Insulator binding wire removing device and using method

By designing the insulator wire binding removal device, using arc-shaped insert plates, telescopic components, mobile components and rotary components, the problem of existing tools being incomplete or damaged when cutting wire binding is solved, and the cables on both sides of the insulator are realized. Cutting simultaneously improves removal efficiency and accuracy.

CN119482155APending Publication Date: 2025-02-18YUSHU POWER SUPPLY CO OF STATE GRID QINGHAI ELECTRIC POWER CO +1
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Patent Information

Application Number
CN202411645409.9
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-18
Publication Date
2025-02-18

AI Technical Summary

Technical Problem

Existing insulator wire binding removal tools can easily cause incomplete cutting or damage to the cable surface when cutting wire binding, and cannot cut the cables on both sides of the insulator at the same time at once, resulting in insulating removal efficiency.

Method used

An insulator wire removal device is designed, including a mounting plate, a first and a second mounting mechanism, a cutting mechanism and a barrier mechanism. The cable and the binding wire are isolated through the arc-shaped insert plate and the telescopic assembly. The moving and rotating components enable the cutting knife to move and rotate above the binding wire, thereby achieving effective cutting of the binding wire.

Benefits of technology

This device can effectively avoid contact between the cutting knife and the cable, protect the cable from damage, and simultaneously realize the simultaneous cutting of the cables on both sides of the insulator, improving the efficiency and accuracy of wire removal.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of insulator binding wire removal, in particular to an insulator binding wire removal device and a using method thereof, and the device comprises a mounting plate located on one side of an insulator and a cable, and further comprises a first mounting mechanism, a second mounting mechanism, a cutting mechanism and a partition mechanism, the first mounting mechanism comprises two upper positioning plates, two lower positioning plates and two lifting assemblies, the second mounting mechanism comprises two positioning blocks, two pushing assemblies and two transmission assemblies, the blocking mechanism comprises a telescopic assembly and two arc-shaped insertion plates, and the cutting mechanism comprises a cutting knife, a U-shaped frame, a moving assembly and a rotating assembly. When the telescopic assembly works, the arc-shaped insertion plate can be driven to move, so that the arc-shaped insertion plate can be inserted into a gap between a cable and a binding wire, the cable and the binding wire are isolated, the binding wire can be effectively cut off by a cutter subsequently, the cutter is not in contact with the cable, and the surface of the cable is not damaged.
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Description

Technical Field

[0001] The invention relates to the technical field of insulator wire removal, and in particular to an insulator wire removal device and a use method thereof. Background Art

[0002] Insulators are devices installed between conductors at different potentials or between conductors and grounded structures, which can withstand voltage and mechanical stress. Insulators and conductors are generally fixed together by binding wires. When removing the binding wires, a removal device is required to remove the binding wires, which can greatly reduce the risk factor compared to manual operations.

[0003] The existing Chinese patent with patent announcement number CN117154594B discloses an insulator wire removal tool for 10KV cable live working, including a hanging box, a hanging interface for hanging, accommodating and clamping the cable is opened at the lower part of the hanging box, a cutting rod is slidably penetrated and transmission-connected to the middle part of the hanging box along the horizontal X direction, and a wire binding clamping unit is slidably penetrated and transmission-connected to the upper part of the hanging box along the horizontal X direction; the clamping end of the wire binding clamping unit is lifted and lowered along the vertical Z direction and fastened to the insulator wire.

[0004] The above-mentioned insulator wire removal tool has the following shortcomings: When removing the binding wire between the insulator and the conductor, the cutting knife moves to the top of the cable. When the distance between the cutting knife and the cable is large, it is easy to cause incomplete cutting of the binding wire. If the distance between the cutting knife and the cable is small, although the cutting effect of the binding wire can be guaranteed, the cutting knife is easy to contact with the cable, causing damage to the cable surface, which affects the service life of the cable. When removing the binding wires, only the binding wires on one side of the insulator can be cut at a time. When removing the binding wires on the other side, the tool needs to be installed and used again. It is impossible to cut the cables on both sides of the insulator at the same time, resulting in low efficiency in binding wire removal.

[0005] In view of the above problems, an insulator wire binding removal device and a use method are now provided. Summary of the invention

[0006] The object of the present invention is to provide an insulator wire binding removal device and a use method thereof, so as to solve the problems raised in the above background technology.

[0007] To achieve the above object, the present invention provides the following technical solutions: An insulator wire binding removal device comprises a mounting plate located on one side of an insulator and a cable, wherein the cable is mounted on the insulator through a binding rope, and further comprises a first mounting mechanism, a second mounting mechanism, a cutting mechanism and a blocking mechanism; The first mounting mechanism comprises two upper positioning plates, two lower positioning plates and two lifting assemblies, wherein the two upper positioning plates are symmetrically arranged on both sides of the mounting plate, each lower positioning plate is located below an upper positioning plate, and each lifting assembly is installed between the mounting plate and a lower positioning plate; The second mounting mechanism comprises two positioning blocks, two pushing assemblies and two transmission assemblies, the two positioning blocks are symmetrically arranged on both sides of the insulator, each pushing assembly is located between the mounting plate and a positioning block, and each transmission assembly is located between a pushing assembly and a lower positioning plate; The barrier mechanism comprises a telescopic assembly and two arc-shaped inserting plates, the two arc-shaped inserting plates are located between the two upper positioning plates, and the telescopic assembly is located between the mounting plate and the two arc-shaped inserting plates; The cutting mechanism includes a cutting knife, a U-shaped frame, a moving assembly and a rotating assembly. The U-shaped frame is located on one side of the mounting plate, the cutting knife is rotatably arranged inside the U-shaped frame, the moving assembly is installed between the mounting plate and the U-shaped frame, and the rotating assembly is located between the moving assembly and the cutting knife.

[0008] As a further solution of the present invention: each lifting assembly includes a movable plate, a first cylinder, two first slide grooves and two first sliding rods, the two first slide grooves are opened on the mounting plate, each first sliding rod is slidably arranged inside a first slide groove, one end of each first sliding rod close to the lower positioning plate is fixedly connected to the lower positioning plate, the movable plate is fixedly installed between the ends of the two first sliding rods away from the lower positioning plate, the first cylinder is installed on the side of the mounting plate away from the lower positioning plate, and the output end of the first cylinder is fixedly connected to the movable plate.

[0009] As a further solution of the present invention: each transmission assembly includes a wedge block, a fixed plate, two first guide rods and four connecting rods. The wedge block is located below the lower positioning plate. The four connecting rods are symmetrically arranged on both sides of the wedge block. Both ends of each connecting rod are respectively connected to the lower positioning plate and the wedge block. The fixed plate is located below the wedge block and fixed to the surface of the mounting plate. The two first guide rods are both slidably arranged on the fixed plate. The top end of each first guide rod is fixedly connected to the bottom end of the wedge block.

[0010] As a further solution of the present invention: each pushing assembly includes a roller, a mounting seat, a cross bar, a limit seat and a spring, the limit seat is fixedly mounted on the mounting plate, the cross bar is slidably arranged on the limit seat, one end of the cross bar is connected to the positioning block, and the other end of the cross bar is connected to the mounting seat, the roller is rotatably arranged inside the mounting seat, and the surface of the roller contacts the surface of the wedge block, the spring is sleeved on the cross bar, and the two ends of the spring are respectively connected to the limit seat and the mounting seat.

[0011] As a further solution of the present invention: the telescopic assembly includes a motor, a polished rod, two threaded rods, two side plates, two second guide rods, two moving blocks and four second slide grooves, the two side plates are symmetrically fixed on the side of the mounting plate away from the insulator, the two ends of the polished rod are rotatably arranged on the two side plates, the motor is fixed on one of the side plates, the output end of the motor is fixedly connected to the polished rod, the two threaded rods are symmetrically fixed on both sides of the surface of the polished rod, the two second guide rods are symmetrically arranged on both sides of the polished rod, and each second guide rod is fixedly connected to the two side plates; Each moving block is sleeved on a threaded rod and threadably matched with the threaded rod, each moving block is slidably connected to two second guide rods, each two second sliding grooves are located on one side of a threaded rod and are opened on the surface of the mounting plate, two second sliding rods are slidably arranged inside each second sliding groove, and the two ends of the four second sliding rods on the same side are respectively connected to the moving block and the arc-shaped plug plate.

[0012] As a further solution of the present invention: the moving assembly includes a guide rail, a slider, a second cylinder and four L-shaped rods, the guide rail is installed on one side of the mounting plate, the slider is slidably set on the guide rail, the second cylinder is located on one side of the guide rail and is installed on the mounting plate, the output end of the second cylinder is fixedly connected to the slider, the U-shaped frame is located on the side of the slider away from the mounting plate, the four L-shaped rods are symmetrically fixed on both sides of the U-shaped frame, and the other end of each L-shaped rod is fixedly connected to the slider.

[0013] As a further solution of the present invention: the rotating assembly includes a rack, a gear, a driving wheel, a driven wheel and a transmission belt. The gear is rotatably arranged on one side of the slider, the rack is fixedly mounted on the surface of the mounting plate, the rack and the gear are meshed with each other, the driving wheel is mounted on the side of the gear away from the slider, the driven wheel is located on one side of the U-shaped frame, the driven wheel is fixedly connected to the rotating shaft of the cutting knife, and the transmission belt is sleeved on the driven wheel and the driving wheel.

[0014] As a further solution of the present invention: the ends of the two arc-shaped inserting plates close to each other are both chamfered.

[0015] As a further solution of the present invention: the shape of the positioning block matches the shape of the insulator.

[0016] A method for using an insulator wire removal device comprises the following steps: S1. Preliminary positioning of the mounting plate: The mounting plate is placed on one side of the cable and the insulator, and the bottom ends of the two upper positioning plates are abutted against the top surface of the cable, and the first cylinder is controlled to work, so that the first cylinder drives the moving plate to move upward, and the moving plate drives the first slide bar to slide inside the first slide slot, thereby driving the lower positioning plate to move, so that the lower positioning plate can move upward, and cooperate with the fixed upper positioning plate to achieve clamping and fixing of the cable, so that the mounting plate can be fixed on one side of the cable; S2. Repositioning of the mounting plate: When the lower positioning plate moves upward, the lower positioning plate can drive the wedge block to move upward through the connecting rod. At this time, the wedge block can squeeze the roller during the movement, so that the roller can move toward the side close to the limit seat. At this time, the mounting seat drives the cross bar to slide inside the limit seat, and the spring is compressed. When the cross bar moves, it drives the positioning block to move, so that the positioning blocks on both sides can move toward the direction of the insulator and contact with the insulator to clamp the insulator. At this time, the mounting plate can be further positioned; S3, Insertion of arc-shaped plug-in plates: The motor is controlled to work, and the motor can drive the light rod to rotate. When the light rod rotates, the two threaded rods on the light rod are driven to rotate. Since the threads between the moving block and the threaded rod are matched, the moving block and the second guide rod are slidably connected. Therefore, when the threaded rod rotates, the moving block on the threaded rod can be driven to move, so that the two moving blocks on both sides can move in a direction close to each other. When the moving block moves, it can drive the second sliding rod to slide inside the second sliding groove, so that the two arc plugging plates on both sides can move, so that the two arc plugging plates can be moved into the gap between the cable and the binding wire to separate the cable and the binding wire. S4. Cutting of binding wires: The second cylinder is controlled to work, and the second cylinder can drive the slider to slide on the guide rail. The slider drives the U-shaped frame to move through the L-shaped rod, thereby driving the cutting knife to move, so that the cutting knife can move above the arc-shaped plug plate. At the same time, the slider can drive the gear to move when it moves. Since the gear and the rack are meshed with each other, when the gear moves, it can drive the gear to rotate under the action of the rack. When the gear rotates, it can drive the driving wheel to rotate. Under the action of the transmission belt, it can drive the driven wheel to rotate, thereby driving the cutting knife in the middle position of the U-shaped frame to rotate, so that the cutting knife can rotate while moving, so that the cutting knife can cut off the binding wire above the arc-shaped plug plate when it moves on the arc-shaped plug plate, thereby realizing the removal of the binding wire of the insulator.

[0017] Compared with the prior art, the present invention has the following beneficial effects: 1. An insulator wire removal device and a method of use of the present invention, by providing an arc-shaped plug plate and a telescopic component, can drive the arc-shaped plug plate to move when the telescopic component is working, so that the arc-shaped plug plate can be inserted into the gap between the cable and the wire binding, so as to achieve isolation between the cable and the wire binding, and facilitate the subsequent cutting knife to effectively cut the wire binding, and the cutting knife will not contact the cable and will not cause damage to the surface of the cable, which can not only ensure the cutting effect of the wire binding, but also protect the cable.

[0018] 2. An insulator wire removal device and use method of the present invention, by setting a moving component, a rotating component and a cutting knife, the moving component can drive the cutting knife to move above the binding wire, and the rotating component can drive the cutting knife to rotate while the cutting knife moves, thereby ensuring the cutting effect of the cutting knife on the binding wire. At the same time, the cutting knife can completely cut the binding wire from left to right when moving, that is, the cables on both sides of the insulator can be cut simultaneously in one operation, and there is no need to cut the binding wires on both sides separately, which effectively improves the removal efficiency of the binding wire.

[0019] 3. An insulator wire binding removal device and use method of the present invention, by setting a lower positioning plate and a lifting assembly, the lifting assembly can drive the lower positioning plate to move, so that the lower positioning plate can move upward and cooperate with the upper positioning plate to clamp the cable, thereby achieving preliminary fixation of the mounting plate and ensuring that the device can be installed on the cable.

[0020] 4. An insulator wire binding removal device and use method of the present invention, by setting a positioning block, a pushing assembly and a transmission assembly, when the lower positioning plate moves upward, the transmission assembly can drive the pushing assembly to work, thereby driving the positioning block to move, so that the positioning blocks on both sides can approach each other and contact the insulator, thereby clamping the insulator, so that the mounting plate can be installed on the insulator, and the mounting plate can be fixed again, ensuring that the device can be installed on the insulator and the cable, ensuring the stability of the device, so as to improve the accuracy of subsequent wire binding removal.

[0021] 5. An insulator wire removal device and use method of the present invention, by setting a transmission component, can achieve a linkage effect between the first installation mechanism and the second installation mechanism, thereby reducing the number of driving sources used in the device and reducing power consumption, which is beneficial to reducing costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 The structure of the present invention is schematically shown Figure 1 .

[0023] Figure 2 For the present invention Figure 1 Schematic diagram of the enlarged structure of part A.

[0024] Figure 3 The structure of the present invention is schematically shown Figure 2 .

[0025] Figure 4 For the present invention Figure 3 Schematic diagram of the enlarged structure of part B.

[0026] Figure 5 It is a front view of the present invention.

[0027] Figure 6It is a structural schematic diagram of the lower positioning plate and the positioning block in the present invention.

[0028] Figure 7 For the present invention Figure 6 Schematic diagram of the enlarged structure of part C.

[0029] Figure 8 It is a structural schematic diagram of the cutting mechanism in the present invention.

[0030] Fig. 9 For the present invention Figure 8 Schematic diagram of the enlarged structure of part D.

[0031] Fig.10 It is a schematic diagram of the structure of the arc-shaped plug board in the present invention.

[0032] Among them: 11, insulator; 12, cable; 13, mounting plate; 14, upper positioning plate; 15, lower positioning plate; 16, first slide groove; 17, first slide bar; 18, moving plate; 19, first cylinder; 20, connecting rod; 21, wedge block; 22, fixed plate; 23, first guide rod; 24, roller; 25, mounting seat; 26, cross bar; 27, limit seat; 28, spring; 29, positioning block; 30, Side plate; 31. Bare rod; 32. Threaded rod; 33. Motor; 34. Second guide rod; 35. Moving block; 36. Second slide groove; 37. Second slide rod; 38. Arc-shaped insert plate; 39. Chamfer; 40. Guide rail; 41. Slider; 42. Second cylinder; 43. Cutting knife; 44. U-shaped frame; 45. L-shaped rod; 46. Gear; 47. Rack; 48. Driving wheel; 49. Driven wheel; 50. Transmission belt. DETAILED DESCRIPTION

[0033] The principles and features of the present invention are described below in conjunction with the accompanying drawings. The examples given are only used to explain the present invention and are not used to limit the scope of the present invention.

[0034] The present invention provides the following preferred embodiments: Embodiment 1, as Figure 1-Figure 10 As shown, an insulator wire binding removal device includes a mounting plate 13 located on one side of an insulator 11 and a cable 12, the cable 12 is mounted on the insulator 11 through a binding rope, and also includes a first mounting mechanism, a second mounting mechanism, a cutting mechanism and a blocking mechanism; The first mounting mechanism includes two upper positioning plates 14, two lower positioning plates 15 and two lifting assemblies. The two upper positioning plates 14 are symmetrically arranged on both sides of the mounting plate 13. Each lower positioning plate 15 is located below an upper positioning plate 14. Each lifting assembly is installed between the mounting plate 13 and a lower positioning plate 15. The lifting assembly can be used to drive the lower positioning plate 15 to move, so that the lower positioning plate 15 can move upward and cooperate with the upper positioning plate 14 to clamp the cable 12, thereby achieving preliminary fixation of the mounting plate 13 and ensuring that the device can be installed on the cable 12; The second mounting mechanism includes two positioning blocks 29, two pushing assemblies and two transmission assemblies. The two positioning blocks 29 are symmetrically arranged on both sides of the insulator 11. Each pushing assembly is located between the mounting plate 13 and a positioning block 29, and each transmission assembly is located between a pushing assembly and a lower positioning plate 15. When the lower positioning plate 15 moves upward, the transmission assembly can drive the pushing assembly to work, thereby driving the positioning block 29 to move, so that the positioning blocks 29 on both sides can approach each other and contact the insulator 11, thereby clamping the insulator 11, so that the mounting plate 13 can be installed on the insulator 11, and the mounting plate 13 can be fixed again, ensuring that the device can be installed on the insulator 11 and the cable 12, ensuring the stability of the device, so as to improve the accuracy of subsequent wire binding removal; The barrier mechanism includes a telescopic assembly and two arc-shaped insert plates 38, the two arc-shaped insert plates 38 are located between the two upper positioning plates 14, and the telescopic assembly is located between the mounting plate 13 and the two arc-shaped insert plates 38; When the telescopic assembly is working, the arc plug plate 38 can be driven to move, so that the arc plug plate 38 can be inserted into the gap between the cable 12 and the binding wire, so as to isolate the cable 12 from the binding wire, and facilitate the subsequent cutting knife 43 to effectively cut the binding wire, and the cutting knife 43 will not contact the cable 12, and will not cause damage to the surface of the cable 12, which can not only ensure the cutting effect of the binding wire, but also play a protective effect on the cable 12; It should be noted here that the lower surface of the upper positioning plate 14 and the lower surface of the arc-shaped plug plate 38 are on the same plane, that is, when the upper positioning plate 14 and the lower positioning plate 15 clamp the cable 12, the lower surface of the arc-shaped plug plate 38 contacts the top surface of the cable 12; The cutting mechanism includes a cutting blade 43, a U-shaped frame 44, a moving assembly and a rotating assembly. The U-shaped frame 44 is located on one side of the mounting plate 13. The cutting blade 43 is rotatably arranged inside the U-shaped frame 44. The moving assembly is installed between the mounting plate 13 and the U-shaped frame 44. The rotating assembly is located between the moving assembly and the cutting blade 43. The moving component can be used to drive the cutting knife 43 to move above the binding wire, and the rotating component can be used to drive the cutting knife 43 to rotate while the cutting knife 43 moves, thereby ensuring the cutting effect of the cutting knife 43 on the binding wire. At the same time, the cutting knife 43 can completely cut the binding wire from left to right when moving, that is, the cables on both sides of the insulator 11 can be cut simultaneously in one operation, and there is no need to cut the binding wires on both sides separately, which effectively improves the removal efficiency of the binding wires.

[0035] When the cutting knife 43 cuts the binding wire, the cutting knife 43 will not be separated from the cable 12 due to the blocking of the arc-shaped plug plate 38, and will not cause damage to the cable 12.

[0036] like Figure 1-Figure 10 As shown, each lifting assembly includes a moving plate 18, a first cylinder 19, two first slide grooves 16 and two first slide bars 17. The two first slide grooves 16 are both opened on the mounting plate 13. Each first slide bar 17 is slidably arranged inside a first slide groove 16. One end of each first slide bar 17 close to the lower positioning plate 15 is fixedly connected to the lower positioning plate 15. The moving plate 18 is fixedly installed between the ends of the two first slide bars 17 away from the lower positioning plate 15. The first cylinder 19 is installed on the side of the mounting plate 13 away from the lower positioning plate 15. The output end of the first cylinder 19 is fixedly connected to the moving plate 18. When it is necessary to fix the mounting plate 13 on the cable 12, the mounting plate 13 is placed on one side of the cable 12 and the insulator 11, and the bottom ends of the two upper positioning plates 14 are abutted against the top surface of the cable 12. The first cylinder 19 is controlled to work, and the first cylinder 19 drives the movable plate 18 to move upward. The movable plate 18 drives the first slide bar 17 to slide inside the first slide groove 16, thereby driving the lower positioning plate 15 to move, so that the lower positioning plate 15 can move upward, and cooperate with the fixed upper positioning plate 14 to achieve clamping and fixing of the cable 12, so that the mounting plate 13 can be fixed on one side of the cable 12.

[0037] like Figure 1-Figure 10 As shown, each transmission assembly includes a wedge block 21, a fixed plate 22, two first guide rods 23 and four connecting rods 20. The wedge block 21 is located below the lower positioning plate 15. The four connecting rods 20 are symmetrically arranged on both sides of the wedge block 21. Both ends of each connecting rod 20 are respectively connected to the lower positioning plate 15 and the wedge block 21. The fixed plate 22 is located below the wedge block 21 and fixed to the surface of the mounting plate 13. The two first guide rods 23 are both slidably arranged on the fixed plate 22. The top end of each first guide rod 23 is fixedly connected to the bottom end of the wedge block 21. When the lower positioning plate 15 moves upward, the lower positioning plate 15 can drive the wedge block 21 to move upward through the connecting rod 20. At this time, the wedge block 21 drives the first guide rod 23 to slide on the fixed plate 22 to provide a guide for the movement of the wedge block 21.

[0038] like Figure 1-Figure 10As shown, each pushing assembly includes a roller 24, a mounting seat 25, a cross bar 26, a limit seat 27 and a spring 28. The limit seat 27 is fixedly mounted on the mounting plate 13, the cross bar 26 is slidably arranged on the limit seat 27, one end of the cross bar 26 is connected to the positioning block 29, and the other end of the cross bar 26 is connected to the mounting seat 25. The roller 24 is rotatably arranged inside the mounting seat 25, and the surface of the roller 24 contacts the surface of the wedge block 21. The spring 28 is sleeved on the cross bar 26, and the two ends of the spring 28 are respectively connected to the limit seat 27 and the mounting seat 25. In the initial state, the spring 28 is in a natural state. When the wedge block 21 moves upward with the lower positioning plate 15, the wedge block 21 can squeeze the roller 24 during the movement, so that the roller 24 can move toward the side close to the limit seat 27. At this time, the mounting seat 25 drives the cross bar 26 to slide inside the limit seat 27, and the spring 28 is compressed. When the cross bar 26 moves, it drives the positioning block 29 to move, so that the positioning blocks 29 on both sides can move toward the direction of the insulator 11 and contact with the insulator 11 to clamp the insulator 11. At this time, the mounting plate 13 can be further positioned.

[0039] like Figure 1-Figure 10 As shown, the telescopic assembly includes a motor 33, a bare rod 31, two threaded rods 32, two side plates 30, two second guide rods 34, two moving blocks 35 and four second slide grooves 36. The two side plates 30 are symmetrically fixed on the side of the mounting plate 13 away from the insulator 11. The two ends of the bare rod 31 are rotatably set on the two side plates 30 respectively. The motor 33 is fixed on one of the side plates 30. The output end of the motor 33 is fixedly connected to the bare rod 31. The two threaded rods 32 are symmetrically fixed on both sides of the surface of the bare rod 31. The two second guide rods 34 are symmetrically arranged on both sides of the bare rod 31, and each second guide rod 34 is fixedly connected to the two side plates 30. Each moving block 35 is sleeved on a threaded rod 32 and threadedly matched with the threaded rod 32. Each moving block 35 is slidably connected to two second guide rods 34. Each two second slide grooves 36 are located on one side of a threaded rod 32 and are opened on the surface of the mounting plate 13. Two second slide rods 37 are slidably arranged inside each second slide groove 36. The two ends of the four second slide rods 37 on the same side are respectively connected to the moving block 35 and the arc-shaped plug plate 38. When it is necessary to move the arc plug plate 38, the motor 33 is controlled to work, and the motor 33 can drive the light rod 31 to rotate. When the light rod 31 rotates, it drives the two threaded rods 32 on the light rod 31 to rotate. Since the moving block 35 and the threaded rod 32 are threadedly matched, the moving block 35 and the second guide rod 34 are slidingly connected. Therefore, when the threaded rod 32 rotates, it can drive the moving block 35 on the threaded rod 32 to move, so that the two moving blocks 35 on both sides can move in a direction close to each other. When moving, the moving block 35 can drive the second sliding rod 37 to slide inside the second sliding groove 36, thereby driving the two arc plug plates 38 on both sides to move, so that the two arc plug plates 38 can both move into the gap between the cable 12 and the binding wire to separate the cable 12 and the binding wire.

[0040] like Figure 1-Figure 10 As shown, the moving assembly includes a guide rail 40, a slider 41, a second cylinder 42 and four L-shaped rods 45. The guide rail 40 is installed on one side of the mounting plate 13. The slider 41 is slidably arranged on the guide rail 40. The second cylinder 42 is located on one side of the guide rail 40 and is installed on the mounting plate 13. The output end of the second cylinder 42 is fixedly connected to the slider 41. The U-shaped frame 44 is located on the side of the slider 41 away from the mounting plate 13. The four L-shaped rods 45 are symmetrically fixed on both sides of the U-shaped frame 44, and the other end of each L-shaped rod 45 is fixedly connected to the slider 41. When the binding wire needs to be cut, the second cylinder 42 is controlled to work, and the second cylinder 42 can drive the slider 41 to slide on the guide rail 40. The slider 41 drives the U-shaped frame 44 to move through the L-shaped rod 45, thereby driving the cutting knife 43 to move, so that the cutting knife 43 can move above the arc-shaped plug plate 38.

[0041] like Figure 1-Figure 10 As shown, the rotating assembly includes a rack 47, a gear 46, a driving wheel 48, a driven wheel 49 and a transmission belt 50. The gear 46 is rotatably arranged on one side of the slider 41, the rack 47 is fixedly mounted on the surface of the mounting plate 13, the rack 47 and the gear 46 are meshed with each other, the driving wheel 48 is mounted on the side of the gear 46 away from the slider 41, the driving wheel 48 and the gear 46 are coaxial and fixedly connected, the driven wheel 49 is located on one side of the U-shaped frame 44, the driven wheel 49 is fixedly connected to the rotating shaft of the cutting knife 43, and the transmission belt 50 is sleeved on the driven wheel 49 and the driving wheel 48; When the slider 41 moves, it can drive the gear 46 to move. Since the gear 46 and the rack 47 are meshed with each other, when the gear 46 moves, the gear 46 can be driven to rotate under the action of the rack 47. When the gear 46 rotates, it can drive the driving wheel 48 to rotate. Under the action of the transmission belt 50, it can drive the driven wheel 49 to rotate, thereby driving the cutting knife 43 in the middle position of the U-shaped frame 44 to rotate, so that the cutting knife 43 can rotate while moving, so that the cutting knife 43 can cut off the binding wire above the arc plug plate 38 when it moves on the arc plug plate 38, thereby realizing the removal of the binding wire of the insulator 11.

[0042] like Figure 1-Figure 10 As shown, the ends of the two arc-shaped plug plates 38 close to each other are both provided with chamfers 39. The provision of the chamfers 39 enables the arc-shaped plug plates 38 to be more easily inserted into the gap between the cable 12 and the binding wire.

[0043] like Figure 1-Figure 10 As shown, the shape of the positioning block 29 matches the shape of the insulator 11 , which can improve the clamping effect on the insulator 11 .

[0044] like Figure 1-Figure 10 As shown, a method for using an insulator wire removal device comprises the following steps: S1. Preliminary positioning of mounting plate 13: The mounting plate 13 is placed on one side of the cable 12 and the insulator 11, and the bottom ends of the two upper positioning plates 14 are abutted against the top surface of the cable 12, and the first cylinder 19 is controlled to work, and the first cylinder 19 drives the moving plate 18 to move upward, and the moving plate 18 drives the first slide bar 17 to slide inside the first slide groove 16, thereby driving the lower positioning plate 15 to move, so that the lower positioning plate 15 can move upward, and cooperate with the fixed upper positioning plate 14 to achieve the clamping and fixing of the cable 12, so that the mounting plate 13 can be fixed on one side of the cable 12; S2. Repositioning of the mounting plate 13: When the lower positioning plate 15 moves upward, the lower positioning plate 15 can drive the wedge block 21 to move upward through the connecting rod 20. At this time, the wedge block 21 can squeeze the roller 24 during the movement, so that the roller 24 can move toward the side close to the limit seat 27. At this time, the mounting seat 25 drives the cross bar 26 to slide inside the limit seat 27, and the spring 28 is compressed. When the cross bar 26 moves, it drives the positioning block 29 to move, so that the positioning blocks 29 on both sides can move toward the direction of the insulator 11 and contact the insulator 11 to clamp the insulator 11. At this time, the mounting plate 13 can be further positioned; S3, insertion of arc-shaped insert plate 38: The motor 33 is controlled to work, and the motor 33 can drive the light rod 31 to rotate. When the light rod 31 rotates, the two threaded rods 32 on the light rod 31 are driven to rotate. Since the moving block 35 and the threaded rod 32 are threadedly matched, the moving block 35 and the second guide rod 34 are slidably connected. Therefore, when the threaded rod 32 rotates, the moving block 35 on the threaded rod 32 can be driven to move, so that the two moving blocks 35 on both sides can move in a direction close to each other. When moving, the moving block 35 can drive the second sliding rod 37 to slide inside the second sliding groove 36, so that the two arc plug plates 38 on both sides can be driven to move, so that the two arc plug plates 38 can be moved into the gap between the cable 12 and the binding wire to separate the cable 12 from the binding wire. S4. Cutting of binding wires: The second cylinder 42 is controlled to work, and the second cylinder 42 can drive the slider 41 to slide on the guide rail 40. The slider 41 drives the U-shaped frame 44 to move through the L-shaped rod 45, thereby driving the cutting knife 43 to move, so that the cutting knife 43 can move above the arc plug plate 38. At the same time, the slider 41 can drive the gear 46 to move when moving. Since the gear 46 and the rack 47 are meshed with each other, when the gear 46 moves, it can drive the gear 46 to rotate under the action of the rack 47. When the gear 46 rotates, it can drive the driving wheel 48 to rotate. Under the action of the transmission belt 50, it can drive the driven wheel 49 to rotate, thereby driving the cutting knife 43 in the middle position of the U-shaped frame 44 to rotate, so that the cutting knife 43 can rotate while moving, so that the cutting knife 43 can cut off the binding wire above the arc plug plate 38 when it moves on the arc plug plate 38, thereby realizing the removal of the binding wire of the insulator 11.

[0045] The specific working process of the present invention is as follows: First, place the mounting plate 13 on one side of the cable 12 and the insulator 11, and make the bottom ends of the two upper positioning plates 14 contact the top surface of the cable 12, control the first cylinder 19 to work, the first cylinder 19 drives the movable plate 18 to move upward, and the movable plate 18 drives the first slide bar 17 to slide inside the first slide groove 16, thereby driving the lower positioning plate 15 to move, so that the lower positioning plate 15 can move upward, and cooperate with the fixed upper positioning plate 14 to achieve the clamping and fixing of the cable 12, so that the mounting plate 13 can be fixed on one side of the cable 12, when the lower positioning plate 15 moves upward, the lower positioning plate 15 can drive the wedge block 21 to move upward through the connecting rod 20, At this time, the wedge block 21 drives the first guide rod 23 to slide on the fixed plate 22, providing a guide for the movement of the wedge block 21. When the wedge block 21 moves upward along with the lower positioning plate 15, the wedge block 21 can squeeze the roller 24 during the movement, so that the roller 24 can move toward the side close to the limit seat 27. At this time, the mounting seat 25 drives the cross bar 26 to slide inside the limit seat 27, and the spring 28 is compressed. When the cross bar 26 moves, it drives the positioning block 29 to move, so that the positioning blocks 29 on both sides can move toward the direction of the insulator 11 and contact the insulator 11 to clamp the insulator 11. At this time, the mounting plate 13 can be further positioned. Then, the motor 33 is controlled to work, and the motor 33 can drive the light rod 31 to rotate. When the light rod 31 rotates, the two threaded rods 32 on the light rod 31 are driven to rotate. Since the moving block 35 and the threaded rod 32 are threadedly matched, the moving block 35 and the second guide rod 34 are slidably connected. Therefore, when the threaded rod 32 rotates, the moving block 35 on the threaded rod 32 can be driven to move, so that the two moving blocks 35 on both sides can move in a direction close to each other. When moving, the moving block 35 can drive the second sliding rod 37 to slide inside the second sliding groove 36, so that the two arc plug plates 38 on both sides can be driven to move, so that the two arc plug plates 38 can be moved into the gap between the cable 12 and the binding wire to separate the cable 12 and the binding wire. Finally, the second cylinder 42 is controlled to work. The second cylinder 42 can drive the slider 41 to slide on the guide rail 40. The slider 41 drives the U-shaped frame 44 to move through the L-shaped rod 45, thereby driving the cutting knife 43 to move, so that the cutting knife 43 can move above the arc plug plate 38. The slider 41 can drive the gear 46 to move when moving. Since the gear 46 and the rack 47 are meshed with each other, when the gear 46 moves, it can drive the gear 46 to rotate under the action of the rack 47. When the gear 46 rotates, it can drive the driving wheel 48 to rotate. Under the action of the transmission belt 50, it can drive the driven wheel 49 to rotate, thereby driving the cutting knife 43 in the middle position of the U-shaped frame 44 to rotate, so that the cutting knife 43 can rotate while moving, so that the cutting knife 43 can cut off the binding wire above the arc plug plate 38 when moving on the arc plug plate 38, thereby realizing the removal of the binding wire of the insulator 11.

[0046] The beneficial effects of the present invention are specifically embodied in that the above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. An insulator wire binding removal device, comprising a mounting plate (13) located on one side of an insulator (11) and a cable (12), wherein the cable (12) is mounted on the insulator (11) by means of a binding rope, characterized in that: It also includes a first mounting mechanism, a second mounting mechanism, a cutting mechanism and a barrier mechanism; The first mounting mechanism comprises two upper positioning plates (14), two lower positioning plates (15) and two lifting assemblies, the two upper positioning plates (14) are symmetrically located on both sides of the mounting plate (13), each lower positioning plate (15) is located below an upper positioning plate (14), and each lifting assembly is installed between the mounting plate (13) and a lower positioning plate (15); The second mounting mechanism comprises two positioning blocks (29), two pushing assemblies and two transmission assemblies, the two positioning blocks (29) being symmetrically arranged on both sides of the insulator (11), each pushing assembly being located between the mounting plate (13) and a positioning block (29), and each transmission assembly being located between a pushing assembly and a lower positioning plate (15); The barrier mechanism comprises a telescopic assembly and two arc-shaped inserting plates (38), the two arc-shaped inserting plates (38) are located between the two upper positioning plates (14), and the telescopic assembly is located between the mounting plate (13) and the two arc-shaped inserting plates (38); The cutting mechanism comprises a cutting knife (43), a U-shaped frame (44), a moving assembly and a rotating assembly, wherein the U-shaped frame (44) is located on one side of the mounting plate (13), the cutting knife (43) is rotatably arranged inside the U-shaped frame (44), the moving assembly is installed between the mounting plate (13) and the U-shaped frame (44), and the rotating assembly is located between the moving assembly and the cutting knife (43).

2. An insulator wire removal device and use method according to claim 1, characterized in that: Each lifting assembly comprises a movable plate (18), a first cylinder (19), two first slide grooves (16) and two first slide bars (17). The two first slide grooves (16) are both provided on the mounting plate (13). Each first slide bar (17) is slidably arranged inside a first slide groove (16). An end of each first slide bar (17) close to the lower positioning plate (15) is fixedly connected to the lower positioning plate (15). The movable plate (18) is fixedly mounted between ends of the two first slide bars (17) away from the lower positioning plate (15). The first cylinder (19) is mounted on a side of the mounting plate (13) away from the lower positioning plate (15). An output end of the first cylinder (19) is fixedly connected to the movable plate (18).

3. The insulator wire removal device according to claim 2, characterized in that: Each transmission assembly comprises a wedge block (21), a fixed plate (22), two first guide rods (23) and four connecting rods (20); the wedge block (21) is located below the lower positioning plate (15); the four connecting rods (20) are symmetrically arranged on both sides of the wedge block (21); both ends of each connecting rod (20) are respectively connected to the lower positioning plate (15) and the wedge block (21); the fixed plate (22) is located below the wedge block (21) and is fixed to the surface of the mounting plate (13); the two first guide rods (23) are both slidably arranged on the fixed plate (22); and the top end of each first guide rod (23) is fixedly connected to the bottom end of the wedge block (21).

4. The insulator wire removal device according to claim 3, characterized in that: Each pushing assembly comprises a roller (24), a mounting seat (25), a cross bar (26), a limit seat (27) and a spring (28). The limit seat (27) is fixedly mounted on the mounting plate (13). The cross bar (26) is slidably mounted on the limit seat (27). One end of the cross bar (26) is connected to a positioning block (29). The other end of the cross bar (26) is connected to the mounting seat (25). The roller (24) is rotatably mounted inside the mounting seat (25). The surface of the roller (24) contacts the surface of the wedge block (21). The spring (28) is sleeved on the cross bar (26). The two ends of the spring (28) are respectively connected to the limit seat (27) and the mounting seat (25).

5. The insulator wire removal device according to claim 4, characterized in that: The telescopic assembly comprises a motor (33), a bare rod (31), two threaded rods (32), two side plates (30), two second guide rods (34), two moving blocks (35) and four second slide grooves (36), wherein the two side plates (30) are symmetrically fixed on a side of the mounting plate (13) away from the insulator (11), two ends of the bare rod (31) are rotatably arranged on the two side plates (30), the motor (33) is fixed on one of the side plates (30), the output end of the motor (33) is fixedly connected to the bare rod (31), the two threaded rods (32) are symmetrically fixed on both sides of the surface of the bare rod (31), the two second guide rods (34) are symmetrically arranged on both sides of the bare rod (31), and each second guide rod (34) is fixedly connected to the two side plates (30); Each moving block (35) is sleeved on a threaded rod (32) and threadably matched with the threaded rod (32). Each moving block (35) is slidably connected to two second guide rods (34). Each two second slide grooves (36) are located on one side of a threaded rod (32) and are opened on the surface of the mounting plate (13). Two second slide rods (37) are slidably arranged inside each second slide groove (36). Two ends of the four second slide rods (37) on the same side are respectively connected to the moving block (35) and the arc-shaped plug plate (38).

6. The insulator wire removal device according to claim 5, characterized in that: The moving assembly comprises a guide rail (40), a slider (41), a second cylinder (42) and four L-shaped rods (45); the guide rail (40) is mounted on one side of a mounting plate (13); the slider (41) is slidably arranged on the guide rail (40); the second cylinder (42) is located on one side of the guide rail (40) and mounted on the mounting plate (13); the output end of the second cylinder (42) is fixedly connected to the slider (41); the U-shaped frame (44) is located on a side of the slider (41) away from the mounting plate (13); the four L-shaped rods (45) are symmetrically fixed on both sides of the U-shaped frame (44); and the other end of each L-shaped rod (45) is fixedly connected to the slider (41).

7. The insulator wire removal device according to claim 6, characterized in that: The rotating assembly comprises a rack (47), a gear (46), a driving wheel (48), a driven wheel (49) and a transmission belt (50), wherein the gear (46) is rotatably arranged on one side of the slider (41), the rack (47) is fixedly mounted on the surface of the mounting plate (13), the rack (47) and the gear (46) are meshed with each other, the driving wheel (48) is mounted on a side of the gear (46) away from the slider (41), the driven wheel (49) is located on one side of the U-shaped frame (44), the driven wheel (49) is fixedly connected to the rotating shaft of the cutting knife (43), and the transmission belt (50) is sleeved on the driven wheel (49) and the driving wheel (48).

8. The insulator wire removal device according to claim 7, characterized in that: The ends of the two arc-shaped insert plates (38) that are close to each other are both provided with chamfers (39).

9. The insulator wire removal device according to claim 8, characterized in that: The shape of the positioning block (29) matches the shape of the insulator (11).

10. A method for using the insulator wire removal device according to any one of claims 2 to 9, characterized in that: The following steps are involved: S1. Preliminary positioning of the mounting plate: The mounting plate (13) is placed on one side of the cable (12) and the insulator (11), and the bottom ends of the two upper positioning plates (14) are brought into contact with the top surface of the cable (12), and the first cylinder (19) is controlled to work, so that the first cylinder (19) drives the movable plate (18) to move upward, and the movable plate (18) drives the first slide bar (17) to slide inside the first slide groove (16), thereby driving the lower positioning plate (15) to move, so that the lower positioning plate (15) can move upward, and cooperate with the fixed upper positioning plate (14) to achieve clamping and fixing of the cable (12), so that the mounting plate (13) can be fixed on one side of the cable (12); S2. Repositioning of the mounting plate: When the lower positioning plate (15) moves upward, the lower positioning plate (15) can drive the wedge block (21) to move upward through the connecting rod (20). At this time, the wedge block (21) can squeeze the roller (24) during the movement, so that the roller (24) can move toward the side close to the limit seat (27). At this time, the mounting seat (25) drives the cross bar (26) to slide inside the limit seat (27), and the spring (28) is compressed. When the cross bar (26) moves, it drives the positioning block (29) to move, so that the positioning blocks (29) on both sides can move toward the insulator (11) and contact the insulator (11) to clamp the insulator (11). At this time, the mounting plate (13) can be further positioned; S3, Insertion of arc-shaped plug-in plates: The control motor (33) is operated, and the motor (33) can drive the light rod (31) to rotate. When the light rod (31) rotates, the two threaded rods (32) on the light rod (31) are driven to rotate. Since the moving block (35) and the threaded rod (32) are threadedly matched, the moving block (35) and the second guide rod (34) are slidably connected. Therefore, when the threaded rod (32) rotates, the moving block (35) on the threaded rod (32) can be driven to move, so that the two moving blocks (35) on both sides can move in a direction close to each other. When the moving block (35) moves, it can drive the second sliding rod (37) to slide inside the second sliding groove (36), so that the two arc plug plates (38) on both sides can be driven to move, so that the two arc plug plates (38) can be moved into the gap between the cable (12) and the binding wire, so as to separate the cable (12) and the binding wire; S4. Cutting of binding wires: The second cylinder (42) is controlled to work, and the second cylinder (42) can drive the slider (41) to slide on the guide rail (40). The slider (41) drives the U-shaped frame (44) to move through the L-shaped rod (45), thereby driving the cutting knife (43) to move, so that the cutting knife (43) can move above the arc-shaped insert plate (38). At the same time, when the slider (41) moves, it can drive the gear (46) to move. Since the gear (46) and the rack (47) are meshed with each other, when the gear (46) moves, the rack (47) is engaged with the gear (46). Under the action of the gear (47), the gear (46) can be driven to rotate. When the gear (46) rotates, it can drive the driving wheel (48) to rotate. Under the action of the transmission belt (50), it can drive the driven wheel (49) to rotate, thereby driving the cutting knife (43) at the middle position of the U-shaped frame (44) to rotate, so that the cutting knife (43) can rotate while moving, so that the cutting knife (43) can cut off the binding wire above the arc-shaped plug plate (38) when moving on the arc-shaped plug plate (38), thereby realizing the removal of the binding wire of the insulator (11).

Citation Information

Patent Citations

  • A 10KV cable live working insulator wire removal tool

    CN117154594B