Intelligent valve integrating stopping and filtering functions
By designing a combination of a semi-spherical filter and a semi-spherical valve in an intelligent valve, combining a flow sensor and a controller, the intelligent self-cleaning function is realized, solving the problem of frequent filter maintenance in traditional valves, and improving water delivery efficiency and equipment reliability.
Patent Information
- Application Number
- CN202510077580.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-17
- Publication Date
- 2025-02-21
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
During use, traditional valves with filter mesh need to be frequently maintained and cleaned, resulting in reduced water delivery efficiency, increased labor costs, and reduced equipment reliability and service life.
Design an intelligent valve with integrated cutoff and filtering functions, adopting a combination of a semi-spherical filter and a semi-spherical valve. Through the cooperation of the flow sensor and the controller, the intelligent self-cleaning function of the semi-spherical filter is realized. When the water flow decreases, the system automatically opens the sewage pipe, and passes through the spiral cylinder and gear mechanism to drive the hemispherical filter to rotate and discharge internal impurities.
The intelligent self-cleaning of the semi-spherical filter is realized, which reduces the frequent disassembly and installation of the filter, reduces labor costs, improves the efficiency of water transportation, extends the service life of the smart valve, and improves the reliability of the equipment.
Smart Images

Figure CN119491932A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the field of valve technology, and more particularly to an intelligent valve with integrated cut-off and filtering functions. Background Art
[0002] A valve is a control component in a fluid conveying system, mainly used to open and close pipelines, control flow direction, and adjust and control the parameters of the conveying medium. As an indispensable control element in a fluid conveying system, valves come in many types and have different functions. They are widely used in industries such as industry, urban construction, power industry, and metallurgical industry.
[0003] Chinese patent application number CN201910984892.6 discloses a filter check valve with cut-off, check and filtering functions, including a valve body and a valve stem, a wheel cover is provided at the lower end of the valve body, a filter screen is provided at the upper end of the inner side of the wheel cover, a spring is provided inside the filter screen, a valve core is provided inside the spring, a valve core connecting part is provided at the lower end of the valve core, a sealing cover is provided at the lower end of the valve core connecting part, a valve stem is provided at the upper end of the sealing cover, a stopper is fixed at one end of the valve stem, the valve stem and the stopper are fixed by bolts, and then the inside of the valve core connecting part is sealed by the sealing cover, the spring and the filter screen are installed in the lower valve cavity, and the sealing is completed by tightening the wheel cover, and water flows into the upper valve cavity inside the valve body through the valve inlet, and then pushes the valve core to enter the lower valve cavity inside the valve body, and is filtered through the filter screen inside the lower valve cavity and discharged through the valve outlet. When the valve core is pushed open by the water flow, it slides up and down on the surface of the valve stem, and the stopper can prevent the valve core from excessive displacement, thereby causing the valve core and the valve stem to fall off.
[0004] In the above technical solution, it is convenient to take out the filter for replacement and cleaning, but during the use of the traditional valve body with a filter, the filter needs to be regularly maintained and cleaned, and the filter itself cannot be intelligently cleaned. When cleaning or replacing the filter, the filter is frequently disassembled and installed, which affects the water delivery efficiency. Secondly, periodic cleaning of the filter requires manual operation, which not only increases labor costs, but also may lead to inadequate maintenance or incorrect operation due to human factors, reducing the reliability and service life of the equipment. Summary of the invention
[0005] The purpose of the present invention is to provide an intelligent valve with integrated cut-off and filtering functions to solve the problems raised in the above background technology: In order to achieve the above object, the present invention provides the following technical solutions: An intelligent valve with integrated cut-off and filtering functions comprises a valve body, wherein an inlet pipe, an outlet pipe and a sewage pipe which are interconnected are fixedly installed inside the valve body, a hemispherical filter screen and a hemispherical valve are arranged inside the junction of the inlet pipe, the outlet pipe and the sewage pipe, respectively, the radius of the hemispherical valve is larger than the radius of the hemispherical filter screen, the hemispherical valve is used to block the water flow inside the inlet pipe, the hemispherical filter screen is used to filter the water inside the valve body, and a spiral drum which can rotate up and down is arranged inside the valve body, and the bottom surface of the spiral drum rotates A threaded ring is movably connected, and two sliding grooves are correspondingly provided on the inner wall of the valve body. The interiors of the two sliding grooves are slidably connected with sliding blocks matching therewith, and the ends of the two sliding blocks are fixedly connected to the surface of the threaded ring. The bottom surface of the threaded ring is fixedly connected to the surface of the hemispherical valve, and the interior of the spiral cylinder is rotatably connected with a rotating rod, and the rotating rod is fixedly connected to the surface of the hemispherical filter net. A groove is provided inside the valve body, and a water baffle matching therewith is slidably connected inside the groove, and an external thread matching the threaded ring is fixedly installed on the top surface of the rotating rod.
[0006] By adopting the above technical scheme, when the hemispherical filter is self-cleaning, when the flow sensor detects a decrease in water flow, it transmits a signal to the controller, and the controller executes a cleaning command for the hemispherical filter. The electromagnetic valve rotates to open the sewage pipe, and the spiral barrel rotates upward under the action of the spiral ring. The threaded ring moves upward with the slider in the slide groove and the rack upward. When the threaded ring moves to match the external thread, the rack engages with the gear, and the threaded ring continues to move upward with the rotating rod to rotate. At this time, the gear rotates and moves the toothed plate, so that the water baffle moves downward to close the outlet pipe, and the rotating rod rotates clockwise to rotate the hemispherical filter to match the sewage pipe. The water flow discharges impurities inside the hemispherical filter from the sewage pipe. Compared with the traditional detachable filter, the hemispherical filter realizes intelligent self-cleaning, and there is no need to frequently disassemble and install the filter, thereby reducing labor costs, improving water delivery efficiency, avoiding frequent manual disassembly of the filter and causing valve wear, thereby improving the reliability and service life of the intelligent valve.
[0007] Preferably, a first spring is elastically connected between the slider and the slide slot, one end of the first spring is fixedly connected to the inner wall of the slide slot, and the other end of the first spring is fixedly connected to the surface of the slider.
[0008] By adopting the above technical solution, the first spring can ensure that the slider moves smoothly in the slide groove.
[0009] Preferably, a spiral ring threadedly connected to the spiral barrel is fixedly installed on the surface of the valve body, a first flange and a second flange are fixedly installed on the end surfaces of the water inlet pipe and the water outlet pipe respectively, an electromagnetic valve for blocking the end surface of the sewage pipe is provided, and the electromagnetic valve is rotatably connected to the outer surface of the end of the sewage pipe, the water inlet pipe is fixedly installed to the external water inlet main pipe through the first flange, and the water outlet pipe is fixedly installed to the external water outlet main pipe through the second flange.
[0010] By adopting the above technical solution, the hemispherical filter will become clogged during long-term filtration, which will lead to a reduction in the water flow in the outlet pipe. At this time, when the flow sensor detects a reduction in water flow, it transmits a signal to the controller. The controller executes a cleaning command for the hemispherical filter, and the electromagnetic valve rotates to open the sewage pipe. The motor provides a power source, and the intelligent self-cleaning of the hemispherical filter is achieved through the rotation angle of the hemispherical filter and the direction of the water flow, thereby realizing the integration of cutoff, filtration and intelligence of the valve body.
[0011] Preferably, a key cylinder is fixedly installed on the top surface of the spiral cylinder, the internal spline of the key cylinder is connected to a spline column, a second spring is elastically connected between the spline column and the key cylinder, one end of the second spring is fixedly connected to the bottom surface of the spline column, and the other end of the second spring is fixedly connected to the inner bottom surface of the key cylinder.
[0012] Preferably, a bracket is fixedly mounted on the surface of the valve body, a motor is fixedly mounted on the top surface of the bracket, the output end of the motor is fixedly connected to the spline column, and a flow sensor for detecting the internal water flow of the water outlet pipe is fixedly mounted on the surface of the water outlet pipe.
[0013] By adopting the above technical solution, according to the required water flow, the spiral cylinder rotates upward under the action of the spiral ring, the key cylinder moves upward to squeeze the second spring, the spiral cylinder moves to lift the ball head, and the threaded ring moves upward with the spiral cylinder. The threaded ring moves upward with the slider in the slide groove to compress the first spring, and the threaded ring moves upward with the sealing plate and the hemispherical valve. At this time, the hemispherical valve is separated from the water inlet pipe, and the water inlet pipe slowly opens. The water flow of the intelligent valve is controlled according to the upward movement distance of the hemispherical valve.
[0014] Preferably, a controller is fixedly mounted on the surface of the bracket, the controller is electrically connected to the motor through a wire, the controller is electrically connected to the flow sensor through a wire, and the controller is electrically connected to the electromagnetic valve through a wire.
[0015] Preferably, a sealing plate is fixedly installed on the surface of the threaded ring, a notch is opened on the bottom surface of the threaded ring, a fixing ring is rotatably connected to the surface of the rotating rod, a fixing rod is fixedly installed between the fixing ring and the inner wall of the valve body, and the notch is used to connect the fixing rod to the fixing ring.
[0016] Preferably, a ball groove is provided on the bottom surface of the spiral cylinder, and a plurality of ball heads are slidably connected inside the ball groove. A connecting rod is fixedly installed between the ball head and the threaded ring. The ball head and the ball groove are not separated, and the threaded ring is rotatably connected to the spiral cylinder by matching the ball head and the ball groove.
[0017] By adopting the above technical solution, the spiral barrel rotates upward, and the threaded ring is rotationally connected with the spiral barrel through the mutual matching of the ball head and the ball groove, so that the threaded ring slides upward.
[0018] Preferably, the slide groove is connected to the slot, the inner wall of the slide groove is rotatably connected to a gear, one end surface of one of the sliders is fixedly mounted with a rack meshing with the gear, and the surface of the water baffle is fixedly mounted with a toothed plate meshing with the gear.
[0019] By adopting the above technical solution, the spiral cylinder rotates upward under the action of the spiral ring, and the threaded ring moves upward, carrying the slider upward in the slide groove and the rack upward. When the threaded ring moves to match the external thread, the rack is meshed with the gear, and the threaded ring continues to move upward and rotates the rotating rod. At this time, the gear rotates and moves the toothed plate, so that the water baffle moves downward to close the water outlet pipe.
[0020] Preferably, a through-type movable groove is opened inside the rack, and a sliding plate matching with it is slidably connected inside the movable groove, and a third spring is elastically connected between the sliding plate and the movable groove, and one end of the third spring is fixedly connected to the bottom surface of the sliding plate, and one end of the third spring is fixedly connected to the inner bottom surface of the movable groove.
[0021] Compared with the prior art, the present invention has the following beneficial effects: 1) When the intelligent valve with integrated cut-off and filtering functions is in use, when the hemispherical filter is self-cleaning, when the flow sensor detects that the water flow is reduced, the signal is transmitted to the controller, and the controller executes the cleaning command for the hemispherical filter. The electromagnetic valve rotates to open the sewage pipe, and the spiral cylinder rotates upward under the action of the spiral ring. The threaded ring moves upward with the slider in the slide groove and the rack. When the threaded ring moves to match the external thread, the rack is meshed with the gear, and the threaded ring continues to move upward with the rotating rod to rotate. At this time, the gear rotates and moves the toothed plate, so that the water baffle moves downward to close the outlet pipe. The rotating rod rotates clockwise with the hemispherical filter to match the sewage pipe, and the water flows to discharge the impurities inside the hemispherical filter from the sewage pipe. Compared with the traditional detachable filter, the hemispherical filter realizes intelligent self-cleaning, and does not need to frequently disassemble and install the filter, thereby reducing labor costs, improving water transportation efficiency, avoiding frequent manual disassembly of the filter and causing valve wear, thereby improving the reliability and service life of the intelligent valve.
[0022] 2) When the intelligent valve with integrated cut-off and filtering functions is in use, according to the required water flow, the spiral cylinder rotates upward under the action of the spiral ring, the key cylinder moves upward to squeeze the second spring, the spiral cylinder moves to lift the ball head, and at this time the threaded ring moves upward with the spiral cylinder, and the upward movement of the threaded ring brings the slider to move upward in the slide groove to compress the first spring, and the movement of the threaded ring brings the sealing plate and the hemispherical valve upward, at this time the hemispherical valve is separated from the water inlet pipe, and the water inlet pipe is slowly opened, and the water flow of the intelligent valve is controlled according to the upward movement distance of the hemispherical valve.
[0023] 3) When the intelligent valve with integrated cut-off and filtering functions is in use, the hemispherical filter will be clogged during long-term filtering, which will lead to a reduction in the water flow in the outlet pipe. At this time, when the flow sensor detects a reduction in water flow, it transmits a signal to the controller, and the controller executes a cleaning command for the hemispherical filter. The electromagnetic valve rotates to open the sewage pipe, and the motor provides a power source. Through the rotation angle of the hemispherical filter and the direction of the water flow, the hemispherical filter can be intelligently self-cleaned, realizing the integration of cut-off, filtering and intelligence in the valve body. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 It is a schematic diagram of the overall structure of the present invention; Figure 2 It is a schematic diagram of the valve body and bracket position structure of the present invention; Figure 3 It is an exploded view of the key cylinder and the spline column of the present invention; Figure 4 It is a schematic diagram of the flow sensor and the water outlet pipe position structure of the present invention; Figure 5 It is a schematic diagram of the cross-sectional structure of the valve body of the present invention; Figure 6 It is a schematic diagram of the position of the hemispherical filter screen and the hemispherical valve of the cross-sectional structure of the valve body of the present invention; Figure 7 It is a schematic diagram of the position structure of the spiral ring and the spiral cylinder of the present invention; Figure 8 It is an exploded schematic diagram of the rotating rod and the threaded ring of the present invention; Fig. 9 It is a schematic diagram of the cross-sectional structure of the spiral cylinder of the present invention; Fig.10 For the present invention Fig. 9 A partial structure enlargement of the middle part; Fig.11 It is a schematic diagram of the position structure of the threaded ring and the slider of the present invention; Fig.12 It is a schematic diagram of the rack and slide position structure of the present invention; Fig.13 It is a schematic diagram of the structure of the hemispherical valve of the present invention.
[0025] Explanation of the numbers in the figure: 1. valve body; 2. water inlet pipe; 3. water outlet pipe; 4. sewage pipe; 5. hemispherical filter; 6. spiral cylinder; 7. threaded ring; 8. slide groove; 9. slider; 10. rotating rod; 11. slot; 12. water retaining plate; 13. hemispherical valve; 14. external thread; 15. first spring; 16. spiral ring; 17. first flange; 18. second flange; 19. solenoid valve; 20. key cylinder; 21. spline column; 22. second spring; 23. bracket; 24. motor; 25. flow sensor; 26. controller; 27. sealing plate; 28. fixing ring; 29. fixing rod; 30. ball groove; 31. ball head; 32. connecting rod; 33. rack; 34. tooth plate; 35. gear; 36. movable groove; 37. slide plate; 38. third spring. DETAILED DESCRIPTION
[0026] See also Figure 1 - Fig.13, an intelligent valve with integrated shutoff and filtering functions, comprising a valve body 1, the valve body 1 is an integrated shutoff, filtering, intelligent valve, the valve body 1 is respectively fixedly installed with an inlet pipe 2, an outlet pipe 3 and a sewage pipe 4 which are interconnected, the junction of the inlet pipe 2, the outlet pipe 3 and the sewage pipe 4 is respectively provided with a hemispherical filter 5 and a hemispherical valve 13, the top and bottom surfaces of the hemispherical valve 13 are provided with notches, when the hemispherical valve 13 moves upward, the hemispherical filter 5 is prevented from blocking the hemispherical valve 13, the radius of the hemispherical valve 13 is greater than the radius of the hemispherical filter 5, and the hemispherical valve 13 is used to control the water flow inside the water inlet pipe 2 The hemispherical filter screen 5 is used for filtering water inside the valve body 1. A spiral drum 6 that can rotate up and down is arranged inside the valve body 1. The bottom surface of the spiral drum 6 is rotatably connected with a threaded ring 7. Two slide grooves 8 are correspondingly provided on the inner wall of the valve body 1. The insides of the two slide grooves 8 are slidably connected with sliders 9 that match them, and the ends of the two sliders 9 are fixedly connected to the surface of the threaded ring 7. The bottom surface of the threaded ring 7 is fixedly connected to the surface of the hemispherical valve 13. The inside of the spiral drum 6 is rotatably connected with a rotating rod 10. The rotating rod 10 is fixedly connected to the surface of the hemispherical filter screen 5. A slot 11 is provided inside the valve body 1. The inside of the slot 11 slides The rotating rod 10 is connected with a water baffle 12 which matches the rotating rod 10, and an external thread 14 which matches the threaded ring 7 is fixedly installed on the top surface of the rotating rod 10. When the hemispherical filter screen 5 is self-cleaning, when the flow sensor 25 detects that the water flow is reduced, the signal is transmitted to the controller 26, and the controller 26 executes the cleaning command for the hemispherical filter screen 5. The electromagnetic valve 19 rotates to open the sewage pipe 4, and the spiral cylinder 6 rotates upward under the action of the spiral ring 16. The threaded ring 7 moves upward with the slider 9 in the slide groove 8 and the rack 33. When the threaded ring 7 moves to match the external thread 14, the rack 33 is meshed with the gear 35, and the spiral cylinder 6 rotates upward under the action of the spiral ring 16. The threaded ring 7 moves upward with the slider 9 in the slide groove 8 and the rack 33 moves upward. When the threaded ring 7 moves to match the external thread 14, the rack 33 is meshed with the gear 35, and the spiral cylinder 6 rotates upward under the action of the spiral ring 16. The grooved ring 7 continues to move upward and rotates with the rotating rod 10. At this time, the gear 35 rotates and moves with the toothed plate 34, so that the water baffle 12 moves downward to close the outlet pipe 3. The rotating rod 10 rotates clockwise and rotates the hemispherical filter 5 to match the sewage pipe 4. The water flows and discharges the impurities inside the hemispherical filter 5 from the sewage pipe 4. Compared with the traditional detachable filter, the hemispherical filter 5 realizes intelligent self-cleaning, and does not need to frequently disassemble and install the filter, thereby reducing labor costs, improving water delivery efficiency, avoiding frequent manual disassembly of the filter and causing valve wear, and thus improving the reliability and service life of the intelligent valve.
[0027] A first spring 15 is elastically connected between the slider 9 and the slide groove 8. One end of the first spring 15 is fixedly connected to the inner wall of the slide groove 8, and the other end of the first spring 15 is fixedly connected to the surface of the slider 9. The first spring 15 ensures that the slider 9 moves smoothly in the slide groove 8.
[0028] A spiral ring 16 threadedly connected to the spiral barrel 6 is fixedly installed on the surface of the valve body 1, a first flange 17 and a second flange 18 are fixedly installed on the end surfaces of the water inlet pipe 2 and the water outlet pipe 3, respectively, and an electromagnetic valve 19 for blocking the end surface of the sewage pipe 4 is provided. The electromagnetic valve 19 is a conventional electromagnetic control valve in the prior art, and the electromagnetic valve 19 is rotatably connected to the outer surface of the end of the sewage pipe 4. The water inlet pipe 2 is fixedly installed with the external water inlet main pipe through the first flange 17, and the water outlet pipe 3 is fixedly installed with the external water outlet main pipe through the second flange 18. During the long-term filtration process of the hemispherical filter 5, the hemispherical filter 5 will be blocked, which will lead to a reduction in the water flow in the outlet pipe 3. At this time, when the flow sensor 25 detects a reduction in water flow, it transmits a signal to the controller 26. The controller 26 executes a cleaning command for the hemispherical filter 5, and the electromagnetic valve 19 rotates to open the sewage pipe 4. The motor 24 provides a power source, and the hemispherical filter 5 is intelligently self-cleaned through the rotation angle of the hemispherical filter 5 and the direction of the water flow, thereby realizing the integration of the valve body 1 with shutoff, filtration, and intelligence.
[0029] A key cylinder 20 is fixedly installed on the top surface of the spiral cylinder 6, and the internal spline connection of the key cylinder 20 is connected to a spline column 21. The key cylinder 20 and the spline column 21 are spline-connected to ensure power transmission of the motor 24. A second spring 22 is elastically connected between the spline column 21 and the key cylinder 20, and one end of the second spring 22 is fixedly connected to the bottom surface of the spline column 21, and the other end of the second spring 22 is fixedly connected to the inner bottom surface of the key cylinder 20.
[0030] A bracket 23 is fixedly installed on the surface of the valve body 1, and a motor 24 is fixedly installed on the top surface of the bracket 23. The output end of the motor 24 is fixedly connected to the spline column 21. A flow sensor 25 for detecting the water flow inside the water outlet pipe 3 is fixedly installed on the surface of the water outlet pipe 3. The flow sensor 25 is a conventional flow sensor 25 in the prior art. According to the required water flow, the spiral cylinder 6 rotates upward under the action of the spiral ring 16, and the key cylinder 20 moves upward to squeeze the second spring 22. The spiral cylinder 6 moves to lift the ball head 31. At this time, the threaded ring 7 moves upward with the spiral cylinder 6. The threaded ring 7 moves upward with the slider 9 in the slide groove 8 to compress the first spring 15. The threaded ring 7 moves upward with the sealing plate 27 and the hemispherical valve 13. At this time, the hemispherical valve 13 is separated from the water inlet pipe 2, and the water inlet pipe 2 slowly opens. The water flow rate of the intelligent valve is controlled according to the upward movement distance of the hemispherical valve 13.
[0031] A controller 26 is fixedly mounted on the surface of the bracket 23. The controller 26 is electrically connected to the motor 24 via a wire, the controller 26 is electrically connected to the flow sensor 25 via a wire, and the controller 26 is electrically connected to the electromagnetic valve 19 via a wire. The controller 26 is a conventional programmable controller 26 in the prior art, and the motor 24 is a conventional forward and reverse motor in the prior art.
[0032] A sealing plate 27 is fixedly installed on the surface of the threaded ring 7, and the sealing plate 27 matches the inside of the valve body 1 to prevent water inside the valve body 1 from flowing out from between the spiral tube 6 and the spiral ring 16. A notch is opened on the bottom surface of the threaded ring 7, and a fixing ring 28 is rotatably connected to the surface of the rotating rod 10. A fixing rod 29 is fixedly installed between the fixing ring 28 and the inner wall of the valve body 1, and the notch is used for connecting the fixing rod 29 to the fixing ring 28.
[0033] A ball groove 30 is provided on the bottom surface of the spiral barrel 6, and a plurality of ball heads 31 are slidably connected inside the ball groove 30. A connecting rod 32 is fixedly installed between the ball head 31 and the threaded ring 7. The ball head 31 and the ball groove 30 are not separated. The threaded ring 7 is rotatably connected to the spiral barrel 6 by matching the ball head 31 and the ball groove 30. The spiral barrel 6 rotates upward, and the threaded ring 7 is rotatably connected to the spiral barrel 6 by matching the ball head 31 and the ball groove 30, so that the threaded ring 7 slides upward.
[0034] The chute 8 is connected to the slot 11, and the inner wall of the chute 8 is rotatably connected to a gear 35, one end surface of a slider 9 is fixedly mounted with a rack 33 meshing with the gear 35, and the surface of the water baffle 12 is fixedly mounted with a toothed plate 34 meshing with the gear 35. The spiral barrel 6 rotates upward under the action of the spiral ring 16, and the threaded ring 7 moves upward with the slider 9 in the chute 8 and the rack 33. When the threaded ring 7 moves to match the external thread 14, the rack 33 meshes with the gear 35, and the threaded ring 7 continues to move upward with the rotating rod 10 to rotate. At this time, the gear 35 rotates and moves with the toothed plate 34, so that the water baffle 12 moves downward to close the water outlet pipe 3.
[0035] A through-type movable groove 36 is provided inside the rack 33, and a sliding plate 37 matching the movable groove 36 is slidably connected inside the movable groove 36. A third spring 38 is elastically connected between the sliding plate 37 and the movable groove 36, and one end of the third spring 38 is fixedly connected to the bottom surface of the sliding plate 37. One end of the third spring 38 is fixedly connected to the inner bottom surface of the movable groove 36. The threaded ring 7 moves upward, bringing the slider 9 to move upward in the slide groove 8 and the rack 33 to move upward. The rack 33 moves upward, bringing the sliding plate 37 to move. The sliding plate 37 first contacts the top wall inside the slide groove 8. As the sliding plate 9 continues to move upward in the slide groove 8, the sliding plate 37 is squeezed into the movable groove 36, and then the rack 33 meshes with the gear 35 to prevent the rack 33 from being obstructed due to its excessive length in the slide groove 8, and also to ensure that the sliding plate 9 can move in the slide groove 8 with a large stroke.
[0036] The use steps of the present invention are as follows: when the intelligent valve with integrated cut-off and filtering functions is in use, the water inlet pipe 2 is fixedly installed with the external water inlet main pipe through the first flange 17, and the water outlet pipe 3 is fixedly installed with the external water outlet main pipe through the second flange 18. Initially, the hemispherical valve 13 blocks the water inlet pipe 2, the arc-shaped part of the hemispherical filter 5 is located at the water outlet pipe 3, and the electromagnetic valve 19 closes the sewage pipe 4. When the valve body 1 needs to pass water, the controller 26 is operated to control the motor 24 to rotate forward with the spline column 21, so that the key cylinder 20 rotates with the spiral cylinder 6. At this time, the spiral cylinder 6 rotates upward under the action of the spiral ring 16, and the key cylinder 20 moves upward to squeeze the second spring 22. The spiral cylinder 6 moves to lift the ball head 31, and the threaded ring 7 follows The spiral cylinder 6 moves upward, and the threaded ring 7 moves upward, carrying the slider 9 to move upward in the slide groove 8 to compress the first spring 15. The threaded ring 7 moves upward, carrying the sealing plate 27 and the hemispherical valve 13. At this time, the hemispherical valve 13 is separated from the water inlet pipe 2, and the water inlet pipe 2 is slowly opened. The upward movement distance of the hemispherical valve 13 is controlled according to the required flow rate. The water flowing through the water inlet pipe 2 is filtered through the hemispherical filter 5 and then discharged from the water outlet pipe 3. During the long-term filtration process of the hemispherical filter 5, the hemispherical filter 5 will be blocked, which will cause the water flow in the water outlet pipe 3 to decrease. At this time, when the flow sensor 25 detects a decrease in water flow, it transmits a signal to the controller 26. The controller 26 executes a command to clean the hemispherical filter 5, and the electromagnetic valve 19 works. The screw cylinder 6 rotates upward under the action of the screw ring 16, and the screw ring 7 moves upward with the slider 9 in the slide groove 8 and the rack 33. When the screw ring 7 moves to match the external thread 14, the rack 33 meshes with the gear 35, and the screw ring 7 continues to move upward with the rotating rod 10 to rotate. At this time, the gear 35 rotates and moves with the toothed plate 34, so that the water baffle 12 moves downward to close the water outlet pipe 3. The rotating rod 10 rotates clockwise with the hemispherical filter screen 5 to match the sewage pipe 4. When the flat portion of the hemispherical filter screen 5 contacts the sewage pipe 4, the water outlet pipe 3 is blocked by the water baffle 12. When the water in the water inlet pipe 2 is discharged through the hemispherical filter 5 and the sewage pipe 4, when the water passes through the hemispherical filter 5, the water flow flushes the impurities in the hemispherical filter 5 into the sewage pipe 4, and then discharges the impurities from the sewage pipe 4. When the hemispherical filter 5 is self-cleaning, the flow sensor 25 detects that the water flow is reduced, and transmits the signal to the controller 26. The controller 26 executes the cleaning command for the hemispherical filter 5, and the electromagnetic valve 19 rotates to open the sewage pipe 4. The spiral barrel 6 rotates upward under the action of the spiral ring 16, and the threaded ring 7 moves upward with the slider 9 in the slide groove 8 and the rack 33. When the threaded ring 7 moves to match the external thread 14, the rack 33 is meshed with the gear 35.The threaded ring 7 continues to move upward and rotates with the rotating rod 10. At this time, the gear 35 rotates and moves the toothed plate 34, so that the water retaining plate 12 moves downward to close the water outlet pipe 3. The rotating rod 10 rotates clockwise and rotates the hemispherical filter screen 5 to match the sewage pipe 4. The water flow discharges the impurities inside the hemispherical filter screen 5 from the sewage pipe 4. Compared with the traditional detachable filter screen, the hemispherical filter screen 5 realizes intelligent self-cleaning, and there is no need to frequently disassemble and install the filter screen, thereby reducing labor costs and improving water delivery efficiency. It avoids the wear of the valve caused by frequent manual disassembly of the filter screen, thereby improving the reliability and service life of the intelligent valve; according to the required water flow, the spiral cylinder 6 rotates upward under the action of the spiral ring 16, the key cylinder 20 moves upward to squeeze the second spring 22, and the spiral cylinder 6 moves to lift the ball head 31. At this time, the threaded ring 7 follows the spiral cylinder 6 to move upward , the threaded ring 7 moves upward with the slider 9 in the slide groove 8 to compress the first spring 15, and the threaded ring 7 moves upward with the sealing plate 27 and the hemispherical valve 13. At this time, the hemispherical valve 13 is separated from the water inlet pipe 2, and the water inlet pipe 2 is slowly opened. The water flow of the intelligent valve is controlled according to the distance of the upward movement of the hemispherical valve 13; during the long-term filtration process of the hemispherical filter 5, the hemispherical filter 5 will be blocked, which will lead to a decrease in the water flow in the outlet pipe 3. At this time, when the flow sensor 25 detects a decrease in water flow, it transmits a signal to the controller 26. The controller 26 executes a cleaning command for the hemispherical filter 5, and the electromagnetic valve 19 rotates to open the sewage pipe 4. The motor 24 provides a power source, and the hemispherical filter 5 is intelligently self-cleaned through the rotation angle of the hemispherical filter 5 and the direction of the water flow, and the valve body 1 integrates cutoff, filtration, and intelligence. ,
[0037] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the present invention and are not intended to limit the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention. The scope of protection of the present invention is defined by the attached claims and their equivalents.
Claims
1. An intelligent valve with integrated cut-off and filtering functions, comprising a valve body (1), characterized in that: The valve body (1) is provided with a water inlet pipe (2), a water outlet pipe (3) and a sewage pipe (4) which are interconnected. A hemispherical filter (5) and a hemispherical valve (13) are provided at the junction of the water inlet pipe (2), the water outlet pipe (3) and the sewage pipe (4). The radius of the hemispherical valve (13) is greater than the radius of the hemispherical filter (5). The hemispherical valve (13) is used to block the water flow inside the water inlet pipe (2). The hemispherical filter (5) is used to filter the water inside the valve body (1). The valve body (1) is provided with a spiral cylinder (6) which can rotate up and down. The bottom surface of the spiral cylinder (6) is rotatably connected to a threaded ring (7). The valve body The inner wall of the valve body (1) is provided with two slide grooves (8) correspondingly, the inside of the two slide grooves (8) are slidably connected with a matching slider (9), and the ends of the two sliders (9) are fixedly connected to the surface of the threaded ring (7), the bottom surface of the threaded ring (7) is fixedly connected to the surface of the hemispherical valve (13), the inside of the spiral cylinder (6) is rotatably connected with a rotating rod (10), and the rotating rod (10) is fixedly connected to the surface of the hemispherical filter screen (5), the inside of the valve body (1) is provided with a groove (11), the inside of the groove (11) is slidably connected with a matching water retaining plate (12), and the top surface of the rotating rod (10) is fixedly installed with an external thread (14) matching the threaded ring (7).
2. The intelligent valve with integrated cut-off and filtering functions according to claim 1, characterized in that: A first spring (15) is elastically connected between the slider (9) and the slide groove (8), one end of the first spring (15) is fixedly connected to the inner wall of the slide groove (8), and the other end of the first spring (15) is fixedly connected to the surface of the slider (9).
3. The intelligent valve with integrated cut-off and filtering functions according to claim 1, characterized in that: A spiral ring (16) threadedly connected to the spiral cylinder (6) is fixedly mounted on the surface of the valve body (1); a first flange (17) and a second flange (18) are fixedly mounted on the end surfaces of the water inlet pipe (2) and the water outlet pipe (3), respectively; an electromagnetic valve (19) for blocking the sewage pipe (4) is provided on the end surface; the electromagnetic valve (19) is rotatably connected to the outer surface of the end of the sewage pipe (4); the water inlet pipe (2) is fixedly mounted to the external water inlet main pipe via the first flange (17); and the water outlet pipe (3) is fixedly mounted to the external water outlet main pipe via the second flange (18).
4. The intelligent valve with integrated cut-off and filtering functions according to claim 1, characterized in that: A key cylinder (20) is fixedly mounted on the top surface of the spiral cylinder (6); a spline column (21) is connected to the internal spline of the key cylinder (20); a second spring (22) is elastically connected between the spline column (21) and the key cylinder (20); one end of the second spring (22) is fixedly connected to the bottom surface of the spline column (21); and the other end of the second spring (22) is fixedly connected to the internal bottom surface of the key cylinder (20).
5. The intelligent valve with integrated cut-off and filtering functions according to claim 4, characterized in that: A bracket (23) is fixedly mounted on the surface of the valve body (1), a motor (24) is fixedly mounted on the top surface of the bracket (23), an output end of the motor (24) is fixedly connected to the spline column (21), and a flow sensor (25) for detecting the water flow inside the water outlet pipe (3) is fixedly mounted on the surface of the water outlet pipe (3).
6. The intelligent valve with integrated cut-off and filtering functions according to claim 5, characterized in that: A controller (26) is fixedly mounted on the surface of the bracket (23); the controller (26) is electrically connected to the motor (24) via a wire, the controller (26) is electrically connected to the flow sensor (25) via a wire, and the controller (26) is electrically connected to the electromagnetic valve (19) via a wire.
7. The intelligent valve with integrated cut-off and filtering functions according to claim 1, characterized in that: A sealing plate (27) is fixedly mounted on the surface of the threaded ring (7), a notch is formed on the bottom surface of the threaded ring (7), a fixing ring (28) is rotatably connected to the surface of the rotating rod (10), a fixing rod (29) is fixedly mounted between the fixing ring (28) and the inner wall of the valve body (1), and the notch is used for connecting the fixing rod (29) to the fixing ring (28).
8. The intelligent valve with integrated cut-off and filtering functions according to claim 1, characterized in that: The bottom surface of the spiral cylinder (6) is provided with a ball groove (30), a plurality of ball heads (31) are slidably connected inside the ball groove (30), a connecting rod (32) is fixedly installed between the ball heads (31) and the threaded ring (7), the ball heads (31) and the ball groove (30) are not separated, and the threaded ring (7) is rotatably connected to the spiral cylinder (6) by matching the ball heads (31) and the ball groove (30).
9. The intelligent valve with integrated cut-off and filtering functions according to claim 1, characterized in that: The slide groove (8) is connected to the slot (11), and the inner wall of the slide groove (8) is rotatably connected to a gear (35), one end surface of one of the sliders (9) is fixedly mounted with a rack (33) meshing with the gear (35), and the surface of the water retaining plate (12) is fixedly mounted with a toothed plate (34) meshing with the gear (35).
10. The intelligent valve with integrated cut-off and filtering functions according to claim 9, characterized in that: A through-type movable groove (36) is provided inside the rack (33), a sliding plate (37) matching with the movable groove (36) is slidably connected inside the movable groove (36), a third spring (38) is elastically connected between the sliding plate (37) and the movable groove (36), one end of the third spring (38) is fixedly connected to the bottom surface of the sliding plate (37), and one end of the third spring (38) is fixedly connected to the inner bottom surface of the movable groove (36).
Citation Information
Patent Citations
Filtering stop valve with functions of stopping, checking and filtering
CN110715059A