Material injection device for aluminum hose production
By designing the alternating working mode of the material injection device for aluminum hose production, the problem of inefficient injection in the prior art is solved, efficient stirring production is achieved, and high-strength and high-efficiency material injection needs are met.
Patent Information
- Application Number
- CN202510090559.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-21
- Publication Date
- 2025-02-25
AI Technical Summary
The existing material injection device for aluminum hose production needs to wait for the stirring process to continue injecting materials after the material is stirred, resulting in low injection efficiency and difficult to meet the high-strength and high-efficiency injection needs.
A material injection device for the production of aluminum hose is designed, including two mixing boxes and a dragon conveyor. Through the cooperation of the drive unit, transmission unit and clutch unit, the free switching of the mixing boxes on both sides is achieved. When one mixing box completes the mixing task, the mixing box on the other side can immediately start a new mixing task and realize an alternating working mode.
The output of the agitation processing work of the material injection device is significantly improved, ensuring that the agitation production can better meet the demand for rapid material injection, and improving the overall progress and production efficiency of aluminum hose processing.
Smart Images

Figure CN119501041A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of injection molding and injection material, in particular to an injection material device for producing aluminum hoses. Background Art
[0002] In people's daily life and production, various packaging materials are often used to package and store materials. Among them, metal packaging material aluminum hose is a common packaging material, which is suitable for cosmetics, medicine and other industries. Aluminum hose packaging materials are mostly manufactured by injection molding during production, so an injection device is needed during the injection process to facilitate manual operation, and can accurately control the amount and temperature of the injection to improve product quality.
[0003] For example, the existing Chinese patent document CN202222792736.X discloses a material injection device for aluminum hose production, which is provided with a material mixer, a material storage tank and a material guide tank. The material mixer evenly mixes the materials, and the material mixer drives the stirring rod through a first motor to mix and stir the materials. At the same time, the existing Chinese patent document CN202420357572.4 discloses a material injection device for aluminum hose production, which is provided with a stirring component and a heating component, and uses a heating rod and a fan to draw air heated by a heating wire into the material mixer, a conveying mechanism and a material injection mechanism, so as to speed up the heating efficiency of the materials. In the two solutions mentioned above, although a mixer is used to evenly mix the materials, the problem is that after the materials are filled in the mixer, it is necessary to wait for the stirring mechanism in the mixer to complete the stirring process of the materials before continuing with the next step of filling. The existence of this waiting time will undoubtedly slow down the overall progress of the aluminum hose processing, resulting in unsatisfactory filling efficiency and difficulty in meeting those high-intensity and high-efficiency filling requirements. Summary of the invention
[0004] The object of the present invention is to provide an injection device for producing an aluminum hose to solve the problems raised in the above background technology.
[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a material injection device for aluminum hose production, comprising a material injection box, an auger conveyor and two mixing boxes, the auger conveyor is installed on the top of the material injection box, and the outer sides of the two mixing boxes are fixedly connected to the material injection box through a bracket; it also includes: a U-shaped plate fixed on the top of the mixing box, a support plate is fixed on the top of the U-shaped plate, a driving unit is installed on the support plate, a mixing unit is arranged inside the mixing box, both ends of the top of the support plate are provided with a transmission unit connected to the mixing unit, an end face gear ring is fixed on the top of the mixing box, a clutch unit for switching the power of the driving unit is arranged between the two groups of the transmission units, and a lubrication unit for automatically maintaining the transmission unit is installed on one side of the support plate; a discharge pipe connected to the bottom of the mixing box through a solenoid valve, a No. 1 three-way pipe is fixed on the end of the discharge pipe away from the mixing box, and the top of the auger conveyor is connected to the bottom of the No. 1 three-way pipe through a pipeline.
[0006] Preferably, the driving unit includes a servo motor, a driving pulley, a transmission belt and a driven pulley, the servo motor is fixed at the bottom of the support plate, the driving pulley is fixed to the output end of the servo motor, the driven pulley is connected to the driving pulley through the transmission belt, a rotating tube is fixedly sleeved in the middle hole of the driving pulley, the rotating tube is rotatably connected to the support plate through two bearing seats, one end of the clutch unit is slidably sleeved with the rotating tube, and the designed driving unit can provide power.
[0007] Preferably, the clutch unit includes a No. 1 transmission shaft, a movable seat, a No. 1 coupling, a spline shaft, a No. 1 internal spline, a No. 2 internal spline and a movable part. The No. 1 transmission shaft is rotatably connected to the movable seat via a bearing, the No. 1 coupling and the No. 1 internal spline are respectively fixed at two ends of the No. 1 transmission shaft, the spline shaft is fixedly connected to the No. 1 transmission shaft via the No. 1 coupling, the rotating tube and the spline shaft are slidably sleeved, the No. 2 internal spline is fixed to one end of the spline shaft away from the No. 1 coupling, and the movable part is mounted on the support plate. The designed clutch unit can control the power conversion of the driving unit.
[0008] Preferably, the moving part includes a stepper motor, a driving gear, a driven gear, a lead screw, a slider and a guide rail, the stepper motor is fixed on the support plate, the driving gear is fixed to the output end of the stepper motor, the driven gear is meshingly connected to the driving gear, the driven gear is fixed to one end of the lead screw, the moving seat is threadedly connected to the lead screw, the slider is fixed to the bottom of the moving seat, the guide rail is fixed to the support plate and slidably connected to the slider, both ends of the lead screw are rotatably connected to the support plate through bearing seats, and the designed moving part can facilitate the precise control of the left and right movement of the moving seat.
[0009] Preferably, the transmission unit includes a No. 2 transmission shaft, a No. 1 bevel gear, a No. 2 bevel gear, a No. 3 transmission shaft and an external spline. The No. 2 transmission shaft is rotatably connected to the support plate via two bearing seats. The No. 1 bevel gear is fixed to the outside of the No. 2 transmission shaft, and the No. 2 bevel gear is fixed to the outside of the No. 3 transmission shaft. The No. 1 bevel gear and the No. 2 bevel gear are meshingly connected. The top of the stirring unit is fixedly connected to the No. 3 transmission shaft, and the external spline is fixed to one end of the No. 2 transmission shaft. The No. 1 internal spline and the No. 2 internal spline are both compatible with the external spline. The designed transmission unit can transmit the power of the driving unit.
[0010] Preferably, the stirring unit includes a No. 1 connecting shell, a No. 2 coupling, a No. 2 connecting shell, a sleeve rod and a synchronous shaft. The No. 1 connecting shell is fixedly connected to the No. 3 transmission shaft through the No. 2 coupling. There are multiple No. 2 connecting shells distributed in a linear array, and the multiple No. 2 connecting shells are fixed together through the sleeve rod. The No. 1 connecting shell is also fixedly connected to the topmost No. 2 connecting shell through the sleeve rod. The synchronous shaft passes through the interior of the No. 1 connecting shell, the No. 2 connecting shell and the sleeve rod respectively, and the synchronous shaft is rotatably connected to the No. 1 connecting shell and the No. 2 connecting shell through bearings. A rotation unit is transmission-connected between the synchronous shaft and the end face gear ring, and a stirring member is transmission-connected between the synchronous shaft and the No. 2 connecting shell. The designed stirring unit can evenly stir the material in the injection box.
[0011] Preferably, the self-rotation unit includes a No. 3 bevel gear, a No. 4 bevel gear, a No. 4 transmission shaft and a transmission gear, the No. 3 bevel gear is inside the No. 1 connecting shell and fixedly sleeved with the synchronous shaft, the No. 4 bevel gear is fixed to one end of the No. 4 transmission shaft located inside the No. 1 connecting shell, the No. 3 bevel gear and the No. 4 bevel gear are meshingly connected, the No. 4 transmission shaft is rotatably connected to the No. 1 connecting shell through a bearing, the transmission gear is fixed to one end of the No. 4 transmission shaft located outside the No. 1 connecting shell, and the end face gear ring is meshingly connected to the transmission gear. The designed self-rotation unit can drive the stirring member to rotate, thereby expanding the stirring range.
[0012] Preferably, the stirring element includes a No. 5 bevel gear, a No. 6 bevel gear, a No. 5 transmission shaft, a No. 3 coupling, a stirring rod and a stirring paddle. The No. 5 bevel gear is fixedly sleeved on the outer side of the synchronous shaft, the No. 6 bevel gear is fixedly sleeved on the end of the No. 5 transmission shaft located inside the No. 2 connecting shell, the No. 5 transmission shaft is rotatably connected to the No. 2 connecting shell through a bearing, the No. 5 bevel gear and the No. 6 bevel gear are meshingly connected, the end of the No. 5 transmission shaft located outside the No. 2 connecting shell is fixedly connected to the stirring rod through the No. 3 coupling, and the stirring paddles are evenly distributed on the outer side of the stirring rod. The designed stirring element is convenient for stirring the material.
[0013] Preferably, the lubrication unit includes an oil tank, an oil guide cylinder, an oil inlet pipe, a piston block, a piston rod and an oil outlet assembly. The bottom of the oil tank is fixedly connected to the U-shaped plate via a fixing plate, the oil guide cylinder is fixed to the top of the oil tank, one end of the oil inlet pipe is fixedly connected to the oil guide cylinder via a one-way valve, and the other end is inserted into the oil tank, the piston block is slidably connected to the oil guide cylinder, the end of the piston rod away from the piston block is fixedly connected to a connecting block via bolts, one end of the connecting block is fixed to the outer side of the movable seat, and the oil outlet assembly is fixed to the top of the oil guide cylinder. The designed lubrication unit can perform self-maintenance on the transmission unit and the rotation unit.
[0014] Preferably, the oil outlet assembly includes an oil outlet pipe, a No. 2 tee pipe, an oil delivery pipe, a parallel pipe, a No. 1 oil injection pipe, a No. 1 nozzle, a No. 2 oil injection pipe and a No. 2 nozzle, the oil outlet pipe is fixed to the top of the oil guide cylinder through a one-way valve, the oil delivery pipe is connected with the No. 1 oil injection pipe through the No. 2 tee pipe, the No. 1 nozzle is evenly distributed on one side of the No. 1 oil injection pipe, the No. 1 nozzle is facing the transmission unit, the parallel pipe is connected with the No. 1 oil injection pipe, the No. 2 oil injection pipe is connected with the No. 1 oil injection pipe through the parallel pipe, the No. 2 nozzle is evenly distributed on one side of the No. 2 oil injection pipe, and the No. 2 nozzle is arranged toward the end face gear ring. The designed oil outlet assembly is convenient for spraying the lubricating oil inside the oil guide cylinder in multiple directions.
[0015] Compared with the prior art, the present invention has the following beneficial effects: 1. The present invention successfully realizes the function of freely switching the working state of the mixing boxes on both sides by cleverly designing the cooperation between the driving unit, the transmission unit and the clutch unit. When one mixing box is conveying the processed material to the auger conveyor for the next step of processing, the mixing box on the other side can immediately start a new mixing task. By utilizing this alternating working mode, the two mixing boxes can continuously carry out mixing production, thereby significantly improving the output of the mixing processing work of the injection device. This efficient production method ensures that the mixing output can better meet the needs of fast injection, and ensures that the injection device can always maintain a high working speed without frequent shutdowns due to waiting for the mixing processing of the material, thereby improving the overall progress of the aluminum hose processing to a certain extent, ensuring production efficiency and product quality.
[0016] 2. In the present invention, the design of the rotation unit allows it to drive the stirring element to perform rotational motion. At the same time, the stirring unit can perform orbital motion through the action of the transmission unit, and then the stirring actions in two different directions are combined, which can significantly improve the stirring effect, enhance the stirring capacity, and improve the stirring efficiency. Through this two-way stirring method, the time required for each stirring is shortened, and the mixing of the material can be completed in a shorter time, which is very beneficial for the subsequent uniform material stirring process. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the overall structure of the present invention; Figure 2 It is a schematic diagram of the internal structure of the mixing box of the present invention in a partial cross-section; Figure 3 It is a schematic structural diagram of the driving unit and the clutch unit of the present invention; Figure 4 It is a partial structural schematic diagram of the clutch unit of the present invention; Figure 5 It is a structural schematic diagram of the moving part of the present invention; Figure 6 It is a structural schematic diagram of the stirring unit and the transmission unit of the present invention; Figure 7 It is a structural schematic diagram of the rotation unit of the present invention; Figure 8 It is a structural schematic diagram of the stirring member of the present invention; Fig. 9 It is a structural schematic diagram of the lubrication unit of the present invention; Fig.10 It is a schematic structural diagram of the oil outlet assembly of the present invention.
[0018] In the figure: 1, injection box; 2, auger conveyor; 3, mixing box; 4, U-shaped plate; 5, support plate; 6, drive unit; 601, servo motor; 602, driving pulley; 603, transmission belt; 604, driven pulley; 605, rotating tube; 7, mixing unit; 701, No. 1 connecting shell; 702, No. 2 coupling; 703, No. 2 connecting shell; 704, sleeve rod; 705, synchronous shaft; 706, mixing element; 7061, No. 5 bevel gear wheel; 7062, bevel gear No. 6; 7063, transmission shaft No. 5; 7064, coupling No. 3; 7065, stirring rod; 7066, stirring paddle; 8, transmission unit; 801, transmission shaft No. 2; 802, bevel gear No. 1; 803, bevel gear No. 2; 804, transmission shaft No. 3; 805, external spline; 9, clutch unit; 901, transmission shaft No. 1; 902, moving seat; 903, coupling No. 1; 904, spline shaft; 905, No. 1 No. 1 internal spline; 906, No. 2 internal spline; 907, moving parts; 9071, stepping motor; 9072, driving gear; 9073, driven gear; 9074, lead screw; 9075, slider; 9076, guide rail; 10, lubrication unit; 1001, oil tank; 1002, oil guide cylinder; 1003, oil inlet pipe; 1004, piston block; 1005, piston rod; 1006, oil outlet assembly; 10061, oil outlet pipe; 10062, No. 2 tee pipe; 10063, oil delivery pipe; 10064, parallel pipe; 10065, No. 1 fuel injection pipe; 10066, No. 1 nozzle; 10067, No. 2 fuel injection pipe; 10068, No. 2 nozzle; 1007, connecting block; 11, rotation unit; 1101, No. 3 bevel gear; 1102, No. 4 bevel gear; 1103, No. 4 transmission shaft; 1104, transmission gear; 12, end face gear ring; 13, discharge pipe; 14, No. 1 tee pipe. DETAILED DESCRIPTION
[0019] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0020] Example 1: Please refer to Figure 1 - Figure 3, a feeding device for aluminum hose production shown in the figure comprises a feeding box 1, an auger conveyor 2 and two mixing boxes 3, the auger conveyor 2 is installed on the top of the feeding box 1, and the outer sides of the two mixing boxes 3 are fixedly connected to the feeding box 1 through a bracket; a discharge pipe 13 connected to the bottom of the mixing box 3 through a solenoid valve, and a No. 1 three-way pipe 14 is fixed to the end of the discharge pipe 13 away from the mixing box 3, and the top of the auger conveyor 2 is connected to the bottom of the No. 1 three-way pipe 14 through a pipeline. When the aluminum hose is injected, the material is stirred by the mixing box 3. After the stirring is completed, the solenoid valve is opened, and the material flows from the discharge pipe 13 and the No. 1 three-way pipe 14 and enters the auger conveyor 2, and then the material is evenly discharged into the feeding box 1 through the auger conveyor 2, and then the material can be squeezed out of the feeding box 1 by the pushing function of the feeding box 1 to inject; It also includes: a U-shaped plate 4 fixed on the top of the mixing box 3, a support plate 5 fixed on the top of the U-shaped plate 4, a drive unit 6 installed on the support plate 5, a mixing unit 7 is arranged inside the mixing box 3, transmission units 8 connected to the mixing unit 7 are arranged at both ends of the top of the support plate 5, an end face gear ring 12 is fixed on the top of the mixing box 3, a clutch unit 9 for switching the power of the drive unit 6 is arranged between the two groups of the transmission units 8, a lubrication unit 10 for automatically maintaining the transmission unit 8 is installed on one side of the support plate 5, and the cooperation between the drive unit 6, the transmission unit 8 and the clutch unit 9 is designed to successfully realize the mixing boxes 3 on both sides. The function of being able to switch working states freely, when one mixing box 3 is conveying the processed materials to the auger conveyor 2 for the next step of processing, the mixing box 3 on the other side can immediately start a new mixing task. By using this alternating working mode, the two mixing boxes 3 can continuously perform mixing production, thereby significantly improving the output of the mixing processing work of the injection device. This efficient production method ensures that the mixing output can better meet the needs of fast injection, and ensures that the injection device can always maintain a high working speed without frequent shutdowns due to waiting for the mixing processing of the materials, thereby improving the overall progress of the aluminum hose processing to a certain extent, ensuring production efficiency and product quality; For further information, see Figure 3The driving unit 6 includes a servo motor 601, a driving pulley 602, a transmission belt 603 and a driven pulley 604. The servo motor 601 is fixed to the bottom of the support plate 5. The driving pulley 602 is fixed to the output end of the servo motor 601. The driven pulley 604 is connected to the driving pulley 602 through the transmission belt 603. A rotating tube 605 is fixedly sleeved in the middle hole of the driving pulley 602. The rotating tube 605 is rotatably connected to the support plate 5 through two bearing seats. One end of the clutch unit 9 is slidably sleeved with the rotating tube 605.
[0021] Specifically, the servo motor 601 drives the active pulley 602 to rotate. Since the transmission belt 603 is in close contact with the surface of the active pulley 602, friction will be generated on the contact surface. According to the nature of the friction, the rotational movement of the active pulley 602 drives the transmission belt 603 to move through the friction, and the movement of the transmission belt 603 will transfer power to the driven pulley 604. Similarly, relying on the friction between the belt and the driven pulley 604, the driven pulley 604 rotates with the movement of the transmission belt 603, thereby driving the rotating tube 605 to rotate.
[0022] For further information, see Figure 3 and Figure 4 The clutch unit 9 includes a No. 1 transmission shaft 901, a moving seat 902, a No. 1 coupling 903, a spline shaft 904, a No. 1 internal spline 905, a No. 2 internal spline 906 and a moving member 907. The No. 1 transmission shaft 901 is rotatably connected to the moving seat 902 through a bearing. The No. 1 coupling 903 and the No. 1 internal spline 905 are respectively fixed at two ends of the No. 1 transmission shaft 901. The spline shaft 904 is fixedly connected to the No. 1 transmission shaft 901 through the No. 1 coupling 903. The rotating tube 605 and the spline shaft 904 are slidably sleeved. The No. 2 internal spline 906 is fixed on one end of the spline shaft 904 away from the No. 1 coupling 903. The moving member 907 is installed on the support plate 5.
[0023] Among them, see Figure 5The moving member 907 includes a stepping motor 9071, a driving gear 9072, a driven gear 9073, a screw rod 9074, a slider 9075 and a guide rail 9076. The stepping motor 9071 is fixed on the support plate 5. The driving gear 9072 is fixed to the output end of the stepping motor 9071. The driven gear 9073 is meshed with the driving gear 9072. The driven gear 9073 is fixed to one end of the screw rod 9074. The moving seat 902 is threadedly connected to the screw rod 9074. The slider 9075 is fixed to the bottom of the moving seat 902. The guide rail 9076 is fixed on the support plate 5 and is slidably connected to the slider 9075. Both ends of the screw rod 9074 are rotatably connected to the support plate 5 through a bearing seat.
[0024] Specifically, if Figure 1 - Figure 5 As shown, when the material in the mixing box 3 on the left is stirred, the stepper motor 9071 is started to rotate, the stepper motor 9071 drives the driving gear 9072 to rotate, the driving gear 9072 drives the driven gear 9073 to rotate, the driven gear 9073 drives the screw rod 9074 to rotate, the screw rod 9074 drives the moving seat 902 to move right, thereby driving the No. 1 transmission shaft 901 to move right, the No. 1 transmission shaft 901 drives the spline shaft 904 to work together, thereby driving the No. 1 internal spline 905 to disengage from the left transmission unit 8, and driving the No. 2 internal spline 906 to the right. The transmission unit 8 is connected, so that the drive unit 6 and the transmission unit 8 on the right mixing box 3 are connected and transmitted, so that the mixing box 3 on this side starts to mix, thereby achieving the purpose of the mixing boxes 3 on both sides mixing in turn, so that one of the mixing boxes 3 transports the processed material to the injection box 1 while the mixing box 3 on the other side starts a new mixing task, so that the two mixing boxes 3 alternately mix and produce, thereby effectively improving the output of the mixing processing work of the injection device, so that the mixing output can better meet the needs of fast injection.
[0025] Example 2: Please refer to Figure 6 - Figure 8, this embodiment further explains Example 1, the transmission unit 8 in the figure includes a No. 2 transmission shaft 801, a No. 1 bevel gear 802, a No. 2 bevel gear 803, a No. 3 transmission shaft 804 and an external spline 805, the No. 2 transmission shaft 801 is rotatably connected to the support plate 5 through two bearing seats, the No. 1 bevel gear 802 is fixed to the outside of the No. 2 transmission shaft 801, the No. 2 bevel gear 803 is fixed to the outside of the No. 3 transmission shaft 804, the No. 1 bevel gear 802 and the No. 2 bevel gear 803 are meshed and connected, the top of the stirring unit 7 is fixedly connected to the No. 3 transmission shaft 804, the external spline 805 is fixed to one end of the No. 2 transmission shaft 801, and the No. 1 internal spline 905 and the No. 2 internal spline 906 are both adapted to the external spline 805.
[0026] Specifically, the driving unit 6 drives the rotating tube 605 to rotate, the rotating tube 605 drives the spline shaft 904 to rotate, the spline shaft 904 drives the external spline 805 to rotate, the external spline 805 drives the second transmission shaft 801 to rotate, the second transmission shaft 801 drives the first bevel gear 802 to rotate, the first bevel gear 802 drives the second bevel gear 803 to rotate, the second bevel gear 803 drives the third transmission shaft 804 to rotate, and the stirring unit 7 of the third transmission shaft 804 performs orbital motion.
[0027] At the same time, the stirring unit 7 includes a No. 1 connecting shell 701, a No. 2 coupling 702, a No. 2 connecting shell 703, a sleeve rod 704 and a synchronous shaft 705. The No. 1 connecting shell 701 is fixedly connected to the No. 3 transmission shaft 804 through the No. 2 coupling 702. The No. 2 connecting shell 703 is distributed in a linear array. The No. 2 connecting shells 703 are fixed together by the sleeve rod 704. The No. 1 connecting shell 701 is also connected to the top one by the sleeve rod 704. The second connecting shell 703 is fixedly connected, the synchronizing shaft 705 passes through the first connecting shell 701, the second connecting shell 703 and the sleeve rod 704 respectively, and the synchronizing shaft 705 is rotatably connected with the first connecting shell 701 and the second connecting shell 703 through a bearing, a self-rotating unit 11 is transmission-connected between the synchronizing shaft 705 and the end face gear ring 12, and a stirring member 706 is transmission-connected between the synchronizing shaft 705 and the second connecting shell 703; In addition, the rotation unit 11 includes a third bevel gear 1101, a fourth bevel gear 1102, a fourth transmission shaft 1103 and a transmission gear 1104, the third bevel gear 1101 is inside the first connection shell 701 and is fixedly sleeved with the synchronization shaft 705, the fourth bevel gear 1102 is fixed to one end of the fourth transmission shaft 1103 located inside the first connection shell 701, the third bevel gear 1101 and the fourth bevel gear 1102 are meshedly connected, the fourth transmission shaft 1103 is rotationally connected to the first connection shell 701 through a bearing, the transmission gear 1104 is fixed to one end of the fourth transmission shaft 1103 located outside the first connection shell 701, and the end face gear ring 12 is meshedly connected to the transmission gear 1104; At the same time, the stirring member 706 includes a fifth bevel gear 7061, a sixth bevel gear 7062, a fifth transmission shaft 7063, a third coupling 7064, a stirring rod 7065 and a stirring paddle 7066. The fifth bevel gear 7061 is fixedly sleeved on the outer side of the synchronization shaft 705, the sixth bevel gear 7062 is fixedly sleeved on one end of the fifth transmission shaft 7063 located inside the second connection shell 703, the fifth transmission shaft 7063 is rotatably connected to the second connection shell 703 through a bearing, the fifth bevel gear 7061 and the sixth bevel gear 7062 are meshed and connected, the end of the fifth transmission shaft 7063 located outside the second connection shell 703 is fixedly connected to the stirring rod 7065 through the third coupling 7064, and the stirring paddles 7066 are evenly distributed on the outer side of the stirring rod 7065; Principle of stirring materials: When the No. 3 transmission shaft 804 rotates, it will drive the No. 1 connection shell 701, the No. 2 coupling 702, the No. 2 connection shell 703 and the sleeve rod 704 to rotate synchronously, and then drive the stirring paddle 7066 outside the No. 2 connection shell 703 to revolve. At the same time, the No. 1 connection shell 701 will also drive the transmission gear 1104 to revolve. Since the transmission gear 1104 and the end face gear ring 12 are meshed, the transmission gear 1104 will also rotate. The rotation of the transmission gear 1104 will drive the No. 4 transmission shaft 1103 to rotate, the No. 4 transmission shaft 1103 drives the No. 4 bevel gear 1102 to rotate, the No. 4 bevel gear 1102 drives the No. 3 bevel gear 1101 to rotate, and the No. 3 bevel gear 1101 drives the synchronous shaft 705 to rotate, and then It drives all the No. 5 bevel gears 7061 in the No. 2 connecting shell 703 to keep rotating synchronously, the No. 5 bevel gear 7061 drives the No. 6 bevel gear 7062 to rotate, the No. 6 bevel gear 7062 drives the No. 5 transmission shaft 7063 to rotate, and the No. 5 transmission shaft 7063 drives the stirring rod 7065 to rotate, thereby realizing the self-rotation movement of all stirring paddles 7066, so that the stirring paddles 7066 can not only revolve but also rotate, and then the stirring action in two different directions is combined, which can significantly improve the stirring effect, the stirring capacity is enhanced, and the stirring efficiency is also improved. Through this two-way stirring method, the time required for each stirring is shortened, and the material mixing work can be completed in a shorter time, which is very beneficial for the subsequent uniform material stirring process.
[0028] Example 3: Please refer to Fig. 9 and Fig.10 , this embodiment further illustrates other embodiments. The lubrication unit 10 shown in the figure includes an oil tank 1001, an oil guide cylinder 1002, an oil inlet pipe 1003, a piston block 1004, a piston rod 1005 and an oil outlet assembly 1006. The bottom of the oil tank 1001 is fixedly connected to the U-shaped plate 4 through a fixing plate, the oil guide cylinder 1002 is fixed to the top of the oil tank 1001, one end of the oil inlet pipe 1003 is fixedly connected to the oil guide cylinder 1002 through a one-way valve, and the other end is inserted into the oil tank 1001, the piston block 1004 is slidably connected to the inside of the oil guide cylinder 1002, and the end of the piston rod 1005 away from the piston block 1004 is fixedly connected to a connecting block 1007 by bolts, one end of the connecting block 1007 is fixed to the outer side of the movable seat 902, and the oil outlet assembly 1006 is fixed to the top of the oil guide cylinder 1002.
[0029] At the same time, the oil outlet assembly 1006 includes an oil outlet pipe 10061, a No. 2 three-way pipe 10062, an oil delivery pipe 10063, a parallel pipe 10064, a No. 1 oil injection pipe 10065, a No. 1 nozzle 10066, a No. 2 oil injection pipe 10067 and a No. 2 nozzle 10068. The oil outlet pipe 10061 is fixed to the top of the oil guide cylinder 1002 through a one-way valve, and the oil delivery pipe 10063 is connected to the No. 1 oil injection pipe 10065 through the No. 2 three-way pipe 10062. The heads 10066 are evenly distributed on one side of the No. 1 fuel injection pipe 10065, the No. 1 nozzle 10066 is facing the transmission unit 8, the parallel pipe 10064 is connected to the No. 1 fuel injection pipe 10065, the No. 2 fuel injection pipe 10067 is connected to the No. 1 fuel injection pipe 10065 through the parallel pipe 10064, the No. 2 nozzles 10068 are evenly distributed on one side of the No. 2 fuel injection pipe 10067, and the No. 2 nozzles 10068 are arranged toward the end face gear ring 12.
[0030] Principle of automatic maintenance: when the movable seat 902 moves from right to left, it will drive the piston rod 1005 to move from right to left through the connecting block 1007, and then drive the piston block 1004 to move from right to left. At this time, the internal space on the right side of the piston block 1004 and the oil guide cylinder 1002 increases, and the one-way valve of the oil inlet pipe 1003 opens, and the one-way valve of the oil outlet pipe 10061 closes, which will generate negative pressure on the right side of the piston block 1004, and the lubricating oil inside the oil tank 1001 is sucked into the oil guide cylinder 1002 for storage. When the mixing box 3 on the left side finishes mixing, the movable seat 902 will move from left to right again. At this time, the one-way valve of the oil inlet pipe 1003 is closed, the one-way valve of the oil outlet pipe 10061 is opened, and the piston block 1004 moves from left to right. Movement to the right will displace the lubricating oil stored in the oil guide cylinder 1002, and enter the two oil delivery pipes 10063 from the oil outlet pipe 10061, and be sprayed out from the No. 1 nozzle 10066 through the No. 1 oil injection pipe 10065, thereby evenly injecting lubricating oil into the bevel gear set of the transmission unit 8, automatically cooling and lubricating the transmission unit 8. In addition, the lubricating oil in the No. 1 oil injection pipe 10065 will be introduced into the No. 2 oil injection pipe 10067 through the parallel pipe 10064, and sprayed out from the No. 2 nozzle 10068, thereby evenly injecting lubricating oil into the surface of the end gear ring 12, automatically cooling and lubricating the rotation unit 11, ensuring that the transmission parts can be automatically maintained while power switching is in progress, thereby increasing the service life.
[0031] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0032] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A material injection device for producing an aluminum hose, comprising: A material injection box (1), an auger conveyor (2) and two mixing boxes (3), wherein the auger conveyor (2) is installed on the top of the material injection box (1), and the outer sides of the two mixing boxes (3) are fixedly connected to the material injection box (1) via a bracket; It is characterized by: also including: A U-shaped plate (4) is fixed on the top of the mixing box (3), a support plate (5) is fixed on the top of the U-shaped plate (4), a driving unit (6) is installed on the support plate (5), a mixing unit (7) is provided inside the mixing box (3), transmission units (8) are provided at both ends of the top of the support plate (5) and are connected to the mixing unit (7), an end face gear ring (12) is fixed on the top of the mixing box (3), a clutch unit (9) for switching the power of the driving unit (6) is provided between two groups of the transmission units (8), and a lubrication unit (10) for automatically maintaining the transmission unit (8) is installed on one side of the support plate (5); A discharge pipe (13) is connected to the bottom of the mixing box (3) via a solenoid valve, a No. 1 three-way pipe (14) is fixed to one end of the discharge pipe (13) away from the mixing box (3), and the top of the auger conveyor (2) is connected to the bottom of the No. 1 three-way pipe (14) via a pipeline.
2. The injection device for producing aluminum hose according to claim 1, characterized in that: The driving unit (6) comprises a servo motor (601), a driving pulley (602), a transmission belt (603) and a driven pulley (604); the servo motor (601) is fixed to the bottom of the support plate (5); the driving pulley (602) is fixed to the output end of the servo motor (601); the driven pulley (604) is transmission-connected to the driving pulley (602) via the transmission belt (603); a rotating tube (605) is fixedly sleeved in a middle hole of the driving pulley (602); the rotating tube (605) is rotationally connected to the support plate (5) via two bearing seats; and one end of the clutch unit (9) is slidably sleeved to the rotating tube (605).
3. The injection device for producing aluminum hose according to claim 2, characterized in that: The clutch unit (9) comprises a No. 1 transmission shaft (901), a movable seat (902), a No. 1 coupling (903), a spline shaft (904), a No. 1 internal spline (905), a No. 2 internal spline (906) and a movable member (907); the No. 1 transmission shaft (901) is rotationally connected to the movable seat (902) via a bearing; the No. 1 coupling (903) and the No. 1 internal spline (905) are respectively fixed at two ends of the No. 1 transmission shaft (901); the spline shaft (904) is fixedly connected to the No. 1 transmission shaft (901) via the No. 1 coupling (903); the rotating tube (605) and the spline shaft (904) are slidably sleeved; the No. 2 internal spline (906) is fixed to one end of the spline shaft (904) away from the No. 1 coupling (903); and the movable member (907) is mounted on the support plate (5).
4. The injection device for producing aluminum hose according to claim 3, characterized in that: The moving member (907) comprises a stepping motor (9071), a driving gear (9072), a driven gear (9073), a screw rod (9074), a slider (9075) and a guide rail (9076); the stepping motor (9071) is fixed on the support plate (5); the driving gear (9072) is fixed to the output end of the stepping motor (9071); the driven gear (9073) is meshingly connected to the driving gear (9072); the driven gear (9073) is fixed to one end of the screw rod (9074); the moving seat (902) is threadedly connected to the screw rod (9074); the slider (9075) is fixed to the bottom of the moving seat (902); the guide rail (9076) is fixed on the support plate (5) and is slidably connected to the slider (9075); and both ends of the screw rod (9074) are rotatably connected to the support plate (5) via a bearing seat.
5. The injection device for producing aluminum hose according to claim 3, characterized in that: The transmission unit (8) comprises a No. 2 transmission shaft (801), a No. 1 bevel gear (802), a No. 2 bevel gear (803), a No. 3 transmission shaft (804) and an external spline (805); the No. 2 transmission shaft (801) is rotatably connected to the support plate (5) via two bearing seats; the No. 1 bevel gear (802) is fixed to the outside of the No. 2 transmission shaft (801); the No. 2 bevel gear (803) is fixed to the outside of the No. 3 transmission shaft (804); the No. 1 bevel gear (802) and the No. 2 bevel gear (803) are meshingly connected; the top of the stirring unit (7) is fixedly connected to the No. 3 transmission shaft (804); the external spline (805) is fixed to one end of the No. 2 transmission shaft (801); the No. 1 internal spline (905) and the No. 2 internal spline (906) are both compatible with the external spline (805).
6. The injection device for producing aluminum hose according to claim 5, characterized in that: The stirring unit (7) comprises a No. 1 connecting shell (701), a No. 2 coupling (702), a No. 2 connecting shell (703), a sleeve rod (704) and a synchronous shaft (705); the No. 1 connecting shell (701) is fixedly connected to the No. 3 transmission shaft (804) via the No. 2 coupling (702); a plurality of the No. 2 connecting shells (703) are distributed in a linear array; the plurality of the No. 2 connecting shells (703) are fixed together via the sleeve rod (704); the No. 1 connecting shell (701) is also connected to the topmost one via the sleeve rod (704). The second connecting shell (703) is fixedly connected, the synchronous shaft (705) passes through the interior of the first connecting shell (701), the second connecting shell (703) and the sleeve rod (704), respectively, and the synchronous shaft (705) is rotatably connected to the first connecting shell (701) and the second connecting shell (703) through a bearing, a self-rotating unit (11) is transmission-connected between the synchronous shaft (705) and the end face gear ring (12), and a stirring member (706) is transmission-connected between the synchronous shaft (705) and the second connecting shell (703).
7. The injection device for producing aluminum hose according to claim 6, characterized in that: The self-rotating unit (11) comprises a third bevel gear (1101), a fourth bevel gear (1102), a fourth transmission shaft (1103) and a transmission gear (1104); the third bevel gear (1101) is located inside the first connection shell (701) and is fixedly sleeved with the synchronization shaft (705); the fourth bevel gear (1102) is fixed to one end of the fourth transmission shaft (1103) located inside the first connection shell (701); the third bevel gear (1101) and the fourth bevel gear (1102) are meshingly connected; the fourth transmission shaft (1103) is rotationally connected to the first connection shell (701) via a bearing; the transmission gear (1104) is fixed to one end of the fourth transmission shaft (1103) located outside the first connection shell (701); and the end face gear ring (12) is meshingly connected to the transmission gear (1104).
8. The injection device for producing aluminum hose according to claim 7, characterized in that: The stirring member (706) comprises a fifth bevel gear (7061), a sixth bevel gear (7062), a fifth transmission shaft (7063), a third coupling (7064), a stirring rod (7065) and a stirring paddle (7066), wherein the fifth bevel gear (7061) is fixedly sleeved on the outside of the synchronization shaft (705), and the sixth bevel gear (7062) is fixedly sleeved on one end of the fifth transmission shaft (7063) located inside the second connection housing (703). The fifth transmission shaft (7063) is rotationally connected to the second connecting shell (703) through a bearing, the fifth bevel gear (7061) and the sixth bevel gear (7062) are meshingly connected, and one end of the fifth transmission shaft (7063) located outside the second connecting shell (703) is fixedly connected to the stirring rod (7065) through the third coupling (7064), and the stirring paddles (7066) are evenly distributed on the outside of the stirring rod (7065).
9. The injection device for producing aluminum hose according to claim 3, characterized in that: The lubrication unit (10) comprises an oil tank (1001), an oil guide cylinder (1002), an oil inlet pipe (1003), a piston block (1004), a piston rod (1005) and an oil outlet assembly (1006); the bottom of the oil tank (1001) is fixedly connected to the U-shaped plate (4) via a fixing plate; the oil guide cylinder (1002) is fixed to the top of the oil tank (1001); one end of the oil inlet pipe (1003) is connected to the oil guide cylinder (1002) via a one-way valve. ) is fixedly connected, and the other end is inserted into the oil tank (1001), the piston block (1004) is slidably connected to the inside of the oil guide cylinder (1002), and the end of the piston rod (1005) away from the piston block (1004) is fixedly connected to the connecting block (1007) by bolts, one end of the connecting block (1007) is fixed to the outer side of the movable seat (902), and the oil outlet assembly (1006) is fixed to the top of the oil guide cylinder (1002).
10. The injection device for producing aluminum hose according to claim 9, characterized in that: The oil outlet assembly (1006) comprises an oil outlet pipe (10061), a No. 2 three-way pipe (10062), an oil delivery pipe (10063), a parallel pipe (10064), a No. 1 oil injection pipe (10065), a No. 1 nozzle (10066), a No. 2 oil injection pipe (10067) and a No. 2 nozzle (10068); the oil outlet pipe (10061) is fixed to the top of the oil guide cylinder (1002) via a one-way valve; the oil delivery pipe (10063) is connected to the No. 1 oil injection pipe (10065) via the No. 2 three-way pipe (10062); the No. 1 nozzle (10066) is evenly distributed on one side of the No. 1 fuel injection pipe (10065), the No. 1 nozzle (10066) is facing the transmission unit (8), the parallel pipe (10064) is connected to the No. 1 fuel injection pipe (10065), the No. 2 fuel injection pipe (10067) is connected to the No. 1 fuel injection pipe (10065) through the parallel pipe (10064), the No. 2 nozzle (10068) is evenly distributed on one side of the No. 2 fuel injection pipe (10067), and the No. 2 nozzle (10068) is arranged toward the end face gear ring (12).
Citation Information
Patent Citations
Material injection device for aluminum hose production
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