism is arranged at a position opposite to the insertion mechanism 100. When the cables need to be twisted, the wire twisting mechanism twists the cables relative to the predetermined cables, and then the insertion mechanism 100 inserts the terminals into the terminals.

[0066] In the actual design, the plastic shell is provided with holes, and the holes need to be inserted with two cables of different diameters, one end of the cable is provided with a terminal (i.e. two terminals), and the other end needs to be tinned (so that the wire core is bundled), and the cable also needs to be twisted (i.e. multiple cables are twisted into one strand), so the mechanism coordination is relatively complicated. If it is processed at the same time, it will cause interference or reduce efficiency.

[0067] The advantages of the present invention are:

[0068] 1. The wire device 20 is staggered, and the cables with different diameters are transported on the same base 1 module. When the front end of the cable is transported to the cutter assembly 3, the cutter assembly 3 strips the front end of the cable, and then the wire device 20 moves backward and flips 90 degrees to achieve tinning at the front end, and then moves horizontally to the position of the rear stripping device 5. The wire pulling device 6 clamps the front end of the cable and moves the cable backward. At the same time, the rear stripping device 5 strips the insulation layer of the rear end of the cable;

[0069] 2. Then the displacement switching mechanism 7 moves to the position of the rear stripping device 5 and clamps the cable and moves to the predetermined terminal crimping mechanism 8, and installs the predetermined terminal, and then moves to the visual inspection device 81 to inspect the terminal, and the qualified product moves to the rotation adjustment mechanism (transfer table);

[0070] 3. The insertion mechanism 100 moves to the rotating adjustment mechanism, and drives the cable with the terminal to move to the position of the plastic shell conveying mechanism. When the cable needs to be twisted, the predetermined cable needs to be twisted. If the cable does not need to be twisted, the terminal can be directly inserted into the hole of the plastic shell through the insertion mechanism 100;

[0071] In the design, the displacement switching devices 70 are staggered, so that the cables with the front end stripped can be staggered for delivery, that is, one is in the process of terminalizing, and the other is in the process of resetting and clamping the cables, and the two displacement switching devices 70 can also clamp large cables or small cables according to actual needs;

[0072] At the same time, the staggered insertion mechanism 100 can also realize staggered processing in the twisted cable and the clamped cable, or staggered processing in the stroke of inserting the terminal and clamping the cable;

[0073] Of course, in specific equipment, when processes such as wire twisting and tinning are not required, or when the diameters are the same, the suitability of processing can be achieved by setting parameters, that is, one device can meet the needs of different customers. In terms of the production cost of a combination of multiple devices, a single device can not only achieve production diversity, but also effectively reduce equipment costs.

[0074] Specifically, the front-end stripping assembly 2 includes a wire feeding track 21, two groups of wire feeding sliders 22 slidably installed on the wire feeding track 21, the wire device 20 is respectively installed on the two groups of wire feeding sliders 22, and a tinning device 11 is provided between the wire device 20 and the cutter assembly 3, and the tinning device 11 is provided on the machine base 1.

[0075] More specifically, the two wire guide devices 20 have the same structure, including a wire feeding plate 23 provided on the wire feeding slider 22, a flip driving device provided on the wire feeding plate 23, and a wire feeding guide seat 24 provided on both sides of the wire feeding plate 23, wherein the wire feeding guide seat 24 is provided with a wire tube 29 that can be flipped and moved horizontally, and two sets of wire feeding longitudinal screw rod pairs 27 are provided between the two wire feeding tracks 21, and the two sets of wire feeding longitudinal screw rod pairs 27 are used to respectively drive the two sets of wire guide devices 20 to move longitudinally. That is, only one set of stripping devices is provided, but cables of different diameters can be stripped frontally and rearward.

[0076] In the embodiment of the present invention, the wire feeding guide seat 24 is provided with a bent guide groove 25, the wire tube is provided with a guide wheel 26 matched with the guide groove 25, the guide wheel 26 can slide along the guide groove 25 and drive the wire tube 29 to move horizontally and flip, the wire feeding plate 23 is provided with a wire feeding telescopic device 28 for driving the wire tube 29 to move, wherein the wire feeding telescopic device 28 includes a wire feeding longitudinal guide rail, a wire feeding longitudinal slider and a wire feeding telescopic motor (of course, it can also be a wire feeding screw pair);

[0077] The cutter assembly 3 includes a front upper stripping knife, a front lower stripping knife, and a front stripping driving device 33 for driving the front upper stripping knife and the front lower stripping knife to move closer to or away from each other;

[0078] When the upper front stripping blade 31 and the lower front stripping blade 32 are close to each other and clamp the front end of the cable, the guide wheel 26 drives the horizontal movement and strips the insulation layer of the front end of the cable. At the same time, the guide wheel 26 slides along the guide groove 25 and turns the wire tube over, so that the front end of the cable extends into the tinning device 11. The stroke of the horizontal movement can be set according to the length of the stripped wire.

[0079] By setting the guide wheel 26 and the guide groove 25, one mechanism can realize two actions, namely wire stripping and tinning, which effectively reduces the volume of the cutter assembly 3, has a compact structure and good stability; the front stripping drive device 33 includes a front stripping guide rail, an upper front stripping slider and a lower front stripping slider, wherein the front upper stripping knife and the front lower stripping knife are respectively arranged on the upper front stripping slider and the lower front stripping slider, the upper front stripping slider and the lower front stripping slider are respectively provided with stripping screw nuts in opposite directions, the stripping screw nut is provided with a matching stripping ball screw, and the stripping ball screw is connected to the stripping rotating motor, thereby realizing the mutual movement of the stripping knives.

[0080] Specifically, a rotary cutting device 4 is provided at the rear of the cutter assembly 3, and the rotary cutting device 4 includes a rotary cutting seat 41, a rotary cutting clamp 42 pivotally mounted on the rotary cutting seat 41, a rotary cutting rotating device driving the rotary cutting seat 41 to rotate, and a rotary cutting driving device driving the rotary cutting clamp 42 to move closer to each other and away from each other. There are two rotary cutting clamps, which are arranged with a swing shaft, and then a rotary cutting driving device (such as a telescopic motor) is used to clamp the front end of the cable. When the upper stripping knife and the lower stripping knife are tangent, the rotary cutting seat 41 rotates and rotary cuts the outer periphery of the front insulation layer, and then the guide rod moves backward to peel it off.

[0081] In the embodiment of the present invention, the rear stripping device 5 includes an upper rear stripping knife 51 and a lower rear stripping knife 52 respectively arranged at adjacent positions of the upper front stripping knife 31 and the lower front stripping knife 32, and the rear stripping device 5 is also provided with a rear stripping longitudinal moving frame 54 and a rear stripping clamping device 53 arranged on the rear stripping longitudinal moving frame 54, and the rear stripping clamping device 53 is used to drive the cable to move and strip the rear end insulation layer of the insulation layer;

[0082] The wire pulling device 6 includes a lifting frame 60, a wire pulling driving wheel 61 and a wire pulling driven wheel 62 arranged at both ends of the lifting frame 60, a driving belt 63 is arranged between the wire pulling driving wheel 61 and the wire pulling driven wheel 62, a wire pulling guide rail is arranged parallel to the driving belt 63, a wire pulling slider is slidably installed on the wire pulling guide rail, the wire pulling slider is connected to the driving belt 63, the wire pulling driving wheel 61 is connected to the wire pulling rotating device, the wire pulling slider is pivotally provided with two swinging wire pulling frames, and the rear end of the wire pulling clamp 64 is provided with a wire pulling telescopic device 65, and the wire pulling telescopic device 65 is used to drive the ends of the wire pulling clamp 64 to move closer or farther away.

[0083] In actual processing, the wire tube moves the cable to the position of the rear stripping device 5, at which time the wire pulling device 6 moves and clamps the front end of the cable, and then drives it to move backward (i.e., pull the cable out until the rear end is located at the position of the rear stripping device 5), wherein the upper rear stripping knife 51 and the lower rear stripping knife 52 are provided with two groups, the front one mainly plays the role of cutting grooves, and the rear one plays the role of limiting, and then the rear stripping clamping device 53 moves, and the upper rear stripping knife 51 and the lower rear stripping knife 52 at the rear play the role of limiting, and the insulation layer at the rear end is stripped;

[0084] At this time, the rear stripping clamping device 53 moves to the position of the displacement switching mechanism 7, and then the displacement switching mechanism 7 clamps and fixes the rear end of the cable, and then drives it to start.

[0085] Furthermore, the displacement switching mechanism 7 includes a displacement seat 71, a displacement guide rail 72 arranged on the front wall of the displacement seat 71, and a front belt driving device 73 and a rear belt driving device 74 are respectively arranged on the front wall and the rear wall of the displacement seat 71. The two displacement switching devices 70 have the same structure and are respectively connected to the front belt driving device 73 and the rear belt driving device 74.

[0086] The displacement switching device 70 includes two swinging displacement clamps 75 and a displacement telescopic device 76 for driving the relative movement of the displacement clamps 75. The clamping device in the present application has a basically similar structure, consisting of a swinging clamping claw and a telescopic device for driving the clamping, thereby realizing modularization of production and reducing equipment production costs.

[0087] In the embodiment of the present invention, a visual inspection device 81 and a rotation adjustment mechanism 82 are sequentially arranged between the insertion mechanism 100 and the terminal crimping mechanism, and the visual inspection device 81 is used to detect the position and molding of the terminal;

[0088] The rotation adjustment mechanism 82 is used to adjust the relative angle of the terminal. The rotation adjustment mechanism 82 includes an adjustment seat 83, a bidirectional clamping motor 84 pivotally mounted on the adjustment seat 83, and two adjustment clamps 85 arranged on the bidirectional clamping motor 84. The adjustment clamp 85 is arranged in a bent shape and has an avoidance groove 86 on one side. The adjustment seat 83 is provided with a synchronous belt rotating motor that drives the bidirectional clamping motor 84 to rotate, and the setting of the avoidance groove 86 can facilitate the insertion mechanism 100 to clamp and fix the terminal.

[0089] Specifically, the stranding mechanism 9 includes a stranding transverse moving frame 91, a stranding seat 92 provided on the stranding transverse moving frame 91, a stranding clamping device 93 provided on the stranding seat 92, a stranding rotating clamp provided on the stranding clamping device 93, and a stranding rotating motor 95 for driving the stranding rotating clamp to rotate. The stranding rotating clamp 94 is pivotally mounted on the stranding seat 92, and the stranding rotating motor 95 drives the stranding rotating clamp to rotate through a synchronous belt. The stranding transverse moving frame 91 is used to control the length of the cable, that is, the cable will become shorter during the stranding process, so the spacing needs to be adjusted, and the rotation is to twist the cables together.

[0090] The plastic shell conveying device includes a plastic shell fixing seat 202, a plastic shell front guide rail 203 and a plastic shell rear guide rail 204 arranged on the front wall and the rear wall of the plastic shell fixing seat 202, and two plastic shell plastic shell conveying devices are respectively arranged on the plastic shell front guide rail and the plastic shell rear guide rail, and the plastic shell fixing seat 202 is respectively provided with a plastic shell telescopic device 205 for driving the two plastic shell conveying devices 209;

[0091] The plastic shell conveying device includes a plastic shell seat, a plastic shell rotating device 206 arranged on the plastic shell seat, a plastic shell bidirectional clamping motor 207 arranged on the plastic shell rotating device, and a plastic shell clamp 208 arranged on the plastic shell bidirectional clamping motor. The plastic shell bidirectional clamping motor can drive the two plastic shell clamps to move relative to each other.

[0092] Through the cooperation of two sets of plastic shell conveying devices and two sets of displacement switching devices, and the two sets of staggered plastic shell conveying devices do not interfere with each other during operation, gapless shell insertion can be achieved, thereby effectively improving production efficiency.

[0093] In the embodiment of the present invention, the insertion mechanism 100 includes an insertion transverse screw pair, an insertion longitudinal screw pair arranged at the insertion transverse screw pair, and a vertical screw pair arranged at the longitudinal screw pair;

[0094] The vertical screw rod pair is provided with an insertion device, thereby realizing its lateral movement, longitudinal movement and vertical movement, including a front clamping device that can move mutually, and a rear clamping device arranged behind the front clamping device, the front clamping device is used to clamp the cable, and the rear clamping device is used to clamp the terminal. The terminal is driven to be inserted into the plastic shell through multi-axis movement.

[0095] In actual full set efficiency, compared with the combination of two conventional devices, its efficiency can be increased by 60-80%.

[0096] The above description is only a preferred embodiment of the present invention, and does not limit the patent scope of the present invention. All equivalent structural changes made by using the contents of the present invention specification and drawings under the inventive concept of the present invention, or directly / indirectly applied in other related technical fields are included in the patent protection scope of the present invention.

Claims

1. A fully automatic single-head tinned shell stranding machine, characterized in that: include: Machine base; A front-end stripping assembly, which is arranged on a machine base and is used to transport cables. The front-end stripping assembly includes two staggered conductor devices; A cutter assembly, the cutter assembly is arranged in front of the conductor device, and the cutter assembly is used to strip the front insulation layer of the cable; A wire pulling device, the wire pulling device is used to move the front end of the cable backwards and move the rear end of the cable to the position of the rear stripping device, the rear stripping device is used to strip the insulation layer of the rear end of the cable; A displacement switching mechanism, the displacement switching mechanism comprising two displacement switching devices arranged in a staggered manner, the displacement switching device being used to move a cable of a predetermined diameter; A terminal pressing mechanism, wherein the terminal pressing mechanism comprises two terminal pressing mechanisms arranged at intervals, and when a predetermined displacement switching device moves to a predetermined terminal pressing mechanism, the terminal pressing mechanism can install a predetermined terminal on the cable; A plastic shell conveying mechanism, the plastic shell conveying mechanism is used to convey the plastic shell and limit its position, and the plastic shell conveying mechanism includes two plastic shell conveying devices arranged in a staggered manner; An inserting mechanism, the inserting mechanism is used to receive the cable with the riveted terminal of the displacement switching device, and the inserting mechanism can insert the terminal into a predetermined hole position of the plastic shell; The wire twisting mechanism is arranged at a position opposite to the insertion mechanism. When the cable needs to be twisted, the wire twisting mechanism twists the wires relative to the predetermined cable, and then the insertion mechanism inserts the terminal into the terminal.

2. The fully automatic single-head tinned shell stranding machine according to claim 1, characterized in that: The front-end stripping assembly includes a wire feeding track, two sets of wire feeding slide blocks slidably mounted on the wire feeding track, the wire guide devices are respectively mounted on the two sets of wire feeding slide blocks, a tinning device is provided between the wire guide device and the cutter assembly, and the tinning device is arranged on the machine base.

3. The fully automatic single-head tinned shell stranding machine according to claim 2, characterized in that: The two wire devices have the same structure, including a wire feeding plate arranged on the wire feeding slider, a flipping drive device arranged on the wire feeding plate, and a wire feeding guide seat arranged on both sides of the wire feeding plate. The wire feeding guide seat is provided with a wire tube that can be flipped and moved horizontally. Two groups of wire feeding longitudinal screw rod pairs are arranged between the two wire feeding tracks. The two groups of wire feeding longitudinal screw rod pairs are used to drive the two groups of wire devices to move longitudinally respectively.

4. The fully automatic single-head tinned shell stranding machine as claimed in claim 3, characterized in that: The wire feeding guide seat is provided with a bent guide groove, the wire tube is provided with a guide wheel matched with the guide groove, the guide wheel can slide along the guide groove and drive the wire tube to move horizontally and flip, and the wire feeding plate is provided with a wire feeding telescopic device for driving the wire tube to move; The cutter assembly comprises a front upper stripping knife, a front lower stripping knife and a front stripping driving device for driving the front upper stripping knife and the front lower stripping knife to move closer to or away from each other; When the upper front stripping knife and the lower front stripping knife are close to each other and clamp the front end of the cable, the guide wheel drives the horizontal movement and strips the insulation layer of the front end of the cable. At the same time, the guide wheel slides along the guide groove and turns the wire tube over, and the front end of the cable extends into the tinning device.

5. The fully automatic single-head tinned shell stranding machine as claimed in claim 3, characterized in that: A peeling device is provided at the rear of the cutter assembly, and the peeling device includes a peeling seat, a peeling clamp pivotally mounted on the peeling seat, a peeling rotating device driving the peeling seat to rotate, and a peeling driving device driving the peeling clamp to move away from each other while approaching each other.

6. The fully automatic single-head tinned shell stranding machine as claimed in claim 4, characterized in that: The rear stripping device comprises an upper rear stripping knife and a lower rear stripping knife respectively arranged at adjacent positions of the upper front stripping knife and the lower front stripping knife, and the rear stripping device is also provided with a rear stripping longitudinal moving frame and a rear stripping clamping device arranged on the rear stripping longitudinal moving frame, and the rear stripping clamping device is used to drive the cable to move and strip the rear end insulation layer of the insulation layer; The wire pulling device includes a lifting frame, a wire pulling driving wheel and a wire pulling driven wheel arranged at both ends of the lifting frame, a driving belt is arranged between the wire pulling driving wheel and the wire pulling driven wheel, a wire pulling guide rail is arranged parallel to the driving belt, a wire pulling slider is slidably installed on the wire pulling guide rail, the wire pulling slider is connected to the driving belt, the wire pulling driving wheel is connected to the wire pulling rotating device, the wire pulling slider is pivotally provided with two swinging wire pulling frames, and a wire pulling telescopic device is arranged at the rear end of the wire pulling clamp, and the wire pulling telescopic device is used to drive the ends of the wire pulling clamp to move closer or away from each other.

7. The fully automatic single-head tinned shell stranding machine according to claim 4, characterized in that: The displacement switching mechanism comprises a displacement seat, a displacement guide rail arranged on the front wall of the displacement seat, a front belt driving device and a rear belt driving device are respectively arranged on the front wall and the rear wall of the displacement seat, and the two displacement switching devices have the same structure and are respectively connected to the front belt driving device and the rear belt driving device. The displacement switching device comprises two swinging displacement clamps and a displacement telescopic device for driving the displacement clamps to move relative to each other.

8. The fully automatic single-head tinned shell stranding machine according to claim 1, characterized in that: A visual inspection device and a rotation adjustment mechanism are arranged in sequence between the insertion mechanism and the terminal pressing mechanism, and the visual inspection device is used to detect the position and molding of the terminal; The rotation adjustment mechanism is used to adjust the relative angle of the terminal, and the rotation adjustment mechanism includes an adjustment seat, a bidirectional clamping motor pivotally mounted on the adjustment seat, and two adjustment clamps provided on the bidirectional clamping motor, wherein the adjustment clamp is arranged in a bent shape and has an avoidance groove on one side, and the adjustment seat is provided with a synchronous belt rotating motor for driving the bidirectional clamping motor to rotate; The plastic shell conveying device comprises a plastic shell fixing seat, a plastic shell front guide rail and a plastic shell rear guide rail arranged on the front wall and the rear wall of the plastic shell fixing seat, two plastic shell plastic shell conveying devices are respectively arranged on the plastic shell front guide rail and the plastic shell rear guide rail, and the plastic shell fixing seat is respectively provided with a plastic shell telescopic device for driving the two plastic shell conveying devices; The plastic shell conveying device includes a plastic shell seat, a plastic shell rotating device arranged on the plastic shell seat, a plastic shell bidirectional clamping motor arranged on the plastic shell rotating device, and a plastic shell clamp arranged on the plastic shell bidirectional clamping motor. The plastic shell bidirectional clamping motor can drive the two plastic shell clamps to move relative to each other.

9. The fully automatic single-head tinned shell stranding machine according to claim 1, characterized in that: The wire stranding mechanism includes a wire stranding transverse moving frame, a wire stranding seat arranged on the wire stranding transverse moving frame, a wire stranding clamping device arranged on the wire stranding seat, a wire stranding rotating clamp arranged on the wire stranding clamping device, and a wire stranding rotating motor driving the wire stranding rotating clamp to rotate. The wire stranding rotating clamp is pivotally mounted on the wire stranding seat, and the wire stranding rotating motor drives the wire stranding rotating clamp to rotate via a synchronous belt.

10. The fully automatic single-head tinned shell stranding machine according to claim 1, characterized in that: The insertion mechanism includes an insertion transverse screw pair, an insertion longitudinal screw pair arranged on the insertion transverse screw pair, and a vertical screw pair arranged on the longitudinal screw pair; The vertical screw rod pair is provided with an insertion device, including a front clamping device that can move relative to each other and a rear clamping device arranged behind the front clamping device. The front clamping device is used to clamp the cable, and the rear clamping device is used to clamp the terminal.

Citation Information

Patent Citations

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