Glaze pouring device for ceramic tile manufacturing

By designing a glaze coating device for ceramic tile manufacturing, the adjustment of multi-working conditions and multi-flow modes and the improvement of glaze mixing uniformity are achieved, and the problems of poor adjustment performance and low efficiency of existing devices are solved.

CN119502098APending Publication Date: 2025-02-25JIANGXI CIMIC CERAMICS
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Patent Information

Application Number
CN202411910642.5
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-24
Publication Date
2025-02-25

AI Technical Summary

Technical Problem

The existing glaze coating devices have poor adjustment performance in multi-working and multi-flow modes, and are expensive to adjust, and the glaze coating efficiency needs to be improved.

Method used

An glaze coating device for ceramic tile manufacturing is designed. The outlet width and horizontal position of the second outlet port are adjusted through the glaze coating flow adjustment device to realize the adjustment of various flow modes. The second glaze and the first glaze are given different pressures and flow rates, and the mixing degree and uniformity of the glaze are adjusted through the second adjustment device.

Benefits of technology

It improves the multi-condition applicability and efficiency of the glaze coating device, reduces adjustment costs, and achieves more efficient glaze mixing and uniformity.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a glaze pouring device for ceramic tile manufacturing, which comprises a feed liquid barrel and a feed liquid tank, the bottom end of the feed liquid tank is provided with a first liquid outlet, and a first glaze is supplied to a first cavity and a second cavity by a material source and is poured down through the first liquid outlet; the glaze spraying device is characterized in that the glaze spraying flow adjusting device comprises a first adjusting plate, a first transmission wheel, a first driving wheel, a second adjusting plate, a second transmission wheel and a second driving wheel, and a second liquid outlet is formed between the first end of the first adjusting plate and the first end of the second adjusting plate; the rotating angles of the first adjusting plate and the second adjusting plate can be adjusted through the first servo motor and the second servo motor respectively. The outlet width and the horizontal position of the second liquid outlet can be adjusted, so that various flow modes can be adjusted according to the working condition requirements of the glaze pouring process, the multi-working-condition applicability of the glaze pouring device is improved, and the glaze pouring efficiency is improved.
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Description

Technical Field

[0001] The invention relates to the technical field of ceramic tile production and manufacturing equipment, and in particular to a glazing device used for ceramic tile manufacturing. Background Art

[0002] In the ceramic tile manufacturing process, glazing and spraying are two commonly used glazing methods. However, the existing glazing devices still have problems such as poor multi-condition and multi-flow mode adjustment performance or high adjustment cost, and the glazing efficiency needs to be further improved. Summary of the invention

[0003] The purpose of the present invention is to overcome the shortcomings of the prior art and provide a glazing device for tile manufacturing, which can adjust the outlet width and horizontal position of the second liquid outlet through the design of the glazing flow regulating device, so that it can be adjusted to a variety of flow modes according to the working conditions of the glazing process, so as to improve the multi-condition applicability of the glazing device and improve the glazing efficiency. Through the design of the second regulating device, the second glaze and the first glaze have different pressures and flow rates, so that the mixing degree and uniformity of the glaze can be adjusted, and the regulating liquid head can at least partially extend into the second cavity, so that the supply flow of the second cavity can be adjusted, so as to further improve the multi-condition applicability of the glazing device and improve the glazing efficiency.

[0004] In order to achieve the above object, the technical solution adopted by the present invention is: A glazing device for ceramic tile manufacturing, which is used in the ceramic tile manufacturing process of the ceramic tile body glazing process, comprises a liquid material barrel (1), a liquid material tank (2), the bottom end of the liquid material barrel is connected to the liquid material tank, the bottom end of the liquid material tank is provided with a first liquid outlet (3), the liquid material barrel has a first cavity (Q1), the liquid material tank has a second cavity (Q2), a first glaze is supplied to the first cavity and the second cavity by a material source and poured down through the first liquid outlet; the characteristic is that a glazing flow rate regulating device is arranged below the liquid material tank, the glazing flow rate regulating device comprises a first regulating plate (4), a first transmission wheel (5), a first driving wheel (6), a second regulating plate (7), a second transmission wheel (8), a second regulating plate (9), a second transmission wheel (10), a second regulating plate (11), a second transmission wheel (12), a first regulating plate (13), a second transmission wheel (14), a first regulating plate (15), a second transmission wheel (16), a first regulating plate (17), a second transmission wheel (18), a first regulating plate (19), a second transmission wheel (20), a first regulating plate (21), a second transmission wheel (22), a first regulating plate (23), a first regulating plate (24), a second transmission wheel (25), a first regulating plate (26), a second transmission wheel (27), a first regulating plate (28), a second transmission wheel (29), a first regulating plate (3), a first regulating plate (3), a second transmission wheel (3), a first regulating plate (3), a first regulating plate (3), a second transmission wheel (3), a first regulating plate (3), a first regulating plate (4), a first transmission wheel (5), a first driving wheel (6), a second regulating plate (7), a second transmission wheel (28), a first regulating plate (3), a first regulating plate (3), a second transmission wheel (3 A driving wheel (8) and a second driving wheel (9); a second liquid outlet (S) is formed between the first end of the first adjusting plate and the first end of the second adjusting plate; the second end of the first adjusting plate is connected to the first transmission wheel; the first transmission wheel and the first driving wheel are gear-engaged for transmission; the first driving wheel is connected to the first servo motor; the second end of the second adjusting plate is connected to the second transmission wheel; the second transmission wheel and the second driving wheel are gear-engaged for transmission; the second driving wheel is connected to the second servo motor; the first servo motor and the second servo motor can be used to adjust the rotation angles of the first adjusting plate and the second adjusting plate respectively, thereby adjusting the outlet width and the horizontal position of the second liquid outlet.

[0005] Furthermore, the first servo motor can drive the first adjustment plate (4) to rotate in two directions around the axis of the first transmission wheel, and the second servo motor can drive the second adjustment plate (7) to rotate in two directions around the axis of the second transmission wheel, and an angle a is formed between the first adjustment plate and the second adjustment plate, thereby adjusting the outlet width and horizontal position of the second liquid outlet (S).

[0006] Furthermore, the liquid barrel (1) is in the shape of an elongated cylinder, the liquid tank (2) is roughly in the shape of an elongated rectangle, and the first liquid outlet (3) is in the shape of an elongated slit-type liquid outlet.

[0007] Furthermore, the first adjustment plate (4) and the second adjustment plate (7) are in the form of long rectangular strips, and the second liquid outlet (S) is in the form of a long slit-type liquid outlet.

[0008] Furthermore, the glazing device also includes a second regulating device, which includes a regulating liquid head (10), a third liquid outlet (11), and a channel member (12). The bottom end of the channel member is connected to the regulating liquid head, and the regulating liquid head has a third cavity (Q3). The channel member has a liquid channel. The second glaze is supplied from a material source to the channel member and the third cavity and is sprayed out through the third liquid outlet. The second glaze has different pressures and flow rates from the first glaze, so that the mixing degree and uniformity of the glaze can be adjusted.

[0009] Furthermore, the pressure and flow rate of the second glaze are greater than the pressure and flow rate of the first glaze.

[0010] Furthermore, the left and right sides of the lower end of the regulating liquid head (10) are provided with conical surfaces (14), and the regulating liquid head can at least partially extend into the second cavity (Q2), and a flow gap is formed between the conical surface and the inner wall of the second cavity, so that the supply flow of the second cavity can be adjusted.

[0011] Furthermore, the upper end of the channel member (12) is connected to a linear driver (13), which can drive the channel member to move up and down in the vertical direction, thereby adjusting the length of the liquid head (10) extending into the second cavity (Q2), and adjusting the flow gap formed between the outer wall surface of the liquid head and the inner wall of the second cavity.

[0012] The glazing device for ceramic tile manufacturing of the present invention can adjust the outlet width and horizontal position of the second liquid outlet through the design of the glazing flow rate regulating device, so that it can be adjusted to a variety of flow modes according to the working conditions of the glazing process, so as to improve the multi-condition applicability of the glazing device and improve the glazing efficiency. Through the design of the second regulating device, the second glaze and the first glaze have different pressures and flow rates, so that the mixing degree and uniformity of the glaze can be adjusted, and the regulating liquid head can at least partially extend into the second cavity, so that the supply flow of the second cavity can be adjusted, so as to further improve the multi-condition applicability of the glazing device and improve the glazing efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 This is a schematic structural diagram of a glazing device for ceramic tile manufacturing according to the present invention in a first adjustment position; Figure 2 It is a structural schematic diagram of the glazing device for ceramic tile manufacturing of the present invention in the second adjustment position; Figure 3 This is a schematic structural diagram of the glazing device for ceramic tile manufacturing of the present invention in the third adjustment position.

[0014] In the figure: liquid barrel 1, liquid tank 2, first liquid outlet 3, first adjustment plate 4, first transmission wheel 5, first drive wheel 6, second adjustment plate 7, second transmission wheel 8, second drive wheel 9, liquid regulating head 10, third liquid outlet 11, channel member / pipeline 12, linear drive 13, conical surface 14, first cavity Q1, second cavity Q2, third cavity Q3, second liquid outlet S. DETAILED DESCRIPTION

[0015] In order to make the technical solution and advantages of the present invention clearer, the technical solution of the present invention will be further described in detail in detail with reference to the accompanying drawings. It can be understood that the specific embodiments described here are only partial embodiments of the present invention, which are only used to explain the present invention, not to limit the present invention. It should be noted that, for the convenience of description, only the parts / structures related to the present invention are shown in the accompanying drawings, and other related parts can refer to the general design. In the absence of conflict, the embodiments of the present invention and the technical features in the embodiments can be combined with each other to obtain new embodiments.

[0016] Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention. In addition, unless otherwise defined, the technical terms or scientific terms used in the description of the present invention should be the common meanings understood by ordinary technicians in the field to which the present invention belongs.

[0017] The present invention will be further described in detail below in conjunction with the accompanying drawings.

[0018] like Figure 1-3 As shown, a glazing device for ceramic tile manufacturing is used for the glazing process of the ceramic tile manufacturing process, which comprises a liquid barrel 1 and a liquid tank 2. The bottom end of the liquid barrel 1 is connected to the liquid tank 2. The bottom end of the liquid tank 2 is provided with a first liquid outlet 3. The liquid barrel 1 has a first cavity Q1, and the liquid tank 2 has a second cavity Q2. The first glaze is supplied to the first cavity Q1 and the second cavity Q2 by a material source and poured down through the first liquid outlet 3. It is characterized in that a glazing flow regulating device is arranged below the liquid tank 2, and the glazing flow regulating device comprises a first regulating plate 4, a first transmission wheel 5, a first driving wheel 6, a second regulating plate 7, a second transmission wheel 8, a second driving wheel 9, a second regulating plate 10, a second transmission wheel 11, a second driving wheel 12, a second regulating plate 13, a second transmission wheel 14, a second driving wheel 15, a second regulating plate 16, a second transmission wheel 17, a second driving wheel 18, a second regulating plate 19, a second transmission wheel 20, a second driving wheel 21, a first regulating plate 11, a second transmission wheel 19, a second driving wheel 22, a first glaze is supplied to the first cavity Q1 and the second cavity Q2 by a material source and poured down through the first liquid outlet 3. A second liquid outlet S is formed between a first end of the first adjusting plate 4 and a first end of the second adjusting plate 7, the second end of the first adjusting plate 4 is connected to the first transmission wheel 5, the first transmission wheel 5 is gear-engaged with the first driving wheel 6 for transmission, the first driving wheel 6 is connected to the first servo motor, the second end of the second adjusting plate 7 is connected to the second transmission wheel 8, the second transmission wheel 8 is gear-engaged with the second driving wheel 9 for transmission, the second driving wheel 9 is connected to the second servo motor, the first servo motor and the second servo motor can be used to adjust the rotation angles of the first adjusting plate 4 and the second adjusting plate 7 respectively, thereby adjusting the outlet width and the horizontal position of the second liquid outlet S.

[0019] The first servo motor can drive the first adjustment plate 4 to rotate in two directions around the axis of the first transmission wheel 5, and the second servo motor can drive the second adjustment plate 7 to rotate in two directions around the axis of the second transmission wheel 8. An angle a (such as Figure 3 As shown), the outlet width and horizontal position of the second liquid outlet S are adjusted.

[0020] The liquid barrel 1 is in the shape of an elongated cylinder, the liquid tank 2 is roughly in the shape of an elongated rectangle, and the first liquid outlet 3 is in the shape of an elongated slit-type liquid outlet.

[0021] The first adjustment plate 4 and the second adjustment plate 7 are in the form of long rectangular strips, and the second liquid outlet S is in the form of a long slit-type liquid outlet.

[0022] The present invention can adjust the outlet width and horizontal position of the second liquid outlet S through the design of the glaze flow regulating device, so that it can be adjusted to a variety of flow modes according to the working conditions of the glaze process, so as to improve the multi-condition applicability of the glaze device and improve the glaze efficiency.

[0023] In one embodiment, the glazing device also includes a second regulating device, which includes a regulating liquid head 10, a third liquid outlet 11, and a channel member / pipeline 12. The bottom end of the channel member 12 is connected to the regulating liquid head 10, and the regulating liquid head 10 has a third cavity Q3. The channel member 12 has a liquid channel. The second glaze is supplied from a material source to the channel member 12 and the third cavity Q3 and is sprayed / ejected through the third liquid outlet 11. The second glaze has different pressures and flow rates from the first glaze, so that the mixing degree and uniformity of the glaze can be adjusted.

[0024] Further, the pressure and flow rate of the second glaze are greater than the pressure and flow rate of the first glaze.

[0025] The left and right sides of the lower end of the regulating liquid head 10 are provided with a conical surface 14, and the regulating liquid head 10 can at least partially extend into the second cavity Q2, and a flow gap (such as Figure 1 As shown), the supply flow rate of the second cavity Q2 can be adjusted.

[0026] In one embodiment, the upper end of the channel member 12 is connected to a linear actuator 13 (such as a telescopic cylinder, etc.), and the linear actuator 13 can drive the channel member 12 to move up and down in the vertical direction, thereby adjusting the length / depth of the liquid head 10 extending into the second cavity Q2, and adjusting the flow gap (such as the inner wall of the second cavity Q2) formed between the outer wall of the liquid head 10 and the inner wall of the second cavity Q2. Figure 2 as shown).

[0027] The present invention designs the second regulating device so that the second glaze and the first glaze have different pressures and flow rates, thereby being able to adjust the mixing degree and uniformity of the glazes. The regulating liquid head 10 can at least partially extend into the second cavity Q2, thereby being able to adjust the supply flow of the second cavity Q2, so as to further improve the multi-working condition applicability of the glazing device and improve the glazing efficiency.

[0028] The glazing device for ceramic tile manufacturing of the present invention can adjust the outlet width and horizontal position of the second liquid outlet S through the design of the glazing flow rate regulating device, so that it can be adjusted to a variety of flow modes according to the working conditions of the glazing process, so as to improve the multi-condition applicability of the glazing device and improve the glazing efficiency. Through the design of the second regulating device, the second glaze and the first glaze have different pressures and flow rates, so that the mixing degree and uniformity of the glaze can be adjusted, and the regulating liquid head 10 can at least partially extend into the second cavity Q2, so that the supply flow of the second cavity Q2 can be adjusted, so as to further improve the multi-condition applicability of the glazing device and improve the glazing efficiency.

[0029] The above-mentioned implementation modes are for explanation of the present invention rather than limitation of the present invention. It can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of protection of the present invention is defined by the attached claims and their equivalents.

Claims

1. A glazing device for manufacturing ceramic tiles, comprising a liquid barrel (1) and a liquid tank (2), wherein the bottom end of the liquid barrel is connected to the liquid tank, and the bottom end of the liquid tank is provided with a first liquid outlet (3), the liquid barrel has a first cavity (Q1), the liquid tank has a second cavity (Q2), a first glaze is supplied from a material source to the first cavity and the second cavity and poured down through the first liquid outlet; the characteristics are as follows: A glaze flow rate regulating device is arranged below the liquid tank, and comprises a first regulating plate (4), a first transmission wheel (5), a first driving wheel (6), a second regulating plate (7), a second transmission wheel (8), and a second driving wheel (9). A second liquid outlet (S) is formed between a first end of the first regulating plate and a first end of the second regulating plate. The second end of the first regulating plate is connected to the first transmission wheel. The first transmission wheel and the first driving wheel are gear-engaged for transmission. The first driving wheel is connected to a first servo motor. The second end of the second regulating plate is connected to the second transmission wheel. The second transmission wheel and the second driving wheel are gear-engaged for transmission. The second driving wheel is connected to a second servo motor. The rotation angles of the first regulating plate and the second regulating plate can be adjusted by the first servo motor and the second servo motor, respectively.

2. A glazing device for ceramic tile manufacturing as claimed in claim 1, characterized in that: The first servo motor can drive the first adjustment plate (4) to rotate in two directions around the axis of the first transmission wheel, and the second servo motor can drive the second adjustment plate (7) to rotate in two directions around the axis of the second transmission wheel, and an angle a is formed between the first adjustment plate and the second adjustment plate, thereby adjusting the outlet width and horizontal position of the second liquid outlet (S).

3. A glazing device for tile manufacturing as claimed in claim 2, characterized in that: The liquid barrel (1) is in the shape of an elongated cylinder, the liquid tank (2) is roughly in the shape of an elongated rectangle, and the first liquid outlet (3) is in the shape of an elongated slit-type liquid outlet.

4. A glazing device for tile manufacturing as claimed in claim 3, characterized in that: The first adjustment plate (4) and the second adjustment plate (7) are in the form of long rectangular strips, and the second liquid outlet (S) is in the form of a long slit-type liquid outlet.

5. A glazing device for ceramic tile manufacturing as claimed in claim 1, characterized in that: The glazing device further comprises a second regulating device, the second regulating device comprising a regulating liquid head (10), a third liquid outlet (11), and a channel member (12), the bottom end of the channel member being connected to the regulating liquid head, the regulating liquid head comprising a third cavity (Q3), the channel member comprising a liquid channel, the second glaze being supplied from a material source to the channel member and the third cavity and sprayed out through the third liquid outlet, the second glaze having different pressures and flow rates from the first glaze, thereby being able to regulate the mixing degree and uniformity of the glazes.

6. A glazing device for tile manufacturing as claimed in claim 5, characterized in that: The pressure and flow rate of the second glaze are greater than the pressure and flow rate of the first glaze.

7. A glazing device for ceramic tile manufacturing as claimed in claim 6, characterized in that: The left and right sides of the lower end of the regulating liquid head (10) are provided with conical surfaces (14), and the regulating liquid head can at least partially extend into the second cavity (Q2). A flow gap is formed between the conical surface and the inner wall of the second cavity, so that the supply flow of the second cavity can be adjusted.

8. A glazing device for ceramic tile manufacturing as claimed in claim 7, characterized in that: The upper end of the channel member (12) is connected to a linear driver (13), which can drive the channel member to move up and down in a vertical direction, thereby adjusting the length of the liquid head (10) extending into the second cavity (Q2), and adjusting the flow gap formed between the outer wall surface of the liquid head and the inner wall of the second cavity.