A processing system and process for components of a natural gas regenerative heating furnace
By designing the processing system of natural gas heat storage heating furnace components and integrating cutting and welding processes, the problems of low processing efficiency and waste of raw materials in the existing technology are solved, and efficient and stable processing and flexible dimensional adjustment are achieved.
Patent Information
- Application Number
- CN202411803365.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-10
- Publication Date
- 2025-06-13
- Estimated Expiration
- 2044-12-10
AI Technical Summary
When manufacturing a natural gas heat storage heating furnace, the welding processing efficiency in the prior art is low, the quality is unstable, and the size of the air duct is floating, resulting in waste of raw materials.
A processing system for natural gas heat storage heating furnace components is designed, including a conveying device, a cutting hole station, a first welding station and a second welding station. By integrating the cutting and welding processes, processing efficiency is improved, and a feeding device and a cutting device are provided at the second welding station to realize automatic docking of the air duct and cut off according to the required length.
It improves processing efficiency and quality, saves equipment footprint and manual investment, avoids waste of air duct raw materials, and meets production needs of different size requirements.
Smart Images

Figure CN119501597B_ABST
Abstract
Description
Technical Field
[0001] The present invention belongs to the technical field of welding processing of metal components, and particularly relates to a processing system and process for components of a natural gas regenerative heating furnace. Background Art
[0002] When manufacturing a natural gas regenerative heating furnace, it is necessary to assemble a pipe seat and a section of air duct on the outer plate of the regenerator by welding. Although the workshop has multiple sets of cutting and welding equipment and can process and weld and assemble each component step by step, at present, manual positioning and loading and unloading are adopted between each step, resulting in low processing efficiency and unstable processing quality. In addition, different products have different dimensional requirements during factory shipment and installation at the user's site. Especially for a pre-installed section of air duct, the dimensions often fluctuate. If the raw materials are prepared according to a unified dimensional standard, it is very likely to cause waste of raw materials. Summary of the Invention
[0003] To solve the problems raised in the background art, the present invention proposes a processing system and process for components of a natural gas regenerative heating furnace.
[0004] The technical solution of the present invention is as follows:
[0005] A processing system for components of a natural gas regenerative heating furnace includes a conveying device, and a hole-cutting station, a first welding station, and a second welding station are sequentially arranged above the conveying device along its conveying direction;
[0006] The conveying device is used to sequentially convey the outer plate of the regenerator to be directly below the hole-cutting station, the first welding station, and the second welding station;
[0007] The hole-cutting station includes a hole-cutting device for penetrating and cutting a hole channel on the surface of the outer plate of the regenerator. The first welding station includes a first welding device for welding the pipe seat on the periphery of the hole channel, and the first welding device is installed on a first driving component for driving the first welding device to move circumferentially. The second welding station includes a second welding device and a cutting device. The second welding device is used to weld the air duct to the pipe seat, and the cutting device is used to cut the welded air duct to the required size. The second welding device and the cutting device are jointly installed on a second driving component, and the second driving component can drive the second welding device and the cutting device to move circumferentially. The second driving component is connected with a lifting component for driving the cutting device to lift along the air duct;
[0008] A feeding device is arranged above the second welding station, and the feeding device can clamp the air duct and drive the air duct to dock with the pipe seat.
[0009] The specific design of the conveying device is that the conveying device includes a conveying platform, and a plurality of conveying rollers are arranged along the length direction of the conveying platform, and the outer heat storage chamber plate is conveyed on the upper surface of the conveying rollers.
[0010] In order to facilitate driving the hole-cutting device to cut holes, the hole-cutting station further includes a first frame plate, a first motor is installed at the bottom of the first frame plate, the output end of the first motor is connected with a first gear, and the first gear meshes with a second gear. The lower end of the second gear is connected with the hole-cutting device, and the upper end is slidably connected with the first frame plate through a first bracket.
[0011] In order to facilitate grinding the cut hole channels, the first gear also meshes with a third gear, and the lower end of the third gear is connected with an electric grinding machine capable of lifting and lowering, and the upper end is slidably connected with the first frame plate through a second bracket.
[0012] The specific design of the first driving component is that the first driving component includes a second frame plate, and a second motor is installed at the upper end of the second frame plate, which can drive it to rotate. The first welding device is installed at the bottom of the second frame plate and is eccentrically installed relative to the second motor.
[0013] The specific design of the second driving component is that the second driving component includes a third frame plate, and a third motor is installed at the bottom of the third frame plate. The output end of the third motor is connected with a fourth gear, the fourth gear is meshed and connected with an external gear ring, the upper end of the external gear ring is connected with a connecting rod, and the connecting rod is slidably clamped with the third frame plate;
[0014] The lower end of the external gear ring is connected with a turntable through a support rod, and the second welding device and the cutting device are both fixedly connected with the turntable.
[0015] The specific design of the lifting component is that the lifting component includes a telescopic cylinder connected to the upper end surface of the third frame plate, and a telescopic rod is connected to the upper end of the third frame plate.
[0016] The specific design of the feeding device is that the feeding device includes clamping feeding rollers, which can clamp the air duct and drive the air duct to move up and down. A through hole for the air duct to pass through is opened in the middle of the third frame plate.
[0017] A processing technology for components of a natural gas regenerative heating furnace, using the processing system for components of a natural gas regenerative heating furnace as described above, includes the following steps:
[0018] S1: Convey the outer heat storage chamber plate to the lower part of the hole-cutting station through the conveying device, start the hole-cutting device and the first motor to cut a hole channel on the surface of the outer heat storage chamber plate, control the electric grinding machine to descend to contact the hole channel and start, and at the same time start the first motor to grind the circumference of the hole channel;
[0019] S2: The conveying device transports the heat storage outer plate with holes drilled to the position below the first welding station, places the pipe seat at the holes of the heat storage outer plate, starts the first welding device and the second motor, and the second motor drives the first welding device to rotate around the pipe seat to weld and fix it to the heat storage outer plate;
[0020] S3: The conveying device transports the heat storage outer plate welded with the pipe seat to the position below the second welding station, the feeding device transports the air duct downward to dock with the upper end of the pipe seat, starts the second welding device and the third motor, and the third motor drives the second welding device to rotate and weld and fix it around the contact position between the pipe seat and the air duct;
[0021] S4: The lifting assembly drives the cutting device to move to the position to be cut of the air duct, starts the cutting device and the third motor, and the third motor drives the cutting device to rotate around the air duct for one week to cut off the air duct;
[0022] S5: The conveying device moves the heat storage outer plate welded with the air duct to the blanking station for blanking.
[0023] In order to enable each station to process different heat storage outer plates simultaneously, the distance between the axes of the output ends of the first motor and the second motor is not less than the length of the heat storage outer plate, and the minimum distance between the axis of the output end of the second motor and the center line of the external gear ring is not less than the length of the heat storage outer plate.
[0024] The present invention achieves the following technical effects:
[0025] A processing system and process for components of a natural gas heat storage chamber heating furnace proposed by the present invention. In this solution, by designing a conveying device and arranging a hole cutting device, a first welding device, a second welding device, etc. above the conveying device in sequence, the processes such as cutting and welding of the heat storage outer plate are integrated. On the one hand, it can save the floor space of multiple sets of equipment in the workshop, and on the other hand, it can save a large amount of labor input, improve the processing efficiency, and one heat storage outer plate is completed on the same production line, avoiding frequent replacement of equipment for loading, unloading and positioning, improving the processing quality. Secondly, a feeding device is set at the second welding station, which can vertically feed the air duct to dock with the pipe seat, which is convenient and fast. And different from the prior art, in this solution, the air duct is cut after the welding is completed in cooperation with the cutting device, which not only solves the positioning problem in the welding process, but also realizes cutting according to the specific required length, can meet the floating change of the required size, and avoids waste of air duct raw materials. Description of the Drawings
[0026] Figure 1 It is a schematic diagram of the composition principle of a processing system for components of a natural gas heat storage heating furnace provided by an embodiment of the present invention;
[0027] Figure 2Schematic diagram of the hole-cutting station structure;
[0028] Figure 3 Partial bottom view of the hole-cutting station;
[0029] Figure 4 Schematic diagram of the first welding station structure;
[0030] Figure 5 Schematic diagram of the second welding station structure;
[0031] Figure 6 Partial top view of the second welding station;
[0032] Figure 7 Top view of the external gear ring meshing with the fourth gear;
[0033] Figure 8 Schematic diagram of the welding of the regenerator outer plate with the pipe seat and the air duct;
[0034] The meanings of the reference numerals in the figure are as follows:
[0035] 1. Conveyor device; 110. Conveyor platform; 120. Conveyor roller; 2. Hole-cutting station; 21. Hole-cutting device; 22. First rack; 23. First motor; 24. First gear; 25. Second gear; 26. First bracket; 27. Third gear; 28. Electric grinding machine; 29. Second bracket; 3. First welding station; 31. First welding device; 32. Second rack; 33. Second motor; 4. Second welding station; 41. Second welding device; 42. Cutting device; 43. Third rack; 44. Third motor; 45. Fourth gear; 46. External gear ring; 47. Connecting rod; 48. Support rod; 49. Turntable; 5. Regenerator outer plate; 51. Duct; 6. Pipe seat; 7. Air duct; 8. Feeding device; 9. Telescopic cylinder; 10. Telescopic rod; 11. Through hole; 12. Waste bin. Detailed implementation method
[0036] Embodiment 1
[0037] Refer to Figures 1 - 8, this embodiment discloses a processing system and process for components of a natural gas regenerative heating furnace. First, a processing system for components of a natural gas regenerative heating furnace is described, including a conveying device 1. In this solution, the conveying device 1 includes a conveying platform 110, which is strip-shaped, and a plurality of conveying rollers 120 are arranged along the length direction of the conveying platform 110. The regenerative chamber outer plate 5 is conveyed on the upper surface of the conveying rollers 120. The strip-shaped conveying platform 110 can transport multiple regenerative chamber outer plates 5 at the same time. Above the conveying device 1 (that is, above the conveying platform 110) and in sequence along its conveying direction, there are a hole-cutting station 2, a first welding station 3, and a second welding station 4. Through the conveying device 1, multiple regenerative chamber outer plates 5 can be sequentially conveyed directly below the hole-cutting station 2, the first welding station 3, and the second welding station 4, enabling processes such as cutting and welding of the regenerative chamber outer plates 5 to be completed on the same production line.
[0038] First, in combination with Figure 2 and Figure 3 , as an implementation manner provided in this embodiment, the hole-cutting station 2 includes a hole-cutting device 21. In this solution, a plasma cutting machine is used to penetrate and cut a hole channel 51 on the surface of the regenerative chamber outer plate 5. Moreover, in this solution, the hole channel 51 is circular, and the plasma cutting machine needs to be driven to rotate for cutting. Among them, the hole-cutting station 2 further includes a first support plate 22. A first motor 23 is installed at the bottom of the first support plate 22. The output end of the first motor 23 is connected to a first gear 24, and a second gear 25 meshes with it. The lower end of the second gear 25 is connected to the hole-cutting device 21, and the upper end is slidably connected to the first support plate 22 through a first bracket 26. An annular groove is opened on the first support plate 22. The first bracket 26 is clamped with the annular groove and can rotate around the annular groove. When cutting the hole channel 51, the first motor 23 drives the first gear 24 to rotate, drives the second gear 25 to rotate through meshing, and then drives the hole-cutting device 21 to rotate to complete the cutting. It should be noted that within the rotation circumference of the hole-cutting device 21, no conveying rollers 120 are provided at this position on the conveying platform to avoid damaging the conveying rollers 120, and a waste box 12 is provided below this position, so that the waste generated by hole-cutting can fall into the waste box 12.
[0039] Based on the above structure, since the side of the heat storage outer plate 5 facing the hole cutting device 21 is used to install the pipe seat 6, the hole cutting position needs to be polished. The first gear 24 also meshes with a third gear 27, and an electric grinding machine 28 capable of lifting is connected to the lower end of the third gear 27. The upper end is slidably connected to the first frame plate 22 through a second bracket 29. The second bracket 29 is also slidably installed in the annular groove of the first frame plate 22. The electric grinding machine 28 realizes lifting movement through components such as a driving motor. After the hole cutting is completed, the electric grinding machine 28 is controlled to descend and contact the outside of the hole 51, and under the drive of the first motor 23, the hole 51 is polished flat in a circle.
[0040] In the above hole cutting - grinding structure, driving the second gear 25 and the third gear 27 to rotate circumferentially simultaneously by the first gear 24 is an optimized design of the present invention, which has the advantages of good directivity and controllable working sequence. However, it is easy to understand that the above structure can also be realized in other forms as long as the hole cutting - grinding operation of the present invention can be realized and the processing requirements are met. In addition, in this embodiment, the first frame plate 22 is preferably designed as a liftable frame plate to improve the flexibility of adjustment. Similarly, as an alternative means, the hole cutting device 21 can also have a liftable cutting head.
[0041] Regarding the design of the first welding station 3 of this solution, in combination with Figure 4 , the first welding station 3 includes a first welding device 31 for welding the pipe seat 6 to the periphery of the hole 51. The first welding device 31 is installed on a first driving component, and the first driving component is used to drive the first welding device 31 to move circumferentially. Among them, the first driving component includes a second frame plate 32, and a second motor 33 is installed at the upper end of the second frame plate 32. The first welding device 31 is installed at the bottom of the second frame plate 32 and is eccentrically installed relative to the second motor 33, which is convenient for the welding end of the first welding device 31 to extend to the position where the pipe seat 6 is connected to the heat storage outer plate 5. And the first welding device 31 adopts a laser welding device, and the welding head extends to the contact position between the pipe seat 6 and the heat storage outer plate 5. The first welding station 3 is for welding the pipe seat 6. During welding, the pipe seat 6 is placed above the hole 51, the first welding device 31 is started, and the first welding device 31 is driven to rotate in cooperation with the second motor 33, and one - week rotation around the bottom of the pipe seat 6 is completed for welding. Similarly, although not shown in the figure, the second motor 33 in this embodiment is also preferably installed on a liftable frame plate.
[0042] After the welding of the pipe seat 6 is completed, the welding of the air duct 7 is carried out at the second welding station 4. Moreover, the difference between this solution and the prior art is that in order to solve the positioning problem during the welding process, the air duct 7 is welded first and then cut. Among them, in combination with Figures 5 - 7, the second welding station 4 includes a second welding device 41 and a cutting device 42. The second welding device 41 is a laser welding device, and its output end extends towards the connection position of the air duct 7 and the pipe seat 6. The cutting device 42 is a laser cutting device, and its output end extends towards the air duct 7. The second welding device 41 is used to weld the air duct 7 and the pipe seat 6. In this solution, the cutting device 42 is used to cut the welded air duct 7 according to the required size. Since the welding of the air duct 7 and the pipe seat 6 and the cutting of the air duct 7 both need to be completed by rotating one circle, in order to optimize the spatial layout to the greatest extent in this embodiment, the second welding device 41 and the cutting device 42 are jointly installed on the second driving assembly, and the second driving assembly can drive the second welding device 41 and the cutting device 42 to move circumferentially, enabling the second welding device 41 and the cutting device 42 to rotate and complete the welding and cutting operations.
[0043] Among them, the second driving assembly includes a third support plate 43, and a third motor 44 is installed at the bottom of the third support plate 43. The output end of the third motor 44 is connected to a fourth gear 45, and the fourth gear 45 is meshed with an external gear ring 46. The form of using the external gear ring 46 instead of a gear is to facilitate the air duct 7 to pass through the middle of the external gear ring 46. The upper end of the external gear ring 46 is connected to a connecting rod 47. In this solution, at least two connecting rods 47 are provided, and the connecting rod 47 is slidably clamped with the third support plate 43. That is, an annular groove is opened on the end face of the third support plate 43 where the connecting rod 47 is installed, and the connecting rod 47 extends into the annular groove, which is the same as the connection method between the first support and the annular groove, and can be clamped with the annular groove and can also rotate along the annular groove. Secondly, a turntable 49 is connected to the lower end of the external gear ring 46 through a support rod 48. At least two support rods 48 are also provided, and both the second welding device 41 and the cutting device 42 are fixedly connected to the turntable 49. When the third motor 44 is started, it drives the fourth gear 45 to rotate, and then drives the turntable 49 to rotate through the meshing with the external gear ring 46, and finally drives the second welding device 41 and the cutting device 42 to perform circular motion.
[0044] As Figure 8 shown, it is a schematic diagram of the components of the natural gas regenerative heating furnace after welding and cutting.
[0045] It should be noted that, since the air duct 7 in this solution is first welded and then cut, the cutting position of the air duct 7 needs to be cut according to the required length. Therefore, the cutting device 42 needs to be able to move in the vertical direction. Therefore, the second driving assembly is connected with a lifting assembly for driving the cutting device 42 to lift along the air duct 7. Among them, the lifting assembly includes a telescopic cylinder 9 connected to the upper end surface of the third frame plate 43, and a telescopic rod 10 is connected to the upper end of the third frame plate 43. By setting the telescopic cylinder 9, the third frame plate 43 can be driven to move up and down, and then the cutting device 42 can be driven to move up and down. At the same time, by setting the telescopic rod 10, the balance and stability of the movement of the third frame plate 43 can be improved, and the cutting device 42 can be driven to move to the cutting position of the required length of the air duct 7 for cutting action.
[0046] In this solution, the air duct 7 is docked with the upper end of the pipe seat 6 in a vertical feeding manner. A feeding device 8 is arranged above the second welding station 4, and the feeding device 8 can clamp the air duct 7 and drive the air duct 7 to move up and down to dock with the pipe seat 6. Among them, the feeding device 8 includes clamping and feeding rollers, and it can clamp the air duct 7 and drive the air duct 7 to move up and down to achieve docking with the pipe seat 6 and separation after cutting. Moreover, a through hole 11 for the air duct 7 to pass through is opened in the middle of the third frame plate 43, as Figure 6 shown.
[0047] Since the pipe body of the air duct 7 is relatively thin, in this embodiment, the method of welding first and then cutting is adopted. During welding, good auxiliary positioning can be carried out with the help of the feeding device 8, thus well solving the problem of difficult positioning of thin pipes.
[0048] Embodiment 2
[0049] On the basis of Embodiment 1, this embodiment further provides a processing technology for components of a natural gas regenerative heating furnace. According to the processing system for components of a natural gas regenerative heating furnace introduced in Embodiment 1, this technology specifically includes the following steps:
[0050] S1: Transmit the regenerative outdoor plate 5 to the lower part of the hole cutting station 2 through the transmission device 1, start the hole cutting device 21 and the first motor 23 to cut out a hole channel 51 on the surface of the regenerative outdoor plate 5. The first motor 23 drives the hole cutting device 21 to rotate through the meshing of the first gear 24 and the second gear 25 to complete circumferential cutting. After cutting is completed, the first motor 23 and the hole cutting device 21 are turned off. Control the electric grinding machine 28 to descend to contact the hole channel 51 and start it. At the same time, start the first motor 23 to polish the circumference of the hole channel 51. After polishing is completed, turn off the first motor 23 and the electric grinding machine 28 and drive the electric grinding machine 28 to rise and reset.
[0051] S2: The conveying device 1 transports the heat storage outer plate 5 with the holes 51 drilled to the position below the first welding station 3, places the pipe seat 6 at the holes 51 of the heat storage outer plate 5, and keeps it coaxial with the holes 51. Start the first welding device 31 and the second motor 33. The second motor 33 drives the first welding device 31 to rotate around the pipe seat 6 to weld and fix it to the heat storage outer plate 5, drives the first welding device 31 to weld around the bottom of the pipe seat 6 for one circle to complete the fixation. After welding, drive the first welding device 31 to move to the rear side in the moving direction of the heat storage outer plate 5 and turn off the second motor 33 and the first welding device 31.
[0052] S3: The conveying device 1 transports the heat storage outer plate 5 welded with the pipe seat 6 to the position below the second welding station 4. The clamping and feeding rollers of the feeding device 8 convey the air duct 7 downward to be butted against the upper end of the pipe seat 6. Start the second welding device 41 and the third motor 44. Through the meshing of the fourth gear 45 and the external gear ring 46, drive the second welding device 41 to rotate, so that the third motor 44 drives the second welding device 41 to rotate around the contact position between the pipe seat 6 and the air duct 7 for one week to weld and fix the two. After welding, turn off the third motor 44 and the second welding device 41.
[0053] S4: The telescopic cylinder 9 of the lifting assembly drives the cutting device 42 to move to the position to be cut of the air duct 7. Start the cutting device 42 and the third motor 44. Through the meshing of the gears, the third motor 44 drives the cutting device 42 to rotate around the air duct 7 for one week to cut off the air duct 7. As Figure 8 shown, it is a schematic diagram of the heat storage outer plate 5 welded with the pipe seat 6 and the air duct 7. After cutting, the feeding device 8 drives the air duct 7 to move upward away from the cutting position.
[0054] S5: The conveying device 1 moves the heat storage outer plate 5 welded with the air duct 7 to the blanking station for blanking, completing the welding work of one heat storage outer plate 5 and the air duct 7.
[0055] Moreover, this solution can enable multiple heat storage outer plates 5 to be processed simultaneously at different stations. Therefore, the distance between the axes of the output ends of the first motor 23 and the second motor 33 is not less than the length of the heat storage outer plate 5, and the minimum distance between the axis of the output end of the second motor 33 and the center line of the external gear ring 46 is not less than the length of the heat storage outer plate 5. That is to ensure that after one heat storage outer plate 5 finishes processing at this station and moves to the next station, the subsequent heat storage outer plate 5 can move to this station, and the two heat storage outer plates 5 perform different station processing actions synchronously, improving the processing efficiency of the heat storage outer plate 5. Preferably, the above steps are automatically run through the program of the control system to achieve full-process automation.
[0056] As described above, it is only a preferred embodiment of the present invention, but the protection scope of the present invention is not limited thereto. Any changes or substitutions that can be easily conceived by those skilled in the art within the technical scope disclosed by the present invention should be covered within the protection scope of the present invention.
Claims
1. A processing system for natural gas thermal storage heating furnace components, characterized in that: It comprises a conveying device (1), wherein a hole cutting station (2), a first welding station (3) and a second welding station (4) are sequentially arranged above the conveying device (1) and along its conveying direction; The conveying device (1) is used to sequentially convey the outer plate (5) of the heat storage chamber to the cutting station (2), the first welding station (3) and directly below the second welding station (4); The hole cutting station (2) comprises a hole cutting device (21) for cutting a hole (51) through the surface of the heat storage chamber outer plate (5); the first welding station (3) comprises a first welding device (31) for welding the pipe seat (6) to the peripheral side of the hole (51); the first welding device (31) is installed on a first driving assembly; the first driving assembly is used to drive the first welding device (31) to move circumferentially; the second welding station (4) comprises a second welding device (41) and a cutting device (42); the second welding device (41) is used to weld the air duct (7) to the pipe seat (6); the cutting device (42) is used to cut the welded air duct (7) according to a required size; the second welding device (41) and the cutting device (42) are installed together on the second driving assembly; the second driving assembly can drive the second welding device (41) and the cutting device (42) to move circumferentially; the second driving assembly is connected to a lifting assembly for driving the cutting device (42) to move up and down along the air duct (7); A feeding device (8) is provided above the second welding station (4), and the feeding device (8) is capable of clamping the air duct (7) and driving the air duct (7) to connect with the pipe seat (6).
2. A processing system for a natural gas thermal storage heating furnace component according to claim 1, characterized in that: The conveying device (1) comprises a conveying platform (110), and a plurality of conveying rollers (120) are arranged along the length direction of the conveying platform (110), and the heat storage chamber outer plate (5) is placed on the upper surface of the conveying rollers (120) for conveying.
3. A processing system for a natural gas thermal storage heating furnace component according to claim 1, characterized in that: The hole cutting station (2) also includes a first frame plate (22), a first motor (23) is installed at the bottom of the first frame plate (22), the output end of the first motor (23) is connected to a first gear (24), and the first gear (24) is meshed with a second gear (25), the lower end of the second gear (25) is connected to the hole cutting device (21), and the upper end is slidably connected to the first frame plate (22) through a first bracket (26).
4. A processing system for a natural gas thermal storage heating furnace component according to claim 3, characterized in that: The first gear (24) is also meshed with a third gear (27), and the lower end of the third gear (27) is connected to an electric grinder (28) that can be raised and lowered, and the upper end is slidably connected to the first frame plate (22) through a second bracket (29).
5. A processing system for a natural gas thermal storage heating furnace component according to claim 1, characterized in that: The first driving assembly comprises a second frame plate (32), and a second motor (33) is installed on the upper end of the second frame plate (32) to drive the second motor (33) to rotate. The first welding device (31) is installed at the bottom of the second frame plate (32) and is eccentrically installed relative to the second motor (33).
6. A processing system for a natural gas thermal storage heating furnace component according to claim 1, characterized in that: The second driving assembly comprises a third frame plate (43), and a third motor (44) is installed at the bottom of the third frame plate (43), the output end of the third motor (44) is connected to a fourth gear (45), the fourth gear (45) is meshingly connected to an outer gear ring (46), the upper end of the outer gear ring (46) is connected to a connecting rod (47), and the connecting rod (47) is slidably engaged with the third frame plate (43); The lower end of the outer gear ring (46) is connected to a rotating disk (49) via a support rod (48), and the second welding device (41) and the cutting device (42) are both fixedly connected to the rotating disk (49).
7. A processing system for a natural gas thermal storage heating furnace component according to claim 6, characterized in that: The lifting assembly comprises a telescopic cylinder (9) connected to the upper end surface of the third frame plate (43), and the upper end of the third frame plate (43) is connected to a telescopic rod (10).
8. A processing system for a natural gas thermal storage heating furnace component according to claim 6, characterized in that: The feeding device (8) comprises a clamping feeding roller, which can clamp the air duct (7) and drive the air duct (7) to move up and down. A through hole (11) for the air duct (7) to pass through is provided in the middle of the third frame plate (43).
9. A processing technology for a natural gas thermal storage heating furnace component, using a processing system for a natural gas thermal storage heating furnace component according to any one of claims 1 to 8, comprising the following steps: S1: The outer plate (5) of the heat storage chamber is transported to the bottom of the hole cutting station (2) via the transport device (1), the hole cutting device (21) and the first motor (23) are started to cut a hole (51) on the surface of the outer plate (5) of the heat storage chamber, the electric grinder (28) is controlled to descend until it contacts the hole (51) and is started, and the first motor (23) is started at the same time to grind the hole (51) in a circumferential direction; S2: The conveying device (1) conveys the heat storage chamber outer plate (5) with the holes (51) punched therein to the bottom of the first welding station (3), places the pipe seat (6) at the hole (51) of the heat storage chamber outer plate (5), starts the first welding device (31) and the second motor (33), and the second motor (33) drives the first welding device (31) to rotate around the pipe seat (6) to weld it to the heat storage chamber outer plate (5); S3: The conveying device (1) conveys the outer plate (5) of the heat storage chamber to be welded to the bottom of the second welding station (4), the feeding device (8) conveys the air duct (7) downward to butt against the upper end of the pipe seat (6), the second welding device (41) and the third motor (44) are started, and the third motor (44) drives the second welding device (41) to rotate around the contact position between the pipe seat (6) and the air duct (7) to weld and fix; S4: the lifting assembly drives the cutting device (42) to move to the position of the air duct (7) to be cut, and the cutting device (42) and the third motor (44) are started. The third motor (44) drives the cutting device (42) to circle around the air duct (7) to cut off the air duct (7); S5: The conveying device (1) moves the heat storage chamber outer plate (5) of the welded air duct (7) to the unloading station for unloading.
10. The processing technology of the natural gas thermal storage heating furnace component according to claim 9, characterized in that: The distance between the output end axes of the first motor (23) and the second motor (33) is not less than the length of the outer plate (5) of the heat storage chamber, and the minimum distance between the output end axis of the second motor (33) and the center line of the outer gear ring (46) is not less than the length of the outer plate (5) of the heat storage chamber.
Citation Information
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