Side hanging type three-chuck pipe cutting machine
By using multi-stage lifting and loading follow-up mechanisms in the side-mounted three-chuck pipe cutting machine, the problem of difficult equipment height is solved, and the effect of reducing production costs and improving accuracy is achieved.
Patent Information
- Application Number
- CN202411684051.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-22
- Publication Date
- 2025-02-25
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing side-mounted three-chuck pipe cutting machine is difficult to reduce the overall height when it is closed, resulting in high material costs.
By adopting a multi-stage lifting feeding follower mechanism and a loading follower mechanism, the installation height of the equipment is reduced, thereby reducing the height of the middle chuck and the bed body, and reducing the materials required for the production equipment.
实现了降低整体切管机高度,减少生产成本,并提高了上料精度和切割精度。
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Figure CN119501318A_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of pipe cutting equipment, and in particular to a side-mounted three-chuck pipe cutting machine. Background Art
[0002] To meet the needs of modern industrial production, the emergence of laser tube cutting machines has greatly shortened the production cycle of tube and plate cutting. It is widely used in industries such as automobile manufacturing, machinery manufacturing, and tube processing.
[0003] Related technology can refer to the Chinese patent application with announcement number CN115647612A, which discloses a side-mounted three-chuck pipe cutting machine and a working method, including a bed assembly, a gantry assembly, a front chuck assembly, a middle chuck assembly, and a rear chuck assembly; a material receiving assembly is arranged between the front chuck assembly and the middle chuck assembly, and the material receiving assembly includes a material receiving base installed on the side of the bed and on the same side as the three chucks, and the material receiving base is provided with slide rails parallel to each other, and a material receiving horizontal slide is slidably installed on the slide rails. A material receiving translation motor is fixedly installed at the bottom, which is connected to the material receiving translation screw by transmission. The bottom of the material receiving horizontal slide is threadedly connected to the bottom of the material receiving translation screw. A material receiving lifting motor and a material receiving lifting reducer connected to the material receiving lifting motor are fixedly installed on the upper part of the material receiving horizontal slide. A material receiving lifting slide plate is slidingly installed on the side of the material receiving horizontal slide. The material receiving lifting reducer is connected to the material receiving lifting slide plate through a gear rack pair, and the rotation of the material receiving lifting reducer causes the material receiving lifting slide plate to slide up and down. A flat support plate is hinged on the material receiving lifting slide plate, and a side-turning cylinder for side-turning the flat support plate is hinged at the lower end of the material receiving lifting slide plate. The piston rod of the side-turning cylinder is hinged to the flat support plate, and the base of the side-turning cylinder is fixed on the material receiving lifting slide plate.
[0004] With regard to the above-mentioned related technologies, the material receiving lifting motor drives the material receiving lifting slide plate to slide up and down through the gear rack structure, thereby driving the flat pallet to rise and fall. Therefore, while meeting the installation requirements of the three chucks, the overall height of the cutting machine needs to be designed according to the height of the flat pallet at the lowest point. When the flat pallet is folded, it is at the lowest point, and the distance from the flat pallet to the lower end surface of the material receiving base is at least the sum of the heights of the material receiving base and the material receiving horizontal slide. When the flat pallet is raised to the highest point, the distance between the flat pallet and the lower end surface of the material receiving base is at least the height of two lifting slide plates. The lifting of the flat pallet is a one-stage lifting, and the lifting height is limited. It is difficult to fold it to a sufficiently low position when folded. Therefore, the overall height of the cutting machine needs to be increased, resulting in higher material costs. Summary of the invention
[0005] In order to reduce the height of the equipment and thus lower the production cost, the present application provides a side-mounted three-chuck pipe cutting machine.
[0006] The present application provides a side-mounted three-chuck pipe cutting machine, which adopts the following technical solution: A side-mounted three-chuck pipe cutting machine comprises a front bed and a rear bed, wherein the front bed is slidably connected to the front chuck, the rear bed is slidably connected to the rear chuck, a middle chuck is connected at the connection between the front bed and the rear bed, a plurality of feeders are connected to one side of the front bed, a plurality of unloading follower mechanisms are connected to one side of the rear bed, the feeders, the unloading follower mechanisms, the front chuck, the middle chuck and the rear chuck are located on the same side of the front bed or the rear bed, a feed follower mechanism is provided on one side of each feeder perpendicular to the sliding direction of the front chuck, the feed follower mechanism comprises a feed main frame, a feed lifting frame and a follower centering assembly, the feed main frame is fixedly connected to the front bed, and the feeder The lifting frame is located on the side of the loading main frame close to the loader, and the loading lifting frame is slidably connected to the loading main frame in the vertical direction. The follow-up centering assembly is located on the side of the loading lifting frame close to the loader, and the follow-up centering assembly is slidably connected to the loading lifting frame in the vertical direction. The unloading follow-up mechanism includes an unloading main frame, an unloading lifting frame and an unloading flipping assembly. The unloading main frame is fixedly connected to the rear bed, the unloading lifting frame is located on the side of the unloading main frame away from the rear bed, and the unloading lifting frame is slidably connected to the unloading main frame in the vertical direction. The unloading flipping assembly is located on the side of the unloading lifting frame away from the rear bed, and the unloading flipping assembly is slidably connected to the unloading lifting frame in the vertical direction.
[0007] By adopting the above technical solution, the loading lifting frame is slidably connected to the loading main frame, the follow-up centering component is slidably connected to the loading lifting frame, the unloading lifting frame is slidably connected to the unloading main frame, the unloading flipping component is slidably connected to the unloading lifting frame, the loading follower mechanism and the unloading follower mechanism realize multi-stage lifting, the loading follower mechanism is located below the front chuck when it is fully retracted and in the lowest state, and the unloading follower mechanism is located below the rear chuck when it is fully retracted and in the lowest state, thereby reducing its own installation height, thereby reducing the height of the middle chuck and the bed, reducing the height of the overall pipe cutting machine, reducing the materials required for the production equipment, and reducing the production cost. The follow-up centering component can automatically center and clamp the pipe during the loading process, so that the front chuck clamps the pipe and then pushes it into the middle chuck to ensure the loading accuracy; the unloading flipping component can slide up and down to adapt to pipes of different sizes, improve the stability of the pipe during cutting, and improve the cutting accuracy; at the same time, the unloading flipping component can flip and receive the processed pipe, reduce manual intervention, and improve production efficiency.
[0008] Optionally, the follow-up centering assembly includes a base plate, a driving device and two slides. The base plate is slidably connected to the loading lifting frame in the vertical direction. The driving device and the two slides are both located on the side of the base plate close to the loader. The slide is slidably connected to the base plate in the horizontal direction. The driving device is used to drive the two slides to slide, and the two slides slide in opposite directions.
[0009] By adopting the above technical solution, the bottom plate moves upward to lift the pipe delivered by the loader upward. The pipe is located between the two slides. The driving device is used to drive the two slides to move in opposite directions to clamp the pipe, thereby achieving the centering positioning of the feeding pipe and improving the feeding accuracy and stability.
[0010] Optionally, the driving device includes a driving cylinder, a steel wire and two rotating wheels. The driving cylinder and the rotating wheel are both located on a side of the base plate close to the loader and the driving cylinder body is fixedly connected to the base plate. The telescopic shaft end of the cylinder is fixedly connected to a slide plate. The rotating wheel is rotatably connected to the base plate along its own axis. The axis of the rotating wheel extends in a horizontal direction and is perpendicular to the sliding direction of the slide plate. The steel wire is used to connect the two rotating wheels. Two pulling ear seats are fixedly provided on the steel wire. The two pulling ear seats are respectively located on the upper and lower sides of the rotating wheel, and the two pulling ear seats are respectively fixedly connected to the two slides.
[0011] By adopting the above technical solution, when the driving cylinder is started, its telescopic shaft pushes one of the slides to slide in the horizontal direction, and the slide drives the pull ear seat fixedly connected thereto to move, and the pull ear seat is fixedly connected to the steel wire. Due to the cooperation between the steel wire and the two rotating wheels, the two pull ear seats move along the rotation track of the steel wire. The two pull ear seats are located on the upper and lower sides of the rotating wheel, so that the two pull ear seats move in opposite directions in the horizontal direction, so that the two slides connected to different pull ear seats slide in opposite directions, and then drive the two slides away from each other to loosen the material. On the contrary, when the telescopic shaft of the driving cylinder is retracted, the two slides approach each other, so that the material can be clamped accurately, and the whole process is stable and reliable, which is convenient for automatic operation.
[0012] Optionally, a roller seat is provided on the side of the base plate away from the loader, and a plurality of rollers are rotatably connected to the upper end surface of the roller seat. The axial direction of the rollers is the same as the sliding direction of the slide plate, and the rollers are higher than the upper end surface of the base plate in the vertical direction. A first lifting cylinder is fixedly provided on the side wall of the loading lifting frame, and the telescopic shaft end of the first lifting cylinder is fixedly connected to the roller seat. A guide shaft is fixed to the lower end of the roller seat, and the guide shaft is slidably connected to the loading lifting frame along the vertical direction.
[0013] By adopting the above technical solution, the telescopic shaft of the first lifting cylinder extends upward, driving the roller seat to rise, so that the roller abuts against the pipe on the feeder, and then drives the pipe to rise and center the pipe. After the front chuck clamps the pipe, it pushes the pipe into the middle chuck. The pipe can move smoothly along the roller during the conveying process, improving the conveying efficiency. The first lifting cylinder drives the roller seat to slide up and down, realizing flexible adjustment of the workpiece height to meet the feeding requirements of different heights. The guide shaft is slidably connected to the feeding lifting frame in the vertical direction, which improves the stability of the roller seat during the lifting process.
[0014] Optionally, a second lifting cylinder is fixedly provided on the slide plate, and a vertical plate is fixedly provided on the telescopic shaft end of the second lifting cylinder. The vertical plate is slidably connected to the slide plate in the vertical direction. A clamping roller whose axis extends in the vertical direction is rotatably connected to the side of the vertical plate close to the loader. The side wall of the clamping roller is located between the two vertical plates. The highest ends of the slide plate, the vertical plate and the clamping roller are not higher than the highest end of the base plate in the vertical direction.
[0015] By adopting the above technical solution, the telescopic shaft of the second lifting cylinder drives the vertical plate to move up and down, the vertical plate drives the clamping roller to move up and down, the driving device drives the slide plate to move horizontally, thereby driving the clamping roller to move horizontally, and the two clamping rollers approach each other to center the pipe. When the feeder transports the pipe in the direction of the clamping roller, the telescopic shaft of the second lifting cylinder contracts to drive the clamping roller to move downward, and the clamping roller is located below the transported pipe. At the same time, the unloading lifting frame and the follow-up centering component are both in the initial unlifted state, so that the height of the feeder is adapted to the height of the follow-up centering component at this time, reducing the height of the feeder and saving production material costs. After the two clamping rollers clamp the pipe in the center, the front chuck pushes the pipe into the middle chuck. The clamping rollers always clamp the pipe during the transportation process, and the movement of the pipe drives the clamping rollers to rotate, thereby improving the stability of the pipe during the transportation process.
[0016] Optionally, the unloading and flipping assembly includes a flipping bracket, a flipping cylinder and a bracket. The flipping bracket is located on a side of the unloading lifting frame away from the rear bed and is slidingly connected to the unloading lifting frame in the vertical direction. The bracket is located above the unloading main frame, the unloading lifting frame and the flipping bracket. The end of the bracket away from the rear bed is rotatably connected to the flipping bracket. The flipping cylinder is located at the end of the flipping bracket away from the bracket. The flipping cylinder body is rotatably connected to the flipping bracket. The telescopic shaft end of the flipping cylinder is rotatably connected to the end of the bracket close to the rear bed. A third lifting cylinder is fixedly provided on the unloading lifting frame, and the telescopic shaft end of the third lifting cylinder is fixedly connected to the flipping bracket.
[0017] By adopting the above technical solution, the telescopic shaft of the third lifting cylinder drives the flip bracket to rise and fall, thereby driving the bracket to rise and fall. When cutting the pipe, the bracket supports the pipe. For round pipes, the bracket is raised and lowered to adapt to pipes of different diameters; for non-round pipes, the height of the bracket is adjusted in real time as the pipe rotates to adapt to the pipe, so that the bracket always supports the pipe. The flipping cylinder drives the bracket to rotate, and the cut pipe is flipped by the bracket and separated from the blanking flipping component under the action of the pipe's own gravity. Ensure a smooth transition of pipe fittings during cutting and blanking, reduce the risk of pipe fittings offset or falling during cutting and blanking, and improve blanking efficiency and safety.
[0018] Optionally, a support plate is fixedly provided on the upper end surface of the bracket, and a plurality of rollers are rotatably connected to the bracket, and the axis direction of the rollers is perpendicular to the length direction of the rear bed. The upper end surface of the support plate is provided with a plurality of through slots for the rollers to extend out.
[0019] By adopting the above technical solution, the support plate fixed on the upper end surface of the bracket can provide stable support for the pipe fittings, and the several rollers rotatably connected to the bracket can provide rolling support for the pipe fittings in a direction perpendicular to the length direction of the rear bed, reducing the friction between the pipe fittings and the bracket, and facilitating the smooth movement of the pipe fittings. The through grooves opened on the upper end surface of the support plate allow the rollers to partially extend out of the support plate, ensuring that the rollers are in contact with the pipe fittings, further reducing the friction resistance of the pipe fittings during movement.
[0020] Optionally, a material trolley with an upper opening is provided on the side of the middle chuck close to the material unloading follower mechanism, a pull rod is provided on the side of the material trolley away from the rear bed, a guard plate is provided on the side of the rear bed close to the material trolley, the side of the guard plate close to the material trolley gradually moves away from the rear bed from the upper end to the lower end, and the lower end of the guard plate is located above the opening of the material trolley.
[0021] By adopting the above technical solution, when the length of the cut pipe is short and not enough to extend to the first material turning assembly near the middle chuck or the length falling on the material turning assembly is less than the length not on the material turning assembly, the pipe dropped after cutting falls into the material cart, and a pull rod is provided to facilitate the operator to pull the material cart. The provided guard plate guides the dropped pipe to ensure that the pipe falls into the material cart. At the same time, the material cart can also collect waste chips generated during cutting.
[0022] In summary, the present application includes at least one of the following beneficial technical effects: 1. The loading lifting frame is slidably connected to the loading main frame, the follow-up centering assembly is slidably connected to the loading lifting frame, the unloading lifting frame is slidably connected to the unloading main frame, the unloading flipping assembly is slidably connected to the unloading lifting frame, the loading follower mechanism and the unloading follower mechanism realize multi-stage lifting, the loading follower mechanism is located below the front chuck when it is fully retracted and in the lowest state, and the unloading follower mechanism is located below the rear chuck when it is fully retracted and in the lowest state, thereby reducing its own installation height, and then reducing the height of the middle chuck and the bed, reducing the height of the overall pipe cutting machine, reducing the materials required for production equipment, and reducing production costs. The follow-up centering assembly can automatically center and clamp the pipe during the loading process, so that the front chuck clamps the pipe and then pushes it into the middle chuck to ensure loading accuracy; the unloading flipping assembly can slide up and down to adapt to pipes of different sizes, improve the stability of the pipe during cutting, and improve cutting accuracy; at the same time, the unloading flipping assembly can flip and receive the processed pipe, reduce manual intervention, and improve production efficiency; 2. The bottom plate moves upward to lift the pipes conveyed by the feeder upward. The pipes are located between the two slides. The drive device drives the two slides to move in the opposite direction to clamp the pipes, so as to achieve the centering positioning of the feeding pipes and improve the feeding accuracy and stability. 3. When the driving cylinder is started, its telescopic shaft pushes one of the slides to slide in the horizontal direction, and the slide drives the pull ear seat fixedly connected to it to move. The pull ear seat is fixedly connected to the steel wire. Due to the cooperation between the steel wire and the two rotating wheels, the two pull ear seats move along the rotation track of the steel wire. The two pull ear seats are located on the upper and lower sides of the rotating wheel, so that the two pull ear seats move in opposite directions in the horizontal direction, so that the two slides connected to different pull ear seats slide in opposite directions, and then drive the two slides away from each other to loosen the material. On the contrary, when the telescopic shaft of the driving cylinder is retracted, the two slides approach each other, so that the material can be clamped accurately. The whole process is stable and reliable, and it is easy to operate automatically. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 It is a top view of a side-mounted three-chuck pipe cutting machine.
[0024] Figure 2 It is a side view of a side-mounted three-chuck pipe cutting machine.
[0025] Figure 3 It is a structural diagram of the feeding follower mechanism.
[0026] Figure 4 It is a schematic diagram of the internal structure after the feeding follower mechanism is lifted.
[0027] Figure 5 It is a structural diagram of the main loading frame.
[0028] Figure 6 It is a structural schematic diagram of the loading lifting frame and the follow-up centering component.
[0029] Figure 7 It is a structural diagram of the follow-up centering component.
[0030] Figure 8 It is a structural diagram of the material feeding follower mechanism.
[0031] Fig. 9 It is a schematic diagram of the internal structure after the material unloading follower mechanism is lifted.
[0032] Fig.10 It is a structural schematic diagram of the unloading lifting frame and the turning assembly.
[0033] Fig.11 yes Figure 1 Schematic diagram of the cross section along the AA direction.
[0034] Fig.12 yes Fig.11 Schematic diagram of the enlarged portion B.
[0035] Description of reference numerals: 1. Feeding follower mechanism; 11. Feeding main frame; 12. Feeding lifting frame; 121. First lifting cylinder; 13. Follow-up centering assembly; 131. Bottom plate; 132. Slide plate; 1321. Second lifting cylinder; 133. Driving device; 1331. Driving cylinder; 1332. Steel wire; 1333. Rotating wheel; 1334. Pulling ear seat; 134. Vertical plate; 135. Clamping roller; 14. Roller seat; 141. Roller; 142, guide shaft; 2, unloading follower mechanism; 21, unloading main frame; 22, unloading lifting frame; 221, third lifting cylinder; 23, unloading turning assembly; 231, turning bracket; 232, turning cylinder; 233, bracket; 234, support plate; 235, roller; 3, loader; 4, front bed; 5, rear bed; 51, guard plate; 6, front chuck; 7, middle chuck; 8, rear chuck; 9, material cart; 91, pull rod. DETAILED DESCRIPTION
[0036] The present application is further described in detail below in conjunction with all the accompanying drawings.
[0037] The embodiment of the present application discloses a side-mounted three-chuck pipe cutting machine.
[0038] Reference Figure 1 A side-mounted three-chuck pipe cutting machine includes a front bed 4 and a rear bed 5. The front bed 4 is slidably connected to a front chuck 6, and the rear bed 5 is slidably connected to a rear chuck 8. A middle chuck 7 is connected to the connection between the front bed 4 and the rear bed 5. The front chuck 6 is used to clamp the pipe and then push the pipe through the middle chuck 7. The middle chuck 7 is used to clamp the pipe and then the cutting equipment cuts the pipe. After the cutting is completed, the rear chuck 8 removes the pipe, and the front chuck 6 continues to push the pipe forward to reduce the waiting time for unloading. A plurality of feeders 3 are connected to one side of the front bed 4. Each feeder 3 is provided with a feeder follower mechanism 1 on one side perpendicular to the sliding direction of the front chuck 6. The pipe moves from one end of the feeder 3 close to the feeder 3 to the other end, and then the feeder follower mechanism 1 lifts the pipe to a position suitable for the front chuck 6 to clamp. One side of the rear bed 5 is connected to several unloading follower mechanisms 2. The loader 3, loading follower mechanism 1, unloading follower mechanism 2, front chuck 6, middle chuck 7 and rear chuck 8 are located on the same side of the front bed 4 or the rear bed 5. When the front chuck 6 slides on the front bed 4, it will pass over the loader 3 and the loading follower mechanism 1, and the minimum height of the loader 3 and the loading follower mechanism 1 is required to be lower than the lowest point of the front chuck 6. When the rear chuck 8 slides on the rear bed 5, it will pass over the unloading follower mechanism 2, and the minimum height of the unloading follower mechanism 2 is required to be lower than the lowest point of the rear chuck 8.
[0039] The feeding follower mechanism 1 includes a feeding main frame 11, a feeding lifting frame 12 and a follower centering component 13. The feeding main frame 11 is fixedly connected to the front bed 4 to ensure the stability of the installation of the feeding follower mechanism 1. The feeding lifting frame 12 is located on the side of the feeding main frame 11 close to the feeding machine 3, and the feeding lifting frame 12 is slidably connected to the feeding main frame 11 in the vertical direction to achieve the height adjustment of the material. The follower centering component 13 is located on the side of the feeding lifting frame 12 close to the feeding machine 3, and the follower centering component 13 is slidably connected to the feeding lifting frame 12 in the vertical direction to achieve the centering positioning of the material.
[0040] The specific way of sliding the loading lifting frame 12 is to set a motor and a lead screw under the loading main frame 11, the lead screw is connected to the loading main frame 11 along the vertical axis, the motor drives the lead screw to rotate through the synchronous wheel and the synchronous belt, and a nut seat is provided on the loading lifting frame 12, and the lead screw is threadedly connected to the nut seat, so that the rotation of the lead screw drives the loading lifting frame 12 to slide up and down. At the same time, a slide rail is provided on the side of the loading main frame 11 close to the loading lifting frame 12, and a slider sliding on the slide rail is provided on the loading lifting frame 12. The cooperation of the slide rail and the slider can improve the stability of the loading lifting frame 12 during the sliding process.
[0041] The follow-up centering assembly 13 includes a base plate 131, two slide plates 132 and a driving device 133. A roller seat 14 is provided on the side of the base plate 131 away from the feeder 3. Two rollers 141 are rotatably connected to the upper end surface of the roller seat 14. The pipe can move smoothly along the rollers 141 during transportation, thereby improving the transportation efficiency. The axial direction of the roller 141 is the same as the sliding direction of the slide plate 132. In the vertical direction, the roller 141 is higher than the upper end surface of the base plate 131. A first lifting cylinder 121 is fixedly provided on the side wall of the main feeding frame 11. The telescopic shaft end of the first lifting cylinder 121 is fixedly connected to the roller seat 14. Through the telescopic movement of the first lifting cylinder 121, the roller seat 14 and the base plate 131 are driven to slide in the vertical direction, thereby realizing the position adjustment of the material. A guide shaft 142 is fixed to the lower end of the roller seat 14 , and the guide shaft 142 is slidably connected to the loading lifting frame 12 along the vertical direction to ensure the stability and reliability of the loading lifting frame 12 .
[0042] The two slides 132 and the driving device 133 are both located on the side of the bottom plate 131 close to the feeder 3. The slide 132 is slidably connected to the bottom plate 131 in the horizontal direction, and the sliding direction of the slide 132 is perpendicular to the sliding direction of the bottom plate 131. The driving device 133 includes a driving cylinder 1331, a steel wire 1332 and two rotating wheels 1333. The bottom plate 131 is provided with a slide rail, and the slide 132 is provided with a slider that slides on the slide rail of the bottom plate 131. The driving cylinder 1331 and the rotating wheel 1333 are both located on the side of the bottom plate 131 close to the feeder 3, and the cylinder body of the driving cylinder 1331 is fixedly connected to the bottom plate 131. The telescopic shaft end of the driving cylinder 1331 is fixedly connected to a slide 132, and the rotating wheel 1333 is rotatably connected to the bottom plate 131 along its own axis, and the axis of the rotating wheel 1333 extends in the horizontal direction and is perpendicular to the sliding direction of the slide 132. The steel wire 1332 is used to connect the two rotating wheels 1333. Two pull-ear seats 1334 are fixed on the steel wire 1332. The two pull-ear seats 1334 are respectively located on the upper and lower sides of the rotating wheel 1333. The two pull-ear seats 1334 are respectively fixedly connected to the two slides 132 to ensure that the slides 132 maintain synchronous movement during the sliding process. The driving cylinder 1331 can drive the two slides 132 to move in the opposite direction to clamp the centering pipe or loosen the pipe. The centering positioning of the feeding pipe is realized, the feeding accuracy and stability are improved, and the whole process is stable and reliable, which is convenient for automatic operation.
[0043] The slide plate 132 is fixed with a second lifting cylinder 1321, and a vertical plate 134 is fixed at the telescopic shaft end of the second lifting cylinder 1321. The vertical plate 134 is slidably connected with the slide plate 132 in the vertical direction. The slide plate 132 is provided with a slide rail, and the vertical plate 134 is provided with a slider that slides on the slide rail of the slide plate 132. The vertical plate 134 is rotatably connected with a clamping roller 135 whose axis extends in the vertical direction on the side close to the feeder 3, and the side wall of the clamping roller 135 is located between the two vertical plates 134. The vertical plate 134 is driven to slide in the vertical direction by the extension and contraction of the second lifting cylinder 1321, so as to adjust the position of the clamping roller 135. The clamping roller 135 always clamps the pipe during the transportation process, and the movement of the pipe drives the clamping roller 135 to rotate, thereby improving the stability of the pipe during the transportation process.
[0044] Through the above structural design, the entire feeding follower mechanism 1 realizes the height adjustment of the feeding and the centering positioning of the material. The feeding lifting frame 12 can slide up and down on the slide rail of the feeding main frame 11 to achieve the height adjustment of the material. The follower centering component 13 is driven by the driving device 133 to make the two slide plates 132 slide relative to each other to achieve the centering positioning of the material. Through the coordinated movement of multiple components, efficient material processing is achieved.
[0045] The unloading follower mechanism 2 includes an unloading main frame 21, an unloading lifting frame 22 and an unloading turning assembly 23. The unloading main frame 21 is fixedly connected to the rear bed 5, and the unloading lifting frame 22 is located on the side of the unloading main frame 21 away from the rear bed 5. The unloading lifting frame 22 is slidably connected to the unloading main frame 21 along the vertical direction.
[0046] The specific way of sliding the material unloading lifting frame 22 is to set a motor and a lead screw under the material unloading main frame 21, the lead screw is connected to the material unloading main frame 21 along the vertical axis, the motor drives the lead screw to rotate through the synchronous wheel and the synchronous belt, and a nut seat is provided on the material unloading lifting frame 22, and the lead screw is threadedly connected to the nut seat, so that the rotation of the lead screw drives the material unloading lifting frame 22 to slide up and down. At the same time, a slide rail is provided on the side of the material unloading main frame 21 close to the material unloading lifting frame 22, and a slider sliding under the slide rail is provided under the material unloading lifting frame 22. The cooperation of the slide rail and the slider can improve the stability of the material unloading lifting frame 22 during the sliding process.
[0047] The material unloading and flipping assembly 23 is located on the side of the material unloading and lifting frame 22 away from the rear bed 5, and the material unloading and flipping assembly 23 is slidably connected to the material unloading and lifting frame 22 in the vertical direction. The material unloading and flipping assembly 23 includes a flipping bracket 231, a flipping cylinder 232 and a bracket 233. The material unloading and flipping lifting frame 22 is provided with a third lifting cylinder 221, and the telescopic shaft end of the third lifting cylinder 221 is fixedly connected to the flipping bracket 231, pushing the flipping bracket 231 to slide up and down. Through the push of the third lifting cylinder 221, the flipping bracket 231 and the material unloading and lifting frame 22 are connected by a slider and a slide rail, so that the flipping bracket 231 and the material unloading and lifting frame 22 are slidably connected in the vertical direction.
[0048] The telescopic shaft end of the flip cylinder 232 is rotatably connected to the bracket 233, and the cylinder body of the flip cylinder 232 is rotatably connected to the flip bracket 231. The bracket 233 is erected above the unloading main frame 21, the unloading lifting frame 22 and the flip bracket 231. A through groove is provided on the upper end surface of the bracket 233, and two rollers 235 are provided in the through groove. The axis direction of the roller 235 is perpendicular to the length direction of the rear bed 5, and the side wall of the roller 235 is higher than the upper end surface of the bracket 233. The roller 235 provides rolling support for the pipe fittings, reduces the friction between the pipe fittings and the bracket 233, and facilitates the smooth movement of the pipe fittings. The upper end surface of the bracket 233 is inclined upward and outward at both ends of the length direction of the roller 235, and the upper end surface of the bracket 233 is inclined downward and outward at both ends of the rotation direction of the roller 235, which is convenient for material placement and guidance.
[0049] Through the above structural design, the entire unloading follower mechanism 2 realizes the height adjustment of unloading and the transportation of materials. The unloading lifting frame 22 can slide up and down on the slide rail of the unloading main frame 21, and realizes a smooth lifting action through the lead screw. The flip assembly is slidably connected to the unloading main frame 21 in the vertical direction, and the height adjustment is realized through the third lifting cylinder 221. The flip cylinder 232 on the bracket 233 drives the bracket 233 to flip, which is convenient for placing and unloading materials.
[0050] A trolley 9 with an upper opening is provided on the side of the middle chuck 7 close to the material feeder follower 2, a pull rod 91 is provided on the side of the trolley 9 away from the rear bed 5, and a guard plate 51 is provided on the side of the rear bed 5 close to the trolley 9. The side of the guard plate 51 close to the trolley 9 gradually moves away from the rear bed 5 from the upper end to the lower end, and the lower end of the guard plate 51 is located above the opening of the trolley 9. When the length of the cut pipe is short and not enough to extend to the first material feeder flip assembly 23 close to the middle chuck 7, or the length falling on the material feeder flip assembly 23 is less than the length not on the material feeder flip assembly 23, the pipe dropped after cutting falls into the trolley 9, and the pull rod 91 is provided to facilitate the operator to pull the trolley 9. The guard plate 51 guides the dropped pipe to ensure that the pipe falls into the trolley 9. At the same time, the trolley 9 can also collect waste chips generated during cutting.
[0051] The specific implementation process of this equipment is: first, use the lifting equipment to place the pipe on the end of the feeder 3 away from the front bed 4, and all the feeders 3 work synchronously to transport the pipe. When the pipe reaches the top of the feeding follower mechanism 1, the follower centering component 13 moves upward, and the two clamping rollers 135 slide towards each other to clamp the pipe so that the pipe is in the middle position. The feeding lifting frame 12 drives the follower centering component 13 to slide upward together, and the front chuck 6 moves toward the pipe on the front bed 4. After the front chuck 6 clamps one end of the pipe, the front chuck 6 drives the pipe to move toward the middle chuck 7. As the front chuck 6 moves, the feeding follower mechanism 1 on the path returns to the lowest state in turn to avoid the movement of the front chuck 6. After the pipe extends into the middle chuck 7 and reaches the cutting length requirement, the middle chuck 7 clamps the pipe, and the end of the pipe away from the front chuck 6 is clamped by the rear chuck 8, and the cutting device is used to cut the pipe. When the length of the cut pipe is short and has not reached the first feeding follower mechanism 2 or a small part is located above a feeding follower mechanism 2, it is directly cut and the cut pipe falls directly into the material cart 9; if the length of the cut pipe is long, the feeding follower mechanism 2 is lifted upward so that the roller 235 abuts against the lower end of the pipe. After the cutting is completed, the rear chuck 8 drives the pipe away from the middle chuck 7, and then the rear chuck 8 is released, and the flip cylinder 232 drives the support plate 234 to flip and unload the pipe. The feeding follower mechanism 1 and the feeding follower mechanism 2 support the pipe. At the same time, if it is not a round pipe, the middle chuck 7 will rotate when cutting after clamping the pipe. When the pipe rotates, the height of the follower centering component 13 and the flipping component is controlled and adjusted so that the roller 141 and the roller 235 abut against the pipe at any time. Ensure the smooth transition of the pipe fittings during the cutting and feeding process, reduce the risk of the pipe fittings being offset or falling during the cutting and feeding process, and improve the feeding efficiency and safety.
[0052] The implementation principle of a side-mounted three-chuck pipe cutting machine in an embodiment of the present application is as follows: a loading lifting frame 12 is slidably connected to a loading main frame 11, a follower centering assembly 13 is slidably connected to the loading lifting frame 12, a unloading lifting frame 22 is slidably connected to the unloading main frame 21, a unloading flipping assembly 23 is slidably connected to the unloading lifting frame 22, a loading follower mechanism 1 and a unloading follower mechanism 2 realize multi-stage lifting, when the loading follower mechanism 1 is fully retracted and in the lowest state, it is located below the front chuck 6, and when the unloading follower mechanism 2 is fully retracted and in the lowest state, it is located below the rear chuck 8, thereby reducing its own installation height, thereby reducing the height of the middle chuck 7 and the bed, reducing the height of the overall pipe cutting machine, reducing the materials required for the production equipment, and reducing the production cost. The follow-up centering component 13 can automatically center and clamp the pipe during the loading process, so that the front chuck 6 clamps the pipe and pushes it into the middle chuck 7 to ensure the loading accuracy; the unloading and flipping component 23 can slide up and down to adapt to pipes of different sizes, improve the stability of the pipe during cutting, and improve the cutting accuracy; at the same time, the unloading and flipping component 23 can flip and take over the processed pipe, reduce manual intervention, and improve production efficiency.
[0053] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.
Claims
1. A side-mounted three-chuck pipe cutting machine, comprising a front bed (4) and a rear bed (5), wherein the front bed (4) is slidably connected to a front chuck (6), the rear bed (5) is slidably connected to a rear chuck (8), a middle chuck (7) is connected to the connection between the front bed (4) and the rear bed (5), and a plurality of feeders (3) are connected to one side of the front bed (4), characterized in that: A plurality of unloading follower mechanisms (2) are connected to one side of the rear bed (5); the feeder (3), the unloading follower mechanism (2), the front chuck (6), the middle chuck (7) and the rear chuck (8) are located on the same side of the front bed (4) or the rear bed (5); each feeder (3) is provided with a feeder follower mechanism (1) on one side perpendicular to the sliding direction of the front chuck (6); the feeder follower mechanism (1) comprises a feeder main frame (11), a feeder lifting frame (12) and a follower centering component (13); the feeder main frame (11) is fixedly connected to the front bed (4); the feeder lifting frame (12) is located on the side of the feeder main frame (11) close to the feeder (3); the feeder lifting frame (12) is slidably connected to the feeder main frame (11) in the vertical direction; and the follower centering component (13) is provided on the one side of the feeder main frame (11) close to the feeder (3). The centering component (13) is located on a side of the loading lifting frame (12) close to the loading machine (3); the follower centering component (13) is slidably connected to the loading lifting frame (12) in the vertical direction; the unloading follower mechanism (2) comprises an unloading main frame (21), an unloading lifting frame (22) and an unloading flipping component (23); the unloading main frame (21) is fixedly connected to the rear bed (5); the unloading lifting frame (22) is located on a side of the unloading main frame (21) away from the rear bed (5); the unloading lifting frame (22) is slidably connected to the unloading main frame (21) in the vertical direction; the unloading flipping component (23) is located on a side of the unloading lifting frame (22) away from the rear bed (5); and the unloading flipping component (23) is slidably connected to the unloading lifting frame (22) in the vertical direction.
2. A side-mounted three-chuck pipe cutting machine according to claim 1, characterized in that: The follow-up centering assembly (13) comprises a base plate (131), a driving device (133) and two slide plates (132); the base plate (131) is slidably connected to the loading lifting frame (12) in a vertical direction; the driving device (133) and the two slide plates (132) are both located on a side of the base plate (131) close to the loading machine (3); the slide plates (132) are slidably connected to the base plate (131) in a horizontal direction; the driving device (133) is used to drive the two slide plates (132) to slide; the two slide plates (132) slide in opposite directions.
3. A side-mounted three-chuck pipe cutting machine according to claim 2, characterized in that: The driving device (133) comprises a driving cylinder (1331), a steel wire (1332) and two rotating wheels (1333). The driving cylinder (1331) and the rotating wheels (1333) are both located on a side of the bottom plate (131) close to the feeder (3), and the cylinder body of the driving cylinder (1331) is fixedly connected to the bottom plate (131). The telescopic shaft end of the cylinder is fixedly connected to a slide plate (132). The rotating wheel (1333) is rotatably connected to the bottom plate (131) along its own axis. The axis of the rotating wheel (1333) extends in a horizontal direction and is perpendicular to the sliding direction of the slide plate (132). The steel wire (1332) is used to connect the two rotating wheels (1333). Two pull ear seats (1334) are fixedly provided on the steel wire (1332). The two pull ear seats (1334) are respectively located on the upper and lower sides of the rotating wheel (1333). The two pull ear seats (1334) are respectively fixedly connected to the two slide plates (132).
4. The side-mounted three-chuck pipe cutting machine according to claim 2, characterized in that: A roller seat (14) is provided on the side of the bottom plate (131) away from the feeder (3); a plurality of rollers (141) are rotatably connected to the upper end surface of the roller seat (14); the axial direction of the rollers (141) is the same as the sliding direction of the slide plate (132); the rollers (141) are higher than the upper end surface of the bottom plate (131) in the vertical direction; a first lifting cylinder (121) is fixedly provided on the side wall of the feeder lifting frame (12); the telescopic shaft end of the first lifting cylinder (121) is fixedly connected to the roller seat (14); a guide shaft (142) is fixed to the lower end of the roller seat (14); the guide shaft (142) is slidably connected to the feeder lifting frame (12) in the vertical direction.
5. The side-mounted three-chuck pipe cutting machine according to claim 2, characterized in that: The slide plate (132) is fixedly provided with a second lifting cylinder (1321), and a vertical plate (134) is fixedly provided at the end of the telescopic shaft of the second lifting cylinder (1321). The vertical plate (134) is slidably connected to the slide plate (132) in the vertical direction. A clamping roller (135) whose axis extends in the vertical direction is rotatably connected to the side of the vertical plate (134) close to the feeder (3). The side wall of the clamping roller (135) is located between the two vertical plates (134). The highest ends of the slide plate (132), the vertical plate (134) and the clamping roller (135) are not higher than the highest end of the bottom plate (131) in the vertical direction.
6. The side-mounted three-chuck pipe cutting machine according to claim 1, characterized in that: The material unloading and flipping assembly (23) comprises a flipping bracket (231), a flipping cylinder (232) and a bracket (233); the flipping bracket (231) is located on a side of the material unloading lifting frame (22) away from the rear bed (5) and is slidably connected to the material unloading lifting frame (22) in a vertical direction; the bracket (233) is located above the material unloading main frame (21), the material unloading lifting frame (22) and the flipping bracket (231); one end of the bracket (233) away from the rear bed (5) is connected to the flipping bracket (231) is rotatably connected, the turning cylinder (232) is located at one end of the turning bracket (231) away from the bracket (233), the cylinder body of the turning cylinder (232) is rotatably connected to the turning bracket (231), the telescopic shaft end of the turning cylinder (232) is rotatably connected to one end of the bracket (233) close to the rear bed (5), and the third lifting cylinder (221) is fixedly provided on the unloading lifting frame (22), and the telescopic shaft end of the third lifting cylinder (221) is fixedly connected to the turning bracket (231).
7. The side-mounted three-chuck pipe cutting machine according to claim 6, characterized in that: A support plate (234) is fixedly provided on the upper end surface of the bracket (233), and a plurality of rollers (235) whose axis directions are perpendicular to the length direction of the rear bed (5) are rotatably connected to the bracket (233), and a plurality of through slots for the rollers (235) to extend are provided on the upper end surface of the support plate (234).
8. The side-mounted three-chuck pipe cutting machine according to claim 1, characterized in that: A trolley (9) with an upper opening is provided on a side of the middle chuck (7) close to the material unloading follower mechanism (2), a pull rod (91) is provided on a side of the trolley (9) away from the rear bed (5), a guard plate (51) is provided on a side of the rear bed (5) close to the trolley (9), the side of the guard plate (51) close to the trolley (9) gradually moves away from the rear bed (5) in a direction from the upper end to the lower end, and the lower end of the guard plate (51) is located above the opening of the trolley (9).
Citation Information
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