Tool for punching stepped hole in aluminum shell and welding explosion-proof valve
By designing an aluminum shell step hole for welding explosion-proof valve tooling, multiple support tables are used to cooperate with the punching knife, multiple stamping actions are achieved simultaneously, and automatic loading and unloading of rubber wheels and adjusting ropes is achieved, the problems of manual operation in the prior art are time-consuming and labor-intensive and low processing efficiency are solved, and the processing efficiency and automation are improved.
Patent Information
- Application Number
- CN202411538151.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-31
- Publication Date
- 2025-02-25
AI Technical Summary
When the existing aluminum shells are punched in steps, it is time-consuming and troublesome to manually load and unload the materials manually, and the operation labor intensity is high. A single punching knife is difficult to meet the actions of coarse punching, step punching, and fine punching of the aluminum shells at the same time, and the processing efficiency is slow.
An aluminum shell step hole is designed for welding explosion-proof valve tooling, including base, support block, support table, rubber wheel, stamping assembly and transmission assembly. By setting up three support tables to cooperate with the punching knife, three actions are realized to punch at the same time, and automatic loading and unloading is achieved through the rubber wheel and adjustment rope.
It improves processing efficiency, improves the degree of automation, reduces the inconvenience of manual loading and unloading of materials, and improves the practicality of the device.
Smart Images

Figure CN119500866A_ABST
Abstract
Description
Technical Field
[0001] The invention specifically relates to an aluminum shell with a stepped hole for welding an explosion-proof valve tool. Background Art
[0002] Aluminum shell usually refers to a shell or outer cover made of aluminum material, which is widely used in electronic products, mechanical equipment and other industrial fields. In order to facilitate pressure relief, the shell made of aluminum shell needs to be processed with a step hole on the aluminum shell, and then an explosion-proof valve plate is welded on the step hole. When the electronic products inside the aluminum shell are accidentally damaged and emit a large gas pressure, the higher pressure inside the aluminum shell is released through the explosion-proof valve plate.
[0003] When punching steps on the existing aluminum shell, the aluminum shell is placed or removed from the workbench manually, the aluminum shell is loaded and unloaded, and then the stamping cylinder drives a single punching tool to move up and down, so as to punch the aluminum shell. Manual loading and unloading is time-consuming and labor-intensive, and the operation is labor-intensive. In addition, a single punching tool cannot meet the requirements of simultaneously performing rough punching, step punching, and fine punching of through holes on the aluminum shell, and the processing efficiency is slow. For this reason, we propose an aluminum shell punching step hole for welding explosion-proof valve tooling. Summary of the invention
[0004] The purpose of the present invention is to provide an aluminum shell with a stepped hole for welding an explosion-proof valve tooling to solve the problems raised in the above background technology.
[0005] To achieve the above object, the present invention provides the following technical solution: an aluminum shell with a stepped hole for welding an explosion-proof valve tool, comprising:
[0006] Base;
[0007] At least three support blocks are fixed to one end of the upper surface of the base, and a support platform is detachably mounted on one side wall of each support block;
[0008] A stamping assembly is arranged on the support block to connect with the external frame to stamp the aluminum shell sleeved on the support platform to form a step;
[0009] The rubber wheel is rotatably mounted on the upper and lower ends of the inner side of the support platform, and the rubber wheel penetrates the outer surface of the support platform and extends outward to contact with the aluminum shell to transmit the aluminum shell;
[0010] The adjusting rope is slidably mounted on one end surface of the supporting platform, and a transmission component for driving the rubber wheel to rotate is arranged on the inner side of the supporting platform in coordination with one end of the adjusting rope.
[0011] Preferably, the stamping assembly includes a cylinder, a mounting plate, a punching knife seat and a punching knife. The mounting plate is fixed to the lower end of the cylinder. The lower surface of the mounting plate is detachably connected to the punching knife seat. The lower surface of the punching knife seat has a punching knife for punching the aluminum shell, and the punching knife seat is fixed to one end of the adjustment rope.
[0012] Preferably, the punching knives and the support platforms are equal in number, and the punching knives and the support platforms are arranged side by side in the vertical direction.
[0013] Preferably, the transmission assembly includes a first transmission gear, a transmission chain, an adjusting slider, a return spring and a second transmission gear. The first transmission gear is rotatably installed at one end of the inner side of the support platform, and the inner side of the first transmission gear has a shaft rod fixedly matched with the rubber wheel. The second transmission gear is arranged side by side with the first transmission gear, and the second transmission gear is sleeved with a transmission chain. The adjusting slider is slidably arranged in the middle of the inner side of the support platform, and the adjusting slider is provided with a transmission plate matched with the transmission chain. The return spring is arranged at one end of the adjusting slider, and the other end of the return spring is in conflict with the support platform, and one end of the adjusting rope is fixed to the adjusting slider.
[0014] Preferably, four of the first transmission gears and four of the rubber wheels are provided, and every two of the first transmission gears are symmetrically distributed along the adjusting slider.
[0015] Preferably, the second transmission gear has the same outer diameter as the first transmission gear.
[0016] Preferably, a connecting plate is fixed to the side wall of the support platform, and a positioning groove is opened through the inner side of the connecting plate, and a side wall of the support block has a positioning protrusion corresponding to the positioning groove, and limiting bolts cooperating with the support block are arranged at both ends of the inner side of the connecting plate.
[0017] Preferably, the connecting plate and the positioning protrusion are both rectangular.
[0018] Preferably, a guide block is fixed to the other side wall of the support block, and a groove for guiding the adjustment rope is provided on the inner side of the guide block.
[0019] Preferably, the height of the support platform is smaller than the height of the support block.
[0020] Compared with the prior art, the present invention has the following beneficial effects:
[0021] By providing a base, a support block, a support table, an aluminum shell, a rubber wheel, a stamping assembly and a transmission assembly, it is avoided that a single punch can only punch once during one up and down stamping action of the cylinder. The present invention is provided with three support tables, which is convenient for cooperating with three punches, and then three actions can be implemented to punch holes simultaneously, thereby improving processing efficiency. In addition, during the punching process, the aluminum shell can be automatically loaded and unloaded, thereby improving the degree of automation, reducing the inconvenience of manual loading and unloading, and improving the practicability of the device. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 It is a structural schematic diagram of the present invention;
[0023] Figure 2 It is a schematic diagram of the support platform structure of the present invention;
[0024] Figure 3 It is a schematic diagram of the guide block structure of the present invention;
[0025] Figure 4 It is a schematic diagram of the transmission assembly structure of the present invention;
[0026] Figure 5 It is a schematic diagram of the connecting plate structure of the present invention;
[0027] Figure 6 It is a schematic diagram of the aluminum shell punching process of the present invention.
[0028] In the figure: 1. Cylinder; 2. Mounting plate; 3. Punch seat; 4. Punch; 5. Base; 6. Support block; 7. Support table; 8. Aluminum shell; 9. Rubber wheel; 101. Positioning protrusion; 102. Connecting plate; 103. Positioning groove; 104. Limit bolt; 11. Guide block; 121. First transmission gear; 122. Transmission chain; 123. Adjustment slider; 124. Return spring; 125. Second transmission gear; 14. Adjustment rope. DETAILED DESCRIPTION
[0029] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0030] See also Figure 1-Figure 6 The present invention provides a technical solution: an aluminum shell punching step hole is used for welding explosion-proof valve tooling, comprising:
[0031] Base 5;
[0032] At least three support blocks 6 are fixed to one end of the upper surface of the base 5, and a support platform 7 is detachably mounted on one side wall of each support block 6, so as to facilitate the installation of multiple support platforms 7, thereby cooperating with multiple punching knives 4 to achieve a punching effect of forming multiple holes in one punching;
[0033] A stamping assembly is arranged on the support block 6 to connect with the external frame to stamp the aluminum shell 8 sleeved on the support platform 7 to form a step;
[0034] The rubber wheel 9 is rotatably mounted on the upper and lower ends of the inner side of the support platform 7, and the rubber wheel 9 penetrates the outer surface of the support platform 7 and extends outward to contact with the aluminum shell 8 to transmit the aluminum shell 8, so as to facilitate the conveying of the aluminum shell 8 for automatic loading and unloading;
[0035] The adjusting rope 14 is slidably mounted on one end surface of the support platform 7, and a transmission assembly for driving the rubber wheel 9 to rotate is provided on the inner side of the support platform 7 in cooperation with one end of the adjusting rope 14, so as to utilize the up and down movement during stamping to drive the rubber wheel 9 to rotate, thereby realizing the loading and unloading of the aluminum shell 8.
[0036] Preferably, the stamping assembly includes a cylinder 1, a mounting plate 2, a punching knife seat 3 and a punching knife 4. The mounting plate 2 is fixed to the lower end of the cylinder 1. The punching knife seat 3 is detachably connected to the lower surface of the mounting plate 2. The lower surface of the punching knife seat 3 has a punching knife 4 for punching the aluminum shell 8, which facilitates the punching action by cooperating with the punching knife 4 and the support platform 7, and the punching knife seat 3 is fixed to one end of the adjusting rope 14.
[0037] Preferably, the number of punching knives 4 and support platforms 7 is equal to that of punching knives 4 and support platforms 7, so as to realize various punching effects, and the punching knives 4 and support platforms 7 are arranged side by side in the vertical direction.
[0038] Preferably, the transmission assembly includes a first transmission gear 121, a transmission chain 122, an adjusting slider 123, a return spring 124 and a second transmission gear 125. The first transmission gear 121 is rotatably installed at one end of the inner side of the support platform 7, and the inner side of the first transmission gear 121 has a shaft rod fixedly matched with the rubber wheel 9. The second transmission gear 125 is arranged side by side with the first transmission gear 121, and the second transmission gear 125 is provided with a transmission chain 122 to facilitate driving the first transmission gear 121 to rotate, thereby driving the rubber wheel 9 to rotate. The adjusting slider 123 is slidably arranged in the middle part of the inner side of the support platform 7, and the adjusting slider 123 is provided with a transmission plate matched with the transmission chain 122. The return spring 124 is arranged at one end of the adjusting slider 123, and the other end of the return spring 124 is in conflict with the support platform 7, and one end of the adjusting rope 14 is fixed to the adjusting slider 123, so that the adjusting slider 123 drives the transmission chain 122 to move.
[0039] Preferably, four first transmission gears 121 and four rubber wheels 9 are provided, and every two first transmission gears 121 are symmetrically distributed along the adjusting slider 123 , so as to facilitate the arrangement of multiple rubber wheels 9 to better drive the loading or unloading of the aluminum shell 8 .
[0040] Preferably, the second transmission gear 125 has the same outer diameter as the first transmission gear 121 .
[0041] Preferably, a connecting plate 102 is fixed to the side wall of the support platform 7, and a positioning groove 103 is penetrated through the inner side of the connecting plate 102, and a positioning protrusion 101 corresponding to the positioning groove 103 is provided on one side wall of the support block 6, and limiting bolts 104 cooperating with the support block 6 are provided at both ends of the inner side of the connecting plate 102, which is convenient for disassembly and installation of the support platform 7 and conducive to later maintenance and replacement.
[0042] Preferably, the connecting plate 102 and the positioning protrusion 101 are both rectangular.
[0043] Preferably, a guide block 11 is fixed to the other side wall of the support block 6 , and a groove for guiding the adjustment rope 14 is provided on the inner side of the guide block 11 , so as to facilitate adjustment of the movement direction of the adjustment rope 14 .
[0044] Preferably, the height of the support platform 7 is smaller than the height of the support block 6 , so as to form a gap between the support platform 7 and the base 5 for the aluminum shell 8 to move.
[0045] The working principle and use process of the present invention are as follows: when in use, the cylinder 1 drives the punching knife 4 to punch the aluminum shell 8 sleeved on the support platform 7. After punching, the cylinder 1 drives the punching knife seat 3 to rise through the mounting plate 2, and the punching knife seat 3 pulls the adjusting slider 123 to move through the adjusting rope 14. The adjusting slider 123 drives the two transmission chains 122 to move at the same time, thereby driving the first transmission gear 121 to rotate through the transmission chain 122, and the first transmission gear 121 drives the rubber wheel 9 to rotate to transport the aluminum shell 8 to the side away from the support block 6, so that the aluminum shell 8 is removed from the support platform. 7 is detached, and then another aluminum shell 8 to be punched is replaced and sleeved on the support table 7. The cylinder 1 drives the punch seat 3 and the punch 4 to descend, the adjusting rope 14 is relaxed, and the reset spring 124 pushes the adjusting slider 123 to reset. At this time, the rubber wheel 9 rotates to convey the aluminum shell 8 to move to the side of the support block 6, and the punch 4 continues to descend to punch the aluminum shell 8. There are three support blocks 6. By installing three support blocks 6 with different structures, the rough punching, step punching and fine punching of the aluminum shell 8 can be realized, and the cycle is repeated, which is convenient for automatic loading and unloading and punching of the aluminum shell 8.
[0046] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An aluminum shell punching step hole is used for welding explosion-proof valve tooling, characterized in that: include: Base (5); At least three support blocks (6) are fixed to one end of the upper surface of the base (5), and a support platform (7) is detachably mounted on one side wall of each support block (6); A stamping assembly is arranged on the support block (6) to connect with the external frame and to stamp the aluminum shell (8) sleeved on the support platform (7) to form a step; A rubber wheel (9) is rotatably mounted on the upper and lower ends of the inner side of the support platform (7), and the rubber wheel (9) penetrates the outer surface of the support platform (7) and extends outward to contact the aluminum shell (8) to transmit the aluminum shell (8); The adjusting rope (14) is slidably mounted on one end surface of the supporting platform (7), and a transmission component for driving the rubber wheel (9) to rotate is provided on the inner side of the supporting platform (7) in cooperation with one end of the adjusting rope (14).
2. The aluminum shell punched step hole according to claim 1 is used for welding explosion-proof valve tooling, characterized in that: The punching assembly comprises a cylinder (1), a mounting plate (2), a punching knife seat (3) and a punching knife (4); the mounting plate (2) is fixed to the lower end of the cylinder (1); the punching knife seat (3) is detachably connected to the lower surface of the mounting plate (2); the punching knife seat (3) has a punching knife (4) for punching the aluminum shell (8) on the lower surface of the punching knife seat (3); and the punching knife seat (3) is fixed to one end of an adjusting rope (14).
3. The aluminum shell punched step hole according to claim 2 is used for welding explosion-proof valve tooling, characterized in that: The punching knives (4) and the support platforms (7) are equal in number, and the punching knives (4) and the support platforms (7) are arranged side by side in the vertical direction.
4. The aluminum shell punched step hole according to claim 1 is used for welding explosion-proof valve tooling, characterized in that: The transmission assembly comprises a first transmission gear (121), a transmission chain (122), an adjusting slider (123), a return spring (124) and a second transmission gear (125); the first transmission gear (121) is rotatably mounted on one end of the inner side of the support platform (7), and the inner side of the first transmission gear (121) is provided with a shaft rod fixedly matched with the rubber wheel (9); the second transmission gear (125) is arranged side by side with the first transmission gear (121), and the transmission chain (122) is sleeved on the second transmission gear (125); the adjusting slider (123) is slidably arranged in the middle part of the inner side of the support platform (7), and the adjusting slider (123) is provided with a transmission plate matched with the transmission chain (122); the return spring (124) is arranged at one end of the adjusting slider (123), and the other end of the return spring (124) is in conflict with the support platform (7), and one end of the adjusting rope (14) is fixed to the adjusting slider (123).
5. The aluminum shell punched step hole according to claim 4 is used for welding explosion-proof valve tooling, characterized in that: Four of the first transmission gears (121) and the rubber wheel (9) are provided, and every two of the first transmission gears (121) are symmetrically distributed along the adjusting slider (123).
6. The aluminum shell punched step hole according to claim 4 is used for welding explosion-proof valve tooling, characterized in that: The second transmission gear (125) has the same outer diameter as the first transmission gear (121).
7. The aluminum shell punched step hole according to claim 1 is used for welding explosion-proof valve tooling, characterized in that: A connecting plate (102) is fixed to the side wall of the support platform (7), and a positioning groove (103) is formed through the inner side of the connecting plate (102); a positioning protrusion (101) corresponding to the positioning groove (103) is formed on one side wall of the support block (6); and limiting bolts (104) matching with the support block (6) are provided at both ends of the inner side of the connecting plate (102).
8. The aluminum shell punched step hole according to claim 7 is used for welding explosion-proof valve tooling, characterized in that: The connecting plate (102) and the positioning protrusion (101) are both rectangular.
9. The aluminum shell punched step hole for welding explosion-proof valve tooling according to claim 1 is characterized by: A guide block (11) is fixed to the other side wall of the support block (6), and a groove for guiding the adjustment rope (14) is provided on the inner side of the guide block (11).
10. The aluminum shell punched step hole for welding explosion-proof valve tooling according to claim 1, characterized in that: The height of the support platform (7) is smaller than the height of the support block (6).