Side outgoing line connector

By introducing adapter copper bars and plug housings with specific corners into the connector, the problem of small cable bending radius in the vehicle side wiring of the existing connectors is solved, and the cable life extension and the flexibility of outgoing direction is achieved.

CN119495977AInactive Publication Date: 2025-02-21ZHONGYI NEW ENERGY TECHNOLOGY (NANTONG) CO LTD

Patent Information

Application Number
CN202411536045.0
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-10-31
Publication Date
2025-02-21
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

In the wiring of existing high-voltage and high-current connectors, especially when wiring on the side, the cable needs to be bent, resulting in a small bending radius, shortened cable life, and occupy a large space, which cannot meet the needs of the automobile vibration environment.

Method used

A side outlet connector is designed to adapt the copper bar, wiring copper bar and plug housing at specific corners to realize the adaptation of the circuit inside the connector, avoid excessive bending of the cable, and adjust the adaptation of the copper bar. The bending angle and connection angle are included to achieve multi-directional qualifying requirements.

Benefits of technology

It effectively avoids the shortened life of the cable due to the small turning radius, improves the service life of the cable, and achieves a more flexible outlet direction, saving the space requirement of the connector for the plug-in direction.

✦ Generated by Eureka AI based on patent content.

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Abstract

A side outgoing line connector disclosed by the present invention comprises a plug shell, the top of the plug shell is provided with a plug upper cover, the plug shell is internally provided with a switching copper bar, the top end and the bottom end of the switching copper bar are respectively in threaded connection with a jack assembly and a wiring copper bar through bolts, the jack assembly is in butt joint with an equipment end, and the wiring copper bar is in threaded connection with the switching copper bar through bolts. The wiring copper bar is fixedly connected with a cable. Through the switching copper bar, the wiring copper bar and the plug shell capable of meeting the specific turning angle, switching of a circuit in the connector is achieved, and the situation that the service life of a cable is greatly shortened due to the fact that the cable connected with the connector has a small turning radius during wiring can be effectively avoided; the jack assembly is connected with the wiring copper bar through the switching copper bar, and the bending angle of the switching copper bar or the connection included angle between the switching copper bar and the wiring copper bar can be adjusted, so that the wire outgoing requirements in multiple directions can be realized, the operation is more flexible, and the space in the plug-in direction of the connector is more saved.
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Description

Technical Field

[0001] The invention belongs to the technical field of connectors, and in particular relates to a side-outlet connector. Background Art

[0002] Existing high-voltage and high-current connectors usually have horizontal or vertical outlets. When used in special outlet angles for vehicle wiring, the bending radius of the cable at the end of the connector is small, and the cable has a minimum bending radius requirement. When the vehicle wiring needs to be wired from the side, if a product with an inappropriate outlet angle is selected, it will be achieved by bending the cable, which will reduce the service life of the cable and fail to meet the requirements of the vehicle vibration environment. In addition, the bent cable will take up a large space, which is not conducive to equipment layout, such as a side outlet connector head, connector seat and connector disclosed on the patent website with the announcement number CN212751236U. Therefore, in view of the above problems, a side outlet connector provided by the present invention is of great significance. Summary of the invention

[0003] The present invention provides a side-outlet connector, which realizes the transfer of circuits inside the connector through a transfer copper bus, a wiring copper bus and a plug shell that can meet a specific turning angle, which can effectively avoid that the cable connected to the connector has a small turning radius during wiring, thereby greatly shortening the cable life; the jack component is connected to the wiring copper bus through the transfer copper bus, and the bending angle of the transfer copper bus or the connection angle between the transfer copper bus and the wiring copper bus can be adjusted to meet the outlet requirements in multiple directions, which is more flexible and saves more space in the connector insertion direction, and in summary solves the problems in the background technology.

[0004] In order to solve the above technical problems, the present invention is achieved through the following technical solutions:

[0005] A side-outlet connector of the present invention comprises a plug housing, a plug cover is installed on the top of the plug housing, and a transfer copper bus is installed inside the plug housing, the top and bottom ends of the transfer copper bus are respectively threadedly connected with a jack component and a wiring copper bus through bolts, the jack component is docked with a device end, and a cable is fixedly connected to the wiring copper bus.

[0006] Furthermore, a first corner is formed between the adapter copper bus and the jack assembly, and a second corner is formed between the wiring copper bus and the adapter copper bus.

[0007] Furthermore, the top and bottom ends of the transfer copper busbar are both L-shaped.

[0008] Compared with the prior art, the present invention has the following beneficial effects:

[0009] (1) When a side-outlet connector of the present invention is used, the circuit is transferred inside the connector through the transfer copper bar, the wiring copper bar and the plug housing that can meet the specific turning angle, which can effectively avoid the cable connected to the connector having a small turning radius during wiring, which greatly shortens the cable life;

[0010] (2) When a side-outlet connector in the present invention is used, the jack assembly is connected to the wiring copper busbar through the adapter copper busbar. By adjusting the bending angle of the adapter copper busbar or the connection angle between the adapter copper busbar and the wiring copper busbar, the wiring requirements in multiple directions can be met, which is more flexible and saves more space in the connector insertion direction.

[0011] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings required for describing the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other accompanying drawings can be obtained based on these accompanying drawings without paying creative work.

[0013] Figure 1 It is a structural schematic diagram of a side outlet connector of the present invention;

[0014] Figure 2 It is an internal cross-sectional view of a side outlet connector of the present invention;

[0015] Figure 3 It is a schematic diagram of the structure of the transfer copper bus, the jack assembly, and the wiring copper bus in the present invention;

[0016] Figure 4 It is a side view of the transfer copper bus, the jack assembly, and the wiring copper bus in the present invention;

[0017] Figure 5 It is a front view of the transfer copper bus, the jack assembly, and the wiring copper bus in the present invention.

[0018] In the accompanying drawings, the components represented by the reference numerals are listed as follows:

[0019] 1. Plug housing; 2. Plug cover; 3. Adapter copper busbar; 4. Jack assembly; 5. Wiring copper busbar; 6. Cable. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0021] In the description of the present invention, it should be understood that the terms "relative", "one end", "inside", "lateral", "end", "two ends", "both sides", "front", "one end face", "the other end face" and the like indicating orientation or positional relationship are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the components or elements referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as limiting the present invention.

[0022] See also Figure 1-5 As shown, a side outlet connector of the present invention comprises a plug housing 1, a plug upper cover 2 is installed on the top of the plug housing 1, and a transfer copper bus 3 is installed inside the plug housing 1, the top and bottom ends of the transfer copper bus 3 are respectively threadedly connected with a jack component 4 and a wiring copper bus 5 by bolts, the jack component 4 is docked with the equipment end to realize current communication, and a cable 6 is fixedly connected to the wiring copper bus 5, the cable 6 is connected by ultrasonic welding (or crimping), and extends from the side of the plug housing 1 to the outside of the plug housing 1.

[0023] Among them, a first corner is formed between the adapter copper bus 3 and the jack assembly 4, and a second corner is formed between the wiring copper bus 5 and the adapter copper bus 3, which can realize the turning of the current path inside the connector, thereby avoiding excessive bending of the tail cable.

[0024] Among them, the top and bottom ends of the transfer copper bus 3 are both L-shaped, and the bending angles of the top and bottom ends of the transfer copper bus 3 can be adjusted as needed to meet the needs of wiring in multiple directions, which is more flexible and saves more space in the connector insertion direction.

[0025] The circuits, electronic components and chip modules involved in the present invention are all prior art and can be fully implemented by those skilled in the art. Needless to say, the content protected by the present invention does not involve improvements to software and methods.

[0026] The standard parts used in the application documents can all be purchased from the market. All the components in this application document can be customized according to the description in the specification and drawings. The specific connection methods of each part adopt mature conventional means such as bolts, rivets, welding, etc. in the prior art. Machinery, parts and equipment all adopt conventional models in the prior art. The electrical components appearing in this article are all electrically connected to the external main controller and 220V AC power, and the main controller is a conventional known device that can play a control role.

[0027] The working principle of the present invention is:

[0028] When the present invention is in use, the adapter copper bus 3 can be installed inside the plug housing 1, and the top and bottom ends of the adapter copper bus 3 are respectively threadedly connected with the jack component 4 and the wiring copper bus 5 by bolts. The jack component 4 is docked with the device end to realize current communication, and the wiring copper bus 5 is fixedly connected with the cable 6, which is connected by ultrasonic welding (or crimping) and extends from the side of the plug housing 1 to the outside of the plug housing 1. The circuit is transferred inside the connector through the adapter copper bus 3, the wiring copper bus 5 and the plug housing 1 that can meet a specific turning angle, which can effectively avoid the cable connected to the connector having a small turning radius during wiring, resulting in a greatly shortened cable life. The jack component 4 is connected to the wiring copper bus 5 through the adapter copper bus 3, and the bending angle of the adapter copper bus 3 or the connection angle between the adapter copper bus 3 and the wiring copper bus 5 can be adjusted to meet the requirements of line output in multiple directions, which is more flexible and saves more space in the connector insertion direction.

[0029] The preferred embodiments of the present invention disclosed above are only used to help illustrate the present invention. The preferred embodiments do not describe all the details in detail, nor do they limit the invention to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the present invention, so that those skilled in the art can understand and use the present invention well. The present invention is limited only by the claims and their full scope and equivalents.

Claims

1. A side outlet connector, characterized in that: It includes a plug shell, a plug cover is installed on the top of the plug shell, and a transfer copper bus is installed inside the plug shell. The top and bottom ends of the transfer copper bus are respectively threadedly connected with a jack component and a wiring copper bus through bolts. The jack component is connected to the equipment end, and a cable is fixedly connected to the wiring copper bus.

2. A side outlet connector according to claim 1, characterized in that: A first corner is formed between the transfer copper bus and the jack assembly, and a second corner is formed between the connection copper bus and the transfer copper bus.

3. A side outlet connector according to claim 1, characterized in that: The top and bottom ends of the transfer copper bar are both L-shaped.

Citation Information

Patent Citations

  • Side outgoing line connector head, connector seat and connector

    CN212751236U

Cited By

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    CN122092007A

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